Module and a kind of scolding tin assembly are cleared up in a kind of welding applied to scolding tin assembly
Technical field
The present invention relates to field of machinery automation, are cleared up more specifically to a kind of welding applied to scolding tin assembly
Module and a kind of scolding tin assembly.
Background technology
Automatic tin soldering technology due to can solve manual soldering low quality and low efficiency problem and by more and more extensive
Concern.In the prior art, tin soldering machine generally only does single movement vertically or horizontally, can not realize each
Different angle direction movements often makes scolding tin welding job that good expected effect be not achieved due to the inaccuracy of angle position in this way
Fruit, the product later stage after processing not only waste a large amount of manpower, also waste many there is still a need for by manually being repaired
Time brings big inconvenience to enterprise.
CN201520615189.5 discloses a kind of Xi Si testing agencies, including fixed seat, is provided in the fixed seat
Light shielding block, the light shielding block have for tin silk the first guide hole passed through and the second guide hole intersected with first guide hole, institute
The Single port for stating the second guide hole is connected to light source, and other port is provided with the photoelectric area sensor towards second guide hole, institute
Two ports for stating the second guide hole are located at first guide hole and the both sides of the second guide hole intersection respectively;It also provides a kind of
Tin feeding device, including above-mentioned testing agency;A kind of tin soldering machine is also provided, including above-mentioned tin feeding device.CN201420322751.0
A kind of automatic tin welding machine is disclosed, including workbench, rack, soldering iron handle and be arranged on rack top send tin machine, in rack
Sliding block installed part is fixedly installed, track is provided on sliding block installed part, is provided on track and the matched sliding block of track, cunning
Up and down adjustment block is provided on block;Shaft clamping element is fixedly installed on up and down adjustment block, shaft is provided in shaft clamping element,
Soldering iron handle is arranged on handle and fixes in spill spin block, and one end that handle fixes spill spin block is connect with shaft;It is also set on soldering iron handle
Song Xi mechanisms connector is equipped with, height adjusting part is provided on Song Xi mechanisms connector, one end of height adjusting part is provided with rotation
Turn ball;One end is connected with a tin feeding tube.Although such device can complete the scolding tin welding job of associated workpiece, but nothing
What method was accomplished between workpiece and scolding tin station accurate efficient docks namely existing tin soldering machine the degree of automation is low, packaging efficiency
It is low, assembly precision is poor, in view of this, it is necessary to new scolding tin machine equipment is designed to existing tin soldering machine.
Invention content
In view of this, the purpose of the present invention is to provide a kind of welding applied to scolding tin assembly to clear up module and a kind of weldering
Tin assembly, the scolding tin assembly high degree of automation, improves safety and accuracy, compact overall structure, save space, scolding tin matter
Amount is high, and the scolding tin welding job of high efficiency, high quality is also furthermore achieved while reducing production cost.
In order to achieve the above object, the present invention provides following technical solution:
A kind of scolding tin assembly including cabinet, is provided on the cabinet and is applied to for carrying out scolding tin welding to workpiece
Multiple welding cleaning module of scolding tin assembly carries out workpiece the conveying module of conveying transfer, the discharging that workpiece discharges
Module and the feeding module that workpiece is transferred to the discharging module from the conveying module, the feeding module is arranged on described
Between welding cleaning module and the discharging module.
Preferably, monitoring module is further included, the monitoring module is arranged on the feeding module and the welding cleaning mould
Between group.
Preferably, the welding cleaning module include the fixed module stent being fixed on the cabinet, be arranged on it is described
X-axis on fixed module stent welds cleaning mechanism, the Z being connect by vertical stationary platen with X-axis welding cleaning mechanism
Axis welding mechanism and by control the vertical stationary platen with drive the Z axis welding mechanism along the X-axis weld descaling machine
The X-axis welding cleaning cylinder of the horizontal direction movement of structure.
Preferably, the Z axis welding mechanism includes Z axis sliding bottom, is arranged on the Z axis sliding bottom lower part for welding
The tin soldering machine of tin welding and the Z axis weld cylinder for driving the tin soldering machine and the scolding tin locating detent being driven to move.
Preferably, the conveying module includes welding processing transport band, is arranged on the work that the welding processing transport takes
Part conveys fixed block and the welding processing is driven to transport the working motion cylinder with rotation, the workpiece conveying fixed block both ends
It is slidably arranged on welding carriage, the working motion cylinder is arranged on described welding carriage one end, defeated in the welding
It send and is both provided with side alignment sensor with each corresponding position of welding cleaning module on frame.
Preferably, the conveying module, which further includes, is arranged on welding processing conveying of the welding processing transport with underface
Band, the welding carriage other end are provided with the processing conveying cylinder for driving the welding processing conveyer belt movement;
Conveying elevating mechanism is further included, the conveying elevating mechanism is arranged on the cabinet, and is added positioned at the welding
The same end of band and the welding processing conveyer belt is sent in labour movement.
Preferably, the discharging module is arranged on the conveying module side, and is turned workpiece by the feeding module
It moves on the discharge belt of the discharging module.
Preferably, the feeding module includes the feeding fixed frame being fixed on the cabinet, is arranged on described take
Expect to take described in the feeding Mobile Slide on fixed frame, the reclaimer robot component being arranged on the feeding Mobile Slide and control
The feeding mobile cylinder that material mechanical arm assembly is moved along the feeding Mobile Slide;
The reclaimer robot component includes the reclaimer robot sliding panel being connect with the feeding mobile cylinder, is arranged on
Reclaimer robot fixed plate on the reclaimer robot sliding panel, the reclaimer being arranged in the reclaimer robot fixed plate
It tool hand and is arranged in the reclaimer robot fixed plate and controls the reclaimer robot along the reclaimer robot sliding panel
Mobile reclaimer robot cylinder.
Preferably, the monitoring module includes the monitoring fixing bracket being fixed on the cabinet and is adopted by image
The image acquisition device that collection slide is connect with the monitoring fixing bracket;
The invention also includes the light source component for being arranged on described image collector side, the light source component by light source bracket with
The monitoring fixing bracket is fixedly connected.
According to above-mentioned technical solution, it is recognised that the automatic tin soldering assembly of the present invention, including cabinet, is set on cabinet
Be useful for workpiece carry out scolding tin multiple welding cleaning module, to workpiece carry out conveying transfer conveying module, by workpiece into
The discharging module of row discharging and the feeding module that workpiece is transferred to discharging module from conveying module, feeding module are arranged on welding
It clears up between module and discharging module.Accurate efficient scolding tin and the welding of workpiece are realized using the mutual cooperation of each module,
Reduce the time loss in workpiece process, improve scolding tin efficiency, while reduce the stream of workpiece in process
Logical program, reduces machining period;Wherein, multiple welding cleaning modules cooperate with conveying module with the scolding tin for completing workpiece
Accurate cooperation between welding job and workpiece transmission, conveying module can carry out circulation conveying to workpiece, to ensure scolding tin work
The integrality of work to improve production efficiency and product utilization rate, is arranged between each station on cabinet, and workpiece is completed in collaboration
Scolding tin welds and transportation work, and compact overall structure, save space, scolding tin quality is high, stable yield, and production efficiency is high, mechanization
Degree is high.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the overall structure figure of automatic tin soldering assembly of the present invention;
Fig. 2 is the side structure schematic view that module is cleared up in present invention welding;
Fig. 3 is the structure diagram of Z axis welding mechanism of the present invention;
Fig. 4 is the dimensional structure diagram that module is cleared up in present invention welding;
Fig. 5 is cleared up for present invention welding and is connected fit structure schematic diagram in module between tin soldering machine and workpiece micromatic setting;
Fig. 6 is the structure diagram that tin soldering machine in module is cleared up in present invention welding;
Fig. 7 is another viewing angle constructions schematic diagram that tin soldering machine in module is cleared up in present invention welding;
Fig. 8 is a kind of structure diagram of present invention conveying module;
Fig. 9 is another structure diagram of present invention conveying module;
Figure 10 is the structure diagram of feeding module of the present invention;
Figure 11 is the structure diagram of present invention monitoring module;
Wherein, it is marked in attached drawing as follows:
1- cabinets, 2- cleaning modules, 201- fixed module stents, 202-X axis welding cleaning mechanism, the vertical fixed stations of 203-
Plate, 204-Z axis sliding bottoms, 205- tin soldering machines, plumb joint 2051, the first fixed plate, the first sliding block 2052, the first guide rail
2053, right side rotation adjustable plate 2054, electric iron 2055, the second fixed plate, the second sliding block 2056, second sliding slot frame 2057, a left side
Side rotates adjustable plate 2058, the second inside and outside fine tuning convex block 20571, and adjustment frame 2059 adjusts graduated scale 20591, adjusts slot
20592,206- scolding tin locating detents, 207-Z axis weld cylinders, 208-X axis welding cleaning cylinder, 209- connecting shafts clamp driving
Cylinder 210, the first adjusting screw rod 211, the first regulating wheel 2111, the second adjusting screw rod 212, the second regulating wheel 2121, third are slided
Block 213, connecting bracket 214, the first inside and outside fine tuning connecting seat 215, the first inside and outside fine tuning convex block 2151,3- conveying modules, 301-
Welding processing transports band, and 302- workpiece convey fixed block, 303- working motion cylinders, and 304- welds carriage, and 305- determines side
Level sensor, 306- welding processing conveyer belts, 307- processing conveying cylinders, 308- conveying elevating mechanisms, 4- discharging modules, 401-
Discharge belt, 5- feeding modules, 501- feeding fixed frames, 502- feeding Mobile Slides, 503- reclaimer robot components, 504-
Feeding mobile cylinder, 505- reclaimer robot sliding panels, 506- reclaimer robot fixed plates, 507- reclaimer robots, 508- take
Expect manipulator cylinder, 6- monitoring modules, 601- monitoring fixing brackets, 602- Image Acquisition slides, 603- image acquisition devices, 604-
Light source component, 605- light source brackets.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment shall fall within the protection scope of the present invention.
As shown in Fig. 1~11, a kind of scolding tin assembly including cabinet 1, is provided with to carry out scolding tin to workpiece on cabinet 1
The multiple welding for the being applied to scolding tin assembly cleaning module 2 of welding carries out conveying the conveying module 3 of transfer, by workpiece to workpiece
The discharging module 4 that discharges and the feeding module 5 that workpiece is transferred to discharging module 4 from conveying module 3, feeding module 5 are set
It puts between welding cleaning module 2 and discharging module 4.By the control assembly and PLC control system that are arranged in cabinet 1 come complete
Pairs of scolding tin, repair welding and the automation of welding job working process while greatling save manpower and materials, improve scolding tin work
Accuracy and accuracy, it should be noted that in order to more save the occupied space of scolding tin assembly, of welding cleaning module 2
The position relative to cabinet 1 of number, the position of conveying module 3 and the module 4 that discharges can be adjusted according to actual conditions, here
It is not specifically limited, as long as scolding tin work can be completed.
As shown in figure 11:The monitoring module 6 is arranged between feeding module 5 and welding cleaning module 2, to grasp in real time
The transmit process of workpiece and scolding tin process so as to which staff be facilitated to grasp the work working order of scolding tin assembly, while also may be used
With other parameters such as the numbers to workpiece into the collection and acquisition of row information.Monitoring module 6 includes being fixed on cabinet 1
Monitoring fixing bracket 601 and the image acquisition device 603 being connect by Image Acquisition slide 602 with monitoring fixing bracket 601, are also wrapped
The light source component 604 for being arranged on 603 side of image acquisition device is included, light source component 604 passes through light source bracket 605 and monitoring fixing bracket
601 are fixedly connected, by monitoring module 6 to grasp the transmit process of workpiece and scolding tin process in real time, so as to facilitate staff
Grasp scolding tin assembly work working order, while can also to the other parameters such as the number of workpiece into row information collection with adopting
Collection, and light source component 604 is set to complete the illumination to workpiece, the acquisition work so as to be more clear in 603 side of image acquisition device
The image of part, background work personnel to be facilitated to check the processing situation of workpiece, what needs to be explained here is that, Image Acquisition
Device 603 is preferably camera, naturally it is also possible to be other acquisition instruments, as long as can reach identical technique effect.
The embodiment of the present invention also provides a kind of welding applied to scolding tin assembly and clears up module 2, including being fixed on cabinet 1
Fixed module stent 201, be arranged on fixed module stent 201 X-axis welding cleaning mechanism 202, by vertical fixed station
Z axis welding mechanism that plate 203 and X-axis welding cleaning mechanism 202 are connect and by controlling vertical stationary platen 203 to drive Z axis
The X-axis welding cleaning cylinder 208 that the horizontal direction of welding mechanism along X-axis welding cleaning mechanism 202 moves, welding cleaning module 2
Bi-directional design so that welding is more accurate, can complete workpiece from crawl scolding tin on conveying module 3 and put back to conveying again
The work being transmitted on module 3, Z axis welding mechanism include Z axis sliding bottom 204, are arranged on 204 lower part of Z axis sliding bottom
Tin soldering machine 205 for scolding tin welding, for by piece-holder and being transplanted on precalculated position and tin soldering machine 205 coordinated to carry out scolding tin
The workpiece micromatic setting and driving tin soldering machine 205 of welding and the Z axis weld cylinder 207, Z that scolding tin locating detent 206 is driven to move
Axis weld cylinder 207 drives tin soldering machine 205 to carry out scolding tin and welding job to workpiece, while the application is eliminated and needed workpiece
From welding cleaning module 2 to the workpiece grabbing mechanism of the mobile conversion of conveying module 3, and crawl work is integrated and is designed into Z axis
In welding machine mechanism, and the integrated device for being set as linkage is fixedly connected with tin soldering machine 205.
Specifically:Tin soldering machine 205 is to carry out scolding tin welding for alignment pieces, and workpiece micromatic setting is for by workpiece clamp
It holds and is transplanted on precalculated position and tin soldering machine 205 is coordinated to carry out scolding tin welding.
As shown in Fig. 2~7:The tin soldering machine 205 includes carrying out the welding of scolding tin welding compounding practice for alignment pieces
First 2051 and electric iron 2055 and for limit connect cooperation plumb joint 2051 and electric iron 2055 and cause plumb joint 2051
The adjustment frame 2059 of slanted angle is complemented each other to form between electric iron 2055, wherein:The plumb joint 2051 passes through first
Fixed plate is fixedly mounted on 2052 medial surface of the first sliding block, and the first sliding block 2052 is slidably connected with the first guide rail 2053,
First sliding block 2052 can carry out reciprocal close to electric iron 2055 or separate 2055 direction of electric iron along the first guide rail 2053
Formula is slided;First guide rail 2053 is fixedly mounted on right side rotation 2054 medial surface of adjustable plate, and right side rotation adjustable plate 2054 is embedding
It puts in the bending adjustment slot 20592 of adjustment frame 2059, rotation adjustable plate 2054 in the right side can adjust slot along bending
20592 slide left and right;It can be revolved in this way in plumb joint 2051, the first sliding block 2052 and the first guide rail 2053 in company with right side
Turn adjustable plate 2054 to slide left and right, and the plumb joint 2051 during this horizontally slips along bending adjustment slot 20592
It can be aligned always positioned at the end of electric iron 2055;As shown in figs. 6-7:Extending direction in this way where plumb joint 2051 with
Extending direction where electric iron 2055 forms 0~30 ° or 0~45 ° of slanted angle.
The electric iron 2055 is fixedly mounted on by the second fixed plate on 2056 medial surface of the second sliding block, the second sliding block
2056 in second sliding slot frame 2057, and the second sliding block 2056 can be slided up and down along second sliding slot frame 2057;The
The inside and outside both ends of two adjusting screw rods 212 turn adjustable plate 2058 with left side spin and are slidably connected respectively, which turns adjustable plate
2058 in the bending adjustment slot 20592 of adjustment frame 2059, and left side spin, which turns adjustable plate 2058, to be adjusted along bending
Slot 20592 slides left and right;The second inside and outside fine tuning that second adjusting screw rod 212 is extended through on second sliding slot frame 2057 is convex
Block 20571, and the second adjusting screw rod 212 is connect with the second inside and outside fine tuning 20571 thread fitting of convex block;It is adjusted in this way by rotating
The second regulating wheel 2121 positioned at 212 outer end side of the second adjusting screw rod is to drive the second adjusting screw rod 212 to carry out rotation, so as to real
Now second sliding slot frame 2057, the second sliding block 2056 and electric iron 2055 are carried out above workpiece together inwardly or outwardly reciprocal
Formula moves;It is achieved and comprehensive scolding tin welding is carried out perpendicular to left and right directions upwards in interior foreign side to workpiece.
As shown in Figures 4 and 5:The workpiece micromatic setting includes connecting shaft 209, the first adjusting screw rod 211, the first regulating wheel
2111st, drive the inside and outside fine tuning of the inside and outside fine tuning connecting seat 215, first of cylinder 210, third sliding block 213, connecting bracket 214, first convex
2151 and two root bead tin locating detent 206 of block, wherein:Two root bead tin locating detents 206 are arranged side by side to connect by connecting shaft 209 respectively
To the output terminal for clamping driving cylinder 210, drive cylinder 210 that two root bead tin locating detents 206 is driven mutually to lean on by clamping in this way
Hold together and clamp the workpiece of tin welding to be welded, the driving cylinder 210 that clamps is connected to one with connecting bracket 214, even
Stent 214 is connect by being finely tuned inside and outside protrude setting on connecting seat 215 outward first inside and outside the first adjusting screw rod 211 and first
The connection of 2151 thread fitting of convex block is finely tuned, the first inside and outside fine tuning connecting seat 215 is inwardly fixedly mounted on 213 lateral surface of third sliding block
On, and the third sliding block 213, with being embedded in second sliding slot frame 2057, third sliding block 213 can be along second sliding slot frame 2057
It slides up and down;The first regulating wheel 2111 positioned at 211 outer end side of the first adjusting screw rod is adjusted by rotation to drive in this way
First adjusting screw rod 211 carries out rotation, so as to fulfill to connecting bracket 214, clamping driving cylinder 210, two root bead tin locating detents
206 and the workpiece that is clamped on two root bead tin locating detents, 206 end carry out inwardly or outwardly reciprocating fine tuning movement together;This
Sample, which is realized, to be adjusted workpiece in interior foreign side to be directed at plumb joint 2051 and electric iron 2055 upwards perpendicular to left and right directions, is realized
Precisely scolding tin welding is completed in cooperation.
As shown in figs. 6-7:The bending adjustment slot 20592 is in 1/12~1/8 arc-shaped;Slot is adjusted in bending
20592 a sides in this way can along the adjustment graduated scale 20591 being provided with along bending adjustment 20592 bending direction of slot
Accurately calculate angle and spacing size between electric iron 2055 and plumb joint 2051.
As shown in Fig. 8~9:The conveying module 3 includes welding processing and transports band 301, is arranged on welding processing transport band
Workpiece conveying fixed block 302 and driving welding processing on 301 transport the working motion cylinder 303 that band 301 rotates, workpiece conveying
302 both ends of fixed block are slidably arranged on welding carriage 304, and working motion cylinder 303 is arranged on welding carriage 304 1
End clears up 2 corresponding position of module and is both provided with side alignment sensor 305 on welding carriage 304 with each welding,
Working motion cylinder 303 drives welding processing to transport band 301 and rotates, while the workpiece being slidably arranged on welding carriage 304
Conveying fixed block 302 is soldered processing transport band 301 and is moved with while movement also along welding carriage 304, and side is fixed
Level sensor 305 is used to position the position of workpiece conveying fixed block 302 so that workpiece conveying fixed block 302 can be with welding clearly
The position of reason module 2 corresponds, so that workpiece accurately can be conveyed workpiece in workpiece by scolding tin locating detent 206
Transfer welding is carried out between fixed block 302 and welding cleaning module 2.Further, conveying module 3 is further included to be arranged on to weld and be added
The welding processing conveyer belt 306 immediately below band 301 is sent in labour movement, and it is defeated that welding 304 other end of carriage is provided with driving welding processing
The processing conveying cylinder 307 that band 306 moves is sent, further includes conveying elevating mechanism 308, conveying elevating mechanism 308 is arranged on cabinet 1
On, and positioned at the same end of welding processing transport band 301 and welding processing conveyer belt 306.Compared with prior art, in order into one
It walks and control is carried out to the quality of workpiece and prevents the transmission during transporting from slipping, conveying module 3 is designed as double-deck conveying, and
It is passed by conveying elevating mechanism 308 to complete workpiece in the transfer of welding processing transport band 301 and welding processing conveyer belt 306
It send, the height of conveying elevating mechanism 308 is controlled by conveying the elevating control cylinder of elevating mechanism 308 itself, so that its
The docking transfer of progress workpiece between band 301 and lower floor's welding processing conveyer belt 306 can be transported in upper strata welding processing, so as to
The inaccurate workpiece of scolding tin process is subjected to reflux reprocessing, avoids the waste of workpiece, workpiece to be prevented to be transmitted across
Failure in journey and caused by fall damage.
As shown in Fig. 1 and Figure 10, discharging module 4 is arranged on 3 side of conveying module, and passes through feeding module 5 and turn workpiece
Move on the discharge belt 401 of discharging module 4, feeding module 5 include being fixed at feeding fixed frame 501 on cabinet 1,
The feeding Mobile Slide 502 being arranged on feeding fixed frame 501, the reclaimer robot group being arranged on feeding Mobile Slide 502
The feeding mobile cylinder 504 that part 503 and control reclaimer robot component 503 are moved along feeding Mobile Slide 502;Reclaimer robot
Component 503 includes the reclaimer robot sliding panel 505 being connect with feeding mobile cylinder 504, is arranged on reclaimer robot sliding panel
It reclaimer robot fixed plate 506 on 505, the reclaimer robot 507 being arranged in reclaimer robot fixed plate 506 and is arranged on
In reclaimer robot fixed plate 506 and reclaimer robot that reclaimer robot 507 is controlled to be moved along reclaimer robot sliding panel 505
The workpiece conveyed on module 3 by feeding module 5 is placed on discharge belt 401, gas is moved by feeding by cylinder 508
Cylinder 504 and reclaimer robot cylinder 508 jointly control so that reclaimer robot 507 can adjust in vertical direction and work
The crawl angle of part, and the mobile transfer with discharge belt 401 is completed in the horizontal direction.
The present invention automatic tin soldering assembly, using mutuals cooperation of each module realize workpiece accurate efficient scolding tin and
Welding, reduces the time loss in workpiece process, improves scolding tin efficiency, while reduce workpiece in process
Circulation program, reduce machining period;Wherein, multiple welding cleaning modules 2 cooperate to complete workpiece with conveying module 3
Scolding tin welding job and workpiece transmission between accurate cooperation, conveying module 3 can to workpiece carry out circulation conveying, with ensure
The integrality of scolding tin work, to improve production efficiency and product utilization rate, is arranged on cabinet 1 between each station, has cooperateed with
Scolding tin welding and transportation work into workpiece, compact overall structure, save space, scolding tin quality is high, stable yield, production efficiency
Height, mechanization degree are high.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use the present invention.
A variety of modifications of these embodiments will be apparent for those skilled in the art, it is as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and the principles and novel features disclosed herein phase one
The most wide range caused.