CN108145987B - Automatic cap heat sealing machine - Google Patents
Automatic cap heat sealing machine Download PDFInfo
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- CN108145987B CN108145987B CN201810138790.8A CN201810138790A CN108145987B CN 108145987 B CN108145987 B CN 108145987B CN 201810138790 A CN201810138790 A CN 201810138790A CN 108145987 B CN108145987 B CN 108145987B
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- Prior art keywords
- iron sheet
- plate
- heat sealing
- cylinder
- feeding mechanism
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- 238000007789 sealing Methods 0.000 title claims abstract description 66
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 144
- 230000007246 mechanism Effects 0.000 claims abstract description 138
- 229910052742 iron Inorganic materials 0.000 claims abstract description 72
- 238000007599 discharging Methods 0.000 claims abstract description 41
- 239000012528 membrane Substances 0.000 claims abstract description 15
- 210000001503 joint Anatomy 0.000 claims abstract 5
- 239000000463 material Substances 0.000 claims description 145
- 238000003825 pressing Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000011065 in-situ storage Methods 0.000 claims 2
- 238000005259 measurement Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000004080 punching Methods 0.000 description 32
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000001360 synchronised effect Effects 0.000 description 6
- 239000000523 sample Substances 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Press Drives And Press Lines (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及机械设备领域，特别涉及一种自动盖帽热合机。The invention relates to the field of mechanical equipment, in particular to an automatic capping heat sealing machine.
背景技术Background technique
热合机主要包括底盖上料，防爆膜冲裁上料，铁片上料，防爆膜热合，底盖拍平等重要工艺，现有热合机多为单机半自动化作业，单机半自动化作业，需要大量的人工作业员进行人手作业，生产效率低下，生产品质无法全程管控，产能与质量无法得到保证。The heat sealing machine mainly includes important processes such as bottom cover loading, explosion-proof film punching and loading, iron sheet loading, explosion-proof film heat sealing, bottom cover tapping, etc. The existing heat sealing machines are mostly stand-alone semi-automatic operations. Stand-alone semi-automatic operations require a large number of manual operators to perform manual operations, resulting in low production efficiency, the inability to control production quality throughout the process, and the inability to guarantee production capacity and quality.
发明内容Summary of the invention
鉴于上述问题，本发明的目的在于提供一种自动盖帽热合机，解决现有技术中热合机需要人工配合作业，生产效率低，产能与资料无法得到保证的问题。。In view of the above problems, the purpose of the present invention is to provide an automatic cap heat sealing machine to solve the problems in the prior art that the heat sealing machine requires manual cooperation, has low production efficiency, and cannot guarantee production capacity and data.
本发明的完整技术方案是：The complete technical solution of the present invention is:
本发明公开了一种自动盖帽热合机，包括工作台和设置在所述工作台上的底盖上料机构、防爆膜冲裁上料机构、铁片上料机构、出料机械手、入料中转拉线、热合机构、出料拉线、压平机构、转盘和主控模块；所述底盖上料机构、防爆膜冲裁上料机构、铁片上料机构和入料中转线分别依次绕所述转盘一周设置；所述入料中转线的位于所述底盖上料机构与所述铁片上料机构之间的位置上；所述入料中转线的一端与所述转盘对接，另一端与所述热合机构连接；所述出料机械手设置在所述入料中转线上与所述转盘对接的一端上；所述出料拉线的一端与所述热合机构连接；所述压平机构设置在所述出料拉线的侧面上；所述主控模块用于控制所述底盖上料机构、防爆膜冲裁上料机构、铁片上料机构、出料机械手、入料中转拉线、热合机构、出料拉线、压平机构和转盘的工作运转。The present invention discloses an automatic cap heat-sealing machine, comprising a workbench and a bottom cover feeding mechanism, an explosion-proof film punching feeding mechanism, an iron sheet feeding mechanism, a discharging manipulator, a feeding transfer wire, a heat-sealing mechanism, a discharging wire, a flattening mechanism, a turntable and a main control module arranged on the workbench; the bottom cover feeding mechanism, the explosion-proof film punching feeding mechanism, the iron sheet feeding mechanism and the feeding transfer wire are respectively arranged around the turntable in sequence; the feeding transfer wire is located between the bottom cover feeding mechanism and the iron sheet feeding mechanism; One end of the feed transfer line is connected to the turntable, and the other end is connected to the heat sealing mechanism; the discharging robot is arranged on the end of the feed transfer line that is connected to the turntable; one end of the discharging pull wire is connected to the heat sealing mechanism; the flattening mechanism is arranged on the side of the discharging pull wire; the main control module is used to control the working operation of the bottom cover feeding mechanism, explosion-proof film punching feeding mechanism, iron sheet feeding mechanism, discharging robot, feed transfer pull wire, heat sealing mechanism, discharging pull wire, flattening mechanism and turntable.
进一步的，所述底盖上料机构包括底盖振动盘、底盖料槽、固定支架、物料固定块、机械抓手、抓手气缸、抬料气缸和第一推料气缸；在所述固定支架与所述底盖料槽连接的侧面上设置有料槽固定板；所述底盖料槽一端与所述底盖振动盘连接，另一端固定设置在所述料槽固定板上；所述物料固定块固定设置在所述料槽固定板上，且与所述底盖料槽对接；所述抓手气缸用于带动所述机械抓手动作，将所述底盖料槽上的物料抓起；所述抬料气缸用于控制所述机械抓手上下移动，将所述物料抬起；所述第一推料气缸用于将所述物料推送到转盘上。Furthermore, the bottom cover feeding mechanism includes a bottom cover vibration plate, a bottom cover material trough, a fixed bracket, a material fixing block, a mechanical gripper, a gripper cylinder, a material lifting cylinder and a first pushing cylinder; a material trough fixing plate is arranged on the side where the fixed bracket is connected to the bottom cover material trough; one end of the bottom cover material trough is connected to the bottom cover vibration plate, and the other end is fixedly arranged on the material trough fixing plate; the material fixing block is fixedly arranged on the material trough fixing plate and docked with the bottom cover material trough; the gripper cylinder is used to drive the mechanical gripper to move and grab the material on the bottom cover material trough; the material lifting cylinder is used to control the mechanical gripper to move up and down to lift the material; the first pushing cylinder is used to push the material onto the turntable.
进一步的，所述防爆膜冲裁上料机构包括机架和在设置所述机架上的放料盘、收料盘、第一导向轮、第二导向轮、防爆膜冲裁装置、收料驱动电机、吸料装置和推料装置；所述机架包括横向固定板和设置在所述横向支撑板两端的两个纵向固定板；所述放料盘与所述收料盘分别设置在所述两个纵向固定板上；所述第一导向轮与所述第二导向轮分别设置在所述横向固定板上；与所述横向固定板垂直设置；所述防爆膜冲裁装置设置在所述第一导向轮与所述第二导向轮之间的位置上，用于对所述物料进行冲裁；所述收料驱动电机与所述收料盘连接，用于带动所述收料盘旋转；所述吸料装置设置在所述横向固定板上，用于将冲裁后的膜片吸出；所述推料装置用于将所述吸料装置吸出的膜片推送到所述转盘上。Furthermore, the explosion-proof film punching and feeding mechanism includes a frame and a discharge tray, a receiving tray, a first guide wheel, a second guide wheel, an explosion-proof film punching device, a receiving drive motor, a suction device and a pushing device arranged on the frame; the frame includes a transverse fixed plate and two longitudinal fixed plates arranged at both ends of the transverse support plate; the discharge tray and the receiving tray are respectively arranged on the two longitudinal fixed plates; the first guide wheel and the second guide wheel are respectively arranged on the transverse fixed plate; and are arranged perpendicular to the transverse fixed plate; the explosion-proof film punching device is arranged at a position between the first guide wheel and the second guide wheel, and is used for punching the material; the receiving drive motor is connected to the receiving tray, and is used to drive the receiving tray to rotate; the suction device is arranged on the transverse fixed plate, and is used to suck out the punched film; the pushing device is used to push the film sucked out by the suction device onto the turntable.
进一步的，还包括步进电机和挤压轮；所述步进电机设置在所述横向固定板上，且位于所述第二导向轮的右侧；所述挤压轮设置在所述步进电机上，在所述步进电机的带动下转动。Furthermore, it also includes a stepper motor and an extrusion wheel; the stepper motor is arranged on the transverse fixing plate and is located on the right side of the second guide wheel; the extrusion wheel is arranged on the stepper motor and rotates under the drive of the stepper motor.
进一步的，所述防爆膜冲裁装置包括冲裁驱动气缸、冲裁模具和至少一个切刀；所述切刀设置在所述冲裁模具的下方；所述冲裁气缸带动所述切刀上下移动进行冲裁。Furthermore, the explosion-proof membrane punching device includes a punching drive cylinder, a punching die and at least one cutter; the cutter is arranged below the punching die; and the punching cylinder drives the cutter to move up and down for punching.
进一步的，所述吸料装置包括吸料驱动气缸和吸嘴；所述吸料驱动气缸设置在所述横向固定板上；所述吸嘴设置在所述冲裁模具的上方；所述吸料气缸带动所述吸嘴上下移动进行吸料作业。Furthermore, the suction device includes a suction drive cylinder and a suction nozzle; the suction drive cylinder is arranged on the horizontal fixed plate; the suction nozzle is arranged above the punching die; the suction cylinder drives the suction nozzle to move up and down to perform the suction operation.
进一步的，所述铁片上料机构包括铁片振动盘、铁片料槽、固定板和设置在所述固定板上的铁片吸料驱动气缸、铁片吸头、吸料抬起气缸、立板和载物台；所述铁片料槽的一端与所述铁片振动盘连接，另一端固定设置在所述固定板上；所述铁片吸料驱动气缸设置在所述固定板上；所述铁片吸头在所述铁片吸料驱动气缸的带动下上下移动进行吸料；所述吸料抬起气缸将所述铁片吸头抬起，并带动所述立板左右移动，将所述铁片移送到所述载物台上。Furthermore, the iron sheet feeding mechanism includes an iron sheet vibration plate, an iron sheet material trough, a fixed plate, and an iron sheet material suction driving cylinder, an iron sheet suction head, a material suction lifting cylinder, a vertical plate and a loading platform arranged on the fixed plate; one end of the iron sheet material trough is connected to the iron sheet vibration plate, and the other end is fixedly arranged on the fixed plate; the iron sheet material suction driving cylinder is arranged on the fixed plate; the iron sheet suction head moves up and down to suck the material under the drive of the iron sheet material suction driving cylinder; the material suction lifting cylinder lifts the iron sheet suction head and drives the vertical plate to move left and right to transfer the iron sheet to the loading platform.
进一步的，所述热合机构包括热合工作台和设置在所述热合工作台上的第二推料气缸、推料板、热合模具、压料气缸、压料板、压料导杆、分料驱动气缸和分料块；所述推料板与所述第二推料气缸连接，在所述第二推料气缸的推动下将物料推送到所述热合模具处；所述压料板位于所述热合模具的上方，在所述压料气缸的带动下上下移动；所述压料杆设置在所述压料板的下方；所述分料块设置在所述热合模具上；所述分料块的一端与所述分料气缸连接，在所述分料气缸的带动下左右移动，将热合后的物料移动到下一个工位上。Furthermore, the heat sealing mechanism includes a heat sealing workbench and a second pushing cylinder, a pushing plate, a heat sealing mold, a pressing cylinder, a pressing plate, a pressing guide rod, a material dividing driving cylinder and a material dividing block arranged on the heat sealing workbench; the pushing plate is connected to the second pushing cylinder, and pushes the material to the heat sealing mold under the push of the second pushing cylinder; the pressing plate is located above the heat sealing mold, and moves up and down driven by the pressing cylinder; the pressing rod is arranged below the pressing plate; the material dividing block is arranged on the heat sealing mold; one end of the material dividing block is connected to the material dividing cylinder, and moves left and right driven by the material dividing cylinder to move the heat-sealed material to the next workstation.
进一步的，所述压平机构包括底板、压头固定板、顶板、上模、下模、压平下模套、物料推送装置、物料顶升装置、电机驱动装置、皮带轮传动装置、曲轴和连杆；所述压头固定板位于所述底板与所述顶板之间；所述压头固定板分别通过四根立柱与所述底板和顶板连接；所述压头固定板沿所述四根立柱上下移动；所述上模设置在所述压头固定板的下方；所述下模设置在所述底板上；所述压平下模套设置在所述下模上；所述物料推送装置设置在所述底板上；用于将物料推送到所述压平下模套上；所述电机驱动装置与所述皮带轮传动装置连接，用于为所述皮带轮传动装置提供动力；所述曲轴横向设置在所述底板的上方，其一端与所述皮带轮传动装置连接，在所述皮带轮传动装置的带动下旋转；所述连杆的一端与所述曲轴连接，另一端垂直穿过所述顶板与所述压头固定板连接，用于带动所述压头固定板上下移动；在所述压头固定板下压时，所述上模与所述下模进行压合，完成压平动作；所述物料顶升装置设置在所述底板的下方，用于将压平后的物料顶出。Furthermore, the flattening mechanism includes a bottom plate, a pressure head fixing plate, a top plate, an upper die, a lower die, a flattening lower die sleeve, a material pushing device, a material lifting device, a motor driving device, a pulley transmission device, a crankshaft and a connecting rod; the pressure head fixing plate is located between the bottom plate and the top plate; the pressure head fixing plate is connected to the bottom plate and the top plate through four columns respectively; the pressure head fixing plate moves up and down along the four columns; the upper die is arranged below the pressure head fixing plate; the lower die is arranged on the bottom plate; the flattening lower die sleeve is arranged on the lower die; the material pushing device is arranged on the bottom plate; and is used to push the material to the The flattening lower die is sleeved; the motor drive device is connected to the pulley transmission device to provide power for the pulley transmission device; the crankshaft is horizontally arranged above the bottom plate, one end of which is connected to the pulley transmission device and rotates under the drive of the pulley transmission device; one end of the connecting rod is connected to the crankshaft, and the other end vertically passes through the top plate and is connected to the pressure head fixing plate, which is used to drive the pressure head fixing plate to move up and down; when the pressure head fixing plate is pressed down, the upper die and the lower die are pressed together to complete the flattening action; the material lifting device is arranged below the bottom plate to eject the flattened material.
进一步的，还包括设置在所述工作台上的底盖在位检测机构、防爆膜在位检测机构和测高机构；所述底盖上料在位检测机构用于对底盖上料情况进行检测；所述防爆膜在位检测机构，用于对防爆膜上料情况进行检测；所述测高机构位于所述铁片上料机构与所述出料机械手之间的工位上；用于对物料高度进行检测。Furthermore, it also includes a bottom cover in-place detection mechanism, an explosion-proof membrane in-place detection mechanism and a height measuring mechanism arranged on the workbench; the bottom cover feeding in-place detection mechanism is used to detect the bottom cover feeding situation; the explosion-proof membrane in-place detection mechanism is used to detect the explosion-proof membrane feeding situation; the height measuring mechanism is located at the workstation between the iron sheet feeding mechanism and the discharging robot; and is used to detect the material height.
由上可见，应用本发明实施例的技术方案，有如下有益效果：As can be seen from the above, the application of the technical solution of the embodiment of the present invention has the following beneficial effects:
本发明提供了一种自动盖帽热合机，应用该技术方案，包括底盖上料机构、防爆膜冲裁上料机构、铁片上料机构、自动出料机构、热合机构和压平机构，全部实现一体式全自动化生产作业，无需人工作业，有效提高生产效率和产品质量。The present invention provides an automatic cap heat sealing machine, which applies the technical solution and includes a bottom cover feeding mechanism, an explosion-proof film punching feeding mechanism, an iron sheet feeding mechanism, an automatic discharging mechanism, a heat sealing mechanism and a flattening mechanism, all of which realize integrated fully automated production operations without manual operations, thereby effectively improving production efficiency and product quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本发明的进一步理解，构成本申请的一部分，并不构成对本发明的不当限定，在附图中：The drawings described herein are used to provide a further understanding of the present invention, constitute a part of the present application, and do not constitute an improper limitation of the present invention. In the drawings:
图1为本发明的立体结构示意图；FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明的俯视图；Fig. 2 is a top view of the present invention;
图3为本发明中转盘及各个工位对应位置的俯视图；FIG3 is a top view of the turntable and the corresponding positions of each station in the present invention;
图4为本发明中底盖上料机构的结构示意图；FIG4 is a schematic structural diagram of a bottom cover feeding mechanism of the present invention;
图5为本发明中防爆膜冲裁上料机构的结构示意图；FIG5 is a schematic structural diagram of an explosion-proof film punching and feeding mechanism in the present invention;
图6为本发明中铁片上料机构的结构示意图；FIG6 is a schematic structural diagram of an iron sheet feeding mechanism in the present invention;
图7为本发明中热合上料机构的结构示意图；FIG7 is a schematic structural diagram of a heat-sealing feeding mechanism in the present invention;
图8为本发明中压平机构的结构示意图；FIG8 is a schematic structural diagram of a flattening mechanism in the present invention;
图9为本发明中测高机构的结构示意图。FIG. 9 is a schematic structural diagram of the height measuring mechanism of the present invention.
具体实施方式Detailed ways
下面将结合附图以及具体实施例来详细说明本发明，在此本发明的示意性实施例以及说明用来解释本发明，但并不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The exemplary embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.
如图1、图2、图3所示，本实施例公开了一种自动盖帽热合机，包括工作台1和设置在工作台1上的底盖上料机构2、防爆膜冲裁上料机构3、铁片上料机构4、出料机械手5、入料中转拉线6、热合机构7、出料拉线8、压平机构9、转盘10和主控模块(图中未表示)；底盖上料机构2、防爆膜冲裁上料机构3、铁片上料机构4和入料中转线6分别依次绕转盘一周设置；入料中转线6的位于底盖上料机构2与铁片上料机4构之间的位置上；入料中转线6的一端与转盘10对接，另一端与热合机构7连接；出料机械手5设置在入料中转线6上与转盘10对接的一端上；出料拉线8的一端与热合机构7连接；压平机构9设置在出料拉线8的侧面上；主控模块(图中未表示)用于控制底盖上料机构2、防爆膜冲裁上料机构3、铁片上料机构4、出料机械手5、入料中转拉线6、热合机构7、出料拉线8、压平机构9和转盘10的工作运转。As shown in Figures 1, 2 and 3, the present embodiment discloses an automatic cap heat sealing machine, including a workbench 1 and a bottom cover feeding mechanism 2, an explosion-proof film punching feeding mechanism 3, an iron sheet feeding mechanism 4, a discharging manipulator 5, a feeding transfer wire 6, a heat sealing mechanism 7, a discharging wire 8, a flattening mechanism 9, a turntable 10 and a main control module (not shown in the figure); the bottom cover feeding mechanism 2, the explosion-proof film punching feeding mechanism 3, the iron sheet feeding mechanism 4 and the feeding transfer wire 6 are respectively arranged around the turntable in sequence; the feeding transfer wire 6 is located between the bottom cover feeding mechanism 2 and the iron sheet The feeding machine 4 is located between the feeding mechanisms; one end of the feeding transfer line 6 is connected to the turntable 10, and the other end is connected to the heat sealing mechanism 7; the discharging manipulator 5 is arranged on the end of the feeding transfer line 6 that is connected to the turntable 10; one end of the discharging pull wire 8 is connected to the heat sealing mechanism 7; the flattening mechanism 9 is arranged on the side of the discharging pull wire 8; the main control module (not shown in the figure) is used to control the working operation of the bottom cover feeding mechanism 2, the explosion-proof film punching feeding mechanism 3, the iron sheet feeding mechanism 4, the discharging manipulator 5, the feeding transfer pull wire 6, the heat sealing mechanism 7, the discharging pull wire 8, the flattening mechanism 9 and the turntable 10.
具体的，如图4所示，在本实施例中，底盖上料机构2包括底盖振动盘21、底盖料槽22、固定支架23、机械抓手24、抓手气缸25、抬料气缸26和第一推料气缸27和物料固定块28；在固定支架23与底盖料槽22连接的侧面上设置有料槽固定板29；底盖料槽22的一端与底盖振动盘21连接，另一端固定设置在料槽固定板29上；物料固定块28固定设置在料槽固定板29上，且与底盖料槽22对接；抓手气缸25用于带动机械抓手24动作，将底盖料槽22上的物料抓起；抬料气缸26用于控制机械抓手24上下移动，将物料抬起；第一推料气缸27用于将物料推送到转盘10上。Specifically, as shown in Figure 4, in this embodiment, the bottom cover feeding mechanism 2 includes a bottom cover vibration plate 21, a bottom cover material trough 22, a fixed bracket 23, a mechanical gripper 24, a gripper cylinder 25, a material lifting cylinder 26, a first material pushing cylinder 27 and a material fixing block 28; a material trough fixing plate 29 is arranged on the side where the fixed bracket 23 is connected to the bottom cover material trough 22; one end of the bottom cover material trough 22 is connected to the bottom cover vibration plate 21, and the other end is fixedly arranged on the material trough fixing plate 29; the material fixing block 28 is fixedly arranged on the material trough fixing plate 29 and docked with the bottom cover material trough 22; the gripper cylinder 25 is used to drive the mechanical gripper 24 to move and grab the material on the bottom cover material trough 22; the material lifting cylinder 26 is used to control the mechanical gripper 24 to move up and down to lift the material; the first material pushing cylinder 27 is used to push the material onto the turntable 10.
具体的，在设置时，抓手气缸25通过第一滑块设置在所述抬料气缸26上，抬料气缸26上下动作，将抓手气缸25和机械转手24抬起或下移。Specifically, during the setting, the gripper cylinder 25 is set on the material lifting cylinder 26 through the first slider, and the material lifting cylinder 26 moves up and down to lift or move down the gripper cylinder 25 and the mechanical hand 24.
在本实施例中，底盖放置在底盖振动盘21内，然后通过在振动盘21的振动作用下流入底盖料槽22，通过底盖料槽22移送到物料固定块29内，然后抓手气缸25动作，控制机械抓手24将物料夹起，抬料气缸26将抓手气缸25及机械抓手24抬起，随后，第一推料气缸27工作，推动机械抓手24向前移动，将物料放置到转盘10上。In this embodiment, the bottom cover is placed in the bottom cover vibration plate 21, and then flows into the bottom cover material trough 22 under the vibration of the vibration plate 21, and is transferred to the material fixing block 29 through the bottom cover material trough 22, and then the gripper cylinder 25 is actuated to control the mechanical gripper 24 to clamp the material, and the lifting cylinder 26 lifts the gripper cylinder 25 and the mechanical gripper 24, and then the first pushing cylinder 27 works to push the mechanical gripper 24 forward to place the material on the turntable 10.
具体的，如图5所示，在本实施例中，防爆膜冲裁上料机构3包括机架31和在设置机架31上的放料盘32、收料盘33、第一导向轮34、第二导向轮35、防爆膜冲裁装置36、收料驱动电机37、吸料装置38和推料装置39；机架31包括横向固定板311和设置在横向支撑板311两端的两个纵向固定板312；放料盘32与收料盘33分别设置在两个纵向固定板312上；第一导向轮34与第二导向轮35分别设置在横向固定板311上；与横向固定板311垂直设置；防爆膜冲裁装置36设置在第一导向轮34与第二导向轮之间35的位置上，用于对物料进行冲裁；收料驱动电机37与收料盘33电性连接，用于带动收料盘33旋转进行收料工作；吸料装置38设置在横向固定板311上，用于将冲裁后的膜片吸出；推料装置39用于将吸料装置38吸出的膜片推送到转盘10上。Specifically, as shown in FIG5 , in this embodiment, the explosion-proof film blanking and feeding mechanism 3 includes a frame 31 and a discharge tray 32, a receiving tray 33, a first guide wheel 34, a second guide wheel 35, an explosion-proof film blanking device 36, a receiving drive motor 37, a suction device 38 and a pushing device 39 arranged on the frame 31; the frame 31 includes a transverse fixing plate 311 and two longitudinal fixing plates 312 arranged at both ends of the transverse support plate 311; the discharge tray 32 and the receiving tray 33 are respectively arranged on the two longitudinal fixing plates 312; the first guide wheel 34, the second guide wheel 35, the explosion-proof film blanking device 36, the receiving drive motor 37, the suction device 38 and the pushing device 39; the frame 31 includes a transverse fixing plate 311 and two longitudinal fixing plates 312 arranged at both ends of the transverse support plate 311; the discharge tray 32 and the receiving tray 33 are respectively arranged on the two longitudinal fixing plates 312; the first guide wheel 3 4 and the second guide wheel 35 are respectively arranged on the horizontal fixed plate 311; and are arranged perpendicular to the horizontal fixed plate 311; the explosion-proof film punching device 36 is arranged at a position 35 between the first guide wheel 34 and the second guide wheel, and is used to punch the material; the material receiving drive motor 37 is electrically connected to the material receiving tray 33, and is used to drive the material receiving tray 33 to rotate to receive the material; the suction device 38 is arranged on the horizontal fixed plate 311, and is used to suck out the punched film; the pushing device 39 is used to push the film sucked out by the suction device 38 onto the turntable 10.
具体的，在本实施例中，还包括步进电机301和挤压轮302；步进电机301设置在横向固定板311上，且位于第二导向轮35的右侧；挤压轮302设置在步进电机301上，在步进电机301的带动下转动。Specifically, in this embodiment, it also includes a stepper motor 301 and an extrusion wheel 302; the stepper motor 301 is arranged on the horizontal fixing plate 311 and is located on the right side of the second guide wheel 35; the extrusion wheel 302 is arranged on the stepper motor 301 and rotates under the drive of the stepper motor 301.
具体的，在本实施例中，防爆膜冲裁装置36包括冲裁驱动气缸361、冲裁模具362和至少一个切刀363；切刀363设置在冲裁模具362的下方；冲裁气缸361带动切刀363上下移动进行冲裁。Specifically, in this embodiment, the explosion-proof film punching device 36 includes a punching drive cylinder 361, a punching die 362 and at least one cutter 363; the cutter 363 is arranged below the punching die 362; the punching cylinder 361 drives the cutter 363 to move up and down for punching.
具体的，在本实施例中，吸料装置38包括吸料驱动气缸381和吸嘴382；吸料驱动气缸381设置在横向固定板311上；吸嘴382设置在冲裁模具362的上方；吸料气缸381带动吸嘴382上下移动进行吸料作业。Specifically, in this embodiment, the suction device 38 includes a suction drive cylinder 381 and a suction nozzle 382; the suction drive cylinder 381 is arranged on the horizontal fixed plate 311; the suction nozzle 382 is arranged above the punching die 362; the suction cylinder 381 drives the suction nozzle 382 to move up and down to perform the suction operation.
具体的工作原理为：物料从放料盘32进行放料，经过第一导向轮34，进入冲切模具362，这时冲裁驱动气缸361通过导柱导向带动切刀363将物料冲成圆形物料，冲切后的物料会在收料驱动电机36的带动下，通过第二导向轮35，再通过步进电机301带动的挤压轮302，进入收料盘33。同时吸料气缸381会伸出吸嘴382将冲切后的物料吸出，然后推料装置39将冲切物料带到转盘上，当吸料气缸381回程是，吸嘴382会对应下一个切刀物料口，再吸取物料重复物料到转盘的过程。The specific working principle is as follows: the material is discharged from the discharge tray 32, passes through the first guide wheel 34, and enters the punching die 362. At this time, the punching drive cylinder 361 drives the cutter 363 to punch the material into a round material through the guide column. The punched material will be driven by the receiving drive motor 36, pass through the second guide wheel 35, and then enter the receiving tray 33 through the extrusion wheel 302 driven by the stepping motor 301. At the same time, the suction cylinder 381 will extend the suction nozzle 382 to suck out the punched material, and then the pushing device 39 will bring the punched material to the turntable. When the suction cylinder 381 returns, the suction nozzle 382 will correspond to the next cutter material port, and then suck the material to repeat the process of the material to the turntable.
具体的，如图6所示，在本实施例中，铁片上料机构4包括铁片振动盘41、铁片料槽42、固定板43和设置在固定板43上的铁片吸料驱动气缸44、铁片吸头45、吸料抬起气缸46、立板47和载物台48；铁片料槽42的一端与铁片振动盘41连接，另一端固定设置在固定板43上；铁片吸料驱动气缸44设置在所固定板43上；铁片吸头45在铁片吸料驱动气缸44的带动下上下移动进行吸料；吸料抬起气缸46将铁片吸头45抬起，并带动立板47左右移动，将铁片移送到载物台48上。具体的，还包括定位块49，定位块49设置在铁片料槽42与固定板43连接的一端上。Specifically, as shown in FIG6 , in this embodiment, the iron sheet feeding mechanism 4 includes an iron sheet vibration disk 41, an iron sheet material trough 42, a fixed plate 43, and an iron sheet material suction driving cylinder 44, an iron sheet suction head 45, a suction lifting cylinder 46, a vertical plate 47 and a loading platform 48 arranged on the fixed plate 43; one end of the iron sheet material trough 42 is connected to the iron sheet vibration disk 41, and the other end is fixedly arranged on the fixed plate 43; the iron sheet material suction driving cylinder 44 is arranged on the fixed plate 43; the iron sheet suction head 45 moves up and down to suck the material under the drive of the iron sheet material suction driving cylinder 44; the suction lifting cylinder 46 lifts the iron sheet suction head 45, and drives the vertical plate 47 to move left and right, and transfers the iron sheet to the loading platform 48. Specifically, it also includes a positioning block 49, which is arranged on one end of the iron sheet material trough 42 connected to the fixed plate 43.
具体的工作原理为：物料铁片通过铁片振动盘41进入铁片料槽42，经过铁片料槽42，进入定位块49，这时由铁片吸料驱动气缸44动作，使铁片吸头45下压吸料，然后吸料抬起气缸46带动立板47滑动，将铁片由定位块49处运动到载物台48处，然后通过机械手移动到转盘10上。The specific working principle is: the material iron sheet enters the iron sheet material trough 42 through the iron sheet vibrating plate 41, passes through the iron sheet material trough 42, and enters the positioning block 49. At this time, the iron sheet suction drive cylinder 44 is activated, so that the iron sheet suction head 45 presses down to absorb the material, and then the suction lift cylinder 46 drives the vertical plate 47 to slide, and moves the iron sheet from the positioning block 49 to the loading platform 48, and then moves it to the turntable 10 through the manipulator.
具体的，如图7所示，在本实施例中，热合机构7包括热合工作台71和设置在热合工作台71上的第二推料气缸72、推料板73、热合模具74、压料气缸75、压料板76、压料导杆77、分料驱动气缸78和分料块79；推料板73与第二推料气缸72连接，在第二推料气缸72的推动下将物料推送到热合模具74处；压料板76位于热合模具74的上方，在压料气缸75的带动下上下移动；压料杆77设置在压料板76的下方，在压料板76的上方还可以设置导套771，下料导杆77通过导套771下压物料；分料块79设置在热合模具74上；分料块79的一端与分料气缸78连接，在分料气缸78的带动下左右移动，将热合后的物料移动到下一个工位上。Specifically, as shown in Figure 7, in this embodiment, the heat sealing mechanism 7 includes a heat sealing workbench 71 and a second pushing cylinder 72, a pushing plate 73, a heat sealing mold 74, a pressing cylinder 75, a pressing plate 76, a pressing guide rod 77, a material dividing driving cylinder 78 and a dividing block 79 arranged on the heat sealing workbench 71; the pushing plate 73 is connected to the second pushing cylinder 72, and pushes the material to the heat sealing mold 74 under the push of the second pushing cylinder 72; the pressing plate 76 is located above the heat sealing mold 74 and moves up and down under the drive of the pressing cylinder 75; the pressing rod 77 is arranged below the pressing plate 76, and a guide sleeve 771 can also be arranged above the pressing plate 76, and the material lowering guide rod 77 presses the material down through the guide sleeve 771; the dividing block 79 is arranged on the heat sealing mold 74; one end of the dividing block 79 is connected to the dividing cylinder 78, and moves left and right under the drive of the dividing cylinder 78 to move the heat-sealed material to the next station.
具体的本实施例的工作原理为：第二推料气缸72将到位物料用推料板73推到热合磨具74处，然后压料气缸75带动压料板76下压，压料导杆77通过导套771下压物料，热合模具74进行热合，热合完毕后，分料驱动气缸78带动分料块79将热合好的物料带到出料拉线8上。The specific working principle of this embodiment is: the second pushing cylinder 72 pushes the in-place material to the heat-sealing mold 74 with the pushing plate 73, and then the pressing cylinder 75 drives the pressing plate 76 to press down, and the pressing guide rod 77 presses down the material through the guide sleeve 771, and the heat-sealing mold 74 performs heat sealing. After the heat sealing is completed, the material dividing drive cylinder 78 drives the material dividing block 79 to bring the heat-sealed material to the discharge pull line 8.
具体的，如图8所示，在本实施例中，压平机构9包括底板91、压头固定板92、顶板93、上模94、下模95、压平下模套96、物料推送装置97、物料顶升装置98、电机驱动装置99、皮带轮传动装置910、曲轴911和连杆912；压头固定板92位于底板91与顶板93之间；压头固定板92分别通过四根立柱913与底板91和顶板93连接；压头固定板92沿四根立柱913上下移动；上模94设置在压头固定板92的下方；下模95设置在底板91上；压平下模套96设置在下模95上；物料推送装置97设置在底板91上；用于将物料推送到压平下模套96上；电机驱动装置99与皮带轮传动装置910连接，用于为皮带轮传动装置910提供动力；曲轴911横向设置在底板91的上方，其一端与皮带轮传动装置91连接，在皮带轮传动装置910的带动下旋转；连杆912的一端与曲轴911连接，另一端垂直穿过顶板93与压头固定板92连接，用于带动压头固定板92上下移动；在压头固定板92下压时，上模94与下模95进行压合，完成压平动作；物料顶升装置98设置在底板91的下方，用于将压平后的物料顶出。Specifically, as shown in FIG8 , in this embodiment, the flattening mechanism 9 includes a bottom plate 91, a pressure head fixing plate 92, a top plate 93, an upper die 94, a lower die 95, a flattening lower die sleeve 96, a material pushing device 97, a material lifting device 98, a motor driving device 99, a pulley transmission device 910, a crankshaft 911 and a connecting rod 912; the pressure head fixing plate 92 is located between the bottom plate 91 and the top plate 93; the pressure head fixing plate 92 is connected to the bottom plate 91 and the top plate 93 through four columns 913 respectively; the pressure head fixing plate 92 moves up and down along the four columns 913; the upper die 94 is arranged below the pressure head fixing plate 92; the lower die 95 is arranged on the bottom plate 91; the flattening lower die sleeve 96 is arranged on the lower die 95; the material pushing device 97 It is arranged on the bottom plate 91; it is used to push the material onto the flattening lower die sleeve 96; the motor drive device 99 is connected to the pulley transmission device 910, and is used to provide power for the pulley transmission device 910; the crankshaft 911 is horizontally arranged above the bottom plate 91, and one end of it is connected to the pulley transmission device 91, and rotates under the drive of the pulley transmission device 910; one end of the connecting rod 912 is connected to the crankshaft 911, and the other end vertically passes through the top plate 93 and is connected to the pressure head fixing plate 92, which is used to drive the pressure head fixing plate 92 to move up and down; when the pressure head fixing plate 92 is pressed down, the upper die 94 and the lower die 95 are pressed together to complete the flattening action; the material lifting device 98 is arranged below the bottom plate 91, and is used to eject the flattened material.
具体的，在本实施例中，物料推送装置97包括推送气缸971和推送块972，皮带轮传动装置910包括主动同步轮、从动同步轮和皮带；主动同步轮安装在电机驱动装置99上，从动同步轮安装在曲轴911上，从动同步轮与主动同步轮通过皮带进行传动连接。Specifically, in this embodiment, the material pushing device 97 includes a pushing cylinder 971 and a pushing block 972, and the pulley transmission device 910 includes an active synchronous wheel, a driven synchronous wheel and a belt; the active synchronous wheel is installed on the motor drive device 99, and the driven synchronous wheel is installed on the crankshaft 911, and the driven synchronous wheel and the active synchronous wheel are connected through a belt.
具体的，在本实施例中，为了便于将压平后的物料抬起，还设置了脱料杆913，脱料杆913的固定设置在顶板93上，另一端垂直穿过压头固定板92，用于安装上模94。Specifically, in this embodiment, in order to facilitate lifting the flattened material, a stripping rod 913 is also provided. The stripping rod 913 is fixed on the top plate 93, and the other end vertically passes through the pressure head fixing plate 92 for installing the upper mold 94.
具体的工作原理为：推送气缸971带动推送块972将热合后的物料推送至压平下模套96位置，这时电机驱动装置99带动皮带轮传动装置转动，将动力传导到曲轴911和连杆912上，同时连杆912带动压头固定板92下压，上模94与下模95完成压平动作，待压平后，压头固定板92上移，脱料杆913将压平后的物料与上模94脱离，完成压平工作，最后通过推料机构将压平后的产品推出。The specific working principle is: the pushing cylinder 971 drives the pushing block 972 to push the heat-sealed material to the position of the flattening lower die sleeve 96. At this time, the motor drive device 99 drives the pulley transmission device to rotate, and transmits power to the crankshaft 911 and the connecting rod 912. At the same time, the connecting rod 912 drives the pressure head fixing plate 92 to press down, and the upper die 94 and the lower die 95 complete the flattening action. After flattening, the pressure head fixing plate 92 moves up, and the stripping rod 913 separates the flattened material from the upper die 94 to complete the flattening work. Finally, the flattened product is pushed out through the pushing mechanism.
具体的，如图3所示，在本实施例中，还包括设置在工作台1上的底盖在位检测机构11、防爆膜在位检测机构12和测高机构13；底盖上料在位检测机构11用于对底盖上料情况进行检测；防爆膜在位检测机构12，用于对防爆膜上料情况进行检测；测高机构13位于铁片上料机构4与出料机械手5之间的工位上；用于对物料高度进行检测。Specifically, as shown in Figure 3, in this embodiment, it also includes a bottom cover in-place detection mechanism 11, an explosion-proof membrane in-place detection mechanism 12 and a height measuring mechanism 13 arranged on the workbench 1; the bottom cover feeding in-place detection mechanism 11 is used to detect the bottom cover feeding situation; the explosion-proof membrane in-place detection mechanism 12 is used to detect the explosion-proof membrane feeding situation; the height measuring mechanism 13 is located at the station between the iron sheet feeding mechanism 4 and the discharging robot 5; it is used to detect the material height.
如图9所示，具体的测高机构13包括固定底座131、固定杆132、测高传感器133、气缸固定板134、气缸135、导杆136、压头固定板137和测头138；测高传感器133设置在固定的顶端，气缸固定板134设置在固定杆132上，位于测高传感器133的下方，在气缸135设置在气缸固定板134上，其一端通过浮动接头139与压头固定板连接，并在气缸135的带动下上下移动；导杆136的一端与压头固定板137连接，另一端通过直线轴承140与气缸固定板连接，测头138安装在压头固定板137的下方；在进行测高工作时，气缸135伸出时处于非工作位，当气缸135收回时，带动浮动接头139下压，同时压头固定板137带动测头138下移，当测头138碰到物料时，测高感应器133检测出到压头固定板137的相对位移距离，通过判断距离大小，辨别出物料的高度是否合格。As shown in FIG9 , the specific height measuring mechanism 13 includes a fixed base 131, a fixed rod 132, a height measuring sensor 133, a cylinder fixing plate 134, a cylinder 135, a guide rod 136, a pressure head fixing plate 137 and a measuring head 138; the height measuring sensor 133 is arranged at the fixed top, the cylinder fixing plate 134 is arranged on the fixed rod 132, and is located below the height measuring sensor 133; the cylinder 135 is arranged on the cylinder fixing plate 134, one end of which is connected to the pressure head fixing plate through a floating joint 139, and moves up and down under the drive of the cylinder 135; the guide rod 136 One end of 36 is connected to the pressure head fixing plate 137, and the other end is connected to the cylinder fixing plate through a linear bearing 140. The probe 138 is installed below the pressure head fixing plate 137. When measuring the height, the cylinder 135 is in a non-working position when it is extended. When the cylinder 135 is retracted, it drives the floating joint 139 to press down, and at the same time, the pressure head fixing plate 137 drives the probe 138 to move downward. When the probe 138 hits the material, the height measuring sensor 133 detects the relative displacement distance to the pressure head fixing plate 137. By judging the distance, it is determined whether the height of the material is qualified.
具体的，如图3所示，还包括NG出料机构14，用于将不合格产品进行出料存放。Specifically, as shown in FIG. 3 , it also includes an NG discharging mechanism 14 for discharging and storing unqualified products.
具体的，在底盖上料机构2、防爆膜冲裁上料机构3、铁片上料机构4、出料机械手5、热合机构7、压平机构9和转盘10上分别设置有缓冲器。Specifically, buffers are respectively arranged on the bottom cover feeding mechanism 2 , the explosion-proof film punching feeding mechanism 3 , the iron sheet feeding mechanism 4 , the discharging manipulator 5 , the heat sealing mechanism 7 , the flattening mechanism 9 and the turntable 10 .
具体的，本发明所提供的热合机构，开启电源，主控模块控制整个设备工作，首先转盘10转动，转盘在转动时，每次转动一个工位，底盖上料机构2将底盖放置到转盘10上放置槽中，然后防爆膜冲裁上料机构3将冲裁后的防爆膜安装到底盖内，接着铁片上料机构4将铁片放置到防爆膜上、然后通过出料机械手5将物料移送到入料中转拉线6上，然后通过热合机构7进行热合、热合完成后移送到出料拉线8上，最后由压平机构9进行压平作业。Specifically, the heat sealing mechanism provided by the present invention turns on the power supply, and the main control module controls the operation of the entire equipment. First, the turntable 10 rotates. When the turntable rotates, it rotates one workstation each time. The bottom cover feeding mechanism 2 places the bottom cover in the placement groove on the turntable 10, and then the explosion-proof membrane punching and feeding mechanism 3 installs the punched explosion-proof membrane into the bottom cover, followed by the iron sheet feeding mechanism 4 placing the iron sheet on the explosion-proof membrane, and then the material is transferred to the feed transfer pull wire 6 through the discharging robot 5, and then heat-sealed by the heat sealing mechanism 7, and after the heat sealing is completed, it is transferred to the discharging pull wire 8, and finally the flattening operation is performed by the flattening mechanism 9.
以上对本发明实施例所提供的技术方案进行了详细介绍，本文中应用了具体个例对本发明实施例的原理以及实施方式进行了阐述，以上实施例的说明只适用于帮助理解本发明实施例的原理；同时，对于本领域的一般技术人员，依据本发明实施例，在具体实施方式以及应用范围上均会有改变之处，综上，本说明书内容不应理解为对本发明的限制。The technical solutions provided by the embodiments of the present invention are introduced in detail above. Specific examples are used herein to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there may be changes in the specific implementation methods and application scopes. In summary, the contents of this specification should not be understood as limiting the present invention.
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