CN108160930A - A kind of sand mould structure of three cylinder crankshafts of automobile engine - Google Patents
A kind of sand mould structure of three cylinder crankshafts of automobile engine Download PDFInfo
- Publication number
- CN108160930A CN108160930A CN201711160143.9A CN201711160143A CN108160930A CN 108160930 A CN108160930 A CN 108160930A CN 201711160143 A CN201711160143 A CN 201711160143A CN 108160930 A CN108160930 A CN 108160930A
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- Prior art keywords
- big
- ingate
- bent axle
- cavity
- small
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- 239000004576 sand Substances 0.000 title claims abstract description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 229910052742 iron Inorganic materials 0.000 abstract description 9
- 230000007547 defect Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 10
- 238000005266 casting Methods 0.000 description 5
- 238000005406 washing Methods 0.000 description 4
- 244000035744 Hura crepitans Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000000872 buffer Substances 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/20—Stack moulds, i.e. arrangement of multiple moulds or flasks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/088—Feeder heads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The present invention provides a kind of automobile engine sand mould structures of three cylinder crankshafts, including sand mold ontology, four bent axle cavities are provided in sand mold ontology, each bent axle cavity is respectively provided with first connecting rod and second connecting rod;The big hot riser being connected is provided at the big end of bent axle cavity;The small hot riser being connected is respectively arranged at first connecting rod and second connecting rod;Sprue is arranged on the centre of levorotation chamber group and right cavity group, and left cross gate is provided on the left of sprue, right cross gate is provided on the right side of sprue;There are four cavity on each sand mold ontology, and ingate is placed on drag box, and connecting rod position increases into the small hot riser of iron, eliminate three cylinder crankshaft spindle nose gas hole defects, client processing sand holes rejection rate drops to 1% hereinafter, raising production efficiency, reduces the effect of production cost to from 10%.
Description
Technical field
The present invention relates to a kind of sand mould structures of three cylinder crankshafts of casting field more particularly to automobile engine.
Background technology
Three cylinder crankshaft of engine system is the product of a Novel platform, same to substitute same four cylinder crankshaft of discharge capacity
A engine flat can be applicable in more money vehicles, and the demand of this product is larger, since product works under high speed rotation, and
Three cylinders should meet the requirement of high speed rotational operation static strength, meet fatigue strength requirement again, and compare into 120 degree of relationships
Four cylinder crankshafts, to the surface quality requirements higher of connecting rod, so big yield and quality requirement cause manufacturing enterprise to be faced with sternly
High challenge.
The similar product of traditional handicraft casting at present, using four cavity schemes of symmetric design, ingate and cross gate are complete
Portion is placed on cope, causes product sand washing waste product higher, and in order to solve connecting rod inner surface shrinkage porosite, all using profile-followed cold
Iron process, the profile-followed Chill production efficiency is low, and post processing labor workload is big, and product quality performance is general, unfavorable
It is competed in the marketization in enterprise.
It is therefore desirable to design a kind of new running gate system technique that can slow down sand washing, and profile-followed Chill is not used,
Ingate is placed into drag box, and increase small hot riser technique (cancelling profile-followed chill) in respective link outer fix, from
And reaching reduces sand washing waste product, eliminates connecting rod inner surface shrinkage porosite, and can improve production efficiency, three cylinders for reducing production cost are bent
Axle mould has running gate system.
Invention content
The technical problem to be solved by the present invention is to:Existing automatic modeling crankshaft casting production efficiency is low, post-processes labor workload
Greatly, and product quality performance is general, is solved the present invention provides a kind of automobile engine with the sand mould structure of three cylinder crankshafts
State problem.
The technical solution adopted by the present invention to solve the technical problems is:A kind of sand mold of three cylinder crankshafts of automobile engine
Structure including sand mold ontology, is provided with four bent axle cavities in the sand mold ontology, each bent axle cavity is respectively provided with distribution
Spaced first connecting rod and second connecting rod in axial both sides;Four bent axle cavities are set up in parallel, and two of which is located at
The bent axle cavity in left side be levorotation chamber group, other two be located at right side described bent axle cavity be right cavity group, the song
The big hot riser being connected is provided at the big end of spindle-type chamber;It is respectively arranged with and is connected at the first connecting rod and second connecting rod
Small hot riser;The big ingate in a left side that two big hot risers are connected is provided in the levorotation chamber group, described
The big ingate in the right side that two big hot risers are connected is provided in right cavity group;The sprue is arranged on the levorotation
The centre of chamber group and the right cavity group is provided with the connection left big ingate and the sprue on the left of the sprue
Left cross gate, the right cross gate for connecting the right big ingate and the sprue is provided on the right side of the sprue;Institute
It states in levorotation chamber group, the small hot riser positioned at outside passes through small ingate and the big heat at the corresponding bent axle cavity big end
Riser connects, and the small hot riser positioned inside is connected by middle ingate with the big ingate in the left side;In the right cavity group,
Small hot riser positioned at outside is connected by small ingate with the big hot riser at the corresponding bent axle cavity big end, is located at
The small hot riser of inside is connected by middle ingate with the big ingate in the right side.
Further:The type of attachment and the right big ingate and big heat of the left big ingate and big hot riser emit
Mouthful type of attachment be bottom filling, the left big ingate and the right big ingate are arranged on drag box, described left horizontal to pour
Road is arranged on cope with the right cross gate and the overlap joint of the filter net seat by being arranged in drag box is connected and is arranged on
The sprue in sandbox;The satrain relief being connected is provided at the small end of the bent axle cavity;In the bent axle
It is also overlapped at the small end of cavity and is provided with auxiliary outlet piece and auxiliary outlet stick.
Further:The volume of the small hot riser is 190cm3, the modulus of small hot riser is 10mm;The big hot riser
Volume be 1000cm3, the modulus of big hot riser is 16.5mm;The volume of the satrain relief is 145cm3, satrain relief modulus
For 50mm.
Further:Using flat structure, sectional area is the structure of the left cross gate and the right cross gate
720mm2。
Further:The structure of the left big ingate and the right big ingate is using sheet-like structure, sectional area
It is 390mm2。
Further:The sectional area of the middle ingate is 120mm2, the sectional area of the small ingate is 60mm2。
The invention has the advantages that a kind of each sand mold sheet of sand mould structure of three cylinder crankshafts of automobile engine of the invention
There are four cavity on body, and ingate is placed on drag box, and connecting rod position increases into the small hot riser of iron, relatively original connecting rod position
Inside sets profile-followed Chill, this technique eliminates cleaning work difficulty, the high profile-followed Chill of production cost;And big heat
Riser is connect with left big ingate, right big ingate using bottom filling, and left big ingate and right big ingate are overlapped using thin slice
Mode buffers molten iron, reduces sand washing risk, while assists outlet piece and auxiliary outlet stick that can help to be vented, and eliminates three cylinder crankshafts
Spindle nose gas hole defect, client processing sand holes rejection rate extremely drop to less than 1% from 10%;Connecting rod position uses small hot riser work
After skill, reach with using the function and effect as profile-followed chill, not using profile-followed chill, chill, chill can be cancelled open
Production, chill polishs, coat, are dried, and manually descend chill, post-process chill press machine, chill stamping die is put into and after
Cost of labor is handled, so as to reach raising production efficiency, reduces the effect of production cost.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of structure diagram of the sand mould structure optimum embodiment of three cylinder crankshafts of automobile engine of the invention.
1 in figure, sand mold ontology, 2, bent axle cavity, 3, filter net seat, 4, left cross gate, 5, right cross gate, 6, left imperial palace pours
Road, 7, right big ingate, 8, big hot riser, 12, middle ingate, 14, small ingate, 16, first connecting rod, 17, second connecting rod,
20th, small hot riser, 32, satrain relief, 36, auxiliary outlet piece, 38, auxiliary outlet stick.
Specific embodiment
The embodiment of the present invention is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, and is only used for explaining the present invention, and is not considered as limiting the invention.On the contrary, this
The embodiment of invention includes falling into all changes in the range of the spirit and intension of attached claims, modification and equivalent
Object.
In the description of the present invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " outer ", " axial direction ",
The orientation or position relationship of the instructions such as " radial direction ", " circumferential direction " are based on orientation shown in the drawings or position relationship, merely to just
In the description present invention and simplify description rather than instruction or imply signified device or element must have specific orientation, with
Specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " etc. are only used for description purpose, and it is not intended that indicating or implying relatively important
Property.In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " connected ", " connection " should
It is interpreted broadly, for example, it may be being fixedly connected or being detachably connected or be integrally connected;Can be that machinery connects
It connects or is electrically connected;It can be directly connected, can also be indirectly connected by intermediary.For the common of this field
For technical staff, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.In addition, in description of the invention
In, unless otherwise indicated, " multiple " are meant that two or more.
Any process described otherwise above or method description are construed as in flow chart or herein, represent to include
Module, segment or the portion of the code of the executable instruction of one or more the step of being used to implement specific logical function or process
Point, and the range of the preferred embodiment of the present invention includes other realization, wherein can not press shown or discuss suitable
Sequence, including according to involved function by it is basic simultaneously in the way of or in the opposite order, to perform function, this should be of the invention
Embodiment person of ordinary skill in the field understood.
As shown in Figure 1, the present invention provides a kind of automobile engine sand mould structure of three cylinder crankshafts, including sand mold ontology
1, there are four bent axle cavities 2 for the interior setting of the sand mold ontology 1, and each bent axle cavity 2, which is respectively provided with, to be distributed between axial both sides
Every the first connecting rod 16 of setting and second connecting rod 17;Four bent axle cavities 2 are set up in parallel, and two of which is located at the institute in left side
Bent axle cavity 2 is stated as levorotation chamber group, other two described bent axle cavity 2 for being located at right side is right cavity group, the bent axle cavity 2
Big end at be provided with the big hot riser 8 being connected;It is respectively arranged with and is connected at the first connecting rod 16 and second connecting rod 17
Small hot riser 20;The big ingate 6 in a left side that two big hot risers 8 are connected is provided in the levorotation chamber group,
The big ingate 7 in the right side that two big hot risers 8 are connected is provided in the right cavity group;The sprue 2 is arranged on
The centre of the levorotation chamber group and the right cavity group, the left side of the sprue 2 are provided with connection 6 He of the left big ingate
The left cross gate 4 of the sprue 2, the right side of the sprue 2 are provided with the connection right big ingate 7 and the sprue
2 right cross gate 5;In the levorotation chamber group, the small hot riser 20 positioned at outside passes through small ingate 14 and the corresponding bent axle
The big hot riser 8 at 2 big end of cavity connects, and the small hot riser 20 positioned inside is big by middle ingate 12 and the left side
Ingate 6 connects;In the right cavity group, the small hot riser 20 positioned at outside passes through small ingate 14 and the corresponding crankshaft
The big hot riser 8 at 2 big end of chamber connects, and the small hot riser 20 positioned inside passes through middle ingate 12 and the right imperial palace
Running channel 7 connects.
There are three into Tie Kou on each bent axle cavity 2, small hot riser 20 is exclusively for first connecting rod 16 or second connecting rod
17 outside is provided into iron channel, and the can be effectively improved by increasing small hot riser 20 in first connecting rod 16 and the outside of second connecting rod 17
The temperature outside of one connecting rod 16 and second connecting rod 17 moves thermojunction to core on the inside of the connecting rod, so as to by first connecting rod 16 and the
The shrinkage porosite in two connecting rods, 17 inner surface region is transferred to the central area of first connecting rod 16 and second connecting rod 17, may insure in this way
The defects of processing less than this region, while being transferred to internal porosity meets defect standard requirement.
And two big hot riser 8 shares left big ingate 6 in levorotation chamber group, and two big hot riser 8 is common in right cavity group
With right big ingate 7, it can play the role of being buffered into molten iron when iron in this way so that it is steady that molten iron fills chamber, prevents from casting
The generation of defect.
The big ingate 7 of type of attachment and the right side and big hot riser 8 of the left big ingate 6 and big hot riser 8
Type of attachment is bottom filling, and the left big ingate 6 and the right big ingate 7 are arranged on drag box, the left cross gate 4
Cope is arranged on the right cross gate 5 and the overlap joint of the filter net seat 3 by being arranged in drag box is connected and is arranged on
The sprue 2 in sandbox;The satrain relief 32 being connected is provided at the small end of the bent axle cavity 2;Described
It is also overlapped at the small end of bent axle cavity 2 and is provided with auxiliary outlet piece 36 and auxiliary outlet stick 38.
This sprue 2, filter net seat 3, left cross gate 4 and right cross gate 5, left big ingate 6 and right big ingate 7 according to
The secondary form according to cope, drag box, cope, drag box staggeredly overlaps, and can play the role of buffering molten iron well,
It can further realize that stabilization fills type, improve the presentation quality of shaped article, the satrain relief 32 of setting and setting are auxiliary
It helps outlet piece 36 and assists outlet stick 38 that can eliminate the gas hole defect of small end face, ensure that casting quality.
The volume of the small hot riser 20 is 190cm3, the modulus of small hot riser 20 is 10mm;The body of the big hot riser 8
Product is 1000cm3, the modulus of big hot riser 8 is 16.5mm;The volume of the satrain relief 32 is 145cm3, 32 mould of satrain relief
Number is 50mm.For the structure of the left cross gate 4 and the right cross gate 5 using flat structure, sectional area is 720mm2。
For the structure of the left big ingate 6 and the right big ingate 7 using sheet-like structure, sectional area is 390mm2。
The sectional area of the middle ingate 12 is 120mm2, the sectional area of the small ingate 14 is 60mm2.This sand mold
The design structure of structure is reasonable, and four cast products of one-pass molding, presentation quality refers to be promoted, while interiors of products shrinkage porosite lacks
It falls into and is under control, the technique of corresponding practical profile-followed chill greatly improves production efficiency, reduces production cost.
In the description of this specification, reference term " one embodiment ", " example ", " is specifically shown " some embodiments "
The description of example " or " some examples " etc. means specific features, structure, material or the spy for combining the embodiment or example description
Point is contained at least one embodiment of the present invention or example.In the present specification, to the schematic representation of the term not
Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
One or more embodiments or example in combine in an appropriate manner.
Using above-mentioned desirable embodiment according to the present invention as enlightenment, by above-mentioned description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the content on specification, it is necessary to determine its technical scope according to right.
Claims (6)
1. a kind of automobile engine sand mould structure of three cylinder crankshafts including sand mold ontology (1), is set in the sand mold ontology (1)
It puts there are four bent axle cavity (2), each bent axle cavity (2), which is respectively provided with, is distributed in the spaced first connecting rod in axial both sides
(16) and second connecting rod (17);Four bent axle cavities (2) are set up in parallel, and two of which is located at the bent axle cavity in left side
(2) it is levorotation chamber group, other two described bent axle cavity (2) for being located at right side is right cavity group, it is characterised in that:The bent axle
The big hot riser (8) being connected is provided at the big end of cavity (2);Distinguish at the first connecting rod (16) and second connecting rod (17)
It is provided with the small hot riser (20) being connected;It is provided in the levorotation chamber group and two big hot risers (8) is connected
The big ingate (6) in a left side, the big ingate in the right side that two big hot risers (8) are connected is provided in the right cavity group
(7);The sprue (2) is arranged on the centre of the levorotation chamber group and the right cavity group, is set on the left of the sprue (2)
It is equipped with the left cross gate (4) for connecting the left big ingate (6) and the sprue (2), the right side setting of the sprue (2)
There is the right cross gate (5) for connecting the right big ingate (7) and the sprue (2);In the levorotation chamber group, positioned at outside
Small hot riser (20) is connected by small ingate (14) with the big hot riser (8) at corresponding bent axle cavity (2) big end,
Small hot riser (20) positioned inside is connected by middle ingate (12) with the big ingate (6) in the left side;The right cavity group
In, positioned at outside small hot riser (20) by small ingate (14) with it is described big at corresponding bent axle cavity (2) big end
Hot riser (8) connects, and the small hot riser (20) positioned inside is connected by middle ingate (12) and the big ingate (7) in the right side
It is logical.
2. a kind of sand mould structure of three cylinder crankshafts of automobile engine as described in claim 1, it is characterised in that:It is described left big
Ingate (6) and the type of attachment of big hot riser (8) and the type of attachment of the right big ingate (7) and big hot riser (8)
Be bottom filling, the left big ingate (6) and the right ingate (7) greatly are arranged on drag box, the left cross gate (4) and
The right cross gate (5) is arranged on cope and the filter net seat by being arranged in drag box (3) overlap joint connection is arranged on
The sprue (2) in cope;The satrain relief (32) being connected is provided at the small end of the bent axle cavity (2);
It is also overlapped at the small end in the bent axle cavity (2) and is provided with auxiliary outlet piece (36) and auxiliary outlet stick (38).
3. a kind of sand mould structure of three cylinder crankshafts of automobile engine as claimed in claim 2, it is characterised in that:The small heat
The volume of riser (20) is 190cm3, the modulus of small hot riser (20) is 10mm;The volume of the big hot riser (8) is
1000cm3, the modulus of the big hot riser (8) is 16.5mm;The volume of the satrain relief (32) is 145cm3, satrain relief
(32) modulus is 50mm.
4. a kind of sand mould structure of three cylinder crankshafts of automobile engine as claimed in claim 3, it is characterised in that:The left horizontal stroke
For the structure of running channel (4) and the right cross gate (5) using flat structure, sectional area is 720mm2。
5. a kind of sand mould structure of three cylinder crankshafts of automobile engine as claimed in claim 4, it is characterised in that:It is described left big
For the structure of ingate (6) and the right big ingate (7) using sheet-like structure, sectional area is 390mm2。
6. a kind of sand mould structure of three cylinder crankshafts of automobile engine as claimed in claim 5, it is characterised in that:In in described
The sectional area of running channel (12) is 120mm2, the sectional area of the small ingate (14) is 60mm2。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711160143.9A CN108160930A (en) | 2017-11-20 | 2017-11-20 | A kind of sand mould structure of three cylinder crankshafts of automobile engine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711160143.9A CN108160930A (en) | 2017-11-20 | 2017-11-20 | A kind of sand mould structure of three cylinder crankshafts of automobile engine |
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Publication Number | Publication Date |
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CN108160930A true CN108160930A (en) | 2018-06-15 |
Family
ID=62527121
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CN201711160143.9A Withdrawn CN108160930A (en) | 2017-11-20 | 2017-11-20 | A kind of sand mould structure of three cylinder crankshafts of automobile engine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108723294A (en) * | 2018-07-10 | 2018-11-02 | 上海圣德曼铸造海安有限公司 | The sand mould structure of automobile engine system bearing cap |
CN110039007A (en) * | 2019-05-05 | 2019-07-23 | 合肥江淮铸造有限责任公司 | A kind of cylinder casting running gate system |
CN110434293A (en) * | 2019-09-05 | 2019-11-12 | 上海圣德曼铸造海安有限公司 | A kind of sand mould structure that automobile differential shell is cast without shrinkage cavity without shrinkage porosite |
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CN107309399A (en) * | 2017-08-21 | 2017-11-03 | 上海圣德曼铸造海安有限公司 | The sand mould structure pour mass of automobile dynamic system bent axle shell mould |
CN207695575U (en) * | 2017-11-20 | 2018-08-07 | 上海圣德曼铸造海安有限公司 | A kind of sand mould structure of three cylinder crankshafts of automobile engine |
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CN101429615A (en) * | 2008-12-12 | 2009-05-13 | 广州柴油机厂 | Nodular graphite cast iron crankshaft of diesel engine and its non-feedhead casting process |
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CN108723294A (en) * | 2018-07-10 | 2018-11-02 | 上海圣德曼铸造海安有限公司 | The sand mould structure of automobile engine system bearing cap |
CN110039007A (en) * | 2019-05-05 | 2019-07-23 | 合肥江淮铸造有限责任公司 | A kind of cylinder casting running gate system |
CN110434293A (en) * | 2019-09-05 | 2019-11-12 | 上海圣德曼铸造海安有限公司 | A kind of sand mould structure that automobile differential shell is cast without shrinkage cavity without shrinkage porosite |
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Application publication date: 20180615 |