CN108151918B - A heat meter durability test device and its test method - Google Patents

A heat meter durability test device and its test method Download PDF

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CN108151918B
CN108151918B CN201810209058.5A CN201810209058A CN108151918B CN 108151918 B CN108151918 B CN 108151918B CN 201810209058 A CN201810209058 A CN 201810209058A CN 108151918 B CN108151918 B CN 108151918B
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hot water
pipeline
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constant temperature
water tank
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CN108151918A (en
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刘明生
蒋韵坚
蒋冬兰
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Qiyang Instrument Tianjin Co ltd
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QUANZHOU CHIYOUNG INSTRUMENT CO Ltd
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    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
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Abstract

本发明提供一种热量表耐久性试验装置及其试验方法,所述热量表耐久性试验装置包括恒温热水箱、恒温冷水箱、试验管路和由流量调节阀和电磁流量计串联组成的流量调节管路;其中,恒温热水箱通过第一出水管路与试验管路的入口连通,并由第一变频水泵向试验管路泵入热水;试验管路的出口通过两条并联的所述流量调节管路分别与恒温热水箱连通,以形成热水试验大循环管路;在试验管路的入口处设置第一温度计、第一压力变送器,在试验管路的出口处设置第二温度计、第二压力变送器。本发明采用单独的高温水和低温水供给,并提供了大循环和小循环四条循环管路,以满足不同耐久性试验的要求,阀门自动切换,既节能又保护了检测仪表。

Figure 201810209058

The invention provides a heat meter durability test device and a test method thereof. The heat meter durability test device includes a constant temperature hot water tank, a constant temperature cold water tank, a test pipeline and a flow rate composed of a flow control valve and an electromagnetic flowmeter in series Adjustment pipeline; wherein, the constant temperature hot water tank is connected to the inlet of the test pipeline through the first water outlet pipeline, and the first variable frequency water pump pumps hot water into the test pipeline; the outlet of the test pipeline passes through two paralleled The flow regulating pipelines are respectively connected with the constant temperature hot water tank to form a large circulation pipeline for the hot water test; a first thermometer and a first pressure transmitter are set at the entrance of the test pipeline, and set at the exit of the test pipeline Second thermometer, second pressure transmitter. The invention adopts independent high temperature water and low temperature water supply, and provides four circulation pipelines of large circulation and small circulation to meet the requirements of different durability tests, and the valve is automatically switched, which not only saves energy but also protects the detection instrument.

Figure 201810209058

Description

一种热量表耐久性试验装置及其试验方法A heat meter durability test device and its test method

技术领域technical field

本发明涉及一种热量表检定装置,具体地说,涉及一种热量表耐久性试验装置及其试验方法。The invention relates to a calorimeter verification device, in particular to a calorimeter durability test device and a test method thereof.

背景技术Background technique

采用热量表进行供热分户计量是供热改革的一个重要环节。在我国,实际使用热量表进行分户计量从开始试点至今已有十多年时间,热量表的安装使用数量已很庞大。从日常检测统计情况看,热量表的首检合格率相对稳定,但从使用中反馈的信息来看,热量表产品质量存在的问题主要表现在长期可靠性方面。The use of heat meters for heating household metering is an important part of heating reform. In my country, the actual use of heat meters for household metering has been in the pilot program for more than ten years, and the number of installed and used heat meters has been huge. Judging from the daily inspection statistics, the first inspection pass rate of the heat meter is relatively stable, but from the feedback information in use, the problems in the product quality of the heat meter are mainly reflected in the long-term reliability.

热量表的耐久性直接影响到热量表的使用寿命,由于我国并没有对应的测试标准,大部分热量表生产企业主要依据欧洲标准进行对热量表的耐久性进行测试。但是现有的热量表耐久性试验装置中在进行4000次温度循环冲击试验时,可能会出现准确度下降甚至是失效等问题,影响试验结构的准确性。The durability of the heat meter directly affects the service life of the heat meter. Since there is no corresponding test standard in my country, most heat meter manufacturers mainly test the durability of the heat meter according to European standards. However, in the existing heat meter durability test device, when 4000 temperature cycle impact tests are performed, problems such as accuracy drop or even failure may occur, which affects the accuracy of the test structure.

发明内容SUMMARY OF THE INVENTION

为了解决上述现有技术的不足之处,本发明的目的在于提供一种热量表耐久性试验装置及其试验方法,以克服现有技术中的缺陷。In order to solve the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a heat meter durability test device and a test method thereof, so as to overcome the defects of the prior art.

为了实现上述目的,本发明提供了一种热量表耐久性试验装置,所述热量表耐久性试验装置包括恒温热水箱、恒温冷水箱、试验管路和由流量调节阀和电磁流量计串联组成的流量调节管路;其中,恒温热水箱通过第一出水管路与试验管路的入口连通,并由第一变频水泵向试验管路泵入热水;恒温冷水箱通过第二出水管路与试验管路的入口连通,并由第二变频水泵向试验管路泵入冷水;试验管路的出口通过两条并联的所述流量调节管路分别与恒温热水箱和恒温冷水箱连通,以形成热水试验大循环管路和冷试验大循环管路;在试验管路的入口处设置第一温度计、第一压力变送器,在试验管路的出口处设置第二温度计、第二压力变送器;试验管路由并联连接的A被测表组和B被测表组组成,恒温热水箱通过第三出水管路与A被测表组的入口连通,并由第三变频水泵向A被测表组泵入热水;A被测表组的出口通过一条所述流量调节管路与恒温热水箱连通,以形成热水试验小循环管路;A被测表组的入口处设置第三温度计、第三压力变送器,A被测表组的处口处设置第四温度计、第四压力变送器;恒温冷水箱通过第四出水管路与B被测表组的入口连通,并由第四变频水泵向B被测表组泵入冷水;B被测表组的出口通过一条所述流量调节管路与恒温冷水箱连通,以形成冷水试验小循环管路;B被测表组的入口处设置第五温度计、第五压力变送器,B被测表组的入口处设置第六温度计、第六压力变送器。In order to achieve the above purpose, the present invention provides a heat meter durability test device, the heat meter durability test device includes a constant temperature hot water tank, a constant temperature cold water tank, a test pipeline, and is composed of a flow regulating valve and an electromagnetic flowmeter in series. The constant temperature hot water tank is connected to the inlet of the test pipeline through the first water outlet pipeline, and the first variable frequency water pump pumps hot water into the test pipeline; the constant temperature cold water tank passes through the second water outlet pipeline It is connected with the inlet of the test pipeline, and the second variable frequency water pump pumps cold water into the test pipeline; the outlet of the test pipeline is respectively connected with the constant temperature hot water tank and the constant temperature cold water tank through the two parallel flow regulating pipelines. To form a large circulation pipeline for hot water test and a large circulation pipeline for cold test; a first thermometer and a first pressure transmitter are set at the entrance of the test pipeline, and a second thermometer and a second thermometer are set at the outlet of the test pipeline. Pressure transmitter; the test pipe is composed of the A measured meter group and the B measured meter group connected in parallel. The constant temperature hot water tank is connected to the inlet of the A measured meter group through the third water outlet pipeline, and the third variable frequency water pump is connected. Pump hot water into the measured meter group A; the outlet of the A measured meter group is connected to the constant temperature hot water tank through a flow regulating pipeline to form a small circulation pipeline for the hot water test; the A measured meter group inlet The third thermometer and the third pressure transmitter are set at the place, and the fourth thermometer and the fourth pressure transmitter are set at the mouth of the measured meter group A; the constant temperature cold water tank is connected to the B measured meter group through the fourth outlet pipeline The inlet is connected, and the fourth variable frequency water pump pumps cold water to the B measured meter group; A fifth thermometer and a fifth pressure transmitter are arranged at the entrance of the measured meter group, and a sixth thermometer and a sixth pressure transmitter are arranged at the entrance of the B measured meter group.

作为对本发明所述的热量表耐久性试验装置的进一步说明,优选地,第一出水管路上分支出热水自循环管路连通至恒温热水箱,并通过流量调节阀控制恒温热水箱自循环流速;第二出水管路上分支出冷水自循环管路连通至恒温冷水箱,并通过流量调节阀控制恒温冷水箱自循环流速。As a further description of the heat meter durability test device of the present invention, preferably, the hot water branched from the first water outlet pipeline is connected to the constant temperature hot water tank from the circulation pipeline, and the constant temperature hot water tank is controlled by a flow control valve The circulating flow rate; the cold water branched from the second water outlet pipeline is connected to the constant temperature cold water tank from the circulating pipeline, and the self-circulating flow rate of the constant temperature cold water tank is controlled by the flow regulating valve.

作为对本发明所述的热量表耐久性试验装置的进一步说明,优选地,恒温热水箱设置有热水补水管路,热水补水管路上设置加热器并通过第二开关阀控制补充热水;恒温冷水箱设置有冷水补水管路,热水补水管路通过第二开关阀控制补充冷水。As a further description of the heat meter durability test device of the present invention, preferably, the constant temperature hot water tank is provided with a hot water supply pipeline, a heater is arranged on the hot water supply pipeline, and the supplementary hot water is controlled by a second on-off valve; The constant temperature cold water tank is provided with a cold water supply pipeline, and the hot water supply pipeline is controlled by a second switch valve to supply cold water.

作为对本发明所述的热量表耐久性试验装置的进一步说明,优选地,恒温热水箱内设置第七温度计和第一液位计,第七温度计测量恒温热水箱内的热水温度,加热器根据第七温度计的温度值对补充的热水加热至要求温度,第一液位计测量恒温热水箱内的热水液面变化,第二开关阀根据第一液位计的热水量补充热水;恒温冷水箱内设置第八温度计和第二液位计,第二液位计测量恒温热水箱内的冷水液面变化,第二开关阀根据第第二液位计的冷水量补充冷水。As a further description of the heat meter durability test device of the present invention, preferably, a seventh thermometer and a first liquid level gauge are arranged in the constant temperature hot water tank, and the seventh thermometer measures the temperature of the hot water in the constant temperature hot water tank, and the heating The device heats the supplemented hot water to the required temperature according to the temperature value of the seventh thermometer, the first liquid level meter measures the change of the hot water level in the constant temperature hot water tank, and the second switch valve is based on the hot water volume of the first liquid level meter. Supplement hot water; an eighth thermometer and a second liquid level gauge are set in the constant temperature cold water tank, the second liquid level gauge measures the change of the cold water level in the constant temperature hot water tank, and the second switch valve is based on the cold water volume of the second second liquid level gauge. Replenish cold water.

作为对本发明所述的热量表耐久性试验装置的进一步说明,优选地,A被测表组和B被测表组中的每一被测表的前端直管段长度为被测表口径的10倍,后端直管段长度为被测表口径的5倍。As a further description of the heat meter durability test device of the present invention, preferably, the length of the straight pipe section at the front end of each of the measured meters in the A measured meter group and the B measured meter group is 10 times the diameter of the measured meters , the length of the straight pipe section at the rear end is 5 times the diameter of the measured meter.

作为对本发明所述的热量表耐久性试验装置的进一步说明,优选地,恒温热水箱采用密封水箱,第一出水管路、第三出水管路和试验管路铺设保温层,以防止载热介质蒸发以及介质温度散失。As a further description of the heat meter durability test device of the present invention, preferably, the constant temperature hot water tank adopts a sealed water tank, and the first water outlet pipeline, the third water outlet pipeline and the test pipeline are laid with thermal insulation layers to prevent heat transfer. Evaporation of the medium and loss of medium temperature.

本发明还提供了一种利用所述的热量表耐久性试验装置的试验方法,该方法包括如下步骤:The present invention also provides a test method utilizing the heat meter durability test device, the method comprising the following steps:

步骤1)2400小时耐久性试验Step 1) 2400 hours durability test

关闭第二变频水泵、第三变频水泵和第四变频水泵,预置两条并联的所述流量调节管路中流量调节阀的开度,启动第一变频水泵并将恒温热水箱内的热水循环泵入试验管路中进行2400小时耐久性试验,热水温度为80~85℃;或者Turn off the second variable frequency water pump, the third variable frequency water pump and the fourth variable frequency water pump, preset the opening of the flow regulating valve in the two parallel flow regulating pipelines, start the first variable frequency water pump and heat the constant temperature hot water tank. The water is circulated and pumped into the test pipeline for a 2400-hour durability test, and the hot water temperature is 80-85°C; or

步骤2)1000小时附加耐久性试验Step 2) 1000 hours additional durability test

关闭第二变频水泵、第三变频水泵和第四变频水泵,预置两条并联的所述流量调节管路中流量调节阀的开度为最大流量qs,启动第一变频水泵并将恒温热水箱内的热水循环泵入试验管路中,前500小时以80~85℃热水温度进行耐久性试验;后500小时向恒温热水箱中补充90~95℃热水进行耐久性试验;或者Turn off the second variable frequency water pump, the third variable frequency water pump and the fourth variable frequency water pump, preset the opening of the flow regulating valve in the two parallel flow regulating pipelines to the maximum flow qs , start the first variable frequency water pump and heat the constant temperature The hot water in the water tank is circulated and pumped into the test pipeline, and the durability test is carried out at a hot water temperature of 80-85 °C for the first 500 hours; the durability test is carried out by adding 90-95 °C hot water to the constant temperature hot water tank for the next 500 hours. ;or

步骤3)4000次温度循环冲击试验Step 3) 4000 times temperature cycle impact test

关闭第三变频水泵和第四变频水泵,预置两条并联的所述流量调节管路中流量调节阀的开度为常用流量qp,交替启动第一变频水泵、第二变频水泵,以使恒温热水箱内的热水泵入试验管路与恒温冷水箱内的冷水泵入试验管路交替进行,并且在一个水箱进行循环过程中,另一水箱以同样的流速进行自循环,热水温度为80~85℃,冷水温度为15~20℃。Turn off the third variable frequency water pump and the fourth variable frequency water pump, preset the opening of the flow regulating valve in the two parallel flow regulating pipelines as the common flow q p , and alternately start the first variable frequency water pump and the second variable frequency water pump to make The hot water pumping test pipeline in the constant temperature hot water tank and the cold water pumping test pipeline in the constant temperature cold water tank are alternately carried out, and during the circulation process of one water tank, the other water tank is self-circulating at the same flow rate, and the hot water temperature It is 80~85℃, and the cold water temperature is 15~20℃.

作为对本发明所述的试验方法的进一步说明,优选地,两条并联的所述流量调节管路中的流量调节阀采用切换使用的方式,避免阀门全开全关造成的流量冲击。As a further description of the test method of the present invention, preferably, the flow regulating valves in the two parallel flow regulating pipelines are switched to avoid the flow shock caused by the valves being fully opened and fully closed.

作为对本发明所述的试验方法的进一步说明,优选地,步骤1)中的2400小时耐久性试验为流量从1.5qi开始,用15min将流量均匀提高到qp,在qp下运行8h后,用15min将流量均匀提高到qs,在qs下运行1h后,用15min均匀将流量降低到qp,在qp下运行8h后,用15min将流量均匀降低到1.5qi,在1.5qi下运行6h,完成一个周期24h的流量变化。As a further description of the test method of the present invention, preferably, in the 2400-hour durability test in step 1), the flow rate starts from 1.5 q i , and the flow rate is evenly increased to q p in 15 minutes, and after running for 8 hours at q p , using 15min to increase the flow evenly to q s , after running for 1h at q s , reduce the flow to q p evenly in 15min, after running 8h under q p , use 15min to reduce the flow to 1.5qi evenly, at 1.5qi It runs for 6h and completes a cycle of 24h flow change.

本发明采用单独的高温水和低温水供给,并提供了大循环和小循环四条循环管路,以满足不同耐久性试验的要求,可以实现欧洲标准规定的2400小时基本耐久性试验、500小时附加耐久性试验、4000次温度循环冲击试验和4000次流量冲击试验。The invention adopts separate high-temperature water and low-temperature water supply, and provides four circulation pipelines of large circulation and small circulation to meet the requirements of different durability tests, and can realize the basic durability test of 2400 hours and the additional 500 hours specified in European standards. Durability test, 4000 temperature cycle shock test and 4000 flow shock test.

附图说明Description of drawings

图1为本发明的热量表耐久性试验装置的结构示意图。FIG. 1 is a schematic structural diagram of the heat meter durability test device of the present invention.

具体实施方式Detailed ways

为了能够进一步了解本发明的结构、特征及其他目的,现结合所附较佳实施例附以附图详细说明如下,本附图所说明的实施例仅用于说明本发明的技术方案,并非限定本发明。In order to be able to further understand the structure, features and other purposes of the present invention, the following detailed description is now given in conjunction with the attached preferred embodiments and accompanying drawings. The embodiments described in the drawings are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. this invention.

如图1所示,图1为本发明的热量表耐久性试验装置的结构示意图;所述热量表耐久性试验装置包括恒温热水箱1、恒温冷水箱2、试验管路3和由流量调节阀和电磁流量计串联组成的流量调节管路;其中,恒温热水箱1通过第一出水管路11与试验管路3的入口连通,并由第一变频水泵13向试验管路3泵入热水;恒温冷水箱2通过第二出水管路21与试验管路3的入口连通,并由第二变频水泵23向试验管路3泵入冷水;试验管路3的出口通过两条并联的所述流量调节管路分别与恒温热水箱1和恒温冷水箱2连通,以形成热水试验大循环管路和冷试验大循环管路;在试验管路3的入口处设置第一温度计31、第一压力变送器32,在试验管路3的出口处设置第二温度计33、第二压力变送器34。As shown in FIG. 1, FIG. 1 is a schematic diagram of the structure of the heat meter durability test device of the present invention; the heat meter durability test device includes a constant temperature hot water tank 1, a constant temperature cold water tank 2, a test pipeline 3 and a flow regulating A flow regulation pipeline composed of a valve and an electromagnetic flowmeter in series; wherein, the constant temperature hot water tank 1 is connected to the inlet of the test pipeline 3 through the first water outlet pipeline 11, and is pumped into the test pipeline 3 by the first variable frequency water pump 13 Hot water; the constant temperature cold water tank 2 is connected to the inlet of the test pipeline 3 through the second water outlet pipeline 21, and the cold water is pumped into the test pipeline 3 by the second variable frequency water pump 23; the outlet of the test pipeline 3 is connected by two parallel The flow regulating pipeline is respectively connected with the constant temperature hot water tank 1 and the constant temperature cold water tank 2 to form a large circulation pipeline for hot water test and a large circulation pipeline for cold test; a first thermometer 31 is set at the entrance of the test pipeline 3 , a first pressure transmitter 32, a second thermometer 33 and a second pressure transmitter 34 are set at the outlet of the test pipeline 3.

试验管路3由并联连接的A被测表组35和B被测表组36组成,优选地,被试验表的安装满足其对前后直管段和管路走向的要求,A被测表组35和B被测表组36中的每一被测表的前端直管段长度为被测表口径的10倍,后端直管段长度为被测表口径的5倍。The test pipeline 3 is composed of the A tested meter group 35 and the B tested meter group 36 connected in parallel. Preferably, the installation of the tested meter meets its requirements for the front and rear straight pipe sections and the direction of the pipeline, and the A tested meter group 35 The length of the straight pipe section at the front end of each meter under test in the group 36 of meters under test and B is 10 times the diameter of the meter under test, and the length of the straight pipe section at the rear end is 5 times the diameter of the meter under test.

恒温热水箱1通过第三出水管路12与A被测表组35的入口连通,并由第三变频水泵14向A被测表组35泵入热水;A被测表组35的出口通过一条所述流量调节管路与恒温热水箱1连通,以形成热水试验小循环管路;A被测表组35的入口处设置第三温度计351、第三压力变送器352,A被测表组35的处口处设置第四温度计353、第四压力变送器354。The constant temperature hot water tank 1 is communicated with the inlet of the measured meter group A 35 through the third water outlet pipeline 12, and the third variable frequency water pump 14 pumps hot water to the A measured meter group 35; the outlet of the A measured meter group 35 Connected with the constant temperature hot water tank 1 through one of the flow regulation pipelines to form a small circulation pipeline for the hot water test; A third thermometer 351 and a third pressure transmitter 352 are arranged at the entrance of the measured meter group 35, A A fourth thermometer 353 and a fourth pressure transmitter 354 are arranged at the mouth of the measured meter group 35 .

恒温冷水箱2通过第四出水管路22与B被测表组36的入口连通,并由第四变频水泵24向B被测表组36泵入冷水;B被测表组36的出口通过一条所述流量调节管路与恒温冷水箱2连通,以形成冷水试验小循环管路;B被测表组36的入口处设置第五温度计361、第五压力变送器362,B被测表组36的入口处设置第六温度计363、第六压力变送器364。The constant temperature cold water tank 2 is communicated with the inlet of the B measured meter group 36 through the fourth water outlet pipeline 22, and the fourth variable frequency water pump 24 pumps cold water to the B measured meter group 36; the outlet of the B measured meter group 36 passes through a The flow regulating pipeline is communicated with the constant temperature cold water tank 2 to form a small circulation pipeline for the cold water test; a fifth thermometer 361 and a fifth pressure transmitter 362 are provided at the entrance of the B measured meter group 36, and the B measured meter group A sixth thermometer 363 and a sixth pressure transmitter 364 are provided at the entrance of 36 .

用于测量瞬时流量的示值的电磁流量计,其测量范围覆盖装置所标称的最大流量到最小流量,准确度等级不低于0.5级,且电磁流量计和流量调节阀安装在试验管路的下游,即试验管路3的出口处以及A被测表组35和B被测表组36的出口处设置流量调节管路。The electromagnetic flowmeter used to measure the indication value of the instantaneous flow, its measurement range covers the nominal maximum flow to the minimum flow of the device, the accuracy level is not lower than 0.5, and the electromagnetic flowmeter and flow control valve are installed in the test pipeline The downstream of the test pipeline 3, that is, the outlet of the test pipeline 3 and the outlet of the A measured meter group 35 and the B measured meter group 36, are provided with flow regulating pipelines.

用于测量管路水温的温度计,其测量范围为(0~100)℃,准确度为0.5℃,显示分辨率为0.1℃,分别在试验管路3的入口处、出口处以及在水箱设置温度采集点,并且分支试验管路A被测表组35和B被测表组36的入口处、出口处也同样设置。The thermometer used to measure the water temperature of the pipeline has a measurement range of (0~100) °C, an accuracy of 0.5 °C, and a display resolution of 0.1 °C. The temperature is set at the inlet and outlet of the test pipeline 3 and in the water tank The collection points, and the inlets and outlets of the branch test pipeline A to be measured meter group 35 and B to be measured meter group 36 are also set in the same way.

用于测量试验管道压力的压力变送器,其测量范围为(0~1)MPa,准确度等级为0.5级,分别在试验管路3的入口处、出口处设置压力采集点,被测表前与表后均设置压力测量点,压力可进行调节并且保证被测表前与表后的压力不超过1.0MPa,不低于0.1MPa,并且分支试验管路A被测表组35和B被测表组36的入口处、出口处也同样设置。The pressure transmitter used to measure the pressure of the test pipeline has a measurement range of (0 to 1) MPa and an accuracy level of 0.5. Pressure collection points are set at the inlet and outlet of the test pipeline 3 respectively. The pressure measurement points are set at the front and back of the meter, the pressure can be adjusted and ensure that the pressure in front of and behind the meter under test is not more than 1.0MPa, not less than 0.1MPa, and the branch test pipeline A is measured in groups 35 and B. The inlet and outlet of the meter group 36 are also provided in the same manner.

优选地,第一出水管路11上分支出热水自循环管路15连通至恒温热水箱1,并通过流量调节阀控制恒温热水箱1自循环流速;第二出水管路21上分支出冷水自循环管路25连通至恒温冷水箱2,并通过流量调节阀控制恒温冷水箱2自循环流速。针对4000次温度冲击试验,配备2组水泵及水箱自循环管路,当一组水泵将低温(或高温)水箱中的水导入试验管路时,另一组水泵使高温(或低温)水箱中的水处于自循环状态,目的是当两个阶段切换时,避免发生流速的突然变化,这样使切换的过程更加平稳,增强的设备运行的稳定性。保证了4000次温度冲击试验在高低温切换时流量和压力的稳定性。本发明采用单独的高温水和低温水供给,一水泵工作(热水或冷水),另一水泵通过旁路管路以同样的流速运转待命,达到2.5min工作周期后通过启动球阀切换完成试验用冷热水的无扰动切换,同时具备符合欧洲标准的2400小时和4000次温度冲击和流量冲击试验。Preferably, the hot water branched from the first water outlet pipeline 11 is connected to the thermostatic hot water tank 1 from the circulation pipeline 15, and the self-circulation flow rate of the thermostatic hot water tank 1 is controlled by a flow regulating valve; the second water outlet pipeline 21 is divided into The self-circulation pipeline 25 of the dissipated cold water is connected to the constant temperature cold water tank 2, and the self-circulation flow rate of the constant temperature cold water tank 2 is controlled by a flow regulating valve. For 4000 temperature shock tests, two sets of water pumps and water tank self-circulation pipelines are equipped. When one set of water pumps leads the water in the low temperature (or high temperature) water tank into the test pipeline, the other set of pumps makes the high temperature (or low temperature) water tank enter the test pipeline. The water is in a self-circulating state, the purpose is to avoid sudden changes in flow rate when the two stages are switched, so that the switching process is more stable and the stability of the equipment operation is enhanced. It ensures the stability of flow and pressure when switching between high and low temperature for 4000 times of temperature shock test. The invention adopts separate high-temperature water and low-temperature water supply, one water pump works (hot or cold water), and the other water pump runs on standby at the same flow rate through the bypass pipeline. Undisturbed switching of hot and cold water, with 2400 hours and 4000 temperature shock and flow shock tests in line with European standards.

恒温热水箱1设置有热水补水管路16,热水补水管路16上设置加热器17并通过第二开关阀18控制补充热水;恒温冷水箱2设置有冷水补水管路26,热水补水管路26通过第二开关阀27控制补充冷水。恒温热水箱1内设置第七温度计161和第一液位计162,第七温度计161测量恒温热水箱1内的热水温度,加热器17根据第七温度计161的温度值对补充的热水加热至要求温度,第一液位计162测量恒温热水箱1内的热水液面变化,第二开关阀18根据第一液位计162的热水量补充热水;恒温冷水箱2内设置第八温度计261和第二液位计262,第二液位计262测量恒温热水箱1内的冷水液面变化,第二开关阀27根据第第二液位计262的冷水量补充冷水。由于一次耐久试验性试验持续时间较长,如2400小时耐久性试验需要100天,系统在运行过程中可能会出现液体的蒸发导致液体的减少,为了保证系统的长期运转,系统配备了自动补水装置,自动补水装置使用外部水源进行补水,补水过程中系统液体温度满足(15~20)℃、(80~85)℃、(90~95)℃的要求。另外,恒温热水箱1采用密封水箱,第一出水管路11、第三出水管路12和试验管路3铺设保温层,以防止载热介质蒸发以及介质温度散失。The constant temperature hot water tank 1 is provided with a hot water supply pipeline 16, and a heater 17 is arranged on the hot water supply pipeline 16 to control the supply of hot water through a second on-off valve 18; the constant temperature cold water tank 2 is provided with a cold water supply pipeline 26, and the heat supply The water replenishment pipeline 26 controls the replenishment of cold water through the second switch valve 27 . A seventh thermometer 161 and a first liquid level gauge 162 are arranged in the constant temperature hot water tank 1 , the seventh thermometer 161 measures the temperature of the hot water in the constant temperature hot water tank 1 , and the heater 17 supplements the heat according to the temperature value of the seventh thermometer 161 . When the water is heated to the required temperature, the first liquid level gauge 162 measures the change of the hot water level in the constant temperature hot water tank 1, and the second switch valve 18 supplements the hot water according to the hot water amount of the first liquid level gauge 162; the constant temperature cold water tank 2 An eighth thermometer 261 and a second liquid level meter 262 are arranged inside, the second liquid level meter 262 measures the change of the cold water level in the constant temperature hot water tank 1, and the second on-off valve 27 is supplemented according to the amount of cold water of the second liquid level meter 262 cold water. Due to the long duration of a durability test, such as 100 days for a 2400-hour durability test, the evaporation of the liquid may occur during the operation of the system, resulting in the reduction of the liquid. In order to ensure the long-term operation of the system, the system is equipped with an automatic water replenishing device , The automatic water replenishment device uses external water source to replenish water. During the replenishment process, the system liquid temperature meets the requirements of (15 ~ 20) ℃, (80 ~ 85) ℃, (90 ~ 95) ℃. In addition, the constant temperature hot water tank 1 adopts a sealed water tank, and the first water outlet pipeline 11, the third water outlet pipeline 12 and the test pipeline 3 are laid with insulation layers to prevent the evaporation of the heat-carrying medium and the loss of the medium temperature.

本发明还提供了一种利用所述的热量表耐久性试验装置的试验方法,该方法包括如下步骤:The present invention also provides a test method utilizing the heat meter durability test device, the method comprising the following steps:

步骤1)2400小时耐久性试验Step 1) 2400 hours durability test

关闭第二变频水泵23、第三变频水泵14和第四变频水泵24,预置两条并联的所述流量调节管路中流量调节阀的开度,启动第一变频水泵13并将恒温热水箱1内的热水循环泵入试验管路3中进行2400小时耐久性试验,热水温度为80~85℃;Turn off the second variable frequency water pump 23, the third variable frequency water pump 14 and the fourth variable frequency water pump 24, preset the opening of the flow regulating valve in the two parallel flow regulating pipelines, start the first variable frequency water pump 13 and heat the constant temperature hot water. The hot water in the box 1 is circulated and pumped into the test pipeline 3 for a 2400-hour durability test, and the hot water temperature is 80-85 °C;

2400小时耐久性试验为流量从1.5qi开始,用15min将流量均匀提高到qp,在qp下运行8h后,用15min将流量均匀提高到qs,在qs下运行1h后,用15min均匀将流量降低到qp,在qp下运行8h后,用15min将流量均匀降低到1.5qi,在1.5qi下运行6h,完成一个周期24h的流量变化。当装置处于一个稳定的流量点时,常用流量qp和1.5倍最小流量qi的允许偏差为±5%;最大流量qs的允许偏差为-5%。The 2400-hour durability test starts from the flow rate of 1.5q i , and increases the flow rate to q p in 15 minutes. After 8 hours of operation at q p , the flow rate is increased to q s in 15 minutes. After 1 hour of operation under q s , the The flow rate is evenly reduced to q p in 15min. After running at q p for 8h, the flow rate is reduced to 1.5qi in 15min. After running at 1.5qi for 6h, a cycle of 24h flow rate change is completed. When the device is at a stable flow point, the allowable deviation of the usual flow q p and 1.5 times the minimum flow q i is ±5%; the allowable deviation of the maximum flow q s is -5%.

步骤2)1000小时附加耐久性试验Step 2) 1000 hours additional durability test

关闭第二变频水泵23、第三变频水泵14和第四变频水泵24,预置两条并联的所述流量调节管路中流量调节阀的开度为最大流量qs,启动第一变频水泵13并将恒温热水箱1内的热水循环泵入试验管路3中,前500小时以80~85℃热水温度进行耐久性试验;后500小时向恒温热水箱1中补充90~95℃热水进行耐久性试验。Turn off the second variable frequency water pump 23, the third variable frequency water pump 14 and the fourth variable frequency water pump 24, preset the opening of the flow regulating valve in the two parallel flow regulating pipelines to the maximum flow qs , and start the first variable frequency water pump 13 The hot water in the constant temperature hot water tank 1 is circulated and pumped into the test pipeline 3, and the durability test is carried out at a hot water temperature of 80 to 85 °C for the first 500 hours; after 500 hours, 90 to 95 ℃ hot water for durability test.

步骤3)4000次温度循环冲击试验Step 3) 4000 times temperature cycle impact test

关闭第三变频水泵14和第四变频水泵24,预置两条并联的所述流量调节管路中流量调节阀的开度为常用流量qp,交替启动第一变频水泵13、第二变频水泵23,以使恒温热水箱1内的热水泵入试验管路3与恒温冷水箱2内的冷水泵入试验管路3交替进行,并且在一个水箱进行循环过程中,另一水箱以同样的流速进行自循环,热水温度为80~85℃,冷水温度为15~20℃。每个阶段为2.5分钟,5分钟为1个周期。Turn off the third variable frequency water pump 14 and the fourth variable frequency water pump 24, preset the opening of the flow regulating valve in the two parallel flow regulating pipelines to the usual flow qp , and alternately start the first variable frequency water pump 13 and the second variable frequency water pump 23, so that the hot water in the constant temperature hot water tank 1 is pumped into the test pipeline 3 and the cold water pump in the constant temperature cold water tank 2 is injected into the test pipeline 3 alternately, and during the circulation process of one water tank, the other water tank is in the same way. The flow rate is self-circulating, the temperature of hot water is 80-85°C, and the temperature of cold water is 15-20°C. Each stage is 2.5 minutes and 5 minutes is 1 cycle.

为保证15分钟流量切换过程中实际流量值与理论流量值之差不大于10%,将电磁流量计、流量调节阀、变频泵组成一个完整的闭环系统,配合系统压力控制来保证切换过程平稳。因流量范围较宽,设计中选用了2个电磁流量调节阀,即两条并联的所述流量调节管路中的流量调节阀采用切换使用的方式,当两个阀门切换时,为避免阀门全开全关造成的流量冲击,采用预置阀门开度的方式实现无扰动切换。In order to ensure that the difference between the actual flow value and the theoretical flow value during the 15-minute flow switching process is not greater than 10%, the electromagnetic flowmeter, flow regulating valve, and variable frequency pump form a complete closed-loop system, and cooperate with the system pressure control to ensure the smooth switching process. Due to the wide flow range, two electromagnetic flow control valves are selected in the design, that is, the flow control valves in the two parallel flow control pipelines are switched. The flow shock caused by the full opening and closing adopts the method of preset valve opening to realize the non-disturbance switching.

需要声明的是,上述发明内容及具体实施方式意在证明本发明所提供技术方案的实际应用,不应解释为对本发明保护范围的限定。本领域技术人员在本发明的精神和原理内,当可作各种修改、等同替换或改进。本发明的保护范围以所附权利要求书为准。It should be stated that the above content of the invention and the specific embodiments are intended to prove the practical application of the technical solutions provided by the present invention, and should not be construed as limiting the protection scope of the present invention. Those skilled in the art can make various modifications, equivalent replacements or improvements within the spirit and principle of the present invention. The protection scope of the present invention is based on the appended claims.

Claims (8)

1.一种热量表耐久性试验装置,其特征在于,所述热量表耐久性试验装置包括恒温热水箱(1)、恒温冷水箱(2)、试验管路(3)和由流量调节阀和电磁流量计串联组成的流量调节管路;其中,1. A heat meter durability test device, characterized in that the heat meter durability test device comprises a constant temperature hot water tank (1), a constant temperature cold water tank (2), a test pipeline (3) and a flow regulating valve. A flow regulating pipeline formed in series with an electromagnetic flowmeter; among them, 恒温热水箱(1)通过第一出水管路(11)与试验管路(3)的入口连通,并由第一变频水泵(13)向试验管路(3)泵入热水;恒温冷水箱(2)通过第二出水管路(21)与试验管路(3)的入口连通,并由第二变频水泵(23)向试验管路(3)泵入冷水;试验管路(3)的出口通过两条并联的所述流量调节管路分别与恒温热水箱(1)和恒温冷水箱(2)连通,以形成热水试验大循环管路和冷水试验大循环管路;在试验管路(3)的入口处设置第一温度计(31)、第一压力变送器(32),在试验管路(3)的出口处设置第二温度计(33)、第二压力变送器(34);The constant temperature hot water tank (1) is communicated with the inlet of the test pipeline (3) through the first water outlet pipeline (11), and the first variable frequency water pump (13) pumps hot water into the test pipeline (3); constant temperature cold water The box (2) is communicated with the inlet of the test pipe (3) through the second water outlet pipe (21), and the second variable frequency water pump (23) pumps cold water into the test pipe (3); the test pipe (3) The outlet of the water heater is respectively connected with the constant temperature hot water tank (1) and the constant temperature cold water tank (2) through the two parallel flow regulating pipelines, so as to form a large circulation pipeline for the hot water test and a large circulation pipeline for the cold water test; A first thermometer (31) and a first pressure transmitter (32) are arranged at the inlet of the pipeline (3), and a second thermometer (33) and a second pressure transmitter are arranged at the outlet of the test pipeline (3). (34); 试验管路(3)由并联连接的A被测表组(35)和B被测表组(36)组成,恒温热水箱(1)通过第三出水管路(12)与A被测表组(35)的入口连通,并由第三变频水泵(14)向A被测表组(35)泵入热水;A被测表组(35)的出口通过一条所述流量调节管路与恒温热水箱(1)连通,以形成热水试验小循环管路;A被测表组(35)的入口处设置第三温度计(351)、第三压力变送器(352),A被测表组(35)的出口处设置第四温度计(353)、第四压力变送器(354);The test pipeline (3) is composed of the A measured meter group (35) and the B measured meter group (36) connected in parallel. The constant temperature hot water tank (1) is connected to the A measured meter through the third water outlet pipeline (12). The inlet of the group (35) is communicated, and the third variable frequency water pump (14) pumps hot water to the A measured meter group (35); the outlet of the A measured meter group (35) is connected to the flow regulating pipeline The constant temperature hot water tank (1) is connected to form a small circulation pipeline for the hot water test; a third thermometer (351) and a third pressure transmitter (352) are arranged at the entrance of the measured meter group (35) of A, and the A fourth thermometer (353) and a fourth pressure transmitter (354) are arranged at the outlet of the meter group (35); 恒温冷水箱(2)通过第四出水管路(22)与B被测表组(36)的入口连通,并由第四变频水泵(24)向B被测表组(36)泵入冷水;B被测表组(36)的出口通过一条所述流量调节管路与恒温冷水箱(2)连通,以形成冷水试验小循环管路;B被测表组(36)的入口处设置第五温度计(361)、第五压力变送器(362),B被测表组(36)的出口处设置第六温度计(363)、第六压力变送器(364);The constant temperature cold water tank (2) is communicated with the inlet of the B measured meter group (36) through the fourth water outlet pipeline (22), and the fourth variable frequency water pump (24) pumps cold water to the B measured meter group (36); The outlet of the B-measured meter group (36) is communicated with the constant temperature cold water tank (2) through a flow regulating pipeline to form a small circulation pipeline for the cold water test; the inlet of the B-measured meter group (36) is provided with a fifth A thermometer (361), a fifth pressure transmitter (362), a sixth thermometer (363) and a sixth pressure transmitter (364) are arranged at the outlet of the B measured meter group (36); 第一出水管路(11)上分支出热水自循环管路(15)连通至恒温热水箱(1),并通过流量调节阀控制恒温热水箱(1)自循环流速;第二出水管路(21)上分支出冷水自循环管路(25)连通至恒温冷水箱(2),并通过流量调节阀控制恒温冷水箱(2)自循环流速。The first water outlet pipeline (11) branches out from the hot water self-circulation pipeline (15) and is connected to the constant temperature hot water tank (1), and the self-circulation flow rate of the constant temperature hot water tank (1) is controlled by a flow regulating valve; The cold water self-circulation pipeline (25) branches from the water pipeline (21) and is connected to the constant temperature cold water tank (2), and the self-circulation flow rate of the constant temperature cold water tank (2) is controlled by a flow regulating valve. 2.如权利要求1所述的热量表耐久性试验装置,其特征在于,恒温热水箱(1)设置有热水补水管路(16),热水补水管路(16)上设置加热器(17)并通过第二开关阀(18)控制补充热水;恒温冷水箱(2)设置有冷水补水管路(26),热水补水管路(26)通过第二开关阀(27)控制补充冷水。2. The heat meter durability test device according to claim 1, wherein the constant temperature hot water tank (1) is provided with a hot water supply pipeline (16), and a heater is provided on the hot water supply pipeline (16). (17) and control the supplementary hot water through the second switch valve (18); the constant temperature cold water tank (2) is provided with a cold water supply pipeline (26), and the hot water supply pipeline (26) is controlled by the second switch valve (27) Replenish cold water. 3.如权利要求2所述的热量表耐久性试验装置,其特征在于,恒温热水箱(1)内设置第七温度计(161)和第一液位计(162),第七温度计(161)测量恒温热水箱(1)内的热水温度,加热器(17)根据第七温度计(161)的温度值对补充的热水加热至要求温度,第一液位计(162)测量恒温热水箱(1)内的热水液面变化,第二开关阀(18)根据第一液位计(162)的热水量补充热水;恒温冷水箱(2)内设置第八温度计(261)和第二液位计(262),第二液位计(262)测量恒温热水箱(1)内的冷水液面变化,第二开关阀(27)根据第第二液位计(262)的冷水量补充冷水。3. The heat meter durability test device according to claim 2, characterized in that, a seventh thermometer (161) and a first liquid level meter (162) are arranged in the constant temperature hot water tank (1), and the seventh thermometer (161) ) measure the temperature of the hot water in the constant temperature hot water tank (1), the heater (17) heats the supplemented hot water to the required temperature according to the temperature value of the seventh thermometer (161), and the first liquid level gauge (162) measures the constant temperature The liquid level of the hot water in the hot water tank (1) changes, and the second on-off valve (18) supplements the hot water according to the amount of hot water from the first liquid level gauge (162); the constant temperature cold water tank (2) is provided with an eighth thermometer ( 261) and the second liquid level gauge (262), the second liquid level gauge (262) measures the change of the cold water level in the constant temperature hot water tank (1), and the second on-off valve (27) according to the second liquid level gauge ( 262) to supplement the cold water. 4.如权利要求1所述的热量表耐久性试验装置,其特征在于,A被测表组(35)和B被测表组(36)中的每一被测表的前端直管段长度为被测表口径的10倍,后端直管段长度为被测表口径的5倍。4. The heat meter durability test device according to claim 1, characterized in that, the length of the straight pipe section at the front end of each measured meter in the A measured meter group (35) and the B measured meter group (36) is 10 times the diameter of the gauge to be tested, and the length of the straight pipe section at the rear end is 5 times the diameter of the gauge to be tested. 5.如权利要求1所述的热量表耐久性试验装置,其特征在于,恒温热水箱(1)采用密封水箱,第一出水管路(11)、第三出水管路(12)和试验管路(3)铺设保温层,以防止载热介质蒸发以及介质温度散失。5. The heat meter durability test device according to claim 1, characterized in that the constant temperature hot water tank (1) adopts a sealed water tank, the first water outlet pipeline (11), the third water outlet pipeline (12) and the test The pipeline (3) is laid with an insulating layer to prevent the heat-carrying medium from evaporating and the temperature of the medium from being lost. 6.一种利用如权利要求1-5任一所述的热量表耐久性试验装置的试验方法,其特征在于,该方法包括如下步骤:6. A test method utilizing the heat meter durability test device as described in any one of claims 1-5, wherein the method comprises the steps: 步骤1)2400小时耐久性试验Step 1) 2400 hours durability test 关闭第二变频水泵(23)、第三变频水泵(14)和第四变频水泵(24),预置两条并联的所述流量调节管路中流量调节阀的开度,启动第一变频水泵(13)并将恒温热水箱(1)内的热水循环泵入试验管路(3)中进行2400小时耐久性试验,热水温度为80~85℃;或者Turn off the second variable frequency water pump (23), the third variable frequency water pump (14) and the fourth variable frequency water pump (24), preset the opening of the flow regulating valve in the two parallel flow regulating pipelines, and start the first variable frequency water pump (13) The hot water in the constant temperature hot water tank (1) is circulated and pumped into the test pipeline (3) for a 2400-hour durability test, and the hot water temperature is 80-85°C; or 步骤2)1000小时附加耐久性试验Step 2) 1000 hours additional durability test 关闭第二变频水泵(23)、第三变频水泵(14)和第四变频水泵(24),预置两条并联的所述流量调节管路中流量调节阀的开度为最大流量qs,启动第一变频水泵(13)并将恒温热水箱(1)内的热水循环泵入试验管路(3)中,前500小时以80~85℃热水温度进行耐久性试验;后500小时向恒温热水箱(1)中补充90~95℃热水进行耐久性试验;或者Turn off the second variable frequency water pump (23), the third variable frequency water pump (14) and the fourth variable frequency water pump (24), and preset the opening degree of the flow regulating valve in the two parallel flow regulating pipelines to be the maximum flow qs , Start the first variable frequency water pump (13) and circulate the hot water in the constant temperature hot water tank (1) into the test pipeline (3), and conduct a durability test at a hot water temperature of 80-85°C for the first 500 hours; Supplement 90-95°C hot water to the constant temperature hot water tank (1) every hour for durability test; or 步骤3)4000次温度循环冲击试验Step 3) 4000 times temperature cycle impact test 关闭第三变频水泵(14)和第四变频水泵(24),预置两条并联的所述流量调节管路中流量调节阀的开度为常用流量qp,交替启动第一变频水泵(13)、第二变频水泵(23),以使恒温热水箱(1)内的热水泵入试验管路(3)与恒温冷水箱(2)内的冷水泵入试验管路(3)交替进行,并且在一个水箱进行循环过程中,另一水箱以同样的流速进行自循环,热水温度为80~85℃,冷水温度为15~20℃。Turn off the third variable frequency water pump (14) and the fourth variable frequency water pump (24), preset the opening degree of the flow regulating valve in the two parallel flow regulating pipelines to the usual flow qp , and alternately start the first variable frequency water pump (13) ), the second variable frequency water pump (23), so that the hot water in the constant temperature hot water tank (1) is fed into the test pipeline (3) alternately with the cold water pump in the constant temperature cold water tank (2) into the test pipeline (3). , and during the circulation process of one water tank, the other water tank performs self-circulation at the same flow rate, the temperature of hot water is 80-85 ℃, and the temperature of cold water is 15-20 ℃. 7.如权利要求6所述的试验方法,其特征在于,两条并联的所述流量调节管路中的流量调节阀采用切换使用的方式,避免阀门全开全关造成的流量冲击。7 . The test method according to claim 6 , wherein the flow regulating valves in the two parallel flow regulating pipelines are switched to avoid the flow shock caused by the valves being fully opened and fully closed. 8 . 8.如权利要求6所述的试验方法,其特征在于,步骤1)中的2400小时耐久性试验为流量从1.5qi开始,用15min将流量均匀提高到qp,在qp下运行8h后,用15min将流量均匀提高到qs,在qs下运行1h后,用15min均匀将流量降低到qp,在qp下运行8h后,用15min将流量均匀降低到1.5qi,在1.5qi下运行6h,完成一个周期24h的流量变化。8. test method as claimed in claim 6, it is characterised in that the 2400 hour durability test in step 1) is that the flow starts from 1.5q i , and the flow is evenly increased to q p with 15min, and runs 8h under q p After running at q s for 1 hour, the flow rate was evenly increased to q s in 15 minutes, and the flow rate was reduced to q p in 15 minutes. Run under qi for 6h, and complete a cycle of 24h flow changes.
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