CN108162232B - A high-efficiency cooling and mixing device for PVC pipes - Google Patents
A high-efficiency cooling and mixing device for PVC pipes Download PDFInfo
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- CN108162232B CN108162232B CN201711418201.3A CN201711418201A CN108162232B CN 108162232 B CN108162232 B CN 108162232B CN 201711418201 A CN201711418201 A CN 201711418201A CN 108162232 B CN108162232 B CN 108162232B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7461—Combinations of dissimilar mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/106—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary using rotary casings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/12—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
- B29B7/16—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
- B29B7/286—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Accessories For Mixers (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明公开了一种PVC管高效冷却混合装置,包括支撑架及基础矩形壳体,所述基础矩形壳体内设有搅拌装置和冷却系统且冷却系统包括一次冷却装置和二次冷却装置,所述搅拌装置是由固定轴承、转轴、三角形搅拌架、调频电机、主动带轮、从动带轮、皮带及辅助搅拌装置组成,所述一次冷却装置是由U型冷却腔、一次冷却箱体、出水管一、进水管一、抽水泵一及温度传感器一和制冷装置组成,所述二次冷却装置是由圆形通槽、三角形中空槽、导流片、二次冷却箱体、出水管二、进水管二、活动连接组件、抽水泵二及温度传感器二和制冷模块组成。本发明的有益效果是,结构简单,实用性强。
The invention discloses a high-efficiency cooling and mixing device for PVC pipes, comprising a support frame and a basic rectangular shell, wherein a stirring device and a cooling system are arranged in the basic rectangular shell, and the cooling system includes a primary cooling device and a secondary cooling device. The stirring device is composed of a fixed bearing, a rotating shaft, a triangular stirring frame, a frequency modulation motor, a driving pulley, a driven pulley, a belt and an auxiliary stirring device. The first water pipe, the first water inlet pipe, the first water pump, the first temperature sensor, and the refrigeration device are composed of the second cooling device. The second water inlet pipe, the movable connection component, the second water pump, the second temperature sensor and the refrigeration module are composed. The beneficial effects of the present invention are that the structure is simple and the practicability is strong.
Description
技术领域technical field
本发明涉及PVC管技术领域,特别是一种PVC管高效冷却混合装置。The invention relates to the technical field of PVC pipes, in particular to a high-efficiency cooling and mixing device for PVC pipes.
背景技术Background technique
制作PVC管之前需要对原料进行混合,PVC原料的混合过程通常分为热混和冷混,冷混是对热混后的原料进行迅速降温的一个过程,现有的冷混设备通常采用单独驱动方式进行搅拌装置的驱动,当冷混设备内加入的原料过多、原料粘度过大等情况发生时,很容易造成驱动设备因过载而损坏,降低驱动设备的使用寿命,无形之中也降低了冷混设备的工作效率;现今的冷混设备通常采用冷却水进行搅拌装置外表端温度的降低,从而达到原料降温作用,这个方式不仅老套而且降温速度低,大大降低了设备的工作效率;在搅拌腔内,由于搅拌架距离搅拌腔内底端一定高度设置,这样会造成搅拌腔内底端原料的堆积,无形之间降低了设备的搅拌效率,因此现在需要一种PVC管高效冷却混合装置,该装置中的搅拌装置采用调频电机和驱动电机分别驱动转轴和搅拌仓运作,使得搅拌效果更佳,该种双驱动的方式可以避免冷混设备内加入的原料过多、原料粘度过大等情况发生时而对驱动设备造成过载、损坏等,同时设有的辅助搅拌装置也可以避免搅拌腔内底端原料堆积情况的发生,该装置中的冷却系统采用双冷却的方式,不仅结构新颖,而且降温速度也大大提高,设备的工作效率也得到提升。The raw materials need to be mixed before making PVC pipes. The mixing process of PVC raw materials is usually divided into hot mixing and cold mixing. Cold mixing is a process of rapidly cooling the raw materials after hot mixing. The existing cold mixing equipment usually adopts a separate drive mode Drive the stirring device. When too many raw materials are added to the cold mixing equipment and the viscosity of the raw materials is too large, it is easy to cause the driving equipment to be damaged due to overloading, reduce the service life of the driving equipment, and virtually reduce the cooling rate. The working efficiency of the mixing equipment; the current cold mixing equipment usually uses cooling water to reduce the temperature of the outer end of the mixing device, so as to achieve the cooling effect of the raw materials. This method is not only old-fashioned but also has a low cooling speed, which greatly reduces the working efficiency of the equipment; In the cavity, since the stirring frame is set at a certain height from the bottom end of the stirring cavity, this will cause the accumulation of raw materials at the bottom end of the stirring cavity, which will reduce the stirring efficiency of the equipment. The stirring device in the device adopts a frequency modulation motor and a driving motor to drive the rotating shaft and the stirring chamber respectively, so that the stirring effect is better. This dual-drive method can avoid the situation of adding too many raw materials and excessive raw material viscosity in the cold mixing equipment. Occasionally, it will cause overload and damage to the driving equipment. At the same time, the auxiliary stirring device provided can also avoid the accumulation of raw materials at the bottom end of the stirring chamber. The cooling system in this device adopts a double cooling method, which not only has a novel structure, but also reduces the temperature. The speed is also greatly improved, and the working efficiency of the equipment is also improved.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述问题,设计了一种PVC管高效冷却混合装置。The purpose of the present invention is to design a high-efficiency cooling and mixing device for PVC pipes in order to solve the above problems.
实现上述目的本发明的技术方案为,一种PVC管高效冷却混合装置,包括支撑架及基础矩形壳体,所述基础矩形壳体设于所述支撑架上端,所述基础矩形壳体内设有搅拌装置和冷却系统且所述冷却系统包括一次冷却装置和二次冷却装置,所述基础矩形壳体上端一侧旁设有进料装置,所述搅拌装置是由设于所述基础矩形壳体内腔顶端中部的固定轴承、一端通过固定轴承穿过所述基础矩形壳体内腔顶端面伸出另一端贯穿所述基础矩形壳体内腔伸出的转轴、位于所述基础矩形壳体内腔的转轴外部且沿其长度方向均匀设有若干相互紧贴的三角形搅拌架、设于所述基础矩形壳体上端外侧且旋转轴竖直向上的调频电机、套于调频电机旋转轴上的主动带轮、转轴顶端部且对应主动带轮位置套有的从动带轮、套于主动带轮和从动带轮外部的皮带及设于所述基础矩形壳体内腔下端的辅助搅拌装置组成,所述辅助搅拌装置是由设于所述基础矩形壳体内腔底部的圆台形搅拌仓、圆台形搅拌仓内侧面上均匀固定设有的若干搅拌块、对应圆台形搅拌仓倾斜面中部位置固定设于所述支撑架下端且旋转端竖直向上的驱动电机、一端与驱动电机旋转端连接另一端穿过所述支撑架和所述基础矩形壳体底端伸进所述基础矩形壳体底部内腔的传动轴、套于传动轴上的驱动齿轮及圆台形搅拌仓外侧倾斜圆周面对应驱动齿轮位置开有的若干可与驱动齿轮相互配合运动的齿槽组成,所述一次冷却装置是由沿所述基础矩形壳体左右方向内侧端开有的U型冷却腔、设于所述基础矩形壳体下端一侧且位于所述支撑架上端的一次冷却箱体、一次冷却箱体下端出水口与U型冷却腔上端一侧内腔之间连通的出水管一、一次冷却箱体上端进水口与U型冷却腔上端另一侧内腔之间连通的进水管一、出水管一进水端设有的抽水泵一及设于一次冷却箱体内侧壁的温度传感器一和制冷装置组成,所述转轴下端穿过所述基础矩形壳体底部和所述支撑板内腔伸出,所述二次冷却装置是由所述转轴内腔且沿其长度方向开有的圆形通槽、所述三角形搅拌架内腔且沿其形状方向分别开有的连通圆形通槽的三角形中空槽、圆形通槽内且分别对应三角形中空槽开口端位置设有的导流片、所述基础矩形壳体对应所述一次冷却箱体位置另一侧外端固定设有的二次冷却箱体、二次冷却箱体下端出水口与圆形通槽上端之间设有的出水管二、二次冷却箱体上端进水口与圆形通槽下端之间设有的进水管二、出水管二出水端和进水管二进水端分别与圆形通槽上下端口之间设有的活动连接组件、出水管二进水端设有的抽水泵二及二次冷却箱体内侧壁上设有的温度传感器二和制冷模块组成,所述基础矩形壳体底端且对应圆台形搅拌仓下端口位置开有出料口,所述支撑架下端设有导料管且所述导料管贯穿所述支撑架与所述出料口连通。The technical solution of the present invention to achieve the above objects is that a high-efficiency cooling and mixing device for PVC pipes includes a support frame and a basic rectangular shell, the basic rectangular shell is arranged on the upper end of the support frame, and the basic rectangular shell is provided with A stirring device and a cooling system, and the cooling system includes a primary cooling device and a secondary cooling device, a feeding device is provided beside the upper end of the basic rectangular shell, and the stirring device is provided in the basic rectangular shell. A fixed bearing in the middle of the top of the cavity, one end of which extends through the top surface of the inner cavity of the basic rectangular shell through the fixed bearing, and the other end protrudes through the inner cavity of the basic rectangular shell, and is located outside the inner cavity of the basic rectangular shell. And along its length, there are evenly a number of triangular stirring racks that are close to each other, a frequency modulation motor arranged on the outer side of the upper end of the basic rectangular shell and the rotating shaft is vertically upward, a driving pulley and a rotating shaft sleeved on the rotation shaft of the frequency modulation motor. The top part is composed of a driven pulley sleeved at the position corresponding to the driving pulley, a belt sleeved on the outside of the driving pulley and the driven pulley, and an auxiliary stirring device arranged at the lower end of the inner cavity of the basic rectangular shell. The device is composed of a circular truncated stirring bin located at the bottom of the inner cavity of the basic rectangular shell, several stirring blocks uniformly fixed on the inner surface of the circular truncated stirring bin, and fixed on the support corresponding to the middle position of the inclined surface of the circular truncated stirring bin. a drive motor with the lower end of the frame and the rotating end vertically upward, one end connected with the rotating end of the drive motor, and the other end of the drive shaft extending through the support frame and the bottom end of the basic rectangular shell into the cavity at the bottom of the basic rectangular shell , The drive gear sleeved on the transmission shaft and the inclined circumferential surface of the outer side of the circular truncated stirring bin are composed of a number of tooth slots that can cooperate with the drive gear to move with each other corresponding to the position of the drive gear. The primary cooling device is formed along the foundation A U-shaped cooling cavity is opened at the inner end of the rectangular shell in the left-right direction, a primary cooling box is arranged on one side of the lower end of the basic rectangular shell and located at the upper end of the support frame, a water outlet at the lower end of the primary cooling box and a U-shaped cooling box The water outlet pipe that communicates between the inner chambers on one side of the upper end of the cavity, the water inlet pipe that communicates between the water inlet at the upper end of the primary cooling box and the inner chamber on the other side of the upper end of the U-shaped cooling chamber, and the water outlet pipe. A water pump, a temperature sensor installed on the inner side wall of the primary cooling box, and a refrigeration device are composed. The lower end of the rotating shaft protrudes through the bottom of the basic rectangular shell and the inner cavity of the support plate. The secondary cooling device is The inner cavity of the rotating shaft and the circular through groove opened along its length direction, the inner cavity of the triangular stirring frame and the triangular hollow groove connected to the circular through groove and the circular through groove opened respectively along its shape direction. And corresponding to the guide fins provided at the opening end of the triangular hollow slot, the basic rectangular shell corresponds to the secondary cooling box and the secondary cooling box fixed at the outer end of the other side of the primary cooling box. The second water outlet pipe between the water outlet at the lower end and the upper end of the circular through groove, the second water inlet pipe between the water inlet at the upper end of the secondary cooling box and the lower end of the circular through groove, the second water outlet pipe and the second water inlet pipe The movable connection components are provided between the water inlet end and the upper and lower ports of the circular channel, and the second and secondary pumps are provided at the water inlet end of the water outlet pipe. The
所述调频电机为调频旋转电机,所述三角形搅拌架沿所述转轴左右方向且相互对应位置分别设置,所述导流片设为倒V型,且所述导流片下端两侧与相对应的三角形中空槽开口端之间分别相距一定长度。The frequency-modulating motor is a frequency-modulating rotating motor, the triangular stirring frame is arranged along the left and right directions of the rotating shaft and at corresponding positions to each other. The open ends of the triangular hollow slots are respectively separated by a certain length.
所述进料装置是由设于所述基础矩形壳体上端一侧旁的进料漏斗、进料漏斗下端口连接的进料筒、进料筒出料端与所述基础矩形壳体上端内腔之间设有的L形进料管及L形进料管内设有的辅助进料装置组成。The feeding device is composed of a feeding funnel provided on one side of the upper end of the basic rectangular shell, a feeding barrel connected to the lower port of the feeding funnel, and the discharge end of the feeding barrel and the upper end of the basic rectangular shell. It consists of an L-shaped feeding pipe provided between the cavities and an auxiliary feeding device provided in the L-shaped feeding pipe.
所述L形进料管包括与所述进料筒出料端连通的竖直进料管及一端与竖直进料管出料端连通另一端与所述基础矩形壳体上端内腔连通的横向进料管,所述辅助进料装置是由所述竖直进料管下端外部且对应所述横向进料管进料端口位置设有的转动电机、沿所述横向进料管长度方向设于其内腔且旋转端穿过所述竖直进料管内侧壁与转动电机连接的螺杆及螺杆外部套有的螺纹层组成。The L-shaped feed pipe includes a vertical feed pipe that communicates with the discharge end of the feed cylinder and a vertical feed pipe that communicates with the discharge end of the vertical feed pipe at one end and communicates with the inner cavity of the upper end of the basic rectangular shell. A transverse feeding pipe, the auxiliary feeding device is a rotating motor provided outside the lower end of the vertical feeding pipe and corresponding to the position of the feeding port of the transverse feeding pipe, and is provided along the length of the transverse feeding pipe. It is composed of a screw that is connected to a rotating motor in its inner cavity and whose rotating end passes through the inner side wall of the vertical feeding pipe, and a screw layer sheathed on the outside of the screw.
所述转动电机为旋转电机,当所述转动电机带动所述螺杆转动时,所述螺纹层带动原料进入所述基础矩形壳体上端内腔。The rotating motor is a rotating motor, and when the rotating motor drives the screw to rotate, the thread layer drives the raw material into the upper end cavity of the basic rectangular shell.
所述驱动电机为旋转电机,所述驱动齿轮为斜齿轮,所述驱动齿轮外部均匀设有的轮齿与所述圆台形搅拌仓倾斜面上均匀开有的齿槽相互平行设置,且所述轮齿和所述齿槽可相互啮合。The drive motor is a rotary motor, the drive gear is a helical gear, the gear teeth evenly provided on the outside of the drive gear and the tooth slots evenly opened on the inclined surface of the circular truncated stirring bin are arranged parallel to each other, and the The gear teeth and the tooth slots may intermesh.
所述圆台形搅拌仓上端口横截面面积大于下端口横截面面积,呈梯子形设置,所述圆台形搅拌仓上下端分别与所述基础矩形壳体内侧壁和内底端面活动设置,所述出料口设置位置与所述转轴位置相互不冲突,所述出料口内侧端设有控制开关阀,所述三角形搅拌架与所述圆台形搅拌仓相互之间运作不冲突。The cross-sectional area of the upper port of the circular truncated stirring bin is larger than the cross-sectional area of the lower port, and is arranged in a ladder shape. The setting position of the discharge port and the position of the rotating shaft do not conflict with each other, the inner end of the discharge port is provided with a control switch valve, and the operation of the triangular stirring frame and the circular truncated stirring bin does not conflict with each other.
所述出水管二孔径小于所述圆形通槽孔径,所述出水管二出水端插入所述圆形通槽上端内腔且所述活动连接组件设于所述圆形通槽上端内侧,所述进水管二孔径大于所述圆形通槽孔径,所述进水管二套于所述转轴外部且所述进水管二进水端内侧设有活动连接组件。The hole diameter of the second water outlet pipe is smaller than the hole diameter of the circular through groove, the second water outlet end of the water outlet pipe is inserted into the inner cavity of the upper end of the circular through groove, and the movable connection component is arranged on the inner side of the upper end of the circular through groove, so The diameter of the second water inlet pipe is larger than the diameter of the circular through groove, the second water inlet pipe is sleeved outside the rotating shaft, and the inner side of the second water inlet end of the water inlet pipe is provided with a movable connection component.
所述制冷装置和制冷模块采用半导体制冷技术,所述支撑架上端设有控制装置和操作面板,且所述控制装置和操作面板外接电源设备,所述操作面板上设有电源按钮及若干操作键,所述操作面板信号输出端与所述控制装置信号输入端电连。The refrigerating device and the refrigerating module adopt semiconductor refrigeration technology, the upper end of the support frame is provided with a control device and an operation panel, and the control device and the operation panel are externally connected to a power supply device, and the operation panel is provided with a power button and several operation keys , the signal output end of the operation panel is electrically connected with the signal input end of the control device.
所述控制装置内设有PLC系统及分别控制所述驱动电机、调频电机、制冷装置、制冷模块、抽水泵一、抽水泵二、控制开关阀、转动电机的控制模块,所述温度传感器一和温度传感器二信号输出端与所述控制装置信号输入端电连。The control device is provided with a PLC system and a control module that respectively controls the drive motor, the frequency modulation motor, the refrigeration device, the refrigeration module, the first pump, the second pump, the on-off valve and the rotating motor, the
利用本发明的技术方案制作的PVC管高效冷却混合装置,该装置中的搅拌装置采用调频电机和驱动电机分别驱动转轴和搅拌仓运作,使得搅拌效果更佳,该种双驱动的方式可以避免冷混设备内加入的原料过多、原料粘度过大等情况发生时而对驱动设备造成过载、损坏等,同时设有的辅助搅拌装置也可以避免搅拌腔内底端原料堆积情况的发生,该装置中的冷却系统采用双冷却的方式,不仅结构新颖,而且降温速度也大大提高,设备的工作效率也得到提升。The high-efficiency cooling and mixing device for PVC pipes produced by the technical solution of the present invention, the stirring device in the device adopts a frequency modulation motor and a driving motor to drive the rotating shaft and the stirring chamber respectively, so that the stirring effect is better, and the double-drive method can avoid cold When there are too many raw materials added to the mixing equipment and the viscosity of the raw materials is too large, the driving equipment will be overloaded or damaged. The cooling system adopts the double cooling method, which not only has a novel structure, but also greatly improves the cooling speed, and the working efficiency of the equipment is also improved.
附图说明Description of drawings
图1是本发明所述PVC管高效冷却混合装置的整体结构示意图;1 is a schematic diagram of the overall structure of the PVC pipe high-efficiency cooling and mixing device according to the present invention;
图2是本发明所述辅助搅拌装置结构示意图;Fig. 2 is the structural representation of the auxiliary stirring device of the present invention;
图3是本发明所述冷却系统结构示意图;3 is a schematic structural diagram of the cooling system according to the present invention;
图4是本发明所述齿槽位置结构示意图;FIG. 4 is a schematic diagram of the structure of the cogging position according to the present invention;
图5是本发明所述进料装置结构示意图;Fig. 5 is the structural schematic diagram of the feeding device of the present invention;
图中,1、支撑架;2、基础矩形壳体;3、搅拌装置;4、一次冷却装置;5、二次冷却装置;6、进料装置;7、固定轴承;8、转轴;9、调频电机;10、主动带轮;11、从动带轮;12、皮带;13、辅助搅拌装置;14、圆台形搅拌仓;15、搅拌块;16、驱动电机;17、传动轴;18、驱动齿轮;19、齿槽;20、U型冷却腔;21、一次冷却箱体;22、出水管一;23、进水管一;24、抽水泵一;25、温度传感器一;26、制冷装置;27、圆形通槽;28、三角形搅拌架;29、三角形中空槽;30、导流片;31、二次冷却箱体;32、出水管二;33、进水管二;34、活动连接组件;35、抽水泵二;36、温度传感器二;37、制冷模块;38、出料口;39、导料管;40、进料漏斗;41、进料筒;42、L形进料管;43、转动电机;44、螺杆;45、螺纹层;46、控制装置;47、操作面板。In the figure, 1, support frame; 2, basic rectangular shell; 3, stirring device; 4, primary cooling device; 5, secondary cooling device; 6, feeding device; 7, fixed bearing; 8, rotating shaft; 9, Frequency modulation motor; 10, driving pulley; 11, driven pulley; 12, belt; 13, auxiliary stirring device; 14, circular truncated stirring bin; 15, stirring block; 16, driving motor; 17, transmission shaft; 18, Drive gear; 19, tooth slot; 20, U-shaped cooling cavity; 21, primary cooling box; 22, water outlet pipe one; 23, water inlet pipe one; 24, water pump one; 25, temperature sensor one; 26, refrigeration device ;27, circular channel; 28, triangular stirring frame; 29, triangular hollow groove; 30, guide plate; 31, secondary cooling box; 32,
具体实施方式Detailed ways
下面结合附图对本发明进行具体描述,如图1-5所示,一种PVC管高效冷却混合装置,包括支撑架1及基础矩形壳体2,所述基础矩形壳体2设于所述支撑架1上端,所述基础矩形壳体2内设有搅拌装置3和冷却系统且所述冷却系统包括一次冷却装置4和二次冷却装置5,所述基础矩形壳体2上端一侧旁设有进料装置6,所述搅拌装置3是由设于所述基础矩形壳体2内腔顶端中部的固定轴承7、一端通过固定轴承7穿过所述基础矩形壳体2内腔顶端面伸出另一端贯穿所述基础矩形壳体2内腔伸出的转轴8、位于所述基础矩形壳体2内腔的转轴8外部且沿其长度方向均匀设有若干相互紧贴的三角形搅拌架28、设于所述基础矩形壳体2上端外侧且旋转轴竖直向上的调频电机9、套于调频电机9旋转轴上的主动带轮10、转轴8顶端部且对应主动带轮10位置套有的从动带轮11、套于主动带轮10和从动带轮11外部的皮带12及设于所述基础矩形壳体2内腔下端的辅助搅拌装置13组成,所述辅助搅拌装置13是由设于所述基础矩形壳体2内腔底部的圆台形搅拌仓14、圆台形搅拌仓14内侧面上均匀固定设有的若干搅拌块15、对应圆台形搅拌仓14倾斜面中部位置固定设于所述支撑架1下端且旋转端竖直向上的驱动电机16、一端与驱动电机16旋转端连接另一端穿过所述支撑架1和所述基础矩形壳体2底端伸进所述基础矩形壳体2底部内腔的传动轴17、套于传动轴17上的驱动齿轮18及圆台形搅拌仓14外侧倾斜圆周面对应驱动齿轮18位置开有的若干可与驱动齿轮18相互配合运动的齿槽19组成,所述一次冷却装置4是由沿所述基础矩形壳体2左右方向内侧端开有的U型冷却腔20、设于所述基础矩形壳体2下端一侧且位于所述支撑架1上端的一次冷却箱体21、一次冷却箱体21下端出水口与U型冷却腔20上端一侧内腔之间连通的出水管一22、一次冷却箱体21上端进水口与U型冷却腔20上端另一侧内腔之间连通的进水管一23、出水管一22进水端设有的抽水泵一24及设于一次冷却箱体21内侧壁的温度传感器一25和制冷装置26组成,所述转轴8下端穿过所述基础矩形壳体2底部和所述支撑架1内腔伸出,所述二次冷却装置5是由所述转轴8内腔且沿其长度方向开有的圆形通槽27、所述三角形搅拌架28内腔且沿其形状方向分别开有的连通圆形通槽27的三角形中空槽29、圆形通槽27内且分别对应三角形中空槽29开口端位置设有的导流片30、所述基础矩形壳体2对应所述一次冷却箱体21位置另一侧外端固定设有的二次冷却箱体31、二次冷却箱体31下端出水口与圆形通槽27上端之间设有的出水管二32、二次冷却箱体31上端进水口与圆形通槽27下端之间设有的进水管二33、出水管二32出水端和进水管二33进水端分别与圆形通槽27上下端口之间设有的活动连接组件34、出水管二32进水端设有的抽水泵二35及二次冷却箱体31内侧壁上设有的温度传感器二36和制冷模块37组成,所述基础矩形壳体2底端且对应圆台形搅拌仓14下端口位置开有出料口38,所述支撑架1下端设有导料管39且所述导料管39贯穿所述支撑架1与所述出料口38连通;所述调频电机9为调频旋转电机,所述三角形搅拌架28沿所述转轴8左右方向且相互对应位置分别设置,所述导流片30设为倒V型,且所述导流片30下端两侧与相对应的三角形中空槽29开口端之间分别相距一定长度;所述进料装置6是由设于所述基础矩形壳体2上端一侧旁的进料漏斗40、进料漏斗40下端口连接的进料筒41、进料筒41出料端与所述基础矩形壳体2上端内腔之间设有的L形进料管42及L形进料管42内设有的辅助进料装置组成;所述L形进料管42包括与所述进料筒41出料端连通的竖直进料管及一端与竖直进料管出料端连通另一端与所述基础矩形壳体2上端内腔连通的横向进料管,所述辅助进料装置是由所述竖直进料管下端外部且对应所述横向进料管进料端口位置设有的转动电机43、沿所述横向进料管长度方向设于其内腔且旋转端穿过所述竖直进料管内侧壁与转动电机43连接的螺杆44及螺杆44外部套有的螺纹层45组成;所述转动电机43为旋转电机,当所述转动电机43带动所述螺杆44转动时,所述螺纹层45带动原料进入所述基础矩形壳体2上端内腔;所述驱动电机16为旋转电机,所述驱动齿轮18为斜齿轮,所述驱动齿轮18外部均匀设有的轮齿与所述圆台形搅拌仓14倾斜面上均匀开有的齿槽相互平行设置,且所述轮齿和所述齿槽可相互啮合;所述圆台形搅拌仓14上端口横截面面积大于下端口横截面面积,呈梯子形设置,所述圆台形搅拌仓14上下端分别与所述基础矩形壳体2内侧壁和内底端面活动设置,所述出料口38设置位置与所述转轴8位置相互不冲突,所述出料口38内侧端设有控制开关阀,所述三角形搅拌架28与所述圆台形搅拌仓14相互之间运作不冲突;所述出水管二32孔径小于所述圆形通槽27孔径,所述出水管二32出水端插入所述圆形通槽27上端内腔且所述活动连接组件34设于所述圆形通槽27上端内侧,所述进水管二33孔径大于所述圆形通槽27孔径,所述进水管二33套于所述转轴8外部且所述进水管二33进水端内侧设有活动连接组件34;所述制冷装置26和制冷模块37采用半导体制冷技术,所述支撑架1上端设有控制装置46和操作面板47,且所述控制装置46和操作面板47外接电源设备,所述操作面板47上设有电源按钮及若干操作键,所述操作面板47信号输出端与所述控制装置46信号输入端电连;所述控制装置46内设有PLC系统及分别控制所述驱动电机16、调频电机9、制冷装置26、制冷模块37、抽水泵一24、抽水泵二35、控制开关阀、转动电机43的控制模块,所述温度传感器一25和温度传感器二36信号输出端与所述控制装置46信号输入端电连。The present invention will be described in detail below with reference to the accompanying drawings. As shown in Figures 1-5, a high-efficiency cooling and mixing device for PVC pipes includes a
本发明的特点为,一种PVC管高效冷却混合装置,包括支撑架及基础矩形壳体,基础矩形壳体设于支撑架上端,基础矩形壳体内设有搅拌装置和冷却系统且冷却系统包括一次冷却装置和二次冷却装置,基础矩形壳体上端一侧旁设有进料装置,搅拌装置是由设于基础矩形壳体内腔顶端中部的固定轴承、一端通过固定轴承穿过基础矩形壳体内腔顶端面伸出另一端贯穿基础矩形壳体内腔伸出的转轴、位于基础矩形壳体内腔的转轴外部且沿其长度方向均匀设有若干相互紧贴的三角形搅拌架、设于基础矩形壳体上端外侧且旋转轴竖直向上的调频电机、套于调频电机旋转轴上的主动带轮、转轴顶端部且对应主动带轮位置套有的从动带轮、套于主动带轮和从动带轮外部的皮带及设于基础矩形壳体内腔下端的辅助搅拌装置组成,辅助搅拌装置是由设于基础矩形壳体内腔底部的圆台形搅拌仓、圆台形搅拌仓内侧面上均匀固定设有的若干搅拌块、对应圆台形搅拌仓倾斜面中部位置固定设于支撑架下端且旋转端竖直向上的驱动电机、一端与驱动电机旋转端连接另一端穿过支撑架和基础矩形壳体底端伸进基础矩形壳体底部内腔的传动轴、套于传动轴上的驱动齿轮及圆台形搅拌仓外侧倾斜圆周面对应驱动齿轮位置开有的若干可与驱动齿轮相互配合运动的齿槽组成,一次冷却装置是由沿基础矩形壳体左右方向内侧端开有的U型冷却腔、设于基础矩形壳体下端一侧且位于支撑架上端的一次冷却箱体、一次冷却箱体下端出水口与U型冷却腔上端一侧内腔之间连通的出水管一、一次冷却箱体上端进水口与U型冷却腔上端另一侧内腔之间连通的进水管一、出水管一进水端设有的抽水泵一及设于一次冷却箱体内侧壁的温度传感器一和制冷装置组成,转轴下端穿过基础矩形壳体底部和支撑板内腔伸出,二次冷却装置是由转轴内腔且沿其长度方向开有的圆形通槽、三角形搅拌架内腔且沿其形状方向分别开有的连通圆形通槽的三角形中空槽、圆形通槽内且分别对应三角形中空槽开口端位置设有的导流片、基础矩形壳体对应一次冷却箱体位置另一侧外端固定设有的二次冷却箱体、二次冷却箱体下端出水口与圆形通槽上端之间设有的出水管二、二次冷却箱体上端进水口与圆形通槽下端之间设有的进水管二、出水管二出水端和进水管二进水端分别与圆形通槽上下端口之间设有的活动连接组件、出水管二进水端设有的抽水泵二及二次冷却箱体内侧壁上设有的温度传感器二和制冷模块组成,基础矩形壳体底端且对应圆台形搅拌仓下端口位置开有出料口,支撑架下端设有导料管且导料管贯穿支撑架与出料口连通,该装置中的搅拌装置采用调频电机和驱动电机分别驱动转轴和搅拌仓运作,使得搅拌效果更佳,该种双驱动的方式可以避免冷混设备内加入的原料过多、原料粘度过大等情况发生时而对驱动设备造成过载、损坏等,同时设有的辅助搅拌装置也可以避免搅拌腔内底端原料堆积情况的发生,该装置中的冷却系统采用双冷却的方式,不仅结构新颖,而且降温速度也大大提高,设备的工作效率也得到提升。The invention is characterized in that a high-efficiency cooling and mixing device for PVC pipes includes a support frame and a basic rectangular shell, the basic rectangular shell is arranged on the upper end of the support frame, and the basic rectangular shell is provided with a stirring device and a cooling system, and the cooling system includes a primary The cooling device and the secondary cooling device are provided with a feeding device beside the upper end of the basic rectangular shell. The stirring device is composed of a fixed bearing arranged in the middle of the top of the inner cavity of the basic rectangular shell, and one end passes through the inner cavity of the basic rectangular shell through the fixed bearing. The top surface protrudes from the rotating shaft whose other end penetrates the inner cavity of the basic rectangular shell, is located outside the rotating shaft of the inner cavity of the basic rectangular shell, and is evenly provided with a number of triangular stirring racks that are close to each other along its length direction, and are arranged on the upper end of the basic rectangular shell. The frequency modulation motor on the outside and the rotating shaft is vertically upward, the driving pulley sleeved on the rotating shaft of the frequency modulation motor, the driven pulley at the top of the rotating shaft and corresponding to the position of the driving pulley, the driving pulley and the driven pulley are sleeved The external belt is composed of an auxiliary stirring device arranged at the lower end of the inner cavity of the basic rectangular shell. The stirring block, the driving motor corresponding to the middle of the inclined surface of the circular truncated stirring bin is fixed at the lower end of the support frame and the rotating end is vertically upward, one end is connected with the rotating end of the driving motor, and the other end extends through the support frame and the bottom end of the basic rectangular shell. The drive shaft of the inner cavity at the bottom of the basic rectangular shell, the drive gear sleeved on the drive shaft, and the inclined circumferential surface of the outer side of the truncated agitating chamber corresponding to the position of the drive gear are composed of a number of tooth slots that can cooperate with the drive gear to move each other. The cooling device consists of a U-shaped cooling cavity opened along the inner end of the left and right direction of the basic rectangular shell, a primary cooling box located on one side of the lower end of the basic rectangular shell and located at the upper end of the support frame, the water outlet at the lower end of the primary cooling box and the U-shaped cooling chamber. 1. The water outlet pipe that communicates between the inner cavities at the upper end of the
在本发明中,基础矩形壳体设于支撑架上端,基础矩形壳体上端一侧旁设有进料装置,原料从进料漏斗进入,通过进料筒进入L形进料管内,转动电机运作带动螺杆旋转,螺杆外部设有的螺旋层带动原料进入基础矩形壳体内腔。基础矩形壳体内设有搅拌装置,调频电机运作,通过主动带轮、皮带和从动带轮带动转轴旋转,套于转轴上的三角形搅拌架进行原料的搅拌,驱动电机同时运作,驱动电机通过转动轴带动驱动齿轮旋转,驱动齿轮和圆台形搅拌仓外部倾斜面上开有的齿槽相互啮合,配合运动,从而带动圆台形搅拌仓旋转,圆台形搅拌仓内侧端面上设有若干搅拌块,提高搅拌效率。基础矩形壳体内设有冷却系统,冷却系统包括一次冷却装置和二次冷却装置,一次冷却箱体通过出水管一和抽水泵一给U型冷却腔供冷却水,U型冷却腔通过进水管一将其内的水排进一次冷却箱体内,设有的温度传感器一检测一次冷却箱体内部水温,设有的制冷装置在内部水温过高时进行降温。二次冷却箱体通过出水管二和抽水泵二给圆形通槽和三角形中空槽内提供冷却水,设有的导流片将进入的冷却水导入三角形中空槽内,圆形通槽通过进水管二将其内的水排入二次冷却箱体内,温度传感器二检测器内部水温,当水温过高时,制冷模块进行降温。In the present invention, the basic rectangular shell is arranged on the upper end of the support frame, and a feeding device is provided on one side of the upper end of the basic rectangular shell. The screw is driven to rotate, and the spiral layer provided outside the screw drives the raw material into the inner cavity of the basic rectangular shell. There is a stirring device in the basic rectangular shell, the frequency modulation motor operates, the rotating shaft is driven to rotate by the driving pulley, the belt and the driven pulley, and the triangular stirring frame is sleeved on the rotating shaft to stir the raw materials. The shaft drives the drive gear to rotate, and the drive gear and the tooth grooves on the inclined surface of the circular truncated stirring bin mesh with each other and cooperate with each other to drive the circular truncated stirring bin to rotate. mixing efficiency. There is a cooling system in the basic rectangular shell. The cooling system includes a primary cooling device and a secondary cooling device. The primary cooling box supplies cooling water to the U-shaped cooling cavity through the
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above technical solutions only represent the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and fall within the protection scope of the present invention.
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| TA01 | Transfer of patent application right | ||
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Effective date of registration: 20201104 Address after: No. 16, Suihe East Road, Sihong County, Suqian City, Jiangsu Province Applicant after: Suqian chuangying Intellectual Property Service Co.,Ltd. Address before: 056100 No. 530, North Road, Handan County, Handan, Hebei Applicant before: Liu Ranran |
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Effective date of registration: 20211009 Address after: 223900 No. 10, Kunlunshan Road, Sihong Economic Development Zone, Suqian City, Jiangsu Province Patentee after: JIANGSU FANGZHENG PLASTIC INDUSTRY CO.,LTD. Address before: 223900 No. 16, Suihe East Road, Sihong County, Suqian City, Jiangsu Province Patentee before: Suqian chuangying Intellectual Property Service Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Denomination of invention: A high-efficiency cooling and mixing device for PVC pipes Granted publication date: 20201127 Pledgee: China Postal Savings Bank Co.,Ltd. Sihong County Branch Pledgor: JIANGSU FANGZHENG PLASTIC INDUSTRY CO.,LTD. Registration number: Y2025980054941 |
