CN108159800A - A kind of double single spraying cleaning device of heat resistance filter bag - Google Patents
A kind of double single spraying cleaning device of heat resistance filter bag Download PDFInfo
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- CN108159800A CN108159800A CN201810071494.0A CN201810071494A CN108159800A CN 108159800 A CN108159800 A CN 108159800A CN 201810071494 A CN201810071494 A CN 201810071494A CN 108159800 A CN108159800 A CN 108159800A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 127
- 238000005507 spraying Methods 0.000 title abstract 2
- 238000005192 partition Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 54
- 239000007921 spray Substances 0.000 claims description 52
- 239000007788 liquid Substances 0.000 claims description 24
- 238000005406 washing Methods 0.000 claims description 22
- 239000010865 sewage Substances 0.000 claims description 18
- 239000011521 glass Substances 0.000 claims description 7
- 238000005183 dynamical system Methods 0.000 abstract 2
- 239000000428 dust Substances 0.000 description 9
- 238000011010 flushing procedure Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000010813 municipal solid waste Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004064 recycling Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000011086 high cleaning Methods 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000010349 pulsation Effects 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种耐高温滤袋的清洗装置,属于纺织机械领域,尤其涉及一种耐高温滤袋的双排单喷清洗装置,具体适用于耐高温滤袋进行清洗。The invention relates to a cleaning device for high-temperature-resistant filter bags, which belongs to the field of textile machinery, in particular to a double-row single-spray cleaning device for high-temperature-resistant filter bags, which is particularly suitable for cleaning high-temperature-resistant filter bags.
背景技术Background technique
耐高温滤袋可有效控制高温烟气中的烟(粉)尘排放,被广泛应用于电力、水泥、钢铁、垃圾焚烧等多个工业生产领域。但使用过后的滤袋会产生难以降解的固体垃圾,对环境产生的潜在影响较大。一方面滤袋自身降解周期很长,上述固体垃圾在自然状态下的降解需要花费数十年的时间,另一方面滤袋填埋处理后,粉尘中存在的有害物质会进入地表水循环系统,产生更大的危害。这种有害化处理方式,极大破坏了人类生存环境,使我国未来经济社会的可持续发展面临严峻的挑战。耐高温滤袋使用过后,经过清洗、修补等处理后,在强力、透气等技术指标满足使用工况条件下,仍可以继续使用。目前,对耐高温滤袋回收再利用还比较少,处于摸索发展的阶段。今后随着国家对环保要求的提高,对大气环境保护和大气污染物控制的要求更高,不仅要严格控制粉尘的排放,还要求各产生高温烟气的行业要对已有未达国家标准的除尘设备进行更新换代,降低高温烟气中的粉尘浓度,避免大气污染,从源头上控制大气污染,这为耐高温滤袋的市场发展提供了非常广阔的空间,因此耐高温滤袋的回收再利用也将会得到前所未有的重视。清洗设备是实现滤袋回收再利用的关键设备,中国发明专利申请公布号CN 103331052 B,发明名称为“一种滤袋清洗装置”,公开了一种滤袋清洗装置,包括有清洗水箱以及与清洗水箱连接的水泵,其中:清洗水箱内包括有至少一个清洗单元,每个清洗单元内均设有内冲洗管、外冲洗管以及用于支撑滤袋的转盘支架,内冲洗管伸入滤袋内侧,外冲洗管位于滤袋外侧,且内冲洗管与外冲洗管均与水泵连接,转盘支架能在内冲洗管以及外冲洗管水压的作用下转动。该专利靠水的冲击力冲击滤袋带动转盘存在两个问题,一是冲击力过大,对滤袋表面有损伤,对非织造加工的耐高温滤袋不合适,冲击力过小带动转盘转动的力量小,容易造成滤袋周边清洗不干净或者不均匀;二是,由于转盘的转动,降低了水对滤袋表面灰尘的分离剥离的能量,清洗效果不好。High temperature resistant filter bags can effectively control the emission of smoke (powder) and dust in high temperature flue gas, and are widely used in many industrial production fields such as electric power, cement, steel, and waste incineration. However, the used filter bags will produce hard-to-degrade solid waste, which has a greater potential impact on the environment. On the one hand, the degradation cycle of the filter bag itself is very long, and it takes decades for the above-mentioned solid waste to degrade in the natural state. On the other hand, after the filter bag is landfilled, the harmful substances in the dust will enter the surface water circulation system, resulting in greater harm. This kind of harmful treatment has greatly damaged the living environment of human beings, and made my country's future economic and social sustainable development face severe challenges. After the high temperature resistant filter bag is used, after cleaning, repairing and other treatments, it can still be used if the technical indicators such as strength and ventilation meet the working conditions. At present, the recycling and reuse of high-temperature resistant filter bags is still relatively small, and it is in the stage of exploration and development. In the future, as the country's environmental protection requirements increase, the requirements for atmospheric environmental protection and air pollutant control will be higher. Not only must the emission of dust be strictly controlled, but also all industries that produce high-temperature flue gas will be required to control the existing ones that have not reached the national standard. Dust removal equipment is updated to reduce the dust concentration in high-temperature flue gas, avoid air pollution, and control air pollution from the source. This provides a very broad space for the market development of high-temperature resistant filter bags, so the recycling of high-temperature resistant filter bags Utilization will also receive unprecedented attention. Cleaning equipment is the key equipment to realize the recycling and reuse of filter bags. The Chinese invention patent application publication number CN 103331052 B, the title of the invention is "a filter bag cleaning device", which discloses a filter bag cleaning device, which includes a cleaning water tank and a The water pump connected to the cleaning water tank, wherein: the cleaning water tank includes at least one cleaning unit, and each cleaning unit is equipped with an inner flushing pipe, an outer flushing pipe and a turntable bracket for supporting the filter bag, and the inner flushing pipe extends into the filter bag The inner and outer flushing pipes are located outside the filter bag, and both the inner flushing pipe and the outer flushing pipe are connected to the water pump, and the turntable bracket can rotate under the action of the water pressure of the inner flushing pipe and the outer flushing pipe. The patent relies on the impact force of water to impact the filter bag to drive the turntable. There are two problems. One is that the impact force is too large, which will damage the surface of the filter bag, and it is not suitable for high-temperature resistant filter bags processed by nonwovens. The power is small, which may easily cause the cleaning around the filter bag to be unclean or uneven; secondly, due to the rotation of the turntable, the energy of separation and stripping of the dust on the surface of the filter bag by water is reduced, and the cleaning effect is not good.
综上所述,现有耐高温滤袋的回收再利用时,缺乏不破坏滤袋的表面结构、清洗效果好、清洗效率高的清洗装置。To sum up, when recycling and reusing existing high-temperature resistant filter bags, there is a lack of cleaning devices that do not damage the surface structure of the filter bags, have good cleaning effects, and have high cleaning efficiency.
发明内容Contents of the invention
针对上述问题,本发明的目的在于提供一种清洗质量好、不破坏耐高温滤袋表面结构的清洗装置。为了实现上述目的,本发明采用的技术方案是:一种耐高温滤袋的双排单喷清洗装置,包括密封设置的箱体、动力系统、内袋清洗子系统、外袋清洗子系统、排污泵、真空泵,其特征在于:所述的箱体内部水平设置有漏水板,漏水板位于箱体的下部,漏水板上设置有前后两排滤袋支架及清洗隔板,清洗隔板布置在前后两排滤袋支架之间,清洗隔板所在的平面与箱体的正面所在平面平行,前后两排滤袋支架以清洗隔板的平面为轴对称布置,在箱体的侧面设置有排污泵、真空泵,排污泵与真空泵布置在漏水板所在的水平面以下位置处;In view of the above problems, the object of the present invention is to provide a cleaning device with good cleaning quality and without damaging the surface structure of the high temperature resistant filter bag. In order to achieve the above purpose, the technical solution adopted by the present invention is: a double-row single-spray cleaning device for high-temperature-resistant filter bags, including a sealed box, a power system, an inner bag cleaning subsystem, an outer bag cleaning subsystem, and a sewage discharge system. Pumps and vacuum pumps, characterized in that: the inside of the box is horizontally provided with a leaking plate, the leaking plate is located at the lower part of the box, the leaking plate is provided with two rows of filter bag brackets and cleaning partitions, and the cleaning partitions are arranged at the front and rear Between the two rows of filter bag holders, the plane where the cleaning partition is located is parallel to the plane where the front of the box is located. The front and rear rows of filter bag holders are arranged symmetrically with the plane of the cleaning partition as the axis. A sewage pump, Vacuum pumps, sewage pumps and vacuum pumps are arranged below the water level where the leaking plate is located;
所述的动力系统包括电机、齿形传送带;齿形传送带与电机的回转轮紧密连接;The power system includes a motor and a toothed conveyor belt; the toothed conveyor belt is closely connected with the rotary wheel of the motor;
所述的内袋清洗子系统包括内袋供水管、内喷管、内袋清洗调压器、内袋洗涤液添加装置,内喷管竖直设置在滤袋支架内的中间,内喷管的高度低于滤袋支架的高度,内喷管与内袋供水管相连,内袋供水管穿过箱体的侧壁与设置在箱体之外的内袋清洗调压器及内袋洗涤液添加装置相连;The inner bag cleaning subsystem includes an inner bag water supply pipe, an inner nozzle pipe, an inner bag cleaning pressure regulator, and an inner bag washing liquid adding device. The inner nozzle pipe is vertically arranged in the middle of the filter bag bracket, and the inner nozzle pipe The height is lower than the height of the filter bag bracket, the inner nozzle pipe is connected to the inner bag water supply pipe, and the inner bag water supply pipe passes through the side wall of the box body and the inner bag cleaning pressure regulator and the inner bag washing liquid are added outside the box body. connected to the device;
所述的外袋清洗子系统包括外袋供水管、外喷管、外袋清洗调压器、外袋洗涤液添加装置,外喷管竖直设置在滤袋支架正后方或者正前方清洗隔板的内壁上,外喷管的高度高于滤袋支架的高度,外喷管与外袋供水管相连,外袋供水管穿过箱体的侧壁与设置在箱体之外的外袋清洗调压器及外袋洗涤液添加装置相连。The outer bag cleaning subsystem includes an outer bag water supply pipe, an outer spray pipe, an outer bag cleaning pressure regulator, and an outer bag washing liquid adding device, and the outer spray pipe is vertically arranged directly behind or directly in front of the filter bag support to clean the partition On the inner wall of the filter bag, the height of the outer spray pipe is higher than the height of the filter bag bracket. The outer spray pipe is connected with the water supply pipe of the outer bag. The press is connected with the outer bag washing liquid adding device.
所述的滤袋支架包括轴承、齿形回转轮、竖杆,滤袋支架的上部有若干竖杆构成一个环形的支架,滤袋支架的下部通过轴承旋转设置在漏水板上,齿形回转轮与齿形传送带紧密连接;所述的漏水板为网格状。The filter bag support includes bearings, toothed rotary wheels, and vertical rods. There are several vertical rods on the upper part of the filter bag support to form a ring-shaped support. The runner is closely connected with the toothed conveyor belt; the leaking plate is grid-shaped.
所述的内喷管的四周管壁上均匀分布有细微的通孔;所述的外喷管正对着滤袋支架方向的管壁上均匀分布有细微的通孔。Fine through-holes are evenly distributed on the pipe wall around the inner spray pipe; fine through-holes are evenly distributed on the pipe wall of the outer spray pipe facing the direction of the filter bag support.
所述的排污泵布置在真空泵所在的水平面以下位置处;所述的真空泵布置在漏水板所在的水平面以下位置处;所述的内袋供水管、外袋供水管布置在齿形传送带所在的水平面以下位置处。The sewage pump is arranged below the level of the vacuum pump; the vacuum pump is arranged below the level of the leaking plate; the water supply pipe of the inner bag and the water supply pipe of the outer bag are arranged on the level of the toothed conveyor belt at the following location.
所述的箱体的上顶板可以自由活动开启,设置均匀分布的透气孔;正面设置有透明玻璃观察窗。The upper top plate of the box body can be opened freely, and uniformly distributed ventilation holes are set; a transparent glass observation window is set on the front.
由于采用以上技术方案,本发明的清洗装置,具有以下特点:Due to the adoption of the above technical scheme, the cleaning device of the present invention has the following characteristics:
一、设置有内喷管、外喷管,当滤袋固定在滤袋支架后,可以实现滤袋的内外清洗,清洗比较干净;1. It is equipped with inner and outer nozzles. When the filter bag is fixed on the filter bag bracket, the inner and outer cleaning of the filter bag can be realized, and the cleaning is relatively clean;
二、不会破坏滤袋表面结构状态。电机通过齿形传送带进行滤袋支架回转,滤袋支架回转带动滤袋回转,避免了现有技术依靠喷水的动力带动滤袋回转容易破坏滤袋表面结构现象的产生,清洗的质量好。采用齿形传送带可以保证各个滤袋支架的回转速度一致,避免了滤袋支架回转不一致造成各个滤袋的清洗质量不一致的现象。同时,本发明一个电机可以实现两排多个滤袋的同时清洗,结构简单,清洗的效率高,容易进行规模化生产。Second, it will not damage the surface structure of the filter bag. The motor rotates the filter bag support through the toothed conveyor belt, and the filter bag support rotates to drive the filter bag to rotate, which avoids the phenomenon that the surface structure of the filter bag is easily damaged when the filter bag is rotated by the power of water spray in the prior art, and the cleaning quality is good. The use of toothed conveyor belts can ensure that the rotation speed of each filter bag holder is consistent, avoiding the phenomenon that the cleaning quality of each filter bag is inconsistent due to the inconsistent rotation of the filter bag holders. At the same time, one motor of the present invention can realize simultaneous cleaning of multiple filter bags in two rows, has a simple structure, high cleaning efficiency, and is easy to carry out large-scale production.
三、箱体的上顶板设置有均匀分布的空气孔,漏水板设置为网格状,有利于空气自上向下流动,当真空泵动作时,箱体的下部形成真空的状态,外界的空气从上罩板进入箱体的上部,再经过漏水板进入箱体的下部,由真空泵排出,从而在箱体内形成了一个自上而下的气流,这样有利于外喷管喷出的水雾带动清洗滤袋时落下的粉尘及垃圾向下排除。3. The upper top plate of the box is provided with evenly distributed air holes, and the leaking plate is set in a grid shape, which is conducive to the air flow from top to bottom. When the vacuum pump operates, the lower part of the box forms a vacuum state, and the outside air flows from The upper cover plate enters the upper part of the box body, and then enters the lower part of the box body through the leaking plate, and is discharged by the vacuum pump, thus forming a top-down airflow in the box body, which is beneficial to the water mist sprayed from the outer nozzle to drive cleaning The dust and rubbish falling down when filtering the bags are discharged downwards.
四、箱体的正面设置有透明玻璃观察窗,有利于实时观察滤袋清洗的状态,及时调整清洗的工艺参数,例如电机回转速度、后侧外喷管、右侧外喷管的喷水压力、清洗的时间等,提高清洗的质量。4. There is a transparent glass observation window on the front of the box, which is beneficial to observe the cleaning status of the filter bag in real time, and adjust the cleaning process parameters in time, such as the rotation speed of the motor, the water spray pressure of the rear outer nozzle and the right outer nozzle , cleaning time, etc., to improve the quality of cleaning.
五、内喷管周围设置均匀分布的微孔、外喷管正对着滤袋支架方向设置微孔,可以在滤袋回转清洗过程中,实现滤袋内外得到全面清洗,同时内喷管、外喷管的压力由不同的调压器进行控制,喷水的压力可以不同,能够在滤袋上形成具有振动效果的脉动,有利于滤袋深部的垃圾清洗,与现有技术相比,清洗质量更好。此外,外喷管的高度高于滤袋支架的高度,有利于将滤袋顶部附着的垃圾吹落。5. Evenly distributed micropores are set around the inner spray pipe, and the micropores are set in the direction of the outer spray pipe facing the filter bag support, so that the inside and outside of the filter bag can be fully cleaned during the rotary cleaning process of the filter bag. At the same time, the inner spray pipe, the outer The pressure of the nozzle is controlled by different pressure regulators, and the pressure of the water spray can be different, which can form a pulsation with a vibration effect on the filter bag, which is beneficial to the garbage cleaning in the deep part of the filter bag. Compared with the existing technology, the cleaning quality is better better. In addition, the height of the outer spray pipe is higher than that of the filter bag support, which is beneficial to blow off the garbage attached to the top of the filter bag.
六、设置有内袋洗涤液添加装置、外袋洗涤液添加装置,能够根据需要添加清洗液,清洗效果更好。6. It is equipped with an inner bag washing liquid adding device and an outer bag washing liquid adding device, which can add cleaning liquid according to needs, and the cleaning effect is better.
本发明的清洗装置可较好的运用于耐高温滤袋的清洗。The cleaning device of the present invention can be preferably used for cleaning high temperature resistant filter bags.
附图说明Description of drawings
图1本发明清洗装置的整体结构示意图The overall structure schematic diagram of Fig. 1 cleaning device of the present invention
图2本发明清洗装置的整体结构的主视图The front view of the overall structure of Fig. 2 cleaning device of the present invention
图3本发明清洗装置的整体结构的左视图The left view of the overall structure of Fig. 3 cleaning device of the present invention
图4本发明清洗装置的传动结构图Fig. 4 is the transmission structure diagram of cleaning device of the present invention
图5滤袋支架6的结构示意图The schematic diagram of the structure of the filter bag support 6 in Fig. 5
图6图3中A处的放大图Figure 6 The enlarged view of A in Figure 3
图7本发明清洗装置的内喷管及外喷管安装位置示意图Fig. 7 is a schematic diagram of installation positions of the inner spray pipe and the outer spray pipe of the cleaning device of the present invention
图8本发明清洗装置的内部结构示意图Figure 8 is a schematic diagram of the internal structure of the cleaning device of the present invention
图中:1 箱体、1-1 透气孔、1-2 透明玻璃观察窗、2 排污泵、3 真空泵 、4 电机、5 漏水板、6 滤袋支架、6-1轴承、6-2 齿形回转轮、6-3 竖杆、 7 清洗隔板、 8 内袋供水管、81外袋供水管、 9 内喷管、91 外喷管、10 内袋清洗调压器、101 外袋清洗调压器、11 内袋洗涤液添加装置、111 外袋洗涤液添加装置、12 齿形传送带。In the figure: 1 box body, 1-1 air vent, 1-2 transparent glass observation window, 2 sewage pump, 3 vacuum pump, 4 motor, 5 leaking plate, 6 filter bag support, 6-1 bearing, 6-2 tooth profile Rotary wheel, 6-3 vertical bar, 7 cleaning partition, 8 inner bag water supply pipe, 81 outer bag water supply pipe, 9 inner nozzle pipe, 91 outer nozzle pipe, 10 inner bag cleaning pressure regulator, 101 outer bag cleaning regulator press, 11 inner bag washing liquid adding device, 111 outer bag washing liquid adding device, 12 toothed conveyor belt.
具体实施方式Detailed ways
下面将结合附图和具体实施方式对本发明做进一步详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
见附图1~图8。See attached drawings 1 to 8.
一种耐高温滤袋的双排单喷清洗装置,包括密封设置的箱体1、动力系统、内袋清洗子系统、外袋清洗子系统、排污泵2、真空泵3,其特征在于:所述的箱体1内部水平设置有漏水板5,漏水板5位于箱体1的下部,漏水板5上设置有前后两排滤袋支架6及清洗隔板7,清洗隔板7布置在前后两排滤袋支架6之间,清洗隔板7所在的平面与箱体1的正面所在平面平行,前后两排滤袋支架6以清洗隔板7的平面为轴对称布置,在箱体1的侧面设置有排污泵2、真空泵3,排污泵2与真空泵3布置在漏水板5所在的水平面以下位置处;A double-row single-spray cleaning device for high-temperature-resistant filter bags, including a sealed box body 1, a power system, an inner bag cleaning subsystem, an outer bag cleaning subsystem, a sewage pump 2, and a vacuum pump 3, characterized in that: The inside of the tank 1 is horizontally provided with a leaking board 5, which is located at the lower part of the tank 1, and the leaking board 5 is provided with two rows of filter bag holders 6 and cleaning partitions 7, and the cleaning partitions 7 are arranged in two rows before and after Between the filter bag holders 6, the plane where the cleaning partition 7 is located is parallel to the plane where the front of the box body 1 is located. There is a sewage pump 2 and a vacuum pump 3, and the sewage pump 2 and the vacuum pump 3 are arranged below the water level where the leaking plate 5 is located;
所述的动力系统包括电机4、齿形传送带12;齿形传送带12与电机4的回转轮紧密连接;Described power system comprises motor 4, toothed conveyor belt 12; Toothed conveyor belt 12 is closely connected with the revolving wheel of motor 4;
所述的内袋清洗子系统包括内袋供水管8、内喷管9、内袋清洗调压器10、内袋洗涤液添加装置11,内喷管9竖直设置在滤袋支架6内的中间,内喷管9的高度低于滤袋支架6的高度,内喷管9与内袋供水管8相连,内袋供水管8穿过箱体1的侧壁与设置在箱体1之外的内袋清洗调压器10及内袋洗涤液添加装置11相连;The inner bag cleaning subsystem includes an inner bag water supply pipe 8, an inner nozzle pipe 9, an inner bag cleaning pressure regulator 10, an inner bag washing liquid adding device 11, and the inner nozzle pipe 9 is vertically arranged in the filter bag bracket 6 In the middle, the height of the inner spray pipe 9 is lower than the height of the filter bag support 6, the inner spray pipe 9 is connected with the inner bag water supply pipe 8, and the inner bag water supply pipe 8 passes through the side wall of the box body 1 and is arranged outside the box body 1 The inner bag cleaning pressure regulator 10 and the inner bag washing liquid adding device 11 are connected;
所述的外袋清洗子系统包括外袋供水管81、外喷管91、外袋清洗调压器101、外袋洗涤液添加装置111,外喷管91竖直设置在滤袋支架6正后方或者正前方清洗隔板7的内壁上,外喷管91的高度高于滤袋支架6的高度,外喷管91与外袋供水管81相连,外袋供水管81穿过箱体1的侧壁与设置在箱体1之外的外袋清洗调压器101及外袋洗涤液添加装置111相连。还设置有内喷管9、外喷管91,当滤袋固定在滤袋支架6后,可以实现滤袋的内外清洗,清洗比较干净。此外设置有内袋洗涤液添加装置11、外袋洗涤液添加装置111,能够根据需要添加清洗液,清洗效果更好。The outer bag cleaning subsystem includes an outer bag water supply pipe 81, an outer nozzle pipe 91, an outer bag cleaning pressure regulator 101, and an outer bag washing liquid adding device 111, and the outer nozzle pipe 91 is vertically arranged directly behind the filter bag support 6 Or clean the inwall of dividing plate 7 directly ahead, the height of outer spray pipe 91 is higher than the height of filter bag support 6, and outer spray pipe 91 links to each other with outer bag water supply pipe 81, and outer bag water supply pipe 81 passes the side of casing 1 The wall is connected with the outer bag cleaning pressure regulator 101 and the outer bag washing liquid adding device 111 arranged outside the box body 1 . Also be provided with inner spray pipe 9, outer spray pipe 91, after filter bag is fixed on filter bag support 6, can realize the inside and outside cleaning of filter bag, clean relatively clean. In addition, an inner bag washing liquid adding device 11 and an outer bag washing liquid adding device 111 are provided, and cleaning liquid can be added as required, and the cleaning effect is better.
所述的滤袋支架6包括轴承6-1、齿形回转轮6-2、竖杆6-3,滤袋支架6的上部有若干竖杆6-3构成一个环形的支架,滤袋支架6的下部通过轴承6-1旋转设置在漏水板5上,齿形回转轮6-2与齿形传送带12紧密连接;所述的漏水板5为网格状。由于电机4通过齿形传送带12带动滤袋支架6回转,滤袋支架6回转带动滤袋回转,不是靠喷水的动力使滤袋进行回转,所以不会破坏滤袋表面结构状态,避免了现有技术依靠喷水的动力带动滤袋回转容易破坏滤袋表面结构现象的产生,清洗的质量好。采用齿形传送带12可以保证各个滤袋支架6的回转速度一致,避免了滤袋支架6回转不一致造成各个滤袋的清洗质量不一致的现象。同时,由于滤袋支架6排成了前后两排,一个电机就可以实现两排多个滤袋的同时清洗,结构简单,清洗的效率高,容易进行规模化生产。The filter bag support 6 includes a bearing 6-1, a toothed rotary wheel 6-2, and a vertical bar 6-3. There are several vertical bars 6-3 on the upper part of the filter bag support 6 to form an annular support. The filter bag support The lower part of 6 is rotated on the leaking plate 5 through the bearing 6-1, and the toothed rotary wheel 6-2 is closely connected with the toothed conveyor belt 12; the leaking plate 5 is grid-shaped. Since the motor 4 drives the filter bag holder 6 to rotate through the toothed conveyor belt 12, the filter bag holder 6 rotates to drive the filter bag to rotate, and the filter bag is not rotated by the power of water spray, so the surface structure of the filter bag will not be damaged, and the present situation is avoided. Some technologies rely on the power of water spray to drive the filter bag to rotate, which is easy to damage the surface structure of the filter bag, and the cleaning quality is good. The use of the toothed conveyor belt 12 can ensure that the rotation speed of each filter bag holder 6 is consistent, avoiding the phenomenon that the cleaning quality of each filter bag is inconsistent due to the inconsistent rotation of the filter bag holder 6 . Simultaneously, since the filter bag holders 6 are arranged in front and back rows, one motor can realize simultaneous cleaning of multiple filter bags in two rows, the structure is simple, the cleaning efficiency is high, and it is easy to carry out large-scale production.
所述的内喷管9的四周管壁上均匀分布有细微的通孔;所述的外喷管91正对着滤袋支架6方向的管壁上均匀分布有细微的通孔。这样设计可以在滤袋回转清洗过程中,实现滤袋内外得到全面清洗,同时内喷管9、外喷管91的压力由不同的调压器进行控制,喷水的压力可以不同,能够在滤袋上形成具有振动效果的脉动,有利于滤袋深部的垃圾清洗,与现有技术相比,清洗质量更好。此外,外喷管91的高度高于滤袋支架6的高度,有利于将滤袋顶部附着的垃圾吹落。There are fine through-holes evenly distributed on the pipe wall around the inner spray pipe 9; and fine through-holes are evenly distributed on the pipe wall of the outer spray pipe 91 facing the direction of the filter bag holder 6. This design can realize the comprehensive cleaning of the inside and outside of the filter bag during the rotary cleaning process of the filter bag. At the same time, the pressure of the inner spray pipe 9 and the outer spray pipe 91 is controlled by different pressure regulators, and the pressure of the water spray can be different. The pulsation with vibration effect is formed on the bag, which is beneficial to the garbage cleaning in the deep part of the filter bag. Compared with the prior art, the cleaning quality is better. In addition, the height of the outer spray pipe 91 is higher than that of the filter bag support 6, which is beneficial to blow off the garbage attached to the top of the filter bag.
所述的排污泵2布置在真空泵3所在的水平面以下位置处;所述的真空泵3布置在漏水板5所在的水平面以下位置处;所述的内袋供水管8、外袋供水管81布置在齿形传送带12所在的水平面以下位置处。The sewage pump 2 is arranged at a position below the level where the vacuum pump 3 is; the vacuum pump 3 is arranged at a position below the level where the leakage plate 5 is located; the inner bag water supply pipe 8 and the outer bag water supply pipe 81 are arranged at The position below the horizontal plane where the toothed conveyor belt 12 is located.
所述的箱体1的上顶板可以自由活动开启,设置均匀分布的透气孔1-1;正面设置有透明玻璃观察窗1-2。这样的设计,有利于空气自上向下流动,当真空泵3动作时,箱体1的下部形成真空的状态,外界的空气从上顶板的透气孔1-1进入箱体1,再经过漏水板5进入箱体1的下部,由真空泵3排出,从而在箱体1内形成了一个自上而下的气流,这样有利于外喷管91喷出的水雾带动清洗滤袋时落下的粉尘及垃圾向下移动,再通过排污泵2排除。箱体1的正面设置有透明玻璃观察窗1-2,有利于实时观察滤袋清洗的状态,及时调整清洗的工艺参数,例如电机4回转速度、内喷管9、外喷管91的喷水压力、清洗的时间等,提高清洗的质量。The upper top plate of the box body 1 can be opened freely, and uniformly distributed ventilation holes 1-1 are provided; the front is provided with a transparent glass observation window 1-2. Such a design is conducive to air flow from top to bottom. When the vacuum pump 3 operates, the lower part of the box body 1 forms a vacuum state, and the outside air enters the box body 1 from the vent hole 1-1 on the upper top plate, and then passes through the leaking plate. 5 enters the lower part of the box body 1 and is discharged by the vacuum pump 3, thereby forming a top-down airflow in the box body 1, which is beneficial to the water mist sprayed from the outer nozzle 91 to drive the dust and dust that fall when cleaning the filter bag. The rubbish moves downwards and is discharged through the sewage pump 2 again. The front of the box body 1 is provided with a transparent glass observation window 1-2, which is conducive to real-time observation of the state of filter bag cleaning, and timely adjustment of cleaning process parameters, such as the rotation speed of the motor 4, the water spray of the inner nozzle 9 and the outer nozzle 91 Pressure, cleaning time, etc., to improve the quality of cleaning.
实施例Example
参见图1~图8,一种耐高温滤袋的双排单喷清洗装置,包括密封设置的箱体1、动力系统、内袋清洗子系统、外袋清洗子系统、排污泵2、真空泵3,所述的箱体1内部水平设置有漏水板5,漏水板5位于箱体1的下部,漏水板5上设置有前后两排滤袋支架6及清洗隔板7,清洗隔板7布置在前后两排滤袋支架6之间,清洗隔板7所在的平面与箱体1的正面所在平面平行,前后两排滤袋支架6以清洗隔板7的平面为轴对称布置,在箱体1的侧面设置有排污泵2、真空泵3,排污泵2与真空泵3布置在漏水板5所在的水平面以下位置处;所述的动力系统包括电机4、齿形传送带12;齿形传送带12与电机4的回转轮紧密连接;See Figure 1 to Figure 8, a double-row single-spray cleaning device for high-temperature resistant filter bags, including a sealed box 1, a power system, an inner bag cleaning subsystem, an outer bag cleaning subsystem, a sewage pump 2, and a vacuum pump 3 , the inside of the box 1 is horizontally provided with a leaking plate 5, the leaking plate 5 is located at the bottom of the box 1, and the leaking plate 5 is provided with two rows of filter bag holders 6 and cleaning partitions 7, and the cleaning partitions 7 are arranged on Between the front and back rows of filter bag holders 6, the plane where the cleaning partition 7 is located is parallel to the plane where the front of the box body 1 is located. A sewage pump 2 and a vacuum pump 3 are arranged on the side of the side, and the sewage pump 2 and the vacuum pump 3 are arranged at a position below the water level where the leakage plate 5 is located; the power system includes a motor 4 and a toothed conveyor belt 12; the toothed conveyor belt 12 and the motor 4 The rotary wheel is tightly connected;
所述的内袋清洗子系统包括内袋供水管8、内喷管9、内袋清洗调压器10、内袋洗涤液添加装置11,内喷管9竖直设置在滤袋支架6内的中间,内喷管9的高度低于滤袋支架6的高度,内喷管9与内袋供水管8相连,内袋供水管8穿过箱体1的侧壁与设置在箱体1之外的内袋清洗调压器10及内袋洗涤液添加装置11相连;所述的外袋清洗子系统包括外袋供水管81、外喷管91、外袋清洗调压器101、外袋洗涤液添加装置111,外喷管91竖直设置在滤袋支架6正后方或者正前方清洗隔板7的内壁上,外喷管91的高度高于滤袋支架6的高度,外喷管91与外袋供水管81相连,外袋供水管81穿过箱体1的侧壁与设置在箱体1之外的外袋清洗调压器101及外袋洗涤液添加装置111相连。The inner bag cleaning subsystem includes an inner bag water supply pipe 8, an inner nozzle pipe 9, an inner bag cleaning pressure regulator 10, an inner bag washing liquid adding device 11, and the inner nozzle pipe 9 is vertically arranged in the filter bag bracket 6 In the middle, the height of the inner spray pipe 9 is lower than the height of the filter bag support 6, the inner spray pipe 9 is connected with the inner bag water supply pipe 8, and the inner bag water supply pipe 8 passes through the side wall of the box body 1 and is arranged outside the box body 1 The inner bag cleaning pressure regulator 10 and the inner bag washing liquid adding device 11 are connected; the outer bag cleaning subsystem includes the outer bag water supply pipe 81, the outer spray pipe 91, the outer bag cleaning pressure regulator 101, the outer bag washing liquid Adding device 111, the outer nozzle pipe 91 is vertically arranged on the inner wall of the filter bag support 6 directly behind or directly in front of the cleaning partition 7, the height of the outer nozzle pipe 91 is higher than the height of the filter bag holder 6, and the outer nozzle pipe 91 and the outer nozzle pipe 91 The bag water supply pipe 81 is connected, and the outer bag water supply pipe 81 passes through the side wall of the casing 1 and is connected with the outer bag cleaning pressure regulator 101 and the outer bag washing liquid adding device 111 arranged outside the casing 1 .
所述的滤袋支架6包括轴承6-1、齿形回转轮6-2、竖杆6-3,滤袋支架6的上部有若干竖杆6-3构成一个环形的支架,滤袋支架6的下部通过轴承6-1旋转设置在漏水板5上,齿形回转轮6-2与齿形传送带12紧密连接;所述的漏水板5为网格状。所述的内喷管9的四周管壁上均匀分布有细微的通孔;所述的外喷管91正对着滤袋支架6方向的管壁上均匀分布有细微的通孔。The filter bag support 6 includes a bearing 6-1, a toothed rotary wheel 6-2, and a vertical bar 6-3. There are several vertical bars 6-3 on the upper part of the filter bag support 6 to form an annular support. The filter bag support The lower part of 6 is rotated on the leaking plate 5 through the bearing 6-1, and the toothed rotary wheel 6-2 is closely connected with the toothed conveyor belt 12; the leaking plate 5 is grid-shaped. There are fine through-holes evenly distributed on the pipe wall around the inner spray pipe 9; and fine through-holes are evenly distributed on the pipe wall of the outer spray pipe 91 facing the direction of the filter bag holder 6.
所述的排污泵2布置在真空泵3所在的水平面以下位置处;所述的真空泵3布置在漏水板5所在的水平面以下位置处;所述的内袋供水管8、外袋供水管81布置在齿形传送带12所在的水平面以下位置处。所述的箱体1的上顶板可以自由活动开启,设置均匀分布的透气孔1-1;正面设置有透明玻璃观察窗1-2。The sewage pump 2 is arranged at a position below the level where the vacuum pump 3 is; the vacuum pump 3 is arranged at a position below the level where the leakage plate 5 is located; the inner bag water supply pipe 8 and the outer bag water supply pipe 81 are arranged at The position below the horizontal plane where the toothed conveyor belt 12 is located. The upper top plate of the box body 1 can be opened freely, and uniformly distributed ventilation holes 1-1 are provided; the front is provided with a transparent glass observation window 1-2.
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