CN108149236B - A kind of phospholeum metaplasia producing line - Google Patents
A kind of phospholeum metaplasia producing line Download PDFInfo
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- CN108149236B CN108149236B CN201810064858.2A CN201810064858A CN108149236B CN 108149236 B CN108149236 B CN 108149236B CN 201810064858 A CN201810064858 A CN 201810064858A CN 108149236 B CN108149236 B CN 108149236B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
Abstract
The invention discloses a kind of phospholeum metaplasia producing lines, successively include feeding mechanism and several processing ponds, and the two sides of feeding mechanism and processing pond are equipped with hanger, and hanger is equipped with conveying mechanism；The roller that can be opened is equipped in feeding mechanism, the both ends of roller are equipped with gear cap, two gear caps are rotatably connected to rotor plate, two rotor plates are equipped with the blind hung matched with conveying mechanism, two rotor plates run through the rotating bar having with rotor plate rotation connection, the both ends of rotating bar are arranged with the transmission gear being meshed respectively with two gear caps, and one end of rotating bar is equipped with driving gear；The side wall of several processing ponds is equipped with the chain being meshed with driving gear.Roller is sling and is placed in processing pond by conveying mechanism and is handled, roller rotation is driven by the transmission of chain.By rotation of the roller in processing pond, so that metal works are constantly overturn in roller, and then the phospholeumization for improving metal works in roller is spent completely, ensure that the performance of metal works.
Description
Technical field
The present invention relates to phospholeum technical fields, more particularly, to a kind of phospholeum metaplasia producing line.
Background technique
Phosphatization is the process of a kind of chemistry and electrochemical reaction formation phosphate chemical conversion film, and phosphatization is common at present
Pretreatment technology, is mainly used in steel surface phosphatization, and non-ferrous metal (such as aluminium, zinc) part can also apply phosphatization, give parent metal
Protection is provided, prevents metal to be corroded to a certain extent.And being saponified then makes piece surface uniformly adhere to primary saponification film, mentions
The greasy property on high metal surface.
Notification number is that the Chinese patent of CN105018921B discloses a kind of operation method of phospholeum metaplasia producing line, phospholeum
Production line includes: pedestal and operation track, and operation track is fixedly mounted on the top of pedestal；The upper surface fixed placement of pedestal
There are phosphatization production line, saponification production line and conversion pool, conversion pool is located between phosphatization production line and saponification production line；Operation rail
It is equipped with the first driving and second in road to drive a vehicle, the lower end of the first driving and the second driving is fixedly mounted hangs there are two independent
Vehicle；The operation method of phospholeum metaplasia producing line is as follows: (1) entering cylinder: in phospholeum metaplasia producing line starting point by multiple to phosphorus saponification product
It is packed into N roller；(2) it phosphorating treatment: is successively carried out at dipping by the first thermoacoustic prime engine N roller, and along phosphatization production line
Reason, after phosphorating treatment, return to origin operates N+1 roller after N roller is put into conversion pool by the first driving；(3) soap
Change processing: impregnation is successively carried out by the second thermoacoustic prime engine N roller, and along saponification production line, is terminated in saponification process
Product is taken out out of N roller afterwards, and is transported empty N roller to exchange pond back by the second driving；(4) exchange rolling
Tin: two independent crane alternate runs of the first driving or the second driving lower end realize empty roller and to soap in conversion pool
The exchange for changing roller, reaches the recycling of roller；Phosphatization production line includes the degreasing pond once arranged, several service sinks, phosphorus
Change pond, several service sinks and watch adjustment pool；Being saponified production line includes saponification pond.
Above-mentioned technical proposal is disadvantageous in that roller is only capable of that roller is impregnated in institute by the lifting and movement of crane
It needs in the phosphatization production line or saponification pond of processing link, due to being often placed with multiple metal works in a roller, and it is multiple
Metal works form stacking states in roller, and the phosphatization of the metal works of center is easy to cause by this impregnation method
Not exclusively with saponification, so that the performance of part metals workpiece is poor, have much room for improvement.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of phospholeum metaplasia producing line, can guarantee
The complete degree of all metal works phospholeums, and then guarantee the performance of all metal works.
To achieve the above object, the present invention provides the following technical scheme that
A kind of phospholeum metaplasia producing line, successively includes feeding mechanism and several processing ponds, the feeding mechanism and processing pond
Two sides are provided with hanger, and the conveying mechanism moved along hanger length direction, the conveying mechanism packet are provided on the hanger
Include the suspension assembly that can be moved up and down；
The roller that side wall can be opened is provided in the feeding mechanism, the side wall of the roller offers multiple through-holes,
The both ends of the roller are provided with gear cap, and rotor plate is rotatably connected at the axle center of two gear caps, turn described in two
The two opposite sides of movable plate are provided with the blind hung matched with suspension assembly, and two rotor plates, which run through, to be had and rotor plate turns
The rotating bar of dynamic connection, the both ends of the rotating bar are arranged with the transmission gear being meshed respectively with two gear caps, described
One end of rotating bar is provided with driving gear；
The side that two rotor plates mutually deviate from is provided with fixed link, and the upper surface of each processing pond is all provided with
It is equipped with the limited block matched with fixed link, the side wall of several processing ponds is provided with chain, the chain and driving gear
It is meshed.
By using above-mentioned technical proposal, metal works are added in roller by feeding mechanism, and then pass through conveyer
The movement of structure and the lifting of suspension assembly, sling roller from the lower section of blind hung, then roller is sequentially placed in several places
Reason is handled in pond.When roller is placed in processing pond, by the cooperation of fixed link and limited block so that roller and processing pond
Bottom wall keep spacing, drive sliding tooth wheel and transmission gear to rotate by the transmission of chain, and then pass through transmission gear drive
The rotation of gear cap and roller.By rotation of the roller in processing pond, so that metal works are constantly overturn in roller, in turn
The phospholeumization for improving metal works in roller is spent completely, ensure that the performance of metal works.
The present invention is further arranged to: several processing ponds set gradually as degreasing pond, washing pool, pickling tube, washing
Pond, phosphating pond, washing pool, neutralization pond, saponification pond and dry pond.
By using above-mentioned technical proposal, metal works can coat antirust oil after processing is completed and be stored, therefore
It needs to wash away the greasy dirt of workpiece surface before phospholeum by degreasing pond, and then washes away the degreaser on workpiece by washing pool；
Further roller is driven to pickling tube by conveying mechanism, acidic cleaner generates hydrogen by corrosion metal
Mechanical stripping effect, achieve the purpose that except grease, acidic cleaner is mainly by surfactant, common inorganic acid, corrosion inhibiter
Composition, having both has derusting and the dual function except grease；
The acid solution of surface of workpiece is washed away by washing pool, and then carrying out phosphatization to metal works forms workpiece surface
Phosphating coat, the pit gone out by acid liquid corrosion have suction-operated to phosphating solution, and then improve phosphating coat in the steady of workpiece surface
It is qualitative, these pits can be filled and led up by phosphating coat；The phosphating solution of workpiece surface is taken out by washing, and then passes through neutralization pond pair
Phosphating coat surface mass is neutralized；
Workpiece is saponified by being saponified pond, improves the lubricity of surface of workpiece；Finally by dry pond to gold
Metal work-pieces are dried.
The present invention is further arranged to: the feeding mechanism includes pedestal, and the pedestal upper end is provided with loading plate, described
One end of loading plate towards processing pond is connect with base rotation, and the upper surface of the loading plate is connected with connecting plate, the carrying
The upper end of plate is provided with material storing box, and overturning cylinder, the piston rod of the overturning cylinder and the lower end of loading plate are provided in the pedestal
Face rotation connection, the feeding mechanism includes rack, and stock guide, one end position of the stock guide are provided on the rack
It is located above roller in connecting plate lower section, the other end, the upper end of the rack is provided with the limited block matched with fixed link.
By using above-mentioned technical proposal, loading plate and material storing box is pushed to overturn by driving overturning cylinder, and pass through overturning
Connecting plate material storing box is accepted, the metal works in feed box by the turnover of material storing box down on stock guide, into
And tumbled from stock guide to the sidewall opening of roller, and then realize and carry out, improve powder feeding efficiency.
The present invention is further arranged to: the conveying mechanism includes cabinet, and the two opposite sides of the cabinet are rotatablely connected
There are two idler wheel, the driving device of driving idler wheel is provided in the cabinet, four idler wheels are located at corresponding hanger
Top.
By using above-mentioned technical proposal, idler wheel rotation is driven by the driving device in cabinet, and then control cabinet and exist
It is moved on hanger, movement is steady and convenient for control.
The present invention is further arranged to: the two opposite side walls of the hanger offer locating slot, the two-phase of the cabinet
Two rotate ears are provided with to side wall, the end of each rotate ear is rotatably connected to locating wheel, each positioning
Inner wall of the side wall of wheel with corresponding locating slot abuts against.
By using above-mentioned technical proposal, by being equipped with for locating wheel and locating slot, improves cabinet and moved in hanger
Stability during dynamic.
The present invention is further arranged to: it is provided with driving source in the cabinet, the driving source driving is there are two sprocket wheel, and two
A sprocket wheel is engaged with lift chain, and the lower end surface of the cabinet is provided with fixed frame, and one end of two lift chains is passed through
It wears cabinet bottom wall and is connected with the clump weight in fixed frame, the lower end surface of the cabinet is provided with two guide posts, described
Suspension assembly includes the movable stand being sheathed in two guide posts, the other ends of two lift chains through cabinet bottom wall and with
Movable stand is connected, and the two opposite sides of the movable stand are provided with the supporting block matched with corresponding blind hung.
By using above-mentioned technical proposal, two company mythical bird like the phoenixs are driven to rotate synchronously by driving source, and then drive lift chain
Transmission, realizes that the lifting of movable stand, the setting of two guide posts then ensure that stability of the movable stand in lifting process, ties
Structure is simple and convenient for control.
The present invention is further arranged to: the lower end surface of cabinet is fixedly connected with mounting plate, and the mounting plate is away from fixed frame
Side wall is fixedly connected with motor, and the shaft of motor is through mounting plate and driving has linkage gear, when movable stand slings roller,
Linkage gear is meshed with transmission gear.
Movable stand is set to sling roller by the motor driven linkage gear on mounting plate by using above-mentioned technical proposal
When roller can be driven to rotate, convenient for extra liquid in roller is discharged, and then anti-in subsequent processing pond convenient for roller
It answers, while polyhybird occurred for the liquid that can also be kept away in different disposal pond, reduces and change liquid frequency.
The present invention is further arranged to: the side wall of the roller offers feed opening, and the inner wall of the roller is in feed opening
Flange is provided at the two opposite sides of opening, the upper surface of two flanges is provided with the sealing plate for closing feed opening, institute
The outer wall for stating roller is provided with plugboard above two flanges, and the two opposite side walls of the plugboard, which run through, several positions
Opposite spliced eye is set, limit plate is plugged between the opposite spliced eye in every two position, each limit plate is all provided with
It is equipped with the bolt for sequentially passing through limit plate and sealing plate.
By using above-mentioned technical proposal, phase is inserted by the way that sealing plate to be placed on two pieces of flanges, and by several plugboards
In the spliced eye answered, fixation to sealing plate can be realized by tightening bolt, structure is simple and convenient disassembly.
The present invention is further arranged to: the two opposite sides of the nut of each bolt (613) are provided with auxiliary ear.
It by using above-mentioned technical proposal, tighten staff can by bolt without tool using auxiliary ear,
And easily facilitate disassembly.
The present invention is further arranged to: being provided with heating tube in each processing pond.
By using above-mentioned technical proposal, by the setting of heating tube, the temperature of liquid in processing pond can be improved, improve
The reaction speed of phospholeum, and improve the efficiency of pickling and degreasing.
In conclusion the invention has the following advantages:
1. by chain and driving being equipped with for gear, roller can rotate in processing pond, and then drive metal work
Part is overturn in roller, is that metal works come into full contact with the liquid in processing pond, be ensure that all metal works phospholeums
Degree completely, and then ensure that the performance of all metal works；
2. be equipped with by idler wheel, locating slot and locating wheel, enable cabinet stable movement on the rack, and just
In control；
3. being equipped with by linkage sprocket wheel and transmission gear, it is able to carry out rotation after slinging roller by movable stand,
Convenient for the liquid in roller to be discharged, and then it is convenient for reaction of the roller in subsequent processing pond, while different disposal can also be kept away
Polyhybird occurred for the liquid in pond, reduces and changes liquid frequency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment；
Fig. 2 is the structural scheme of mechanism of roller in embodiment；
Fig. 3 is the structural schematic diagram of feeding mechanism in embodiment；
Fig. 4 is the structural scheme of mechanism in embodiment after conveying mechanism removal part cabinet；
Fig. 5 is the structural schematic diagram of discharging mechanism in embodiment.
Description of symbols: 1, hanger；2, feeding mechanism；21, pedestal；22, loading plate；23, connecting plate；24, material storing box；
25, side plate；26, plate is stopped；27, lever；28, cylinder is overturn；29, rack；210, stock guide；3, processing pond；31, degreasing pond；
32, washing pool；33, pickling tube；34, phosphating pond；35, neutralization pond；36；It is saponified pond；37, dry pond；4, discharging mechanism；41, go out
Expect platform；42, reclaiming plate；43, discharge gear；5, conveying mechanism；51, cabinet；52, idler wheel；53, driving device；54, rotate ear；
55, locating wheel；56, suspension assembly；561, driving source；562, sprocket wheel；563, lift chain；564, clump weight；565, guide post；
566, movable stand；567, supporting block；568, linkage gear；57, fixed frame；6, roller；61, gear cap；62, rotor plate；63, turn
Lever；64, transmission gear；65, blind hung；66, gear is driven；67, fixed link；68, feed opening；69, flange；610, it seals
Plate；611, plugboard；612, limit plate；613, bolt；614, ear is assisted；7, chain；8, limited block；9, locating slot；10, hot wind
Machine；11, heating tube.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
A kind of phospholeum metaplasia producing line, as shown in Figure 1, successively including feeding mechanism 2, several processing ponds 3 and discharging mechanism 4.
The two sides of feeding mechanism 2, several processing ponds 3 and discharging mechanism 4 are provided with hanger 1, are provided on hanger 1 along 1 length of hanger
The conveying mechanism 5 direction movement and can gone up and down.Wherein, the lifting of conveying mechanism 5 is realized by suspension assembly 56.
As depicted in figs. 1 and 2, it is provided with roller 6 in feeding mechanism 2, the side wall of the roller 6, which runs through, multiple and roller 6
The through-hole that internal cavities are connected, the both ends of roller 6 are fixedly connected with the gear cap 61 for 6 both ends open of closed cylinder.Two
Rotor plate 62 is rotatably connected at the axle center of a gear cap 61, the middle part of two rotor plates 62, which is run through, to be had and two rotor plates 62
It is rotatably connected to rotating bar 63, the equal fixing sleeve in the both ends of rotating bar 63 is equipped with the transmission gear being meshed with two gear caps 61
64.Wherein, the two opposite side walls of two pieces of rotor plates 62 are fixedly connected with the blind hung 65 matched with suspension assembly 56.
One end axial restraint of rotating bar 63 is connected with driving gear 66, and the side wall of each processing pond 3 is provided with and drives
The chain 7 that moving gear 66 is meshed.The side that two rotor plates 62 mutually deviate from is fixedly connected to two fixed links 67, each
There are four the limited block 8 matched with corresponding fixed link 67, the upper end of each limited block 8 is all provided with for the upper surface setting of processing pond 3
It is equipped with " v " shaped limiting slot.
As shown in Fig. 2, the side wall of roller 6 offers the feed opening 68 being connected with 6 internal cavities of roller, roller 6 it is interior
Wall is welded with flange 69 at the two opposite sides that feed opening 68 is open, and the upper surface of two flanges 69 is provided with for preventing gold
The sealing plate 610 that metal work-pieces are fallen from feed opening 68.The outer wall of roller 6 is welded with plugboard 611 in the top of two flanges 69, and two
The two opposite side walls of a plugboard 611 run through the spliced eye opposite there are three position, and the spliced eye of every two position is directly inserted
It is connected to limit plate 612.Each limit plate 612 is provided with the bolt 613 for sequentially passing through limit plate 612 and sealing plate 610, each spiral shell
The opposite auxiliary ear 614 in two positions is fixedly connected on the nut of bolt 613.
It should be noted that spliced eye and corresponding limit plate 612 can be set to it is multiple, three be only the present embodiment act
Example explanation.
As shown in figure 3, feeding mechanism 2 includes pedestal 21, the upper end of pedestal 21 is hinged with loading plate 22, the loading plate 22
Hinged end is located at loading plate 22 towards one end of processing pond 3.The upper surface of loading plate 22 is welded with connecting plate 23, and connecting plate 23
In the top of 22 hinged end of loading plate.The upper surface of loading plate 22 is placed with material storing box 24, and the both ends of connecting plate 23 are welded with
Side plate 25, the upper surface of two blocks of side plates 25 are welded with the obstruction plate 26 being inclined to set, are welded between two blocks of obstruction plates 26
Lever 27.
Overturning cylinder 28 is provided in pedestal 21, the piston rod of the overturning cylinder 28 and the lower end surface of loading plate 22 pass through hinged ear
It is hinged.Cylinder 28 is overturn by driving, the loading plate 22 and connecting plate 23 made be flipped, and then by the original in material storing box 24
Material is poured out, and stops plate 26 and being equipped with for lever 27 avoids falling for material storing box 24.
Feeding mechanism 2 further includes rack 29, and the initial position of roller 6 is to be placed in rack 29, rack 29
Upper end is fixedly connected with the stock guide 210 being inclined to set, and one end of stock guide 210 is located at 23 lower section of connecting plate, other end position
Above roller 6, and the one end for being located at 23 lower section of connecting plate is higher than the other end.
As shown in Figure 1 and Figure 4, conveying mechanism 5 includes cabinet 51, and the two opposite side walls of cabinet 51, which run through, to be had and cabinet 51
The rotation axis of rotation connection, the both ends of two rotation axis are fixedly connected to idler wheel 52, and driving is fixedly connected in cabinet 51 and is turned
The driving device 53 that moving axis and idler wheel 52 rotate, the driving device 53 are set as servo motor.Wherein, four rolling 52 distinguishes position
In the top of corresponding hanger 1.
The two opposite side walls of hanger 1 offer locating slot 9, and the two opposite side walls of cabinet 51 are welded with two position phases
Pair rotate ear 54, each rotate ear 54 is rotatably connected to locating wheel 55, the side of each locating wheel 55 towards one end of hanger 1
Inner wall of the wall with corresponding locating slot 9 abuts against.By cooperating with the height of four rolling 52, each locating wheel 55 is determined with corresponding
There are gaps between the roof and bottom wall of position slot 9.
As shown in Figure 2 and Figure 4, the inside of cabinet 51 is fixedly connected with driving source 561, which is set as servo
Motor, the driving source 561 driving have drive shaft, which sets there are two sprocket wheel 562.Two sprocket wheels 562 engage
There is lift chain 563, the lower end surface of cabinet 51 is fixedly connected with fixed frame 57, and cabinet 51 is run through in one end of two lift chains 563
Bottom wall and the clump weight 564 being fixedly connected in fixed frame 57.The lower end surface of cabinet 51 is fixedly connected with two and mutually puts down
Capable guide post 565, suspension assembly 56 include being sheathed on the movable stand 566 slid in two guide posts 565, two lift chains
563 other end runs through 51 bottom wall of cabinet and is fixedly connected with movable stand 566.Wherein, the two opposite side walls of movable stand 566 point
It is not fixedly connected with the supporting block 567 matched with corresponding blind hung 65.
Preferably, the lower end surface of cabinet 51 is fixedly connected with mounting plate, and the mounting plate is solid away from the side wall of fixed frame 57
Surely it is connected with motor, the shaft of motor is through mounting plate and driving has linkage gear 568, when movable stand 566 slings roller 6
When, linkage gear 568 is meshed with transmission gear 64.
As shown in Figure 2 and Figure 5, discharging mechanism 4 includes discharging platform 41, and the upper surface of discharging platform 41 is offered for placing rolling
The groove of cylinder 6, and the height of discharging platform 41 is higher than the height of processing pond 3.And the two opposite sides of 41 upper surface of discharging platform are fixed
There are two the limited blocks 8 matched with corresponding fixed link 67 for connection.Wherein, discharging platform 41 is equipped with away from the side of processing pond 3 and opens
Mouthful, discharging platform 41 is fixedly connected with the reclaiming plate 42 being inclined to set, the bottom wall and reclaiming plate 42 of discharging platform 41 in the opening
In being similarly obliquely installed.
Wherein, the side wall of discharging platform 41 is fixedly connected with the L plate of L-shaped setting, the side wall of the L backboard from discharging platform 41
It is fixedly connected with motor, the shaft of motor is through L plate and driving has discharging gear 42, and discharging gear 42 is nibbled with driving 66 phase of gear
It closes.
As shown in Figure 1 and Figure 5, several processing ponds 3 set gradually as degreasing pond 31, washing pool 32, pickling tube 33, washing pool
32, phosphating pond 34, washing pool 32, neutralization pond 35, saponification pond 36 and dry pond 37.In each processing pond 3 in addition to dry pond 37
It is provided with corresponding treatment fluid, the lateral wall in dry pond 37 is provided with the air-heater 10 being connected with dry pond 37.
Preferably, it is fixedly connected to heating tube 11 in each processing pond 3 in addition to dry pond 37, it is anti-to improve processing
The speed answered.
Motion process:
Driving overturning cylinder 28 pushes loading plate 22 and connecting plate 23 to overturn, and the metal works in material storing box 24 are passed through charging
Hole 68 is poured into roller 6.Sealing plate 610 is placed on flange 69 by staff, and corresponding limit plate 612 is inserted into spliced eye
It is interior, and by assisting ear 614 to tighten bolt 613.
Cabinet 51 is moved to 29 top of rack by control driving device 53, and control driving source 561 is downward by movable stand 566
Mobile that supporting block 567 is made to be located at 65 lower section of blind hung, control driving device 53 drives the supporting block 567 on movable stand 566 to move
It moves to the underface of blind hung 65, controls driving source 561 and roller 6 is sequentially placed into respective handling pond 3 by driving device 53
It is handled.Since roller 6 requires certain reaction time in each processing pond 3, roller 6 can be simultaneously using more
It is a, conveying mechanism 5 is used continuously to improve processing efficiency.
When roller 6 is placed in processing pond 3, drive chain 7 drives driving gear 66 to rotate, due to driving gear 66
It is coaxially disposed with transmission gear 64, and then drives gear cap 61 and roller 6 to turn in respective handling pond 3 by transmission gear 64
It is dynamic, so that the metal works in roller 6 are flipped in roller 6, guarantee the phosphorus saponification degree of each metal works, to guarantee
The performance of each metal works improves yields.
When being sling roller 6 out of respective handling pond 3 by driving mechanism, driving linkage gear 568 is rotated, and then drives
Transmission gear 64 rotates, so that roller 6 rotates, and then is flipped the metal works in roller 6 again, to improve roller 6
The velocity of discharge of interior treatment fluid.
After roller 6 completes phospholeumization and drying, roller 6 is placed in discharging platform 41 by driving mechanism, passes through discharging
When gear 43 drives roller 6 to turn to sealing plate 610 upward, stop the transmission of discharging gear 43, staff carries out sealing plate 610
Disassembly, driving discharging gear 43 is driven again, and then is poured onto roller 6 in discharging platform 41 metal works, and pass through discharging
Plate 42 completes discharging, and driving conveying mechanism 5 re-moves roller 6 to being recycled in rack 29.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to restrict the invention, all in design structure of the invention
Within think of, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (9)
1. a kind of phospholeum metaplasia producing line, it is characterised in that: successively include feeding mechanism (2), several processing ponds (3) and discharging mechanism
(4), the two sides of the feeding mechanism (2) and processing pond (3) are provided with hanger (1), are provided on the hanger (1) along hanger
(1) the mobile conveying mechanism (5) of length direction, the conveying mechanism (5) includes the suspension assembly (56) that can be moved up and down；
It is provided with the roller (6) that side wall can be opened in the feeding mechanism (2), the side wall of the roller (6) offers multiple
The both ends of through-hole, the roller (6) are provided with gear cap (61), are rotatably connected at the axle center of two gear caps (61)
The two opposite sides of movable plate (62), two rotor plates (62) are provided with the blind hung matched with suspension assembly (56)
(65), two rotor plates (62) run through the rotating bar (63) having with rotor plate (62) rotation connection, the rotating bar (63)
Both ends be arranged with the transmission gear (64) being meshed respectively with two gear caps (61), one end of the rotating bar (63) is set
It is equipped with driving gear (66)；
The side that two rotor plates (62) are mutually deviated from is provided with fixed link (67), each processing pond (3) it is upper
End face is provided with the limited block (8) matched with fixed link (67), and the side wall of several processing ponds (3) is provided with chain
(7), the chain (7) is meshed with driving gear (66)；
The side wall of the roller (6) offers feed opening (68), the two-phase that the inner wall of the roller (6) is open in feed opening (68)
It is provided at opposite side flange (69), the upper surface of two flanges (69) is provided with the sealing plate for closing feed opening (68)
(610), the outer wall of the roller (6) is provided with plugboard (611) above two flanges (69), the plugboard (611)
Two opposite side walls run through the spliced eye for having several positions opposite, be plugged between the opposite spliced eye in every two position
Limit plate (612), each limit plate (612) are provided with the bolt for sequentially passing through limit plate (612) and sealing plate (610)
(613)。
2. a kind of phospholeum metaplasia producing line according to claim 1, it is characterised in that: several processing ponds (3) successively set
It is set to degreasing pond (31), washing pool (32), pickling tube (33), washing pool (32), phosphating pond (34), washing pool (32), neutralization pond
(35), it is saponified pond (36) and dry pond (37).
3. a kind of phospholeum metaplasia producing line according to claim 1, it is characterised in that: the feeding mechanism (2) includes pedestal
(21), pedestal (21) upper end is provided with loading plate (22), the one end and pedestal of the loading plate (22) towards processing pond (3)
(21) it is rotatablely connected, the upper surface of the loading plate (22) is connected with connecting plate (23), the upper end setting of the loading plate (22)
Have material storing box (24), overturning cylinder (28), the piston rod and loading plate of overturning cylinder (28) are provided in the pedestal (21)
(22) lower end surface rotation connection, the feeding mechanism (2) includes rack (29), is provided with guide on the rack (29)
Plate (210), one end of the stock guide (210) is located at below connecting plate (23), the other end is located above roller (6), described to put
The upper end for setting frame (29) is provided with the limited block (8) matched with fixed link (67).
4. a kind of phospholeum metaplasia producing line according to claim 1, it is characterised in that: the conveying mechanism (5) includes cabinet
(51), the two opposite sides of the cabinet (51) are rotatablely connected there are two idler wheel (52), and the cabinet (51) is interior to be provided with driving
The driving device (53) of idler wheel (52), four idler wheels (52) are located at the top of corresponding hanger (1).
5. a kind of phospholeum metaplasia producing line according to claim 4, it is characterised in that: the two opposite side walls of the hanger (1)
It offers locating slot (9), the two opposite side walls of the cabinet (51) are respectively provided with each rotation there are two rotate ear (54)
The end of ear (54) is rotatably connected to locating wheel (55), the side wall of each locating wheel (55) with corresponding locating slot
(9) inner wall abuts against.
6. a kind of phospholeum metaplasia producing line according to claim 4, it is characterised in that: be provided with driving in the cabinet (51)
Source (561), there are two sprocket wheel (562), two sprocket wheels (562) are engaged with lift chain for driving source (561) driving
(563), the lower end surface of the cabinet (51) is provided with fixed frame (57), and cabinet is run through in one end of two lift chains (563)
(51) bottom wall and the clump weight (564) being connected in fixed frame (57), the lower end surface of the cabinet (51) are provided with two
Guide post (565), the suspension assembly (56) includes the movable stand (566) being sheathed on two guide posts (565), described in two
The other end of lift chain (563) is connected through cabinet (51) bottom wall and with movable stand (566), and the two of the movable stand (566)
Opposite side is provided with the supporting block (567) matched with corresponding blind hung (65).
7. a kind of phospholeum metaplasia producing line according to claim 6, it is characterised in that: the lower end surface of cabinet (51) is fixedly connected
There is mounting plate, side wall of the mounting plate away from fixed frame (57) is fixedly connected with motor, and the shaft of motor through mounting plate and is driven
It is dynamic to have linkage gear (568), when movable stand (566) slings roller (6), linkage gear (568) and transmission gear (64) phase
Engagement.
8. a kind of phospholeum metaplasia producing line according to claim 1, it is characterised in that: the nut of each bolt (613)
Two opposite sides be provided with auxiliary ear (614).
9. a kind of phospholeum metaplasia producing line according to claim 1, it is characterised in that: be all provided in each processing pond (3)
It is equipped with heating tube (11).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810064858.2A CN108149236B (en) | 2018-01-23 | 2018-01-23 | A kind of phospholeum metaplasia producing line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810064858.2A CN108149236B (en) | 2018-01-23 | 2018-01-23 | A kind of phospholeum metaplasia producing line |
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| CN108149236A CN108149236A (en) | 2018-06-12 |
| CN108149236B true CN108149236B (en) | 2019-11-19 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111633177A (en) * | 2019-05-27 | 2020-09-08 | 安吉长虹制链有限公司 | Environment-friendly trailer chain processing technology |
| CN110860637A (en) * | 2019-11-14 | 2020-03-06 | 广东庆昇科技有限公司 | Surface lubrication treatment process for T-shaped iron part of automobile horn |
| CN113122850B (en) * | 2019-12-31 | 2023-03-21 | 苏州丰川电子科技有限公司 | Processing device of metal surface treatment production line |
| CN112195458A (en) * | 2020-08-21 | 2021-01-08 | 湖北隐冠轴业有限公司 | Integrated hollow shaft phosphating treatment and detection method based on new energy automobile |
| CN113351605B (en) * | 2021-07-16 | 2022-12-02 | 湖北韩泰智能设备有限公司 | Workpiece self-locking overturning fixture tool |
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| Publication number | Publication date |
|---|---|
| CN108149236A (en) | 2018-06-12 |
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Denomination of invention: Phosphorus saponification production line Effective date of registration: 20211009 Granted publication date: 20191119 Pledgee: Zhejiang Wenling Rural Commercial Bank Co.,Ltd. Pledgor: TAIZHOU WANTE AUTO PARTS Co.,Ltd. Registration number: Y2021330001844 |
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Date of cancellation: 20230522 Granted publication date: 20191119 Pledgee: Zhejiang Wenling Rural Commercial Bank Co.,Ltd. Pledgor: TAIZHOU WANTE AUTO PARTS CO.,LTD. Registration number: Y2021330001844 |