CN108162232B - A high-efficiency cooling and mixing device for PVC pipes - Google Patents

A high-efficiency cooling and mixing device for PVC pipes Download PDF

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CN108162232B
CN108162232B CN201711418201.3A CN201711418201A CN108162232B CN 108162232 B CN108162232 B CN 108162232B CN 201711418201 A CN201711418201 A CN 201711418201A CN 108162232 B CN108162232 B CN 108162232B
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basic rectangular
rectangular shell
cooling
stirring
inner cavity
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CN108162232A (en
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刘冉冉
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Jiangsu Fangzheng Plastic Industry Co ltd
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Suqian Chuangying Intellectual Property Service Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7461Combinations of dissimilar mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/106Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary using rotary casings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/12Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
    • B29B7/16Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B29B7/286Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Accessories For Mixers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

本发明公开了一种PVC管高效冷却混合装置,包括支撑架及基础矩形壳体,所述基础矩形壳体内设有搅拌装置和冷却系统且冷却系统包括一次冷却装置和二次冷却装置,所述搅拌装置是由固定轴承、转轴、三角形搅拌架、调频电机、主动带轮、从动带轮、皮带及辅助搅拌装置组成,所述一次冷却装置是由U型冷却腔、一次冷却箱体、出水管一、进水管一、抽水泵一及温度传感器一和制冷装置组成,所述二次冷却装置是由圆形通槽、三角形中空槽、导流片、二次冷却箱体、出水管二、进水管二、活动连接组件、抽水泵二及温度传感器二和制冷模块组成。本发明的有益效果是,结构简单,实用性强。

Figure 201711418201

The invention discloses a high-efficiency cooling and mixing device for PVC pipes, comprising a support frame and a basic rectangular shell, wherein a stirring device and a cooling system are arranged in the basic rectangular shell, and the cooling system includes a primary cooling device and a secondary cooling device. The stirring device is composed of a fixed bearing, a rotating shaft, a triangular stirring frame, a frequency modulation motor, a driving pulley, a driven pulley, a belt and an auxiliary stirring device. The first water pipe, the first water inlet pipe, the first water pump, the first temperature sensor, and the refrigeration device are composed of the second cooling device. The second water inlet pipe, the movable connection component, the second water pump, the second temperature sensor and the refrigeration module are composed. The beneficial effects of the present invention are that the structure is simple and the practicability is strong.

Figure 201711418201

Description

一种PVC管高效冷却混合装置A high-efficiency cooling and mixing device for PVC pipes

技术领域technical field

本发明涉及PVC管技术领域,特别是一种PVC管高效冷却混合装置。The invention relates to the technical field of PVC pipes, in particular to a high-efficiency cooling and mixing device for PVC pipes.

背景技术Background technique

制作PVC管之前需要对原料进行混合,PVC原料的混合过程通常分为热混和冷混,冷混是对热混后的原料进行迅速降温的一个过程,现有的冷混设备通常采用单独驱动方式进行搅拌装置的驱动,当冷混设备内加入的原料过多、原料粘度过大等情况发生时,很容易造成驱动设备因过载而损坏,降低驱动设备的使用寿命,无形之中也降低了冷混设备的工作效率;现今的冷混设备通常采用冷却水进行搅拌装置外表端温度的降低,从而达到原料降温作用,这个方式不仅老套而且降温速度低,大大降低了设备的工作效率;在搅拌腔内,由于搅拌架距离搅拌腔内底端一定高度设置,这样会造成搅拌腔内底端原料的堆积,无形之间降低了设备的搅拌效率,因此现在需要一种PVC管高效冷却混合装置,该装置中的搅拌装置采用调频电机和驱动电机分别驱动转轴和搅拌仓运作,使得搅拌效果更佳,该种双驱动的方式可以避免冷混设备内加入的原料过多、原料粘度过大等情况发生时而对驱动设备造成过载、损坏等,同时设有的辅助搅拌装置也可以避免搅拌腔内底端原料堆积情况的发生,该装置中的冷却系统采用双冷却的方式,不仅结构新颖,而且降温速度也大大提高,设备的工作效率也得到提升。The raw materials need to be mixed before making PVC pipes. The mixing process of PVC raw materials is usually divided into hot mixing and cold mixing. Cold mixing is a process of rapidly cooling the raw materials after hot mixing. The existing cold mixing equipment usually adopts a separate drive mode Drive the stirring device. When too many raw materials are added to the cold mixing equipment and the viscosity of the raw materials is too large, it is easy to cause the driving equipment to be damaged due to overloading, reduce the service life of the driving equipment, and virtually reduce the cooling rate. The working efficiency of the mixing equipment; the current cold mixing equipment usually uses cooling water to reduce the temperature of the outer end of the mixing device, so as to achieve the cooling effect of the raw materials. This method is not only old-fashioned but also has a low cooling speed, which greatly reduces the working efficiency of the equipment; In the cavity, since the stirring frame is set at a certain height from the bottom end of the stirring cavity, this will cause the accumulation of raw materials at the bottom end of the stirring cavity, which will reduce the stirring efficiency of the equipment. The stirring device in the device adopts a frequency modulation motor and a driving motor to drive the rotating shaft and the stirring chamber respectively, so that the stirring effect is better. This dual-drive method can avoid the situation of adding too many raw materials and excessive raw material viscosity in the cold mixing equipment. Occasionally, it will cause overload and damage to the driving equipment. At the same time, the auxiliary stirring device provided can also avoid the accumulation of raw materials at the bottom end of the stirring chamber. The cooling system in this device adopts a double cooling method, which not only has a novel structure, but also reduces the temperature. The speed is also greatly improved, and the working efficiency of the equipment is also improved.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了解决上述问题,设计了一种PVC管高效冷却混合装置。The purpose of the present invention is to design a high-efficiency cooling and mixing device for PVC pipes in order to solve the above problems.

实现上述目的本发明的技术方案为,一种PVC管高效冷却混合装置,包括支撑架及基础矩形壳体,所述基础矩形壳体设于所述支撑架上端,所述基础矩形壳体内设有搅拌装置和冷却系统且所述冷却系统包括一次冷却装置和二次冷却装置,所述基础矩形壳体上端一侧旁设有进料装置,所述搅拌装置是由设于所述基础矩形壳体内腔顶端中部的固定轴承、一端通过固定轴承穿过所述基础矩形壳体内腔顶端面伸出另一端贯穿所述基础矩形壳体内腔伸出的转轴、位于所述基础矩形壳体内腔的转轴外部且沿其长度方向均匀设有若干相互紧贴的三角形搅拌架、设于所述基础矩形壳体上端外侧且旋转轴竖直向上的调频电机、套于调频电机旋转轴上的主动带轮、转轴顶端部且对应主动带轮位置套有的从动带轮、套于主动带轮和从动带轮外部的皮带及设于所述基础矩形壳体内腔下端的辅助搅拌装置组成,所述辅助搅拌装置是由设于所述基础矩形壳体内腔底部的圆台形搅拌仓、圆台形搅拌仓内侧面上均匀固定设有的若干搅拌块、对应圆台形搅拌仓倾斜面中部位置固定设于所述支撑架下端且旋转端竖直向上的驱动电机、一端与驱动电机旋转端连接另一端穿过所述支撑架和所述基础矩形壳体底端伸进所述基础矩形壳体底部内腔的传动轴、套于传动轴上的驱动齿轮及圆台形搅拌仓外侧倾斜圆周面对应驱动齿轮位置开有的若干可与驱动齿轮相互配合运动的齿槽组成,所述一次冷却装置是由沿所述基础矩形壳体左右方向内侧端开有的U型冷却腔、设于所述基础矩形壳体下端一侧且位于所述支撑架上端的一次冷却箱体、一次冷却箱体下端出水口与U型冷却腔上端一侧内腔之间连通的出水管一、一次冷却箱体上端进水口与U型冷却腔上端另一侧内腔之间连通的进水管一、出水管一进水端设有的抽水泵一及设于一次冷却箱体内侧壁的温度传感器一和制冷装置组成,所述转轴下端穿过所述基础矩形壳体底部和所述支撑板内腔伸出,所述二次冷却装置是由所述转轴内腔且沿其长度方向开有的圆形通槽、所述三角形搅拌架内腔且沿其形状方向分别开有的连通圆形通槽的三角形中空槽、圆形通槽内且分别对应三角形中空槽开口端位置设有的导流片、所述基础矩形壳体对应所述一次冷却箱体位置另一侧外端固定设有的二次冷却箱体、二次冷却箱体下端出水口与圆形通槽上端之间设有的出水管二、二次冷却箱体上端进水口与圆形通槽下端之间设有的进水管二、出水管二出水端和进水管二进水端分别与圆形通槽上下端口之间设有的活动连接组件、出水管二进水端设有的抽水泵二及二次冷却箱体内侧壁上设有的温度传感器二和制冷模块组成,所述基础矩形壳体底端且对应圆台形搅拌仓下端口位置开有出料口,所述支撑架下端设有导料管且所述导料管贯穿所述支撑架与所述出料口连通。The technical solution of the present invention to achieve the above objects is that a high-efficiency cooling and mixing device for PVC pipes includes a support frame and a basic rectangular shell, the basic rectangular shell is arranged on the upper end of the support frame, and the basic rectangular shell is provided with A stirring device and a cooling system, and the cooling system includes a primary cooling device and a secondary cooling device, a feeding device is provided beside the upper end of the basic rectangular shell, and the stirring device is provided in the basic rectangular shell. A fixed bearing in the middle of the top of the cavity, one end of which extends through the top surface of the inner cavity of the basic rectangular shell through the fixed bearing, and the other end protrudes through the inner cavity of the basic rectangular shell, and is located outside the inner cavity of the basic rectangular shell. And along its length, there are evenly a number of triangular stirring racks that are close to each other, a frequency modulation motor arranged on the outer side of the upper end of the basic rectangular shell and the rotating shaft is vertically upward, a driving pulley and a rotating shaft sleeved on the rotation shaft of the frequency modulation motor. The top part is composed of a driven pulley sleeved at the position corresponding to the driving pulley, a belt sleeved on the outside of the driving pulley and the driven pulley, and an auxiliary stirring device arranged at the lower end of the inner cavity of the basic rectangular shell. The device is composed of a circular truncated stirring bin located at the bottom of the inner cavity of the basic rectangular shell, several stirring blocks uniformly fixed on the inner surface of the circular truncated stirring bin, and fixed on the support corresponding to the middle position of the inclined surface of the circular truncated stirring bin. a drive motor with the lower end of the frame and the rotating end vertically upward, one end connected with the rotating end of the drive motor, and the other end of the drive shaft extending through the support frame and the bottom end of the basic rectangular shell into the cavity at the bottom of the basic rectangular shell , The drive gear sleeved on the transmission shaft and the inclined circumferential surface of the outer side of the circular truncated stirring bin are composed of a number of tooth slots that can cooperate with the drive gear to move with each other corresponding to the position of the drive gear. The primary cooling device is formed along the foundation A U-shaped cooling cavity is opened at the inner end of the rectangular shell in the left-right direction, a primary cooling box is arranged on one side of the lower end of the basic rectangular shell and located at the upper end of the support frame, a water outlet at the lower end of the primary cooling box and a U-shaped cooling box The water outlet pipe that communicates between the inner chambers on one side of the upper end of the cavity, the water inlet pipe that communicates between the water inlet at the upper end of the primary cooling box and the inner chamber on the other side of the upper end of the U-shaped cooling chamber, and the water outlet pipe. A water pump, a temperature sensor installed on the inner side wall of the primary cooling box, and a refrigeration device are composed. The lower end of the rotating shaft protrudes through the bottom of the basic rectangular shell and the inner cavity of the support plate. The secondary cooling device is The inner cavity of the rotating shaft and the circular through groove opened along its length direction, the inner cavity of the triangular stirring frame and the triangular hollow groove connected to the circular through groove and the circular through groove opened respectively along its shape direction. And corresponding to the guide fins provided at the opening end of the triangular hollow slot, the basic rectangular shell corresponds to the secondary cooling box and the secondary cooling box fixed at the outer end of the other side of the primary cooling box. The second water outlet pipe between the water outlet at the lower end and the upper end of the circular through groove, the second water inlet pipe between the water inlet at the upper end of the secondary cooling box and the lower end of the circular through groove, the second water outlet pipe and the second water inlet pipe The movable connection components are provided between the water inlet end and the upper and lower ports of the circular channel, and the second and secondary pumps are provided at the water inlet end of the water outlet pipe. The temperature sensor 2 provided on the inner side wall of the cooling box is composed of a cooling module. The bottom end of the basic rectangular shell is provided with a discharge port corresponding to the lower port of the circular truncated stirring bin, and the lower end of the support frame is provided with a material guide pipe. And the material guide pipe penetrates through the support frame and communicates with the discharge port.

所述调频电机为调频旋转电机,所述三角形搅拌架沿所述转轴左右方向且相互对应位置分别设置,所述导流片设为倒V型,且所述导流片下端两侧与相对应的三角形中空槽开口端之间分别相距一定长度。The frequency-modulating motor is a frequency-modulating rotating motor, the triangular stirring frame is arranged along the left and right directions of the rotating shaft and at corresponding positions to each other. The open ends of the triangular hollow slots are respectively separated by a certain length.

所述进料装置是由设于所述基础矩形壳体上端一侧旁的进料漏斗、进料漏斗下端口连接的进料筒、进料筒出料端与所述基础矩形壳体上端内腔之间设有的L形进料管及L形进料管内设有的辅助进料装置组成。The feeding device is composed of a feeding funnel provided on one side of the upper end of the basic rectangular shell, a feeding barrel connected to the lower port of the feeding funnel, and the discharge end of the feeding barrel and the upper end of the basic rectangular shell. It consists of an L-shaped feeding pipe provided between the cavities and an auxiliary feeding device provided in the L-shaped feeding pipe.

所述L形进料管包括与所述进料筒出料端连通的竖直进料管及一端与竖直进料管出料端连通另一端与所述基础矩形壳体上端内腔连通的横向进料管,所述辅助进料装置是由所述竖直进料管下端外部且对应所述横向进料管进料端口位置设有的转动电机、沿所述横向进料管长度方向设于其内腔且旋转端穿过所述竖直进料管内侧壁与转动电机连接的螺杆及螺杆外部套有的螺纹层组成。The L-shaped feed pipe includes a vertical feed pipe that communicates with the discharge end of the feed cylinder and a vertical feed pipe that communicates with the discharge end of the vertical feed pipe at one end and communicates with the inner cavity of the upper end of the basic rectangular shell. A transverse feeding pipe, the auxiliary feeding device is a rotating motor provided outside the lower end of the vertical feeding pipe and corresponding to the position of the feeding port of the transverse feeding pipe, and is provided along the length of the transverse feeding pipe. It is composed of a screw that is connected to a rotating motor in its inner cavity and whose rotating end passes through the inner side wall of the vertical feeding pipe, and a screw layer sheathed on the outside of the screw.

所述转动电机为旋转电机,当所述转动电机带动所述螺杆转动时,所述螺纹层带动原料进入所述基础矩形壳体上端内腔。The rotating motor is a rotating motor, and when the rotating motor drives the screw to rotate, the thread layer drives the raw material into the upper end cavity of the basic rectangular shell.

所述驱动电机为旋转电机,所述驱动齿轮为斜齿轮,所述驱动齿轮外部均匀设有的轮齿与所述圆台形搅拌仓倾斜面上均匀开有的齿槽相互平行设置,且所述轮齿和所述齿槽可相互啮合。The drive motor is a rotary motor, the drive gear is a helical gear, the gear teeth evenly provided on the outside of the drive gear and the tooth slots evenly opened on the inclined surface of the circular truncated stirring bin are arranged parallel to each other, and the The gear teeth and the tooth slots may intermesh.

所述圆台形搅拌仓上端口横截面面积大于下端口横截面面积,呈梯子形设置,所述圆台形搅拌仓上下端分别与所述基础矩形壳体内侧壁和内底端面活动设置,所述出料口设置位置与所述转轴位置相互不冲突,所述出料口内侧端设有控制开关阀,所述三角形搅拌架与所述圆台形搅拌仓相互之间运作不冲突。The cross-sectional area of the upper port of the circular truncated stirring bin is larger than the cross-sectional area of the lower port, and is arranged in a ladder shape. The setting position of the discharge port and the position of the rotating shaft do not conflict with each other, the inner end of the discharge port is provided with a control switch valve, and the operation of the triangular stirring frame and the circular truncated stirring bin does not conflict with each other.

所述出水管二孔径小于所述圆形通槽孔径,所述出水管二出水端插入所述圆形通槽上端内腔且所述活动连接组件设于所述圆形通槽上端内侧,所述进水管二孔径大于所述圆形通槽孔径,所述进水管二套于所述转轴外部且所述进水管二进水端内侧设有活动连接组件。The hole diameter of the second water outlet pipe is smaller than the hole diameter of the circular through groove, the second water outlet end of the water outlet pipe is inserted into the inner cavity of the upper end of the circular through groove, and the movable connection component is arranged on the inner side of the upper end of the circular through groove, so The diameter of the second water inlet pipe is larger than the diameter of the circular through groove, the second water inlet pipe is sleeved outside the rotating shaft, and the inner side of the second water inlet end of the water inlet pipe is provided with a movable connection component.

所述制冷装置和制冷模块采用半导体制冷技术,所述支撑架上端设有控制装置和操作面板,且所述控制装置和操作面板外接电源设备,所述操作面板上设有电源按钮及若干操作键,所述操作面板信号输出端与所述控制装置信号输入端电连。The refrigerating device and the refrigerating module adopt semiconductor refrigeration technology, the upper end of the support frame is provided with a control device and an operation panel, and the control device and the operation panel are externally connected to a power supply device, and the operation panel is provided with a power button and several operation keys , the signal output end of the operation panel is electrically connected with the signal input end of the control device.

所述控制装置内设有PLC系统及分别控制所述驱动电机、调频电机、制冷装置、制冷模块、抽水泵一、抽水泵二、控制开关阀、转动电机的控制模块,所述温度传感器一和温度传感器二信号输出端与所述控制装置信号输入端电连。The control device is provided with a PLC system and a control module that respectively controls the drive motor, the frequency modulation motor, the refrigeration device, the refrigeration module, the first pump, the second pump, the on-off valve and the rotating motor, the temperature sensor 1 and the temperature sensor. The two signal output ends of the temperature sensor are electrically connected with the signal input end of the control device.

利用本发明的技术方案制作的PVC管高效冷却混合装置,该装置中的搅拌装置采用调频电机和驱动电机分别驱动转轴和搅拌仓运作,使得搅拌效果更佳,该种双驱动的方式可以避免冷混设备内加入的原料过多、原料粘度过大等情况发生时而对驱动设备造成过载、损坏等,同时设有的辅助搅拌装置也可以避免搅拌腔内底端原料堆积情况的发生,该装置中的冷却系统采用双冷却的方式,不仅结构新颖,而且降温速度也大大提高,设备的工作效率也得到提升。The high-efficiency cooling and mixing device for PVC pipes produced by the technical solution of the present invention, the stirring device in the device adopts a frequency modulation motor and a driving motor to drive the rotating shaft and the stirring chamber respectively, so that the stirring effect is better, and the double-drive method can avoid cold When there are too many raw materials added to the mixing equipment and the viscosity of the raw materials is too large, the driving equipment will be overloaded or damaged. The cooling system adopts the double cooling method, which not only has a novel structure, but also greatly improves the cooling speed, and the working efficiency of the equipment is also improved.

附图说明Description of drawings

图1是本发明所述PVC管高效冷却混合装置的整体结构示意图;1 is a schematic diagram of the overall structure of the PVC pipe high-efficiency cooling and mixing device according to the present invention;

图2是本发明所述辅助搅拌装置结构示意图;Fig. 2 is the structural representation of the auxiliary stirring device of the present invention;

图3是本发明所述冷却系统结构示意图;3 is a schematic structural diagram of the cooling system according to the present invention;

图4是本发明所述齿槽位置结构示意图;FIG. 4 is a schematic diagram of the structure of the cogging position according to the present invention;

图5是本发明所述进料装置结构示意图;Fig. 5 is the structural schematic diagram of the feeding device of the present invention;

图中,1、支撑架;2、基础矩形壳体;3、搅拌装置;4、一次冷却装置;5、二次冷却装置;6、进料装置;7、固定轴承;8、转轴;9、调频电机;10、主动带轮;11、从动带轮;12、皮带;13、辅助搅拌装置;14、圆台形搅拌仓;15、搅拌块;16、驱动电机;17、传动轴;18、驱动齿轮;19、齿槽;20、U型冷却腔;21、一次冷却箱体;22、出水管一;23、进水管一;24、抽水泵一;25、温度传感器一;26、制冷装置;27、圆形通槽;28、三角形搅拌架;29、三角形中空槽;30、导流片;31、二次冷却箱体;32、出水管二;33、进水管二;34、活动连接组件;35、抽水泵二;36、温度传感器二;37、制冷模块;38、出料口;39、导料管;40、进料漏斗;41、进料筒;42、L形进料管;43、转动电机;44、螺杆;45、螺纹层;46、控制装置;47、操作面板。In the figure, 1, support frame; 2, basic rectangular shell; 3, stirring device; 4, primary cooling device; 5, secondary cooling device; 6, feeding device; 7, fixed bearing; 8, rotating shaft; 9, Frequency modulation motor; 10, driving pulley; 11, driven pulley; 12, belt; 13, auxiliary stirring device; 14, circular truncated stirring bin; 15, stirring block; 16, driving motor; 17, transmission shaft; 18, Drive gear; 19, tooth slot; 20, U-shaped cooling cavity; 21, primary cooling box; 22, water outlet pipe one; 23, water inlet pipe one; 24, water pump one; 25, temperature sensor one; 26, refrigeration device ;27, circular channel; 28, triangular stirring frame; 29, triangular hollow groove; 30, guide plate; 31, secondary cooling box; 32, water outlet pipe 2; 33, water inlet pipe 2; 34, movable connection Component; 35, pump 2; 36, temperature sensor 2; 37, refrigeration module; 38, outlet; 39, feed pipe; 40, feed funnel; 41, feed cylinder; 42, L-shaped feed pipe 43, rotating motor; 44, screw; 45, thread layer; 46, control device; 47, operation panel.

具体实施方式Detailed ways

下面结合附图对本发明进行具体描述,如图1-5所示,一种PVC管高效冷却混合装置,包括支撑架1及基础矩形壳体2,所述基础矩形壳体2设于所述支撑架1上端,所述基础矩形壳体2内设有搅拌装置3和冷却系统且所述冷却系统包括一次冷却装置4和二次冷却装置5,所述基础矩形壳体2上端一侧旁设有进料装置6,所述搅拌装置3是由设于所述基础矩形壳体2内腔顶端中部的固定轴承7、一端通过固定轴承7穿过所述基础矩形壳体2内腔顶端面伸出另一端贯穿所述基础矩形壳体2内腔伸出的转轴8、位于所述基础矩形壳体2内腔的转轴8外部且沿其长度方向均匀设有若干相互紧贴的三角形搅拌架28、设于所述基础矩形壳体2上端外侧且旋转轴竖直向上的调频电机9、套于调频电机9旋转轴上的主动带轮10、转轴8顶端部且对应主动带轮10位置套有的从动带轮11、套于主动带轮10和从动带轮11外部的皮带12及设于所述基础矩形壳体2内腔下端的辅助搅拌装置13组成,所述辅助搅拌装置13是由设于所述基础矩形壳体2内腔底部的圆台形搅拌仓14、圆台形搅拌仓14内侧面上均匀固定设有的若干搅拌块15、对应圆台形搅拌仓14倾斜面中部位置固定设于所述支撑架1下端且旋转端竖直向上的驱动电机16、一端与驱动电机16旋转端连接另一端穿过所述支撑架1和所述基础矩形壳体2底端伸进所述基础矩形壳体2底部内腔的传动轴17、套于传动轴17上的驱动齿轮18及圆台形搅拌仓14外侧倾斜圆周面对应驱动齿轮18位置开有的若干可与驱动齿轮18相互配合运动的齿槽19组成,所述一次冷却装置4是由沿所述基础矩形壳体2左右方向内侧端开有的U型冷却腔20、设于所述基础矩形壳体2下端一侧且位于所述支撑架1上端的一次冷却箱体21、一次冷却箱体21下端出水口与U型冷却腔20上端一侧内腔之间连通的出水管一22、一次冷却箱体21上端进水口与U型冷却腔20上端另一侧内腔之间连通的进水管一23、出水管一22进水端设有的抽水泵一24及设于一次冷却箱体21内侧壁的温度传感器一25和制冷装置26组成,所述转轴8下端穿过所述基础矩形壳体2底部和所述支撑架1内腔伸出,所述二次冷却装置5是由所述转轴8内腔且沿其长度方向开有的圆形通槽27、所述三角形搅拌架28内腔且沿其形状方向分别开有的连通圆形通槽27的三角形中空槽29、圆形通槽27内且分别对应三角形中空槽29开口端位置设有的导流片30、所述基础矩形壳体2对应所述一次冷却箱体21位置另一侧外端固定设有的二次冷却箱体31、二次冷却箱体31下端出水口与圆形通槽27上端之间设有的出水管二32、二次冷却箱体31上端进水口与圆形通槽27下端之间设有的进水管二33、出水管二32出水端和进水管二33进水端分别与圆形通槽27上下端口之间设有的活动连接组件34、出水管二32进水端设有的抽水泵二35及二次冷却箱体31内侧壁上设有的温度传感器二36和制冷模块37组成,所述基础矩形壳体2底端且对应圆台形搅拌仓14下端口位置开有出料口38,所述支撑架1下端设有导料管39且所述导料管39贯穿所述支撑架1与所述出料口38连通;所述调频电机9为调频旋转电机,所述三角形搅拌架28沿所述转轴8左右方向且相互对应位置分别设置,所述导流片30设为倒V型,且所述导流片30下端两侧与相对应的三角形中空槽29开口端之间分别相距一定长度;所述进料装置6是由设于所述基础矩形壳体2上端一侧旁的进料漏斗40、进料漏斗40下端口连接的进料筒41、进料筒41出料端与所述基础矩形壳体2上端内腔之间设有的L形进料管42及L形进料管42内设有的辅助进料装置组成;所述L形进料管42包括与所述进料筒41出料端连通的竖直进料管及一端与竖直进料管出料端连通另一端与所述基础矩形壳体2上端内腔连通的横向进料管,所述辅助进料装置是由所述竖直进料管下端外部且对应所述横向进料管进料端口位置设有的转动电机43、沿所述横向进料管长度方向设于其内腔且旋转端穿过所述竖直进料管内侧壁与转动电机43连接的螺杆44及螺杆44外部套有的螺纹层45组成;所述转动电机43为旋转电机,当所述转动电机43带动所述螺杆44转动时,所述螺纹层45带动原料进入所述基础矩形壳体2上端内腔;所述驱动电机16为旋转电机,所述驱动齿轮18为斜齿轮,所述驱动齿轮18外部均匀设有的轮齿与所述圆台形搅拌仓14倾斜面上均匀开有的齿槽相互平行设置,且所述轮齿和所述齿槽可相互啮合;所述圆台形搅拌仓14上端口横截面面积大于下端口横截面面积,呈梯子形设置,所述圆台形搅拌仓14上下端分别与所述基础矩形壳体2内侧壁和内底端面活动设置,所述出料口38设置位置与所述转轴8位置相互不冲突,所述出料口38内侧端设有控制开关阀,所述三角形搅拌架28与所述圆台形搅拌仓14相互之间运作不冲突;所述出水管二32孔径小于所述圆形通槽27孔径,所述出水管二32出水端插入所述圆形通槽27上端内腔且所述活动连接组件34设于所述圆形通槽27上端内侧,所述进水管二33孔径大于所述圆形通槽27孔径,所述进水管二33套于所述转轴8外部且所述进水管二33进水端内侧设有活动连接组件34;所述制冷装置26和制冷模块37采用半导体制冷技术,所述支撑架1上端设有控制装置46和操作面板47,且所述控制装置46和操作面板47外接电源设备,所述操作面板47上设有电源按钮及若干操作键,所述操作面板47信号输出端与所述控制装置46信号输入端电连;所述控制装置46内设有PLC系统及分别控制所述驱动电机16、调频电机9、制冷装置26、制冷模块37、抽水泵一24、抽水泵二35、控制开关阀、转动电机43的控制模块,所述温度传感器一25和温度传感器二36信号输出端与所述控制装置46信号输入端电连。The present invention will be described in detail below with reference to the accompanying drawings. As shown in Figures 1-5, a high-efficiency cooling and mixing device for PVC pipes includes a support frame 1 and a basic rectangular shell 2. The basic rectangular shell 2 is provided on the support The upper end of the frame 1, the basic rectangular shell 2 is provided with a stirring device 3 and a cooling system, and the cooling system includes a primary cooling device 4 and a secondary cooling device 5, and one side of the upper end of the basic rectangular shell 2 is provided with Feeding device 6, the stirring device 3 is a fixed bearing 7 arranged in the middle of the top of the inner cavity of the basic rectangular shell 2, and one end protrudes through the top surface of the inner cavity of the basic rectangular shell 2 through the fixed bearing 7 The other end of the rotating shaft 8 extends through the inner cavity of the basic rectangular shell 2, and is located outside the rotating shaft 8 of the inner cavity of the basic rectangular shell 2 and is evenly provided with a number of triangular stirring racks 28 that are close to each other along its length direction, The frequency modulation motor 9 is arranged on the outer side of the upper end of the basic rectangular shell 2 and the rotation axis is vertically upward, the driving pulley 10 is sleeved on the rotation shaft of the frequency modulation motor 9, and the top end of the rotating shaft 8 is sleeved at the position corresponding to the driving pulley 10. A driven pulley 11, a belt 12 sleeved on the outside of the driving pulley 10 and the driven pulley 11, and an auxiliary stirring device 13 disposed at the lower end of the inner cavity of the basic rectangular shell 2, the auxiliary stirring device 13 is composed of The circular truncated stirring bin 14 arranged at the bottom of the inner cavity of the basic rectangular shell 2, a plurality of stirring blocks 15 uniformly fixed on the inner surface of the circular truncated stirring bin 14, and the middle position of the inclined surface corresponding to the circular truncated stirring bin 14 are fixedly arranged on the inner surface. The drive motor 16 at the lower end of the support frame 1 and the rotating end is vertically upward, one end is connected with the rotating end of the drive motor 16, and the other end extends through the support frame 1 and the bottom end of the basic rectangular shell 2 into the basic rectangular The drive shaft 17 in the inner cavity at the bottom of the housing 2, the drive gear 18 sleeved on the drive shaft 17, and the inclined circumferential surface of the outer side of the truncated agitating chamber 14 correspond to the position of the drive gear 18. The primary cooling device 4 consists of a U-shaped cooling cavity 20 opened along the inner end of the basic rectangular shell 2 in the left-right direction, which is arranged on one side of the lower end of the basic rectangular shell 2 and located in the The primary cooling box 21 at the upper end of the support frame 1, the water outlet pipe 22 communicating between the water outlet at the lower end of the primary cooling box 21 and the inner cavity of the upper end of the U-shaped cooling cavity 20, the water inlet at the upper end of the primary cooling box 21 and the U-shaped cooling cavity 20 A water inlet pipe 1 23 connected between the inner chambers on the other side of the upper end of the cooling cavity 20, a water pump 1 24 provided at the water inlet end of the water outlet pipe 1 22, and a temperature sensor 1 25 arranged on the inner wall of the primary cooling box 21 and the refrigeration device 26, the lower end of the rotating shaft 8 protrudes through the bottom of the basic rectangular shell 2 and the inner cavity of the support frame 1, and the secondary cooling device 5 is opened by the inner cavity of the rotating shaft 8 and along its length direction. Some circular through grooves 27, the inner cavity of the triangular stirring frame 28 and along its shape direction are respectively opened with a triangular hollow groove 29 that communicates with the circular through groove 27, and the circular through groove 27 corresponds to the triangular hollow groove 29 respectively. The guide vane 30 provided at the open end position, the basic rectangular shell 2 corresponds to the primary cooling The secondary cooling box 31 is fixedly arranged at the outer end of the other side of the box body 21, the second water outlet pipe 32 is arranged between the water outlet at the lower end of the secondary cooling box 31 and the upper end of the circular through groove 27, and the secondary cooling box The second water inlet pipe 33, the water outlet end of the second water outlet pipe 32 and the water inlet end of the second water inlet pipe 33 are provided between the upper and lower ends of the circular through groove 27 and the upper and lower ports of the circular through groove 27 respectively. The movable connection assembly 34, the second water pump 35 provided at the water inlet end of the water outlet pipe 2 32, the temperature sensor 2 36 provided on the inner side wall of the secondary cooling box 31, and the refrigeration module 37 are composed of the basic rectangular shell 2 bottom. A discharge port 38 is opened at the lower end of the truncated truncated stirring bin 14 , and a material guide pipe 39 is provided at the lower end of the support frame 1 , and the material guide pipe 39 penetrates the support frame 1 and the discharge port 38 The frequency modulation motor 9 is a frequency modulation rotary motor, the triangular stirring frame 28 is arranged along the left and right directions of the rotating shaft 8 and in corresponding positions to each other, the guide plate 30 is set as an inverted V shape, and the guide plate The two sides of the lower end of 30 and the corresponding open ends of the triangular hollow grooves 29 are respectively separated by a certain length; the feeding device 6 is composed of a feeding funnel 40, a feeding The feed tube 41 connected to the lower port of the funnel 40, the L-shaped feed tube 42 provided between the discharge end of the feed tube 41 and the inner cavity of the upper end of the basic rectangular shell 2, and the L-shaped feed tube 42 are provided with The L-shaped feeding pipe 42 includes a vertical feeding pipe that communicates with the discharge end of the feeding cylinder 41, and one end communicates with the discharge end of the vertical feeding pipe and the other end communicates with the A transverse feeding pipe connected to the inner cavity at the upper end of the basic rectangular shell 2, the auxiliary feeding device is a rotating motor 43 provided outside the lower end of the vertical feeding pipe and corresponding to the position of the feeding port of the transverse feeding pipe 2. The screw 44 and the screw layer 45 sleeved on the outside of the screw 44 are composed of the screw 44 which is arranged in the inner cavity of the transverse feeding pipe along the length direction of the vertical feeding pipe and the rotating end passes through the inner side wall of the vertical feeding pipe and is connected with the rotating motor 43; The rotating motor 43 is a rotating motor. When the rotating motor 43 drives the screw 44 to rotate, the thread layer 45 drives the raw material into the upper end cavity of the basic rectangular shell 2; the driving motor 16 is a rotating motor, The drive gear 18 is a helical gear, the gear teeth evenly provided on the outside of the drive gear 18 and the tooth slots evenly opened on the inclined surface of the circular frustum-shaped stirring bin 14 are arranged parallel to each other, and the gear teeth and the The tooth slots can be meshed with each other; the cross-sectional area of the upper port of the circular frustum-shaped stirring bin 14 is larger than the cross-sectional area of the lower port, and is arranged in a ladder shape. And the inner bottom end face is movably arranged, the setting position of the discharge port 38 and the position of the rotating shaft 8 do not conflict with each other, the inner end of the discharge port 38 is provided with a control switch valve, the triangular stirring frame 28 and the truncated truncated The stirring chambers 14 operate without conflict; the diameter of the second water outlet pipe 32 is smaller than that of the circular through groove 27 , and the water outlet end of the second water outlet pipe 32 is inserted into the upper end of the circular through groove 27 The inner cavity and the movable connection component 34 are arranged on the inner side of the upper end of the circular through groove 27 , the diameter of the second water inlet pipe 33 is larger than that of the circular through groove 27 , and the second water inlet pipe 33 is sleeved on the rotating shaft 8 The outside and the inside of the water inlet end of the water inlet pipe 2 33 are provided with a movable connection assembly 34; the refrigeration device 26 and the refrigeration module 37 use semiconductor refrigeration technology, the upper end of the support frame 1 is provided with a control device 46 and an operation panel 47, and The control device 46 and the operation panel 47 are connected to external power supply equipment, the operation panel 47 is provided with a power button and several operation keys, and the signal output end of the operation panel 47 is electrically connected with the signal input end of the control device 46; The control device 46 is provided with a PLC system and a control module that respectively controls the drive motor 16, the frequency modulation motor 9, the refrigeration device 26, the refrigeration module 37, the first pump 24, the second pump 35, the control valve, and the rotating motor 43, The signal output ends of the first temperature sensor 25 and the second temperature sensor 36 are electrically connected to the signal input end of the control device 46 .

本发明的特点为,一种PVC管高效冷却混合装置,包括支撑架及基础矩形壳体,基础矩形壳体设于支撑架上端,基础矩形壳体内设有搅拌装置和冷却系统且冷却系统包括一次冷却装置和二次冷却装置,基础矩形壳体上端一侧旁设有进料装置,搅拌装置是由设于基础矩形壳体内腔顶端中部的固定轴承、一端通过固定轴承穿过基础矩形壳体内腔顶端面伸出另一端贯穿基础矩形壳体内腔伸出的转轴、位于基础矩形壳体内腔的转轴外部且沿其长度方向均匀设有若干相互紧贴的三角形搅拌架、设于基础矩形壳体上端外侧且旋转轴竖直向上的调频电机、套于调频电机旋转轴上的主动带轮、转轴顶端部且对应主动带轮位置套有的从动带轮、套于主动带轮和从动带轮外部的皮带及设于基础矩形壳体内腔下端的辅助搅拌装置组成,辅助搅拌装置是由设于基础矩形壳体内腔底部的圆台形搅拌仓、圆台形搅拌仓内侧面上均匀固定设有的若干搅拌块、对应圆台形搅拌仓倾斜面中部位置固定设于支撑架下端且旋转端竖直向上的驱动电机、一端与驱动电机旋转端连接另一端穿过支撑架和基础矩形壳体底端伸进基础矩形壳体底部内腔的传动轴、套于传动轴上的驱动齿轮及圆台形搅拌仓外侧倾斜圆周面对应驱动齿轮位置开有的若干可与驱动齿轮相互配合运动的齿槽组成,一次冷却装置是由沿基础矩形壳体左右方向内侧端开有的U型冷却腔、设于基础矩形壳体下端一侧且位于支撑架上端的一次冷却箱体、一次冷却箱体下端出水口与U型冷却腔上端一侧内腔之间连通的出水管一、一次冷却箱体上端进水口与U型冷却腔上端另一侧内腔之间连通的进水管一、出水管一进水端设有的抽水泵一及设于一次冷却箱体内侧壁的温度传感器一和制冷装置组成,转轴下端穿过基础矩形壳体底部和支撑板内腔伸出,二次冷却装置是由转轴内腔且沿其长度方向开有的圆形通槽、三角形搅拌架内腔且沿其形状方向分别开有的连通圆形通槽的三角形中空槽、圆形通槽内且分别对应三角形中空槽开口端位置设有的导流片、基础矩形壳体对应一次冷却箱体位置另一侧外端固定设有的二次冷却箱体、二次冷却箱体下端出水口与圆形通槽上端之间设有的出水管二、二次冷却箱体上端进水口与圆形通槽下端之间设有的进水管二、出水管二出水端和进水管二进水端分别与圆形通槽上下端口之间设有的活动连接组件、出水管二进水端设有的抽水泵二及二次冷却箱体内侧壁上设有的温度传感器二和制冷模块组成,基础矩形壳体底端且对应圆台形搅拌仓下端口位置开有出料口,支撑架下端设有导料管且导料管贯穿支撑架与出料口连通,该装置中的搅拌装置采用调频电机和驱动电机分别驱动转轴和搅拌仓运作,使得搅拌效果更佳,该种双驱动的方式可以避免冷混设备内加入的原料过多、原料粘度过大等情况发生时而对驱动设备造成过载、损坏等,同时设有的辅助搅拌装置也可以避免搅拌腔内底端原料堆积情况的发生,该装置中的冷却系统采用双冷却的方式,不仅结构新颖,而且降温速度也大大提高,设备的工作效率也得到提升。The invention is characterized in that a high-efficiency cooling and mixing device for PVC pipes includes a support frame and a basic rectangular shell, the basic rectangular shell is arranged on the upper end of the support frame, and the basic rectangular shell is provided with a stirring device and a cooling system, and the cooling system includes a primary The cooling device and the secondary cooling device are provided with a feeding device beside the upper end of the basic rectangular shell. The stirring device is composed of a fixed bearing arranged in the middle of the top of the inner cavity of the basic rectangular shell, and one end passes through the inner cavity of the basic rectangular shell through the fixed bearing. The top surface protrudes from the rotating shaft whose other end penetrates the inner cavity of the basic rectangular shell, is located outside the rotating shaft of the inner cavity of the basic rectangular shell, and is evenly provided with a number of triangular stirring racks that are close to each other along its length direction, and are arranged on the upper end of the basic rectangular shell. The frequency modulation motor on the outside and the rotating shaft is vertically upward, the driving pulley sleeved on the rotating shaft of the frequency modulation motor, the driven pulley at the top of the rotating shaft and corresponding to the position of the driving pulley, the driving pulley and the driven pulley are sleeved The external belt is composed of an auxiliary stirring device arranged at the lower end of the inner cavity of the basic rectangular shell. The stirring block, the driving motor corresponding to the middle of the inclined surface of the circular truncated stirring bin is fixed at the lower end of the support frame and the rotating end is vertically upward, one end is connected with the rotating end of the driving motor, and the other end extends through the support frame and the bottom end of the basic rectangular shell. The drive shaft of the inner cavity at the bottom of the basic rectangular shell, the drive gear sleeved on the drive shaft, and the inclined circumferential surface of the outer side of the truncated agitating chamber corresponding to the position of the drive gear are composed of a number of tooth slots that can cooperate with the drive gear to move each other. The cooling device consists of a U-shaped cooling cavity opened along the inner end of the left and right direction of the basic rectangular shell, a primary cooling box located on one side of the lower end of the basic rectangular shell and located at the upper end of the support frame, the water outlet at the lower end of the primary cooling box and the U-shaped cooling chamber. 1. The water outlet pipe that communicates between the inner cavities at the upper end of the U-shaped cooling chamber 1. The water inlet pipe that communicates between the water inlet at the upper end of the primary cooling box and the inner cavity on the other side of the upper end of the U-shaped cooling chamber 1. The water outlet pipe is provided with It consists of a suction pump, a temperature sensor installed on the inner wall of the primary cooling box, and a refrigeration device. The lower end of the rotating shaft extends through the bottom of the basic rectangular shell and the inner cavity of the support plate. The secondary cooling device is composed of the inner cavity of the rotating shaft and along the inner cavity of the support plate. There are circular through grooves in the length direction, the inner cavity of the triangular stirring frame and the triangular hollow grooves connected with the circular through grooves along the shape direction, and the circular through grooves are respectively set in the position corresponding to the opening end of the triangular hollow groove. Some guide fins and basic rectangular shells correspond to the secondary cooling box fixed at the outer end of the other side of the primary cooling box, and the secondary cooling box is fixed between the water outlet at the lower end of the secondary cooling box and the upper end of the circular through groove. The second water outlet pipe, the second water inlet pipe provided between the water inlet at the upper end of the secondary cooling box and the lower end of the circular passage groove, the second water outlet end of the water outlet pipe and the second water inlet end of the water inlet pipe are respectively arranged between the upper and lower ports of the circular passage groove. Some movable connection components, the second suction pump provided at the water inlet end of the water outlet pipe, the second temperature sensor provided on the inner side wall of the secondary cooling box and the refrigeration module are composed. The bottom end of the basic rectangular shell corresponds to the circular truncated stirring bin. The lower port is provided with a discharge port, and the lower end of the support frame is provided with a material guide pipe and the material guide pipe passes through The supporting frame is connected to the discharge port. The stirring device in the device adopts a frequency modulation motor and a driving motor to drive the rotating shaft and the stirring bin respectively, so that the stirring effect is better. Overload and excessive viscosity of raw materials may cause overload and damage to the driving equipment. At the same time, the auxiliary stirring device can also avoid the accumulation of raw materials at the bottom of the stirring chamber. The cooling system in this device adopts double cooling Not only the structure is novel, but also the cooling speed is greatly improved, and the working efficiency of the equipment is also improved.

在本发明中,基础矩形壳体设于支撑架上端,基础矩形壳体上端一侧旁设有进料装置,原料从进料漏斗进入,通过进料筒进入L形进料管内,转动电机运作带动螺杆旋转,螺杆外部设有的螺旋层带动原料进入基础矩形壳体内腔。基础矩形壳体内设有搅拌装置,调频电机运作,通过主动带轮、皮带和从动带轮带动转轴旋转,套于转轴上的三角形搅拌架进行原料的搅拌,驱动电机同时运作,驱动电机通过转动轴带动驱动齿轮旋转,驱动齿轮和圆台形搅拌仓外部倾斜面上开有的齿槽相互啮合,配合运动,从而带动圆台形搅拌仓旋转,圆台形搅拌仓内侧端面上设有若干搅拌块,提高搅拌效率。基础矩形壳体内设有冷却系统,冷却系统包括一次冷却装置和二次冷却装置,一次冷却箱体通过出水管一和抽水泵一给U型冷却腔供冷却水,U型冷却腔通过进水管一将其内的水排进一次冷却箱体内,设有的温度传感器一检测一次冷却箱体内部水温,设有的制冷装置在内部水温过高时进行降温。二次冷却箱体通过出水管二和抽水泵二给圆形通槽和三角形中空槽内提供冷却水,设有的导流片将进入的冷却水导入三角形中空槽内,圆形通槽通过进水管二将其内的水排入二次冷却箱体内,温度传感器二检测器内部水温,当水温过高时,制冷模块进行降温。In the present invention, the basic rectangular shell is arranged on the upper end of the support frame, and a feeding device is provided on one side of the upper end of the basic rectangular shell. The screw is driven to rotate, and the spiral layer provided outside the screw drives the raw material into the inner cavity of the basic rectangular shell. There is a stirring device in the basic rectangular shell, the frequency modulation motor operates, the rotating shaft is driven to rotate by the driving pulley, the belt and the driven pulley, and the triangular stirring frame is sleeved on the rotating shaft to stir the raw materials. The shaft drives the drive gear to rotate, and the drive gear and the tooth grooves on the inclined surface of the circular truncated stirring bin mesh with each other and cooperate with each other to drive the circular truncated stirring bin to rotate. mixing efficiency. There is a cooling system in the basic rectangular shell. The cooling system includes a primary cooling device and a secondary cooling device. The primary cooling box supplies cooling water to the U-shaped cooling cavity through the water outlet pipe 1 and the suction pump 1. The U-shaped cooling cavity passes through the water inlet pipe 1. The water in it is drained into the primary cooling box, and the provided temperature sensor detects the water temperature inside the primary cooling box, and the provided refrigeration device cools down when the inner water temperature is too high. The secondary cooling box provides cooling water to the circular through groove and the triangular hollow groove through the second water outlet pipe and the second water pump. The second water pipe discharges the water in it into the secondary cooling box, and the second temperature sensor detects the internal water temperature. When the water temperature is too high, the cooling module cools down.

上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above technical solutions only represent the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims (9)

1.一种PVC管高效冷却混合装置,包括支撑架(1)及基础矩形壳体(2),其特征在于,所述基础矩形壳体(2)设于所述支撑架(1)上端,所述基础矩形壳体(2)内设有搅拌装置(3)和冷却系统且所述冷却系统包括一次冷却装置(4)和二次冷却装置(5),所述基础矩形壳体(2)上端一侧旁设有进料装置(6),所述搅拌装置(3)是由设于所述基础矩形壳体(2)内腔顶端中部的固定轴承(7)、一端通过固定轴承(7)穿过所述基础矩形壳体(2)内腔顶端面伸出另一端贯穿所述基础矩形壳体(2)内腔伸出的转轴(8)、位于所述基础矩形壳体(2)内腔的转轴(8)外部且沿其长度方向均匀设有若干相互紧贴的三角形搅拌架(28)、设于所述基础矩形壳体(2)上端外侧且旋转轴竖直向上的调频电机(9)、套于调频电机(9)旋转轴上的主动带轮(10)、转轴(8)顶端部且对应主动带轮(10)位置套有的从动带轮(11)、套于主动带轮(10)和从动带轮(11)外部的皮带(12)及设于所述基础矩形壳体(2)内腔下端的辅助搅拌装置(13)组成,所述辅助搅拌装置(13)是由设于所述基础矩形壳体(2)内腔底部的圆台形搅拌仓(14)、圆台形搅拌仓(14)内侧面上均匀固定设有的若干搅拌块(15)、对应圆台形搅拌仓(14)倾斜面中部位置固定设于所述支撑架(1)下端且旋转端竖直向上的驱动电机(16)、一端与驱动电机(16)旋转端连接另一端穿过所述支撑架(1)和所述基础矩形壳体(2)底端伸进所述基础矩形壳体(2)底部内腔的传动轴(17)、套于传动轴(17)上的驱动齿轮(18)及圆台形搅拌仓(14)外侧倾斜圆周面对应驱动齿轮(18)位置开有的若干可与驱动齿轮(18)相互配合运动的齿槽(19)组成,其中,所述圆台形搅拌仓(14)上端口横截面面积大于下端口横截面面积,呈梯子形设置,所述圆台形搅拌仓(14)上下端分别与所述基础矩形壳体(2)内侧壁和内底端面活动设置,所述一次冷却装置(4)是由沿所述基础矩形壳体(2)左右方向内侧端开有的U型冷却腔(20)、设于所述基础矩形壳体(2)下端一侧且位于所述支撑架(1)上端的一次冷却箱体(21)、一次冷却箱体(21)下端出水口与U型冷却腔(20)上端一侧内腔之间连通的出水管一(22)、一次冷却箱体(21)上端进水口与U型冷却腔(20)上端另一侧内腔之间连通的进水管一(23)、出水管一(22)进水端设有的抽水泵一(24)及设于一次冷却箱体(21)内侧壁的温度传感器一(25)和制冷装置(26)组成,所述转轴(8)下端穿过所述基础矩形壳体(2)底部和所述支撑架(1)内腔伸出,所述二次冷却装置(5)是由所述转轴(8)内腔且沿其长度方向开有的圆形通槽(27)、所述三角形搅拌架(28)内腔且沿其形状方向分别开有的连通圆形通槽(27)的三角形中空槽(29)、圆形通槽(27)内且分别对应三角形中空槽(29)开口端位置设有的导流片(30)、所述基础矩形壳体(2)对应所述一次冷却箱体(21)位置另一侧外端固定设有的二次冷却箱体(31)、二次冷却箱体(31)下端出水口与圆形通槽(27)上端之间设有的出水管二(32)、二次冷却箱体(31)上端进水口与圆形通槽(27)下端之间设有的进水管二(33)、出水管二(32)出水端和进水管二(33)进水端分别与圆形通槽(27)上下端口之间设有的活动连接组件(34)、出水管二(32)进水端设有的抽水泵二(35)及二次冷却箱体(31)内侧壁上设有的温度传感器二(36)和制冷模块(37)组成,所述基础矩形壳体(2)底端且对应圆台形搅拌仓(14)下端口位置开有出料口(38),所述支撑架(1)下端设有导料管(39)且所述导料管(39)贯穿所述支撑架(1)与所述出料口(38)连通;1. A high-efficiency cooling and mixing device for PVC pipes, comprising a support frame (1) and a basic rectangular shell (2), characterized in that the basic rectangular shell (2) is arranged on the upper end of the support frame (1), The basic rectangular shell (2) is provided with a stirring device (3) and a cooling system, and the cooling system includes a primary cooling device (4) and a secondary cooling device (5). The basic rectangular shell (2) A feeding device (6) is provided on one side of the upper end, and the stirring device (3) is composed of a fixed bearing (7) arranged in the middle of the top end of the inner cavity of the basic rectangular shell (2), and one end of which passes through the fixed bearing (7). ) passing through the top end surface of the inner cavity of the basic rectangular shell (2) and protruding from the other end of the rotating shaft (8) extending through the inner cavity of the basic rectangular shell (2), located in the basic rectangular shell (2) A number of triangular stirring frames (28) that are close to each other are evenly arranged outside the rotating shaft (8) of the inner cavity and along its length direction, and a frequency modulation motor is arranged on the outer side of the upper end of the basic rectangular shell (2) and the rotating shaft is vertically upward (9), the driving pulley (10) sleeved on the rotating shaft of the frequency modulation motor (9), the driven pulley (11) sleeved at the top of the rotating shaft (8) and corresponding to the position of the driving pulley (10), sleeved on the The driving pulley (10) is composed of a belt (12) outside the driven pulley (11) and an auxiliary stirring device (13) arranged at the lower end of the inner cavity of the basic rectangular shell (2). The auxiliary stirring device ( 13) is composed of a circular truncated stirring chamber (14) arranged at the bottom of the inner cavity of the basic rectangular shell (2), and several stirring blocks (15), corresponding A drive motor (16), one end of which is connected to the rotating end of the drive motor (16) and the other end is connected to the rotating end of the drive motor (16), is fixedly arranged at the lower end of the support frame (1) in the middle of the inclined surface. The support frame (1) and the transmission shaft (17) with the bottom end of the basic rectangular casing (2) extending into the inner cavity of the bottom of the basic rectangular casing (2), and the drive gear sleeved on the transmission shaft (17) (18) and a number of tooth slots (19) that can cooperate with the driving gear (18) to move with the driving gear (18) on the inclined circumferential surface of the outer side of the truncated stirring bin (14), wherein the circular The cross-sectional area of the upper port of the platform-shaped stirring chamber (14) is larger than the cross-sectional area of the lower port, and is arranged in a ladder shape. The end face is movably arranged, and the primary cooling device (4) consists of a U-shaped cooling cavity (20) opened at the inner end of the basic rectangular casing (2) in the left-right direction, and is arranged on the basic rectangular casing (2) The primary cooling box (21) on the lower end side and located at the upper end of the support frame (1), the outlet communicating between the water outlet at the lower end of the primary cooling box (21) and the inner cavity on the upper end side of the U-shaped cooling cavity (20). Water pipe one (22), water inlet pipe one (23), water outlet pipe one (22) water inlet end communicating between the water inlet at the upper end of the primary cooling box (21) and the inner cavity on the other side of the upper end of the U-shaped cooling cavity (20) Equipped with a suction pump ( 24) and a temperature sensor one (25) arranged on the inner wall of the primary cooling box (21) and a refrigeration device (26), the lower end of the rotating shaft (8) passes through the bottom of the basic rectangular shell (2) and all the The inner cavity of the support frame (1) protrudes, and the secondary cooling device (5) is a circular through groove (27) opened in the inner cavity of the rotating shaft (8) and along its length direction, the triangular stirring The inner cavity of the frame (28) and along its shape direction are respectively provided with a triangular hollow groove (29) that communicates with the circular through groove (27), the circular through groove (27) and the open ends of the triangular hollow groove (29) are respectively opened The guide vane (30) provided at the position, the secondary cooling box (31), the second cooling box (31), the second cooling box body (31), the second cooling box body (31), the second cooling box body (31) and the second cooling box body (31) fixedly arranged at the outer end of the other side of the position corresponding to the primary cooling box body (21). Two (32) water outlet pipes provided between the water outlet at the lower end of the secondary cooling box (31) and the upper end of the circular through groove (27), the water inlet at the upper end of the secondary cooling box (31) and the circular through groove (27) Two (33) water inlet pipes, two (32) water outlet ends and two (33) water inlet ends of the water inlet pipes are provided between the lower ends and movable connection components provided between the upper and lower ports of the circular channel (27), respectively. (34), the second water pump (35) provided at the water inlet end of the water outlet pipe (32), the temperature sensor two (36) provided on the inner side wall of the secondary cooling box (31), and the refrigeration module (37) composed of , the bottom end of the basic rectangular shell (2) is provided with a discharge port (38) corresponding to the lower port of the truncated stirring bin (14), and the lower end of the support frame (1) is provided with a material guide pipe (39) and The material guide pipe (39) penetrates through the support frame (1) and communicates with the material outlet (38); 其中,所述调频电机(9)为调频旋转电机,所述三角形搅拌架(28)沿所述转轴(8)左右方向且相互对应位置分别设置,所述导流片(30)设为倒V型,且所述导流片(30)下端两侧与相对应的三角形中空槽(29)开口端之间分别相距一定长度。Wherein, the frequency modulation motor (9) is a frequency modulation rotary motor, the triangular stirring frame (28) is arranged along the left and right directions of the rotating shaft (8) and in corresponding positions, and the guide vane (30) is set as an inverted V The two sides of the lower end of the deflector (30) and the corresponding open end of the triangular hollow groove (29) are respectively separated by a certain length. 2.根据权利要求1所述的一种PVC管高效冷却混合装置,其特征在于,所述进料装置(6)是由设于所述基础矩形壳体(2)上端一侧旁的进料漏斗(40)、进料漏斗(40)下端口连接的进料筒(41)、进料筒(41)出料端与所述基础矩形壳体(2)上端内腔之间设有的L形进料管(42)及L形进料管(42)内设有的辅助进料装置组成。2. A high-efficiency cooling and mixing device for PVC pipes according to claim 1, characterized in that, the feeding device (6) is made of a feeding device provided on one side of the upper end of the basic rectangular shell (2). The funnel (40), the feeding barrel (41) connected to the lower port of the feeding funnel (40), the L provided between the discharge end of the feeding barrel (41) and the inner cavity of the upper end of the basic rectangular shell (2) It is composed of an auxiliary feeding device provided in the L-shaped feeding pipe (42) and the L-shaped feeding pipe (42). 3.根据权利要求2所述的一种PVC管高效冷却混合装置,其特征在于,所述L形进料管(42)包括与所述进料筒(41)出料端连通的竖直进料管及一端与竖直进料管出料端连通另一端与所述基础矩形壳体(2)上端内腔连通的横向进料管,所述辅助进料装置是由所述竖直进料管下端外部且对应所述横向进料管进料端口位置设有的转动电机(43)、沿所述横向进料管长度方向设于其内腔且旋转端穿过所述竖直进料管内侧壁与转动电机(43)连接的螺杆(44)及螺杆(44)外部套有的螺纹层(45)组成。3 . The high-efficiency cooling and mixing device for PVC pipes according to claim 2 , wherein the L-shaped feed pipe ( 42 ) comprises a vertical feed pipe that communicates with the discharge end of the feed cylinder ( 41 ). 4 . A feed pipe and a transverse feed pipe whose one end communicates with the discharge end of the vertical feed pipe and the other end communicates with the inner cavity of the upper end of the basic rectangular shell (2), and the auxiliary feeding device is fed by the vertical feed pipe. A rotating motor (43) provided outside the lower end of the pipe and corresponding to the position of the feed port of the transverse feed pipe, is provided in the inner cavity of the transverse feed pipe along the length direction of the transverse feed pipe, and the rotating end passes through the vertical feed pipe The inner side wall is composed of a screw (44) connected with the rotating motor (43) and a thread layer (45) sleeved on the outside of the screw (44). 4.根据权利要求3所述的一种PVC管高效冷却混合装置,其特征在于,所述转动电机(43)为旋转电机,当所述转动电机(43)带动所述螺杆(44)转动时,所述螺纹层(45)带动原料进入所述基础矩形壳体(2)上端内腔。The high-efficiency cooling and mixing device for PVC pipes according to claim 3, characterized in that the rotating motor (43) is a rotating motor, and when the rotating motor (43) drives the screw (44) to rotate , the thread layer (45) drives the raw material into the upper end cavity of the basic rectangular casing (2). 5.根据权利要求1所述的一种PVC管高效冷却混合装置,其特征在于,所述驱动电机(16)为旋转电机,所述驱动齿轮(18)为斜齿轮,所述驱动齿轮(18)外部均匀设有的轮齿与所述圆台形搅拌仓(14)倾斜面上均匀开有的齿槽相互平行设置,且所述轮齿和所述齿槽可相互啮合。5 . The high-efficiency cooling and mixing device for PVC pipes according to claim 1 , wherein the drive motor ( 16 ) is a rotary motor, the drive gear ( 18 ) is a helical gear, and the drive gear ( 18 ) ) The gear teeth evenly provided on the outside and the tooth grooves evenly opened on the inclined surface of the circular truncated stirring bin (14) are arranged parallel to each other, and the gear teeth and the tooth grooves can be meshed with each other. 6.根据权利要求1所述的一种PVC管高效冷却混合装置,其特征在于,所述出料口(38)设置位置与所述转轴(8)位置相互不冲突,所述出料口(38)内侧端设有控制开关阀,所述三角形搅拌架(28)与所述圆台形搅拌仓(14)相互之间运作不冲突。6 . The high-efficiency cooling and mixing device for PVC pipes according to claim 1 , wherein the setting position of the discharge port ( 38 ) and the position of the rotating shaft ( 8 ) do not conflict with each other, and the discharge port ( 38) The inner end is provided with a control switch valve, and the operation of the triangular stirring frame (28) and the circular truncated stirring bin (14) does not conflict with each other. 7.根据权利要求1所述的一种PVC管高效冷却混合装置,其特征在于,所述出水管二(32)孔径小于所述圆形通槽(27)孔径,所述出水管二(32)出水端插入所述圆形通槽(27)上端内腔且所述活动连接组件(34)设于所述圆形通槽(27)上端内侧,所述进水管二(33)孔径大于所述圆形通槽(27)孔径,所述进水管二(33)套于所述转轴(8)外部且所述进水管二(33)进水端内侧设有活动连接组件(34)。7. The high-efficiency cooling and mixing device for PVC pipes according to claim 1, characterized in that the diameter of the second water outlet pipe (32) is smaller than the diameter of the circular through groove (27), and the second water outlet pipe (32) ) The water outlet end is inserted into the inner cavity of the upper end of the circular through groove (27) and the movable connection component (34) is arranged on the inner side of the upper end of the circular through groove (27). The diameter of the circular through groove (27), the second water inlet pipe (33) is sleeved on the outside of the rotating shaft (8), and the inner side of the water inlet end of the second water inlet pipe (33) is provided with an active connection assembly (34). 8.根据权利要求1所述的一种PVC管高效冷却混合装置,其特征在于,所述制冷装置(26)和制冷模块(37)采用半导体制冷技术,所述支撑架(1)上端设有控制装置(46)和操作面板(47),且所述控制装置(46)和操作面板(47)外接电源设备,所述操作面板(47)上设有电源按钮及若干操作键,所述操作面板(47)信号输出端与所述控制装置(46)信号输入端电连。8 . The high-efficiency cooling and mixing device for PVC pipes according to claim 1 , wherein the refrigeration device ( 26 ) and the refrigeration module ( 37 ) adopt semiconductor refrigeration technology, and the upper end of the support frame ( 1 ) is provided with a A control device (46) and an operation panel (47), and the control device (46) and the operation panel (47) are connected to external power supply equipment, the operation panel (47) is provided with a power button and several operation keys, the operation The signal output end of the panel (47) is electrically connected with the signal input end of the control device (46). 9.根据权利要求8所述的一种PVC管高效冷却混合装置,其特征在于,所述控制装置(46)内设有PLC系统及分别控制所述驱动电机(16)、调频电机(9)、制冷装置(26)、制冷模块(37)、抽水泵一(24)、抽水泵二(35)、控制开关阀、转动电机(43)的控制模块,所述温度传感器一(25)和温度传感器二(36)信号输出端与所述控制装置(46)信号输入端电连。9 . The high-efficiency cooling and mixing device for PVC pipes according to claim 8 , wherein the control device ( 46 ) is provided with a PLC system and controls the drive motor ( 16 ) and the frequency modulation motor ( 9 ) respectively. 10 . , refrigeration device (26), refrigeration module (37), pump one (24), pump two (35), control switch valve, control module for rotating motor (43), the temperature sensor one (25) and the temperature The signal output end of the second sensor (36) is electrically connected with the signal input end of the control device (46).
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