CN108147409B - A production equipment for physical activation of activated carbon and its application - Google Patents

A production equipment for physical activation of activated carbon and its application Download PDF

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CN108147409B
CN108147409B CN201810230797.2A CN201810230797A CN108147409B CN 108147409 B CN108147409 B CN 108147409B CN 201810230797 A CN201810230797 A CN 201810230797A CN 108147409 B CN108147409 B CN 108147409B
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孙孝德
张缦
杨海瑞
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Abstract

本发明公开了一种活性炭物理活化的生产设备及其应用,设备包括活化炉,活化炉顶部设置有进料口和活化尾气出口,活化炉内内腔通过隔板分隔成相连通的活化室和分离室;活化室和分离室的底部均设置有水蒸气进口,活化室内气压大于分离室内气压;分离室底部设置卸料口;高温热载体输送管,高温热载体输送管通过出灰筒与分离室连通,高温热载体输送管底部设置有鼓风装置,高温热载体输送管顶部与活化炉导通;余热锅炉,余热锅炉通过水蒸气管与水蒸气进口相连通,余热锅炉的燃烧室分别通过第一余热管道和第二余热管道与活化尾气出口和高温热载体输送管相通。本发明的目的是解决现有活化炉价格昂贵、结构复杂、产品转换率低等问题。

Figure 201810230797

The invention discloses a production equipment for physical activation of activated carbon and its application. The equipment includes an activation furnace. The top of the activation furnace is provided with a feed inlet and an activation tail gas outlet. The inner chamber of the activation furnace is divided into a connected activation chamber and Separation chamber; the bottom of the activation chamber and the separation chamber are equipped with water vapor inlets, the air pressure in the activation chamber is greater than the pressure in the separation chamber; the bottom of the separation chamber is provided with a discharge port; the high-temperature heat carrier delivery pipe passes through the ash outlet and the separation chamber The room is connected, the bottom of the high-temperature heat carrier delivery pipe is equipped with a blower device, and the top of the high-temperature heat carrier delivery pipe is connected to the activation furnace; the waste heat boiler is connected to the steam inlet through the steam pipe, and the combustion chamber of the waste heat boiler is respectively passed through The first waste heat pipe and the second waste heat pipe communicate with the activated tail gas outlet and the high-temperature heat carrier delivery pipe. The purpose of the invention is to solve the problems of high price, complicated structure and low product conversion rate of the existing activation furnace.

Figure 201810230797

Description

一种活性炭物理活化的生产设备及其应用A production equipment for physical activation of activated carbon and its application

技术领域technical field

本发明涉及活性炭生产设备技术领域,具体涉及一种活性炭物理活化的生产设备及其应用。The invention relates to the technical field of activated carbon production equipment, in particular to a production equipment for physical activation of activated carbon and its application.

背景技术Background technique

生产活性炭的方法主要有两种:一种是利用竹、木屑等粉状木质原料,用氯化锌或磷酸为活剂的化学活化法;另一种为以木(竹)炭、果壳炭、木(竹)屑炭等为原料,用水蒸气或烟道气为活化剂的物理活化法。由于我国对森林资源保护力度日益加强,木炭资源日益减少,另外,随着活性炭生产对果壳原料需求量的增大,用水蒸气物理法生产活性炭的木炭、果壳炭原料出现供不应求的局面。There are two main methods of producing activated carbon: one is the chemical activation method using powdery woody raw materials such as bamboo and sawdust, using zinc chloride or phosphoric acid as the active agent; the other is using wood (bamboo) charcoal and fruit shell charcoal. , wood (bamboo) shavings charcoal, etc. as raw materials, using water vapor or flue gas as the physical activation method of the activator. Due to the increasing protection of forest resources in our country, charcoal resources are decreasing day by day. In addition, with the increasing demand for activated carbon production for raw materials of fruit shells, the supply of charcoal and shell charcoal raw materials for activated carbon produced by steam physical methods is in short supply.

物理活化法一般分炭化和活化两步,先将原料在500℃左右炭化,再用水蒸气或者二氧化碳等气体在高温下进行活化,活化过程在专门的活化炉中进行。目前,物理活化法生产活性炭的设备一般采用斯列普活化炉、回转式活化炉和耙式活化炉。The physical activation method is generally divided into two steps: carbonization and activation. First, the raw material is carbonized at about 500 ° C, and then activated at high temperature with water vapor or carbon dioxide and other gases. The activation process is carried out in a special activation furnace. At present, the equipment for producing activated carbon by physical activation generally uses Sleep activation furnace, rotary activation furnace and rake activation furnace.

斯列普活化炉是我国于20世纪50年代引进的活化设备,经过国内几代科研人员的不断改进和完善,工艺技术已非常成熟,目前斯列普炉是国内煤基活性炭生产企业主要采用的活化设备。它的主要优点是正常生产时不需要外加热源,活化时产生的水煤气通过燃烧保持活化炉的自身热平衡,同时电耗低;能同时生产多个原料品种的活性炭,对国内外活性炭多品种的市场需求适应性比较好;易于控制,操作稳定,日常维护工作量小;活化时间长,约72h,产品质量优异且均匀;设备使用寿命长(生产煤基活性炭一般可使用6-9年)。斯列普炉的主要缺点是单套设备产品转化率低,活化炉结构复杂,建设周期较长,开、停炉困难,更换原料及调整工艺过程慢,难于实现机械化生产,并且对原料粒度及堆密度有一定的要求。Sleep activation furnace is an activation equipment introduced by our country in the 1950s. After several generations of domestic scientific research personnel have been continuously improved and perfected, the process technology has been very mature. At present, Sleep furnace is mainly used by domestic coal-based activated carbon production enterprises. Activate the device. Its main advantage is that no external heating source is required during normal production, and the water gas generated during activation maintains the thermal balance of the activation furnace itself through combustion, while low power consumption; it can simultaneously produce multiple types of activated carbon raw materials, which is very suitable for the domestic and foreign activated carbon market. The demand adaptability is relatively good; easy to control, stable operation, small daily maintenance workload; long activation time, about 72 hours, excellent and uniform product quality; long service life of equipment (production of coal-based activated carbon can generally be used for 6-9 years). The main disadvantages of the Sleep furnace are the low conversion rate of a single set of equipment, the complex structure of the activation furnace, the long construction period, the difficulty of starting and stopping the furnace, the slow replacement of raw materials and the adjustment of the process, and the difficulty in realizing mechanized production. Bulk density has certain requirements.

采用回转式活化炉制活性炭的方法,是将木屑原料从回转炉的一端加入,在回转炉中经过干燥、炭化和活化,从回转炉的另一端出料,存在着两点缺陷:一是转炉的气流是向出料端流动的,转炉的进料端温度较低,木屑不易被干燥和炭化,因而就不能产生可燃气,所以很难升高转炉的进料端温度,转炉前段未能发挥良好的作用,等木屑随着转炉的转动输送到温度较高部位时与空气相遇容易着火而降低活性炭的得率,木屑的干燥、炭化和活化都是在转炉的后段进行,活化区较短,在转炉中的活化时间就较短,活化时间约15h,从而影响活化效果和产品的质量;二是木屑在干燥过程中产生的水蒸气与炭化时产生的可燃气体相混合,会降低可燃气体的可燃性;回转式活化炉能耗大,单台设备生产能力小,工艺调节控制困难,产品质量不稳定。The method of using the rotary activation furnace to make activated carbon is to add the sawdust raw material from one end of the rotary furnace, dry, carbonize and activate it in the rotary furnace, and discharge the material from the other end of the rotary furnace. There are two defects: one is the converter. The airflow of the converter flows towards the discharge end. The temperature of the feed end of the converter is relatively low, and the wood chips are not easy to be dried and carbonized, so combustible gas cannot be produced. Therefore, it is difficult to increase the temperature of the feed end of the converter. Good effect, when the sawdust is transported to the higher temperature part with the rotation of the converter, it is easy to catch fire when it meets the air and reduces the yield of activated carbon. The drying, carbonization and activation of the sawdust are all carried out in the latter part of the converter, and the activation zone is short , the activation time in the converter is short, the activation time is about 15 hours, which affects the activation effect and product quality; second, the water vapor generated during the drying process of wood chips is mixed with the combustible gas generated during carbonization, which will reduce the combustible gas flammability; the rotary activation furnace consumes a lot of energy, the production capacity of a single equipment is small, the process adjustment and control are difficult, and the product quality is unstable.

耙式活化炉采用可连续转动的炉耙臂及耙齿来翻动炉内的物料,使得物料能够均匀翻动,与水蒸气在高温下充分接触,保证活化均匀,产品质量稳定。耙式活化炉是目前最先进的活化设备,克服人工翻动的随意性与不彻底性,机械化、自动化程度高,大大降低劳动强度,一个工人可以操作多台活化炉,但是耙式活化炉的价格昂贵,设备投资大,在国内的普及度有限,且物料在炉内存在一定的磨损和粉化,并存在死角,在生产粒度小或者粉状活性炭所呈现的问题尤为突出。The rake-type activation furnace uses continuously rotating furnace rake arms and rake teeth to turn the materials in the furnace, so that the materials can be evenly turned and fully contacted with water vapor at high temperature to ensure uniform activation and stable product quality. The rake activation furnace is the most advanced activation equipment at present. It overcomes the randomness and incompleteness of manual turning, has a high degree of mechanization and automation, and greatly reduces labor intensity. One worker can operate multiple activation furnaces, but the price of the rake activation furnace Expensive, large investment in equipment, limited popularity in China, and materials in the furnace have certain wear and pulverization, and there are dead ends, especially in the production of small particle size or powdered activated carbon.

发明内容Contents of the invention

本发明的目的在于提供一种活性炭物理活化的生产设备及其应用,用以解决现有活化炉价格昂贵、结构复杂和采用现有活化炉生产活性炭活化效率低等问题。The object of the present invention is to provide a production equipment for physical activation of activated carbon and its application to solve the problems of high price, complex structure and low activation efficiency of activated carbon produced by the existing activation furnace.

活化过程中,将炭化材料在高温下用水蒸气、二氧化碳或者空气等温和的氧化性气体与炭材料发生反应,碳材料内部C原子与活化剂结合并以CO+H2或CO的形式逸出,形成孔隙结构,活化反应方程式如下:During the activation process, the carbonized material reacts with the carbonized material at high temperature with a mild oxidizing gas such as water vapor, carbon dioxide or air, and the C atoms inside the carbonized material combine with the activator and escape in the form of CO+H 2 or CO. To form a pore structure, the activation reaction equation is as follows:

C+2H2O→2H2+CO2ΔH=18kcalC+2H 2 O→2H 2 +CO 2 ΔH=18kcal

C+H2O→H2+CO ΔH=31kcalC+H 2 O→H 2 +CO ΔH=31kcal

CO2+C→2CO ΔH=18kcalCO 2 +C→2CO ΔH=18kcal

从上述三个化学反应式可以看出,三个反应均是吸热反应,即随着活化反应的进行,活化炉的活化反应区域温度将逐步下降,如果活化区域的温度低于800℃,上述活化反应就不能正常进行,所以在活化炉的活化反应区域需要同时通入部分氧化性气体与活化产生的煤气燃烧补充热量,或通过补充外加热源,以保证活化炉活化反应区域的活化温度。It can be seen from the above three chemical reaction formulas that all three reactions are endothermic reactions, that is, as the activation reaction proceeds, the temperature in the activation reaction area of the activation furnace will gradually decrease. If the temperature in the activation area is lower than 800 ° C, the above The activation reaction cannot be carried out normally, so in the activation reaction area of the activation furnace, it is necessary to feed part of the oxidizing gas and the gas generated by the activation to supplement the heat at the same time, or to supplement the external heat source to ensure the activation temperature of the activation reaction area of the activation furnace.

为实现上述目的,本发明的技术方案为:To achieve the above object, the technical solution of the present invention is:

一种活性炭物理活化的生产设备,该生产装置也适用于活性焦物理活化,其设备包括:A production equipment for physical activation of activated carbon, which is also suitable for physical activation of activated coke, and the equipment includes:

活化炉,所述活化炉顶部设置有进料口和活化尾气出口,活化炉内设置有隔板,隔板将活化炉的内腔分隔成相连通的活化室和分离室;所述活化室和分离室的底部均设置有水蒸气进口,所述活化室内蒸气压大于分离室内蒸气压;所述分离室底部设置卸料口;An activation furnace, the top of the activation furnace is provided with a feed inlet and an activation tail gas outlet, and a partition is arranged in the activation furnace, and the partition divides the inner cavity of the activation furnace into an activation chamber and a separation chamber; the activation chamber and The bottom of the separation chamber is provided with water vapor inlet, the vapor pressure in the activation chamber is greater than the vapor pressure in the separation chamber; the bottom of the separation chamber is provided with a discharge port;

高温热载体输送管,所述高温热载体输送管通过出灰筒与分离室连通,高温热载体输送管底部设置有鼓风装置,高温热载体输送管顶部与活化炉导通;高温热载体输送管的侧方连接控温给料机;High-temperature heat carrier delivery pipe, the high-temperature heat carrier delivery pipe communicates with the separation chamber through the ash outlet, the bottom of the high-temperature heat carrier delivery pipe is provided with a blower device, and the top of the high-temperature heat carrier delivery pipe is connected to the activation furnace; The side of the pipe is connected to the temperature control feeder;

余热锅炉,所述余热锅炉通过水蒸气管与所述水蒸气进口相连通,余热锅炉的燃烧室分别通过第一余热管道和第二余热管道与活化尾气出口和高温热载体输送管相连通。A waste heat boiler, the waste heat boiler communicates with the water vapor inlet through a steam pipe, and the combustion chamber of the waste heat boiler communicates with the activated tail gas outlet and the high-temperature heat transfer pipe through the first waste heat pipe and the second waste heat pipe respectively .

通过上述技术方案,能够实现物料从上至下运动,水蒸气从下至上运动,使气(水蒸气)固达到很好的接触及融合,能够有效地提高活化反应效率;通过调整分离室内的气压能够将质量不一的颗粒进行分离开的原理,实现将部分反应超细颗粒经高温热载体输送管作为热载体循环进入活化炉内起到导热物料的作用;将活化炉内产生的活化尾气和高温热载体输送管内产生的高温烟气通入余热锅炉内作为燃料来生产水蒸气,达到废气回收利用的效果。Through the above technical scheme, it is possible to realize the movement of materials from top to bottom, and the movement of water vapor from bottom to top, so that the gas (steam) and solids can reach good contact and fusion, and the activation reaction efficiency can be effectively improved; by adjusting the air pressure in the separation chamber The principle of being able to separate particles of different quality realizes that part of the reacted ultrafine particles can be circulated into the activation furnace through the high-temperature heat carrier delivery pipe as a heat carrier to play the role of heat-conducting material; the activation tail gas generated in the activation furnace and The high-temperature flue gas generated in the high-temperature heat transfer pipe is passed into the waste heat boiler as fuel to produce water vapor, achieving the effect of waste gas recycling.

在一个实施方式中,所述高温热载体输送管顶部通过热载体预留室与活化炉导通,热载体预留室通过第二余热管道与余热锅炉的燃烧室相连通。In one embodiment, the top of the high-temperature heat carrier delivery pipe is connected to the activation furnace through a heat carrier reserved chamber, and the heat carrier reserved room is connected to a combustion chamber of a waste heat boiler through a second waste heat pipe.

通过上述技术方案,能够更好地实现高温热载体输送管与活化炉和余热锅炉之间的气固导通。Through the above technical solution, the gas-solid conduction between the high-temperature heat carrier delivery pipe, the activation furnace and the waste heat boiler can be better realized.

在一个实施方式中,所述高温热载体输送管上设置有点火装置。In one embodiment, an ignition device is provided on the high-temperature heat carrier delivery pipe.

通过上述技术方案,能够实现高温热载体输送管内物料的燃烧。Through the above technical solution, the combustion of the material in the high-temperature heat carrier delivery pipe can be realized.

在一个实施方式中,所述高温热载体输送管底部设置有排渣口。In one embodiment, a slag outlet is provided at the bottom of the high-temperature heat transfer pipe.

通过上述技术方案,能够实现高温热载体输送管内废弃渣料的排出。Through the above technical proposal, the discharge of waste slag in the high-temperature heat carrier delivery pipe can be realized.

在一个实施方式中,所述活化炉侧壁上设置有人孔。In one embodiment, manholes are arranged on the side wall of the activation furnace.

通过上述技术方案,人通过人孔进入活化炉内对活化炉进行检查和维修。Through the above technical scheme, people enter the activation furnace through the manhole to check and maintain the activation furnace.

在一个实施方式中,所述活化炉中部设置有二次给气孔。In one embodiment, secondary air supply holes are provided in the middle of the activation furnace.

通过上述技术方案,通过二次给气孔向活化炉内通气能实现物料的更充分地与气体接触,保证产品的品质。Through the above technical proposal, through the secondary air supply hole to ventilate into the activation furnace, the material can be more fully contacted with the gas to ensure the quality of the product.

在一个实施方式中,所述出灰筒与活化炉轴线所成的角度大于0℃小于90℃。In one embodiment, the angle formed by the ash outlet cylinder and the axis of the activation furnace is greater than 0°C and less than 90°C.

通过上述技术方案,有利于分离室内超细颗粒导入高温热载体输送管。Through the above technical scheme, it is beneficial for the ultrafine particles in the separation chamber to be introduced into the high-temperature heat carrier delivery pipe.

在一个实施方式中,所述第一余热管道和第二余热管道上均安装有余热管控制阀。In one embodiment, waste heat pipe control valves are installed on the first waste heat pipe and the second waste heat pipe.

通过上述技术方案,有利于第一余热管道和第二余热管道内气流量的控制,有利于安全生产。Through the above technical proposal, it is beneficial to the control of the air flow in the first waste heat pipeline and the second waste heat pipeline, and is conducive to safe production.

在一个实施方式中,所述水蒸气管上安装有水蒸气控制阀。In one embodiment, a water vapor control valve is installed on the water vapor pipe.

通过上述技术方案,通过水蒸气控制阀来控制进入活化室内和分离室内的水蒸气的量,从而调节活化室内和分离室内的气压。Through the above technical solution, the amount of water vapor entering the activation chamber and the separation chamber is controlled by the water vapor control valve, thereby adjusting the air pressure in the activation chamber and the separation chamber.

一种采用一种活性炭物理活化的生产设备制备活性炭的方法,所述方法包括:A kind of method that adopts the production equipment of a kind of activated carbon physical activation to prepare activated carbon, described method comprises:

将物料从活化炉的进料口加入炉中,活化所需的水蒸气通过水蒸气管从活化炉底部通入炉中与物料融合,物料由于运动碰撞形成质量大小不一的颗粒,控制活化室内蒸气压大于分离室内蒸气压,物料颗粒从活化室进入分离室,进入分离室的颗粒被分离成悬浮颗粒和沉积颗粒;悬浮颗粒通过出灰筒输送至高温热载体输送管,在引燃物和/或鼓风装置的作用下燃烧形成烟气和高温固体热载体,烟气经第二余热管道输送至余热锅炉的燃烧室,高温固体热载体从活化炉顶端进入活化炉内作为热源导热新加入的原料,共同参与活化反应;沉积颗粒经卸料口进行连续出料;The material is fed into the furnace from the feed port of the activation furnace, and the water vapor required for activation is introduced into the furnace from the bottom of the activation furnace through the water vapor tube to fuse with the material. The vapor pressure is greater than the vapor pressure in the separation chamber. The material particles enter the separation chamber from the activation chamber, and the particles entering the separation chamber are separated into suspended particles and sedimentary particles; /or burn under the action of the blast device to form flue gas and high-temperature solid heat carrier, the flue gas is transported to the combustion chamber of the waste heat boiler through the second waste heat pipe, and the high-temperature solid heat carrier enters the activation furnace from the top of the activation furnace as a heat source for heat conduction The added raw materials participate in the activation reaction together; the deposited particles are continuously discharged through the discharge port;

活化反应过程中产生的高温活化尾气从活化尾气出口经第一余热管道输送至余热锅炉的燃烧室;高温活化尾气和热烟气输送至余热锅炉的燃烧室燃烧产生的热量作用于余热锅炉产生的水蒸气作为活化所需的水蒸气参与活化反应。The high-temperature activated tail gas generated during the activation reaction is transported from the outlet of the activated tail gas to the combustion chamber of the waste heat boiler through the first waste heat pipe; the high-temperature activated tail gas and hot flue gas are transported to the combustion chamber of the waste heat boiler to generate The water vapor as the water vapor required for activation participates in the activation reaction.

通过上述技术方案,活化前期需要利用少量的物料和引燃物作为反应原料燃烧产生能量作为初始反应能,利用少量的能量作用于余热锅炉产生水蒸气开始反应,活化中后期就不需要补充外界能量,只需利用一部分物料作为循环热载体为活化反应提供外加热源,将反应过程中产生的余热和尾气循环利用起来用于制备水蒸气,产生的水蒸气作为活化所需的活化剂参与反应,利用热力平衡原理,形成自给自足的循环系统。Through the above technical scheme, it is necessary to use a small amount of materials and igniters as reaction raw materials in the early stage of activation to generate energy as the initial reaction energy, and use a small amount of energy to act on the waste heat boiler to generate water vapor to start the reaction, and there is no need to supplement external energy in the middle and late stages of activation , only need to use a part of the material as a circulating heat carrier to provide an external heat source for the activation reaction, and recycle the waste heat and tail gas generated in the reaction process to prepare water vapor, and the generated water vapor will participate in the reaction as an activator required for activation. The principle of thermal balance forms a self-sufficient circulation system.

本发明具有如下优点:The present invention has the following advantages:

本发明利用热力平衡原理计算,采用物料中细小物料颗粒作为循环热载体来加热(导热)原料,活化炉底部通入水蒸气,顶部通入物料,形成垂直热循环,使该设备具有传热效率高,气固融合好的特点,可以加速活化,缩短活化时间;本发明结构简单,造价低,生产能力大,产品品质高,可以生产颗粒活性炭及粉末活性炭,这些优点使得本发明比耙式活化炉、斯列普活化炉和回转式活化炉等活化设备具有更明显优势。The present invention uses the principle of thermal balance to calculate, and uses the fine material particles in the material as the circulating heat carrier to heat (heat conduct) the raw material. The bottom of the activation furnace is fed with water vapor, and the top is fed with materials to form a vertical heat cycle, so that the equipment has high heat transfer efficiency. , the characteristics of good gas-solid fusion can accelerate activation and shorten the activation time; the present invention has simple structure, low cost, large production capacity, high product quality, and can produce granular activated carbon and powder activated carbon. These advantages make the present invention more effective than rake activation furnace Activation equipment such as Sleep activation furnace and rotary activation furnace have more obvious advantages.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

具体实施方式Detailed ways

以下实施例用于说明本发明,但不用来限制本发明的范围。The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

实施例1Example 1

如图1所述的一种活性炭物理活化的生产设备包括活化炉1、高温热载体输送管3和余热锅炉12,活化炉1为立式垂直于地面设置,高温热载体输送管3垂直于地面设置;A kind of activated carbon physical activation production equipment as shown in Fig. 1 comprises activation furnace 1, high-temperature heat carrier delivery pipe 3 and waste heat boiler 12, activation furnace 1 is vertical and vertical to the ground, and high-temperature heat carrier delivery pipe 3 is perpendicular to the ground set up;

所述活化炉1顶部设置有进料口10和活化尾气出口11,活化反应物料从进料口10被投入至活化炉1内,活化产生的活化尾气经活化尾气出口11排出,活化炉1底部设置有水蒸气进口,活化所需的水蒸气经水蒸气进口从下至上进入活化炉1内,活化炉1内设置有隔板2,隔板2将活化炉1的底部内腔分隔成相连通的活化室4和分离室9,隔板2的作用防止分离室9内的悬浮物料返回活化室4内;所述活化室4和分离室9的底部均设置有水蒸气进口,所述活化室4内蒸气压大于分离室9内蒸气压,通过调整进入活化室4和分离室9的水蒸气流量来控制活化室4和分离室9的气压,在活化室4内气压大于分离室9内气压的情况,活化室4的物料在气压差存在的条件下顺利进入分离室9;所述分离室9底部设置卸料口5;The top of the activation furnace 1 is provided with a feed inlet 10 and an activation tail gas outlet 11, and the activation reaction material is dropped into the activation furnace 1 from the feed inlet 10, and the activation tail gas generated by activation is discharged through the activation tail gas outlet 11, and the bottom of the activation furnace 1 A water vapor inlet is provided, and the water vapor required for activation enters the activation furnace 1 from bottom to top through the water vapor inlet. The activation furnace 1 is provided with a partition 2, and the partition 2 separates the bottom inner cavity of the activation furnace 1 into interconnected Activation chamber 4 and separation chamber 9, the effect of dividing plate 2 prevents the suspended material in separation chamber 9 from returning in activation chamber 4; The bottom of described activation chamber 4 and separation chamber 9 is all provided with steam inlet, and described activation chamber The vapor pressure in 4 is greater than the vapor pressure in the separation chamber 9, and the air pressure in the activation chamber 4 and the separation chamber 9 is controlled by adjusting the water vapor flow rate entering the activation chamber 4 and the separation chamber 9. The air pressure in the activation chamber 4 is greater than the air pressure in the separation chamber 9 In the case that the material in the activation chamber 4 enters the separation chamber 9 smoothly under the condition that the air pressure difference exists; the bottom of the separation chamber 9 is provided with a discharge port 5;

所述高温热载体输送管3通过出灰筒6与分离室9连通,进入分离室9内的物料受气压变小的影响,质量小的物料在气压下形成悬浮颗粒,质量大的物料在重力作用下形成沉积颗粒,沉积颗粒从分离室9底部的卸料口5处排出,悬浮小颗粒通过出灰筒6进入高温热载体输送管3内,高温热载体输送管3底部设置有鼓风装置7,鼓风装置7为悬浮颗粒的燃烧提供燃烧所需的气体,同时为高温热载体在高温热载体输送管3内的运动提供上升力,所述高温热载体输送管3顶部通过热载体预留室18与活化炉1导通,通过悬浮颗粒在高温热载体输送管3内燃烧产生的高温固体热载体和烟气进入热载体预留室18,因为热载体预留室18与活化炉1导通,进入热载体预留室18的高温固体热载体随后进入活化炉1内,对新加入的原料进行导热,与从活化室4内的物料进行混合,提升活化反应区域的温度,热载体预留室18通过第二余热管道17与余热锅炉12的燃烧室相连通;高温热载体输送管3的侧方连接控温给料机8,通过给料控温机8可以将提升活化炉温度所需要的补充燃料,如超细粉末原料,加入高温热载体输送管3内;The high-temperature heat carrier delivery pipe 3 communicates with the separation chamber 9 through the ash outlet 6, and the materials entering the separation chamber 9 are affected by the reduction of the air pressure. The materials with small mass form suspended particles under the air pressure, and the materials with large mass are under the pressure of gravity. The deposited particles are formed under the action, and the deposited particles are discharged from the discharge port 5 at the bottom of the separation chamber 9, and the suspended small particles enter the high-temperature heat carrier delivery pipe 3 through the ash outlet 6, and the bottom of the high-temperature heat carrier delivery pipe 3 is provided with a blower device 7. The blower device 7 provides the gas required for the combustion of the suspended particles, and at the same time provides the lifting force for the movement of the high-temperature heat carrier in the high-temperature heat carrier delivery pipe 3. The top of the high-temperature heat carrier delivery pipe 3 is preheated by the heat carrier. The retention chamber 18 is in communication with the activation furnace 1, and the high-temperature solid heat carrier and flue gas generated by the combustion of the suspended particles in the high-temperature heat transfer pipe 3 enter the heat carrier reserved chamber 18, because the heat carrier reserved chamber 18 is connected to the activation furnace 1 Conduction, the high-temperature solid heat carrier entering the heat carrier reserve chamber 18 then enters the activation furnace 1, conducts heat to the newly added raw material, mixes it with the material in the activation chamber 4, and increases the temperature of the activation reaction area. The reserved room 18 communicates with the combustion chamber of the waste heat boiler 12 through the second waste heat pipe 17; the side of the high-temperature heat carrier delivery pipe 3 is connected to the temperature control feeder 8, and the activation furnace can be lifted by the feed temperature control machine 8 The supplementary fuel required by the temperature, such as superfine powder raw material, is added in the high-temperature heat carrier delivery pipe 3;

所述余热锅炉12通过水蒸气管14与所述水蒸气进口相连通,所述水蒸气管14上安装有水蒸气控制阀,通入活化室4和分离室9的水蒸气管14上分别安装有第一水蒸气控制阀和第二水蒸气控制阀,通过第一水蒸气控制阀和第二水蒸气控制阀分别调整活化室4和分离室9的气压,余热锅炉12的燃烧室分别通过第一余热管道13和第二余热管道17与活化尾气出口11和高温热载体输送管3相连通,将活化炉1内产生的尾气和高温热载体输送管3内产生的尾气通入余热锅炉12内作为燃料来加热水,达到废气回收利用的效果。The waste heat boiler 12 communicates with the water vapor inlet through a water vapor pipe 14, and a water vapor control valve is installed on the water vapor pipe 14, and the water vapor pipes 14 leading to the activation chamber 4 and the separation chamber 9 are respectively installed There are a first water vapor control valve and a second water vapor control valve, through which the pressures of the activation chamber 4 and the separation chamber 9 are respectively adjusted, and the combustion chamber of the waste heat boiler 12 is respectively passed through the second water vapor control valve. A waste heat pipe 13 and a second waste heat pipe 17 communicate with the activated tail gas outlet 11 and the high-temperature heat carrier delivery pipe 3, and pass the tail gas generated in the activation furnace 1 and the high-temperature heat carrier delivery pipe 3 into the waste heat boiler 12 is used as fuel to heat water to achieve the effect of waste gas recycling.

所述高温热载体输送管3上设置有点火装置19,通过点火装置19将引燃物或者补充燃料点燃,进而实现高温热载体输送管3内物料的燃烧。The high-temperature heat carrier delivery pipe 3 is provided with an ignition device 19 , and the igniter or supplementary fuel is ignited by the ignition device 19 , thereby realizing the combustion of the material in the high-temperature heat carrier delivery pipe 3 .

所述高温热载体输送管3底部设置有排渣口20,高温热载体输送管3内溢出的大颗粒物料不能提升,影响热的循环效率,形成一些渣料,通过排渣口20能够实现高温热载体输送管内废弃渣料的排出。The bottom of the high-temperature heat carrier delivery pipe 3 is provided with a slag outlet 20, and the large particle material overflowing in the high-temperature heat carrier delivery pipe 3 cannot be lifted, which affects the heat cycle efficiency and forms some slag materials. Discharge of waste slag in the heat transfer pipe.

所述活化炉1侧壁上设置有人孔15,人通过人孔15进入活化炉内能对活化炉1进行检查和维修。A manhole 15 is arranged on the side wall of the activation furnace 1, and a person can enter the activation furnace through the manhole 15 to check and maintain the activation furnace 1.

所述活化炉1中部设置有二次给气孔16,位于活化炉1中上部的物料与底部通入的水蒸气可能存在接触不充分的情况,为了保证产品的质量通过二次给气孔16向活化炉1内通气能实现物料更充分的气固融合。The middle part of the activation furnace 1 is provided with a secondary air supply hole 16. The material located in the upper middle part of the activation furnace 1 may not have sufficient contact with the water vapor introduced from the bottom. In order to ensure the quality of the product, the secondary air supply hole 16 is used to activate Ventilation in the furnace 1 can realize more sufficient gas-solid fusion of materials.

所述出灰筒6与活化炉1轴线所成的角度大于0℃小于90℃,有利于分离室9内细颗粒导入高温热载体输送管3。The angle formed by the ash outlet tube 6 and the axis of the activation furnace 1 is greater than 0°C and less than 90°C, which is beneficial for fine particles in the separation chamber 9 to be introduced into the high-temperature heat carrier delivery pipe 3 .

所述第一余热管道13和第二余热管道17上均安装有余热管控制阀,有利于第一余热管道13和第二余热管道17内气流量的控制,有利于安全生产。Both the first waste heat pipe 13 and the second waste heat pipe 17 are equipped with waste heat pipe control valves, which is conducive to the control of the air flow in the first waste heat pipe 13 and the second waste heat pipe 17, and is conducive to safe production.

采用该活性炭物理活化的生产设备制备活性炭的方法如下:The method for preparing activated carbon by adopting the production equipment of the activated carbon physical activation is as follows:

活化初期,通过控温给料机8加入引燃物和部分细质物料至高温热载体输送管3,打开鼓风装置7,通过点火装置19进行点火,细质物料在高温热载体输送管3被加热燃烧,进入热载体预留室18,燃烧产生的烟气经第二余热管道17进入余热锅炉12的燃烧室内,被加热的细质物料与从进料口10加入的物料一起从上而下进入活化炉1内,同时打开水蒸气控制阀,水蒸气从下而上进入活化室4和分离室9,活化反应在活化温度和水蒸气符合条件的情况下开始;In the initial stage of activation, add the igniter and some fine materials to the high-temperature heat carrier delivery pipe 3 through the temperature-controlled feeder 8, open the blast device 7, and ignite through the ignition device 19, and the fine materials are discharged in the high-temperature heat carrier delivery pipe 3. After being heated and burned, it enters the heat carrier reserved room 18, and the flue gas generated by the combustion enters the combustion chamber of the waste heat boiler 12 through the second waste heat pipe 17, and the heated fine material and the material added from the feed port 10 are fed from the upper And enter the activation furnace 1 from the bottom, open the water vapor control valve at the same time, the water vapor enters the activation chamber 4 and the separation chamber 9 from bottom to top, and the activation reaction starts when the activation temperature and the water vapor meet the conditions;

活化中后期,将物料从活化炉1的进料口10加入炉中,活化所需的水蒸气通过水蒸气管14从活化炉1底部通入炉中与物料融合,物料由于运动碰撞形成质量大小不一的颗粒,控制活化室4内气压大于分离室9内气压,颗粒从活化室4进入分离室9,进入分离室9的颗粒被分离成悬浮颗粒和沉积颗粒;悬浮颗粒通过出灰筒6输送至高温热载体输送管3,在鼓风装置的作用下燃烧形成烟气和高温固体热载体,烟气通过引风装置经第二余热管道17输送至余热锅炉12的燃烧室,高温固体热载体从活化炉1顶端进入活化炉1内作为热源导热新加入的原料,共同参与活化反应;沉积颗粒经卸料口5进行连续出料;In the middle and late stage of activation, the material is added into the furnace from the feed port 10 of the activation furnace 1, and the water vapor required for activation is passed through the steam pipe 14 from the bottom of the activation furnace 1 into the furnace to fuse with the material, and the mass of the material is formed due to the movement and collision. Different particles, control the air pressure in the activation chamber 4 to be greater than the air pressure in the separation chamber 9, the particles enter the separation chamber 9 from the activation chamber 4, and the particles entering the separation chamber 9 are separated into suspended particles and sedimentary particles; the suspended particles pass through the ash outlet 6 It is transported to the high-temperature heat carrier delivery pipe 3, and is combusted under the action of the blast device to form flue gas and high-temperature solid heat carrier. The heat carrier enters the activation furnace 1 from the top of the activation furnace 1 and serves as a heat source to conduct heat to the newly added raw materials, and participates in the activation reaction together; the deposited particles are continuously discharged through the discharge port 5;

活化反应过程中产生的高温活化尾气从活化尾气出口11经第一余热管道13输送至余热锅炉12的燃烧室;高温活化尾气和热烟气输送至余热锅炉12的燃烧室燃烧产生的热量作用于余热锅炉12产生的水蒸气作为活化所需的活化剂参与活化反应。The high-temperature activated tail gas generated during the activation reaction is transported from the activated tail gas outlet 11 to the combustion chamber of the waste heat boiler 12 through the first waste heat pipe 13; The water vapor generated in the waste heat boiler 12 is used as an activator required for activation to participate in the activation reaction.

活化反应所需要的原料升温的能量来源于悬浮颗粒的燃烧升温,悬浮颗粒再循环入活化炉内导热新加入的原料;产生活化剂(水蒸气)的能量来自悬浮颗粒燃烧的余热和活化反应中置换出的高温活化尾气,如氢气,一氧化碳及甲烷,这些气体为可燃气体。The energy for raising the temperature of the raw materials required for the activation reaction comes from the combustion of the suspended particles, and the suspended particles are recycled into the activation furnace to conduct heat to the newly added raw materials; the energy for generating the activator (water vapor) comes from the waste heat of the suspended particles combustion and the activation reaction The displaced high-temperature activated exhaust gas, such as hydrogen, carbon monoxide and methane, is combustible.

虽然,上文中已经用一般性说明及具体实施例对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail with general descriptions and specific examples above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.

Claims (10)

1.一种活性炭物理活化的生产设备,其特征在于,其设备包括:1. A kind of production equipment of activated carbon physical activation is characterized in that, its equipment comprises: 活化炉(1),所述活化炉(1)顶部设置有进料口(10)和活化尾气出口(11),活化炉(1)内设置有隔板(2),隔板(2)将活化炉(1)的内腔分隔成相连通的活化室(4)和分离室(9);所述活化室(4)和分离室(9)的底部均设置有水蒸气进口,所述活化室(4)内气压大于分离室(9)内气压;所述分离室(9)底部设置卸料口(5);Activation furnace (1), the top of the activation furnace (1) is provided with a feed inlet (10) and an activation tail gas outlet (11), the activation furnace (1) is provided with a partition (2), and the partition (2) will The inner cavity of the activation furnace (1) is divided into a connected activation chamber (4) and a separation chamber (9); the bottoms of the activation chamber (4) and the separation chamber (9) are provided with water vapor inlets, and the activation The air pressure in the chamber (4) is greater than the air pressure in the separation chamber (9); the bottom of the separation chamber (9) is provided with a discharge port (5); 高温热载体输送管(3),所述高温热载体输送管(3)通过出灰筒(6)与分离室(9)连通,高温热载体输送管(3)底部设置有鼓风装置(7),高温热载体输送管(3)顶部与活化炉(1)导通;高温热载体输送管(3)的侧方连接控温给料机(8);The high-temperature heat carrier delivery pipe (3), the high-temperature heat carrier delivery pipe (3) communicates with the separation chamber (9) through the ash outlet (6), and the bottom of the high-temperature heat carrier delivery pipe (3) is provided with a blower device (7 ), the top of the high-temperature heat carrier delivery pipe (3) is connected to the activation furnace (1); the side of the high-temperature heat carrier delivery pipe (3) is connected to a temperature-controlled feeder (8); 余热锅炉(12),所述余热锅炉(12)通过水蒸气管(14)与所述水蒸气进口相连通,余热锅炉(12)的燃烧室分别通过第一余热管道(13)和第二余热管道(17)与活化尾气出口(11)和高温热载体输送管(3)相连通。A waste heat boiler (12), the waste heat boiler (12) is connected to the water vapor inlet through a steam pipe (14), and the combustion chamber of the waste heat boiler (12) passes through the first waste heat pipe (13) and the second waste heat pipe (13) respectively. The waste heat pipeline (17) communicates with the activated tail gas outlet (11) and the high-temperature heat carrier delivery pipe (3). 2.如权利要求1所述的一种活性炭物理活化的生产设备,其特征在于,所述高温热载体输送管(3)顶部通过热载体预留室(18)与活化炉(1)导通,热载体预留室(18)通过第二余热管道(17)与余热锅炉(12)的燃烧室相连通。2. The production equipment of a kind of activated carbon physical activation as claimed in claim 1, is characterized in that, the top of described high-temperature heat carrier delivery pipe (3) conducts with activation furnace (1) through heat carrier reserve chamber (18) , the heat carrier reserved chamber (18) communicates with the combustion chamber of the waste heat boiler (12) through the second waste heat pipe (17). 3.如权利要求1所述的一种活性炭物理活化的生产设备,其特征在于,所述高温热载体输送管(3)上设置有点火装置(19)。3. The production equipment for physical activation of activated carbon according to claim 1, characterized in that, an ignition device (19) is arranged on the high-temperature heat carrier delivery pipe (3). 4.如权利要求1所述的一种活性炭物理活化的生产设备,其特征在于,所述高温热载体输送管(3)底部设置有排渣口(20)。4. The production equipment for physical activation of activated carbon according to claim 1, characterized in that a slagging outlet (20) is provided at the bottom of the high-temperature heat transfer pipe (3). 5.如权利要求1所述的一种活性炭物理活化的生产设备,其特征在于,所述活化炉(1)侧壁上设置有人孔(15)。5. The production equipment of a kind of activated carbon physical activation as claimed in claim 1, characterized in that, manholes (15) are arranged on the side wall of the activation furnace (1). 6.如权利要求1所述的一种活性炭物理活化的生产设备,其特征在于,所述活化炉(1)中部设置有二次给气孔(16)。6. The production equipment for physical activation of activated carbon according to claim 1, characterized in that, a secondary air supply hole (16) is arranged in the middle of the activation furnace (1). 7.如权利要求2所述的一种活性炭物理活化的生产设备,其特征在于,所述出灰筒(6)与活化炉(1)轴线所成的角度大于0℃小于90℃。7. The production equipment for physical activation of activated carbon according to claim 2, characterized in that the angle formed by the ash discharge cylinder (6) and the axis of the activation furnace (1) is greater than 0°C and less than 90°C. 8.如权利要求1所述的一种活性炭物理活化的生产设备,其特征在于,所述第一余热管道(13)和第二余热管道(17)上均安装有余热管控制阀。8 . The production equipment for physical activation of activated carbon according to claim 1 , characterized in that, waste heat pipe control valves are installed on the first waste heat pipe ( 13 ) and the second waste heat pipe ( 17 ). 9.如权利要求1所述的一种活性炭物理活化的生产设备,其特征在于,所述水蒸气管(14)上安装有水蒸气控制阀。9. The production equipment of a kind of activated carbon physical activation as claimed in claim 1, characterized in that, a water vapor control valve is installed on the water vapor pipe (14). 10.一种采用如权利要求1-9任一项所述的活性炭物理活化的生产设备制备活性炭的方法,其特征在于,所述方法包括:10. A method that adopts the production equipment of activated carbon physical activation according to any one of claims 1-9 to prepare activated carbon, is characterized in that, the method comprises: 将物料从活化炉(1)的进料口(10)加入炉中,活化所需的水蒸气通过水蒸气管(14)从活化炉(1)底部通入炉中与物料融合,物料由于运动碰撞形成质量大小不一的颗粒,控制活化室(4)内气压大于分离室(9)内气压,颗粒从活化室(4)进入分离室(9),进入分离室(9)的颗粒被分离成悬浮颗粒和沉积颗粒;悬浮颗粒通过出灰筒(6)输送至高温热载体输送管(3),在鼓风装置(7)的作用下燃烧形成烟气和高温固体热载体,烟气经第二余热管道(17)输送至余热锅炉(12)的燃烧室,高温固体热载体从活化炉(1)顶端进入活化炉(1)内作为热源,导热新加入的原料升温参与活化反应;沉积颗粒经卸料口(5)进行连续出料;活化温度由控温给料机(8)控制;The material is fed into the furnace from the feed port (10) of the activation furnace (1), and the water vapor required for activation passes through the water vapor tube (14) from the bottom of the activation furnace (1) into the furnace to fuse with the material. Collision forms particles with different masses, and the air pressure in the activation chamber (4) is controlled to be greater than the air pressure in the separation chamber (9). The particles enter the separation chamber (9) from the activation chamber (4), and the particles entering the separation chamber (9) are separated into suspended particles and deposited particles; the suspended particles are transported to the high-temperature heat transfer pipe (3) through the ash outlet (6), and burnt under the action of the blast device (7) to form flue gas and high-temperature solid heat carrier, and the flue gas passes through The second waste heat pipe (17) is transported to the combustion chamber of the waste heat boiler (12), and the high-temperature solid heat carrier enters the activation furnace (1) from the top of the activation furnace (1) as a heat source, and heat conducts the newly added raw material to heat up and participate in the activation reaction; The deposited particles are continuously discharged through the discharge port (5); the activation temperature is controlled by a temperature-controlled feeder (8); 活化反应过程中产生的高温活化尾气从活化尾气出口(11)经第一余热管道(13)输送至余热锅炉(12)的燃烧室;高温活化尾气和烟气输送至余热锅炉(12)的燃烧室燃烧产生的热量作用于余热锅炉(12)产生的水蒸气作为活化所需的活化剂参与活化反应。The high-temperature activated tail gas generated during the activation reaction is sent from the activated tail gas outlet (11) to the combustion chamber of the waste heat boiler (12) through the first waste heat pipe (13); the high-temperature activated tail gas and flue gas are sent to the waste heat boiler (12) The heat generated by combustion in the combustion chamber acts on the steam generated by the waste heat boiler (12) to participate in the activation reaction as an activator required for activation.
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