CN108142080A - A kind of bilateral output type straw chopping and returning machine that can remove earth's surface sundries - Google Patents
A kind of bilateral output type straw chopping and returning machine that can remove earth's surface sundries Download PDFInfo
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- CN108142080A CN108142080A CN201611107390.8A CN201611107390A CN108142080A CN 108142080 A CN108142080 A CN 108142080A CN 201611107390 A CN201611107390 A CN 201611107390A CN 108142080 A CN108142080 A CN 108142080A
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- 239000010902 straw Substances 0.000 title claims abstract description 73
- 230000002146 bilateral effect Effects 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 239000000725 suspension Substances 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000004064 recycling Methods 0.000 abstract description 6
- 239000012528 membrane Substances 0.000 abstract description 5
- 239000002362 mulch Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000002985 plastic film Substances 0.000 description 5
- 229920006255 plastic film Polymers 0.000 description 5
- 238000011084 recovery Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002837 defoliant Substances 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D34/00—Mowers; Mowing apparatus of harvesters
- A01D34/835—Mowers; Mowing apparatus of harvesters specially adapted for particular purposes
- A01D34/8355—Mowers; Mowing apparatus of harvesters specially adapted for particular purposes for cutting up or crushing remaining standing stalks, e.g. stubble
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D43/00—Mowers combined with apparatus performing additional operations while mowing
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Abstract
本发明公开了一种可以清除地表杂物的双侧输出式秸秆粉碎还田机,包括机架、悬挂架、传动系统、秸秆粉碎装置、搅龙输送装置、限位辊及出料壳体。所述秸秆粉碎装置刀座之间固定有风板;所述搅龙输送装置左螺旋叶片与右螺旋叶片螺旋方向相反;所述搅龙输送装置对应于出料壳体处的搅龙轴两端固定有防堵杆,防堵杆为杆状或板状,可以为1个或数个;所述出料壳体位于机架的外侧。和现有技术相比,本发明在对作物秸秆进行粉碎还田作业时,可以有效清除掉落在膜面上的茎叶,并且将粉碎后的秸秆放置在膜面两侧,在保证作物秸秆还田的情况下,可以为残膜回收创造了良好的作业条件。
The invention discloses a double-side output straw crushing and field returning machine capable of removing sundries on the surface, comprising a frame, a suspension frame, a transmission system, a straw crushing device, an auger conveying device, a limit roller and a discharge casing. A wind plate is fixed between the knife seats of the straw crushing device; the spiral direction of the left helical blade of the auger conveying device is opposite to that of the right helical blade; the auger conveying device corresponds to the two ends of the auger shaft at the discharge shell An anti-blocking rod is fixed, and the anti-blocking rod is rod-shaped or plate-shaped, and can be one or several; the discharge housing is located outside the frame. Compared with the prior art, the present invention can effectively remove the stems and leaves falling on the membrane surface when crushing crop straws and returning them to the field, and place the crushed straws on both sides of the membrane surface, ensuring that the crop straws In the case of returning to the field, it can create good operating conditions for the recycling of residual film.
Description
技术领域technical field
本发明涉及一种与拖拉机配套使用的秸秆粉碎还田机,尤其是涉及一种可以清除地表杂物的双侧输出式秸秆粉碎还田机,属于农业机械技术领域。The invention relates to a straw crushing and returning machine used in conjunction with a tractor, in particular to a double-side output straw crushing and returning machine which can remove sundries on the ground, and belongs to the technical field of agricultural machinery.
背景技术Background technique
农作物秸秆粉碎还田和农田残膜回收是当前和今后一段时期内农业生产中面临的两个主要任务和难题。和内地省区相比,新疆由于所处纬度等原因,气温偏低,无霜期短,为了增温保墒、拟制杂草,提高产量及改良品质,农作物种植普遍采用地膜覆盖技术,日积月累,年复一年,就导致了众所周知的白色污染问题。采用机械回收残膜在目前还是比较现实、比较经济的一种治理白色污染方法。从工序上讲,进行残膜回收之前,需要对秸秆进行粉碎和还田。现使用的秸秆粉碎还田机大多不带搅龙输送装置,粉碎后的农作物秸秆直接抛洒在作物行间内,或者说是直接抛洒在了地膜上面,当残膜回收机工作时,残膜和碎秸秆将一起被收起,受残膜回收机集膜箱空间、地膜易堆积等限制,走不了多远(一般小于500m)集膜箱就会集满。这时,必须停下来开到地头,这样,一则秸秆不能充分还田,二则影响残膜回收机的功效。而带有搅龙输送装置的秸秆粉碎还田机又大都是向单侧输送,容易在搅龙输送装置中间和出料口处造成拥堵,导致碎秸秆掉落在作物行间,同时也影响工作效率。还由于秸秆粉碎装置结构的原因,粉碎后的秸秆不能充分到达搅龙输送装置,也会大量散落在作物行间。此外,随着机采棉技术的逐步推广,采棉机作业前会喷洒脱叶剂,作业后会有大量的棉花茎叶洒落在地膜表面。这些散落在膜面上的茎叶等杂物会给后续的残膜回收工作带来很多困难,最好能在秸秆还田作业时进行有效处理。The crushing and returning of crop straws and the recycling of farmland residual film are two main tasks and problems faced by agricultural production at present and in the future. Compared with inland provinces and regions, due to its latitude and other reasons, Xinjiang has low temperature and short frost-free period. In order to increase temperature and moisture, suppress weeds, increase yield and improve quality, crops are generally planted with plastic film mulching technology. One year, it leads to the well-known white pollution problem. At present, the use of mechanical recovery of residual film is still a more realistic and economical method of white pollution control. From the process point of view, before the recycling of residual film, the straw needs to be crushed and returned to the field. Most of the currently used straw crushing and returning machines do not have an auger conveying device. The crushed crop straw is directly sprinkled between the crop rows, or directly on the plastic film. When the residual film recovery machine is working, the residual film and The shredded straw will be collected together. Due to the limitation of the space of the film collecting box of the residual film recycling machine and the easy accumulation of plastic film, the film collecting box will be full within a short distance (generally less than 500m). At this time, it is necessary to stop and drive to the field. In this way, on the one hand, the straw cannot be fully returned to the field, and on the other hand, the efficiency of the residual film recycling machine will be affected. However, the straw crushing and returning machine with the auger conveying device is mostly conveyed to one side, which is easy to cause congestion in the middle of the auger conveying device and at the discharge port, resulting in the broken straw falling between the crop rows, and also affecting the work. efficiency. Also due to the structure of the straw crushing device, the crushed straw cannot fully reach the auger conveying device, and will also be scattered among the crop rows in large quantities. In addition, with the gradual promotion of machine-picked cotton technology, cotton pickers will be sprayed with defoliants before operation, and a large number of cotton stems and leaves will be sprinkled on the surface of the plastic film after operation. These debris such as stems and leaves scattered on the membrane surface will bring a lot of difficulties to the follow-up residual membrane recycling work, and it is best to effectively deal with it when the straw is returned to the field.
发明内容Contents of the invention
本发明的目的是提供一种在秸秆粉碎还田的同时,可以有效清除地膜表面上掉落的茎叶等杂物,还可以避免将粉碎后的农作物秸秆直接抛洒在膜面上,而是通过输送搅龙将粉碎后的农作物秸秆推送到两幅膜交接行之间的一种可以清除地表杂物的双侧输出式秸秆粉碎还田机。The purpose of the present invention is to provide a method that can effectively remove debris such as stems and leaves falling on the surface of the mulch film while the straw is crushed and returned to the field, and can also avoid directly throwing the crushed crop straw on the mulch surface. The conveying auger pushes the crushed crop straw to a double-side output straw crushing and returning machine between the two film transfer rows that can remove surface debris.
本发明解决其技术问题所采取的技术方案是:一种可以清除地表杂物的双侧输出式秸秆粉碎还田机,包括机架、悬挂架、传动系统、秸秆粉碎装置、搅龙输送装置、限位辊及出料壳体,所述传动系统包含齿轮箱、左传动轴、右传动轴、链传动机构、V带传动机构,齿轮箱固定在机架的前部,动力从两侧向外传递,一边通过V带传动机构增速后传递给秸秆粉碎装置,另一边通过链传动机构减速后传递给搅龙输送装置;所述秸秆粉碎装置安装在机架的中部;所述搅龙输送装置安装在出料壳体上,位于秸秆粉碎装置的后部;所述出料壳体有2个,分别安装在机架两侧;所述限位辊安装在机架后部。The technical solution adopted by the present invention to solve the technical problem is: a double-side output straw crushing and returning machine that can remove surface debris, including a frame, a suspension frame, a transmission system, a straw crushing device, an auger conveying device, The limit roller and the discharge shell. The transmission system includes a gearbox, a left transmission shaft, a right transmission shaft, a chain transmission mechanism, and a V-belt transmission mechanism. The gearbox is fixed on the front of the frame, and the power flows outward from both sides Transmission, one side is passed to the straw crushing device after being accelerated by the V-belt transmission mechanism, and the other side is passed to the auger conveying device after being decelerated by the chain transmission mechanism; the straw crushing device is installed in the middle of the frame; the auger conveying device Installed on the discharge shell, located at the rear of the straw crushing device; there are two discharge shells, which are respectively installed on both sides of the frame; the limit roller is installed at the rear of the frame.
优选地,所述秸秆粉碎装置包含刀轴、刀座、刀片及风板,刀座在刀轴上对称排列,风板固定在刀座上,周向数量一般为1-2片,高度不高于3cm。Preferably, the straw crushing device includes a knife shaft, a knife seat, blades and wind plates, the knife seats are symmetrically arranged on the knife shaft, and the wind plates are fixed on the knife seats, the number of them in the circumferential direction is generally 1-2 pieces, and the height is not high at 3cm.
优选地,所述搅龙输送装置包含搅龙轴、左螺旋叶片、右螺旋叶片、防堵杆,左、右螺旋叶片分别固定在搅龙轴上,位于机架内部;防堵杆固定在搅龙轴两端,位于机架外部,其形状为杆状或板状,可以为1根或2根。Preferably, the auger conveying device comprises an auger shaft, a left helical blade, a right helical blade, and an anti-blocking rod, and the left and right helical blades are respectively fixed on the auger shaft and located inside the frame; the anti-blocking rod is fixed on the auger The two ends of the dragon shaft are located outside the frame and are in the shape of a rod or a plate, which can be one or two.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明可以清除地表杂物的双侧输出式秸秆粉碎还田机在秸秆粉碎装置的刀座之间固定有风板,工作时风板随着秸秆粉碎装置一起旋转产生的风力,一方面可以将原有掉落在地膜表面上的茎秆等杂物吹离膜面,另一方面可以将粉碎后的秸秆吹送到搅龙输送装置,最大程度地减少碎秸秆掉落在地膜表面;(1) The double-side output straw crushing and returning machine of the present invention can remove surface sundries. There is a wind plate fixed between the knife seats of the straw crushing device. On the one hand, it can blow off the stalks and other sundries that originally fell on the surface of the mulch film; on the other hand, it can blow the crushed straw to the auger conveying device, so as to minimize the falling of the broken straw on the surface of the mulch film;
(2)本发明可以清除地表杂物的双侧输出式秸秆粉碎还田机带有搅龙输送装置,甩刀将作物秸秆粉碎后,秸秆进入搅龙输送装置,搅龙输送装置再将粉碎后的作物秸秆向两侧输送到两幅地膜的交接行之间,可以避免向一侧输送秸秆还田后过于集中,容易因秸秆输送量大造成堵塞和掉落等问题;(2) The double-side output straw crushing and returning machine of the present invention, which can remove sundries on the surface, is equipped with an auger conveying device. After the crop straw is crushed by the knife, the straw enters the auger conveying device, and the auger conveying device then crushes the crop straw. The crop stalks are transported to both sides between the transfer lines of the two mulch films, which can avoid the excessive concentration of straws transported to one side and return to the field, which is easy to cause blockage and falling due to the large amount of straw transported;
(3)本发明可以清除地表杂物的双侧输出式秸秆粉碎还田机搅龙输送装置搅龙轴两端固定有防堵杆,秸秆粉碎还田机工作时,防堵杆起着搅动和拨拉的作用,可以消除碎秸秆在出料口处拥堵,适应在高速条件下作业。(3) The present invention can remove the surface sundries. The two-side output type straw crushing and returning machine auger conveying device has anti-blocking rods fixed at both ends of the auger shaft. When the straw crushing and returning machine is working, the anti-blocking rod plays a role in stirring and The function of pulling can eliminate the congestion of crushed straw at the discharge port, and is suitable for operation under high-speed conditions.
本发明的上述优点其他秸秆粉碎还田机不具备。正是具备上述优点,本发明能够为残膜回收机具工作提供更好的作业条件,适合在铺膜种植作物上使用。The above-mentioned advantages of the present invention are not available in other straw crushing and returning machines. With the above-mentioned advantages, the present invention can provide better working conditions for the residual film recovery equipment, and is suitable for use on film-planted crops.
附图说明Description of drawings
以下结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
图1为本发明可以清除地表杂物的双侧输出式秸秆粉碎还田机结构示意图。Fig. 1 is a schematic structural diagram of a double-side output straw crushing and returning machine capable of removing surface sundries according to the present invention.
图2为本发明可以清除地表杂物的双侧输出式秸秆粉碎还田机秸秆粉碎装置结构示意图。Fig. 2 is a schematic diagram of the structure of the straw crushing device of the double-side output straw crushing and returning machine of the present invention that can remove debris on the ground surface.
图3为本发明可以清除地表杂物的双侧输出式秸秆粉碎还田机搅龙输送装置结构示意图。Fig. 3 is a schematic diagram of the structure of the auger conveying device of the double-side output straw crushing and returning machine of the present invention that can remove debris on the ground surface.
图中标号:1为机架 ,2为悬挂架,3为传动系统 ,4为秸秆粉碎装置, 5为搅龙输送装置,6为限位辊,7为出料壳体,41为刀轴,42为风板,43为刀座,44为刀片,51为防堵杆,52为搅龙轴,53为左螺旋叶片,54为右螺旋叶片。Numbers in the figure: 1 is the frame, 2 is the suspension frame, 3 is the transmission system, 4 is the straw crushing device, 5 is the auger conveying device, 6 is the limit roller, 7 is the discharge shell, 41 is the cutter shaft, 42 is a wind plate, and 43 is a knife seat, and 44 is a blade, and 51 is an anti-blocking rod, and 52 is an auger shaft, and 53 is a left helical blade, and 54 is a right helical blade.
具体实施方式Detailed ways
如图1所示,一种可以清除地表杂物的双侧输出式秸秆粉碎还田机,包括机架(1)、悬挂架(2)、传动系统(3)、秸秆粉碎装置(4)、搅龙输送装置(5)、限位辊(6)及出料壳体(7),其特征在于:所述传动系统(3)包含齿轮箱、左传动轴、右传动轴、链传动机构、V带传动机构,齿轮箱固定在机架(1)的前部,动力从两侧向外传递,一边通过V带传动机构增速后传递给秸秆粉碎装置(4),另一边通过链传动机构减速后传递给搅龙输送装置(5);所述秸秆粉碎装置(4)安装在机架(1)的中部;所述搅龙输送装置(5)安装在出料壳体(7)上,位于秸秆粉碎装置(4)的后部;所述出料壳体(7)有2个,分别安装在机架(1)两侧;所述限位辊(6)安装在机架(1)后部。As shown in Figure 1, a double-side output straw crushing and returning machine that can remove surface debris includes a frame (1), a suspension frame (2), a transmission system (3), a straw crushing device (4), The auger conveying device (5), the limit roller (6) and the discharge shell (7), are characterized in that: the transmission system (3) includes a gear box, a left transmission shaft, a right transmission shaft, a chain transmission mechanism, V-belt transmission mechanism, the gearbox is fixed on the front of the frame (1), the power is transmitted from both sides, one side is accelerated by the V-belt transmission mechanism and then transmitted to the straw crushing device (4), and the other side is passed through the chain transmission mechanism After deceleration, it is delivered to the auger conveying device (5); the straw crushing device (4) is installed in the middle of the frame (1); the auger conveying device (5) is installed on the discharge shell (7), Located at the rear of the straw crushing device (4); there are two discharge shells (7), which are respectively installed on both sides of the frame (1); the limit roller (6) is installed on the frame (1) rear.
如图2所示,所述秸秆粉碎装置(4)包含刀轴(41)、刀座(43)、刀片(44)及风板(42),刀座(43)在刀轴(41)上对称排列,风板(42)固定在刀座(43)上,周向数量一般为1-2片,高度不高于3cm。As shown in Figure 2, the straw crushing device (4) includes a knife shaft (41), a knife seat (43), a blade (44) and an air plate (42), and the knife seat (43) is on the knife shaft (41) Arranged symmetrically, the air plates (42) are fixed on the knife holder (43), the number of them in the circumferential direction is generally 1-2 pieces, and the height is not higher than 3cm.
如图3所示,所述搅龙输送装置(5)包含搅龙轴(52)、左螺旋叶片(53)、右螺旋叶片(54)、防堵杆(51),左、右螺旋叶片分别固定在搅龙轴(52)上,位于机架(1)内部;防堵杆(51)固定在搅龙轴(52)两端,位于机架(1)外部,其形状为杆状或板状,可以为1根或2根。As shown in Figure 3, the auger conveying device (5) includes an auger shaft (52), a left helical blade (53), a right helical blade (54), an anti-blocking rod (51), and the left and right helical blades are respectively It is fixed on the auger shaft (52) and is located inside the frame (1); the anti-blocking rod (51) is fixed on both ends of the auger shaft (52) and is located outside the frame (1), and its shape is rod or plate Shape, can be 1 or 2.
本发明一种可以清除地表杂物的双侧输出式秸秆粉碎还田机的田间工作过程是:将秸秆粉碎还田机三点悬挂于拖拉机后方,用万向节传动轴将秸秆粉碎还田机的齿轮箱和拖拉机动力输出轴连接。进入地头,结合拖拉机后动力输出,拖拉机前行,拖拉机动力传递至齿轮箱后,一路经右传动轴、V带传动机构传递至秸秆粉碎装置(4)高速旋转(一般达2000转/分),一路经左传动轴、链传动机构传递至搅龙输送装置(5)。刀轴(41)高速旋转带动刀片(44)将作物秸秆粉碎,风板(42)高速旋转产生的风力一方面将地面上原来掉落的茎叶吹离膜面,另一方面和惯性力共同作用将粉碎后的秸秆带入搅龙输送装置(5),在左、右螺旋叶片作用下粉碎后的秸秆被输送到两侧,通过防堵杆(51)的搅动后从出料壳体(7)下方掉落在两幅地膜交接行之间。限位辊(6)高低可以调节,与拖拉机悬挂机构配合控制秸秆还田机甩刀片的离地高度,从而达到合适的留茬高度。该机作业后,粉碎的秸秆成条堆放在地膜的交接行上,膜面上掉落的秸秆和茎叶很少,能够为后续收膜作业提供便利,适宜于残膜回收的联合作业及分段作业。The field work process of a double-side output straw crushing and returning machine that can remove surface sundries in the present invention is as follows: the straw crushing and returning machine is hung behind the tractor at three points, and the straw is crushed and returned to the field by a universal joint transmission shaft. The gearbox is connected with the tractor power take-off shaft. Entering the ground, combined with the power output from the rear of the tractor, the tractor moves forward, and the power of the tractor is transmitted to the gearbox, and then all the way through the right drive shaft and V-belt transmission mechanism to the straw crushing device (4) for high-speed rotation (generally up to 2000 rpm), One way is transmitted to the auger conveying device (5) through the left transmission shaft and the chain transmission mechanism. The high-speed rotation of the knife shaft (41) drives the blade (44) to crush the crop stalks, and the wind force generated by the high-speed rotation of the wind plate (42) blows the stems and leaves that fell on the ground away from the membrane surface on the one hand, and on the other hand, it works together with the inertial force. The function brings the crushed straw into the auger conveying device (5), and the crushed straw is conveyed to both sides under the action of the left and right spiral blades, and is stirred by the anti-blocking rod (51) and then discharged from the discharge shell ( 7) The lower part falls between the two mulch transfer lines. The limit roller (6) can be adjusted in height, and cooperates with the tractor suspension mechanism to control the height of the blade of the straw returning machine from the ground, so as to achieve a suitable stubble height. After the operation of the machine, the crushed straws are stacked in strips on the transfer line of the plastic film, and the straws and stems and leaves falling on the film surface are very few, which can provide convenience for the subsequent film harvesting operation, and is suitable for the joint operation and separation of residual film recovery. section assignment.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包括在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (3)
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| CN109328496A (en) * | 2018-11-30 | 2019-02-15 | 张朝书 | Take turns rake mulch collection strip device and mulch collection formula straw counters-field set |
| CN110122048A (en) * | 2019-06-25 | 2019-08-16 | 安徽科技学院 | A kind of novel crops stalk crushing mulching and returning machine facilitating binder |
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| CN111903339A (en) * | 2020-07-24 | 2020-11-10 | 农业农村部南京农业机械化研究所 | Improved structure of straw crushing covering returning machine |
| CN111955068A (en) * | 2020-07-30 | 2020-11-20 | 浙江大学 | Field weeding machine and weeding method |
| CN113519258A (en) * | 2021-07-22 | 2021-10-22 | 新疆振新民创农业科技有限公司 | straw returning machine |
| CN114223410A (en) * | 2021-12-21 | 2022-03-25 | 江苏艾威机械制造有限公司 | Folding cotton straw pulverizer |
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| CN113519258A (en) * | 2021-07-22 | 2021-10-22 | 新疆振新民创农业科技有限公司 | straw returning machine |
| CN114223410A (en) * | 2021-12-21 | 2022-03-25 | 江苏艾威机械制造有限公司 | Folding cotton straw pulverizer |
| CN119234577A (en) * | 2024-11-27 | 2025-01-03 | 沂水县兴达机械有限公司 | A straw cleaning device and a residual film machine using the same |
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Application publication date: 20180612 |