CN108127964B - A tablet forming machine - Google Patents

A tablet forming machine Download PDF

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Publication number
CN108127964B
CN108127964B CN201711442987.2A CN201711442987A CN108127964B CN 108127964 B CN108127964 B CN 108127964B CN 201711442987 A CN201711442987 A CN 201711442987A CN 108127964 B CN108127964 B CN 108127964B
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connecting rod
gear
transmission
workbench
cam
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CN108127964A (en
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苑明海
周灼
孙超
马可
陈勇
李凡
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Hohai University HHU
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Hohai University HHU
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

本发明公开了一种压片成型机,包括底座、送料机构、上冲头机构、下冲头机构和传动机构,底座上固定电动机和机架,电动机通过传动机构传动连接送料机构、上冲头机构和下冲头机构,上冲头机构和下冲头机构结合进行冲压使坯料压片成型再通过下冲头机构将成品推出第一型腔。本发明提供的压片成型机,由电动机作为原动力并将动力传送至送料机构、上冲头机构和下冲头机构,通过送料机构实现送料,通过上冲头机构和下冲头机构共同实现压片,通过推动送料器挤压工件进入出料滑道槽实现出料,集送料、定位、压片、推出等功能于一体,结构简单紧凑,效率高,工作平稳,解决了现有压片机保压不稳定、环境污染大、噪声和振动较大、生产效率低等问题。

The invention discloses a tablet forming machine, which comprises a base, a feeding mechanism, an upper punch mechanism, a lower punch mechanism and a transmission mechanism, a motor and a frame are fixed on the base, and the motor is connected to the feeding mechanism and the upper punch through the transmission mechanism. The mechanism and the lower punch mechanism, the upper punch mechanism and the lower punch mechanism are combined for stamping to form the blank sheet, and then the finished product is pushed out of the first cavity through the lower punch mechanism. The tablet forming machine provided by the present invention uses the motor as the driving force and transmits the power to the feeding mechanism, the upper punch mechanism and the lower punch mechanism, and the feeding is realized through the feeding mechanism, and the compression is realized through the upper punch mechanism and the lower punch mechanism. Tablets are discharged by pushing the feeder to squeeze the workpiece into the discharge chute groove. It integrates the functions of feeding, positioning, tablet pressing, and pushing out. It has a simple and compact structure, high efficiency, and stable work. Unstable pressure holding, high environmental pollution, high noise and vibration, low production efficiency and other problems.

Description

一种压片成型机A tablet forming machine

技术领域technical field

本发明属于机械领域,具体涉及一种压片成型机。The invention belongs to the field of machinery, and in particular relates to a tablet forming machine.

背景技术Background technique

随着生产规模与应用范围的扩大,压片成型技术在机械生产的占用比例越来越高,压片技术进入飞速发展时期,压片成型机被广泛应用于制作药品、电子元件、陶瓷、化工原料等,故压片成形技术成为当前研究领域的焦点。With the expansion of production scale and application scope, the proportion of tablet molding technology in mechanical production is getting higher and higher, and tablet technology has entered a period of rapid development. Tablet molding machines are widely used in the production of pharmaceuticals, electronic components, ceramics, chemicals, etc. Raw materials, etc., so tablet forming technology has become the focus of the current research field.

目前,压片成型机主要用于制药业中的药片成型,现有的压片成型机存在的制作成本高、加工效率低、工作不平稳、保压过程不稳定等问题严重影响压片成型成品的质量。因此本发明提供了一种压片成型机,用于完成干粉成型的自动化生产过程,在提高生产率的同时确保了保压过程的稳定进行,降低了工作载荷和生产成本等。At present, the tablet forming machine is mainly used for forming tablets in the pharmaceutical industry. The existing tablet forming machines have problems such as high production cost, low processing efficiency, unstable work, and unstable pressure holding process, which seriously affect the tablet forming products. the quality of. Therefore, the present invention provides a tablet forming machine, which is used to complete the automatic production process of dry powder forming, which ensures the stability of the pressure holding process while improving productivity, and reduces the working load and production cost.

发明内容Contents of the invention

为解决现有技术存在的问题,本发明提出一种压片成型机。In order to solve the problems existing in the prior art, the present invention proposes a tablet forming machine.

为实现上述目的,本发明采用的技术方案为:To achieve the above object, the technical solution adopted in the present invention is:

一种压片成型机,包括:A tablet forming machine, comprising:

底座,底座上固定有电动机和机架,机架上设置用于压片成型的工作台,工作台上设置第一型腔;a base, a motor and a frame are fixed on the base, a workbench for tablet molding is set on the frame, and a first cavity is set on the workbench;

送料机构,包括送料器和料斗,送料机构将料斗内的坯料通过送料器推送至第一型腔;The feeding mechanism includes a feeder and a hopper, and the feeding mechanism pushes the blank in the hopper to the first cavity through the feeder;

冲头机构,包括上冲头机构和下冲头机构且二者共同进行冲压作用使第一型腔内的坯料压片成型并通过下冲头机构将成品推出第一型腔;The punch mechanism includes an upper punch mechanism and a lower punch mechanism, and both of them perform a stamping action together to form the blank in the first cavity and push the finished product out of the first cavity through the lower punch mechanism;

传动机构,电动机连接传动机构并通过传动机构传动连接送料机构、上冲头机构和下冲头机构。A transmission mechanism, the motor is connected to the transmission mechanism and is connected to the feeding mechanism, the upper punch mechanism and the lower punch mechanism through the transmission mechanism.

进一步的,所述机架上由上至下依次设置第一导向块、工作台和第二导向块,第一导向块上平行设置有第一导向孔和第四导向孔,工作台设置第二导向孔,第二导向块上平行设置第三导向孔和第五导向孔,上冲头机构和下冲头机构分别贯穿第一导向块、工作台和第二导向块,第一导向孔、第二导向孔和第三导向孔的中轴线重合且三者位置一一相对,第四导向孔和第五导向孔的中轴线重合且二者位置一一相对。Further, a first guide block, a workbench and a second guide block are sequentially arranged on the frame from top to bottom, a first guide hole and a fourth guide hole are arranged in parallel on the first guide block, and a second guide hole is arranged on the workbench. The guide hole, the third guide hole and the fifth guide hole are arranged in parallel on the second guide block, the upper punch mechanism and the lower punch mechanism respectively pass through the first guide block, the worktable and the second guide block, the first guide hole, the second guide hole The central axes of the second guide hole and the third guide hole are coincident and the three positions are opposite to each other, and the central axes of the fourth guide hole and the fifth guide hole are coincident and the positions of the two are opposite to each other.

进一步的,所述上冲头机构包括由上至下依次相连接的偏心轮座、第一固定销、第一连杆、压力杆、第一拧紧螺母和上冲头,偏心轮座上固定有偏心轮且二者滑动配合,偏心轮座通过第一固定销与第一连杆一端铰接,第一连杆另一端与压力杆固定连接,压力杆上部与第四导向孔配合并贯穿其内,压力杆底部设有冲头孔,冲头孔内装有上冲头,上冲头与压力杆之间通过第一拧紧螺母固定,偏心轮与传动机构传动连接,驱动偏心轮旋转,偏心轮座做上下往复运动,从而通过第一连杆和压力杆带动上冲头做上下直线运动。Further, the upper punch mechanism includes an eccentric wheel seat, a first fixed pin, a first connecting rod, a pressure rod, a first tightening nut and an upper punch connected in sequence from top to bottom, and the eccentric wheel seat is fixed with The eccentric wheel and the two are slidingly matched, the eccentric wheel seat is hinged with one end of the first connecting rod through the first fixed pin, the other end of the first connecting rod is fixedly connected with the pressure rod, and the upper part of the pressure rod is matched with the fourth guide hole and penetrates it. There is a punch hole at the bottom of the pressure rod, and an upper punch is installed in the punch hole. The upper punch and the pressure rod are fixed by the first tightening nut. The eccentric wheel is connected with the transmission mechanism to drive the eccentric wheel to rotate. Reciprocate up and down, so that the upper punch is driven to move up and down in a straight line through the first connecting rod and the pressure rod.

进一步的,所述下冲头机构包括第一凸轮、导杆、第二连杆、调压块、调压螺母、下冲杆、第二拧紧螺母、下冲头和第一转销,第一凸轮上开槽,第一转销置于槽内并通过第一转销连接第一凸轮与导杆,导杆与第二连杆顶部固定连接,第二连杆上部与第一导向孔配合,第二连杆中部与第二导向孔配合,第二连杆底部与第三导向孔配合,第二连杆由上至下依次贯穿第一导向孔、第二导向孔和第三导向孔,第二连杆下部与调压块一端固定连接,调压块另一端与下冲杆通过调压螺母相连接,下冲杆底部与第五导向孔配合并贯穿其内,下冲杆上部设有冲头孔并通过第二拧紧螺母与下冲头固定连接,第二凸轮与传动机构传动连接,驱动第二凸轮旋转,带动下冲头做上下直线运动。Further, the lower punch mechanism includes a first cam, a guide rod, a second connecting rod, a pressure regulating block, a pressure regulating nut, a lower punch, a second tightening nut, a lower punch and a first revolving pin, the first The cam is slotted, the first rotating pin is placed in the groove and the first cam is connected to the guide rod through the first rotating pin, the guide rod is fixedly connected to the top of the second connecting rod, and the upper part of the second connecting rod is matched with the first guide hole. The middle part of the second connecting rod cooperates with the second guide hole, the bottom of the second connecting rod cooperates with the third guide hole, and the second connecting rod passes through the first guide hole, the second guide hole and the third guide hole from top to bottom in sequence, and the third guide hole The lower part of the second connecting rod is fixedly connected with one end of the pressure regulating block, and the other end of the pressure regulating block is connected with the lower punch through a pressure regulating nut. The bottom of the lower punch is matched with the fifth guide hole and runs through it. The head hole is fixedly connected with the lower punch through the second tightening nut, and the second cam is connected with the transmission mechanism to drive the second cam to rotate and drive the lower punch to move up and down linearly.

进一步的,所述传动机构包括电动机、带轮传动系统、主轴、齿轮传动系统和传动轴,所述电动机与带轮传动系统传动连接,带轮传动系统包括从动带轮和相配合的传动带,电动机通过传动带将动力送至带轮传动系统,驱动从动带轮转动,齿轮传动系统包括第一齿轮、第二齿轮、第五齿轮、第四齿轮和第三齿轮,第一齿轮与第二齿轮啮合,第三齿轮两端分别与第四齿轮和第五齿轮啮合,传动轴包括第一传动轴、第二传动轴和第三传动轴,第一传动轴一端与从动带轮传动连接,第一传动轴另一端与第一齿轮传动连接,第二传动轴一端与第二齿轮传动连接,第二传动轴另一端与第三齿轮传动连接,第五齿轮与第三传动轴传动连接,第四齿轮与主轴传动连接,主轴与上冲杆机构和下冲杆机构传动连接,送料机构与第三传动轴传动连接。Further, the transmission mechanism includes a motor, a pulley transmission system, a main shaft, a gear transmission system and a transmission shaft, the motor is connected to the pulley transmission system, and the pulley transmission system includes a driven pulley and a matching transmission belt, The motor sends power to the pulley transmission system through the transmission belt to drive the driven pulley to rotate. The gear transmission system includes the first gear, the second gear, the fifth gear, the fourth gear and the third gear, the first gear and the second gear The two ends of the third gear mesh with the fourth gear and the fifth gear respectively. The transmission shaft includes the first transmission shaft, the second transmission shaft and the third transmission shaft. One end of the first transmission shaft is connected with the driven pulley. The other end of a transmission shaft is in transmission connection with the first gear, one end of the second transmission shaft is in transmission connection with the second gear, the other end of the second transmission shaft is in transmission connection with the third gear, the fifth gear is in transmission connection with the third transmission shaft, and the fourth transmission shaft is in transmission connection with the third transmission shaft. The gear is in transmission connection with the main shaft, the main shaft is in transmission connection with the upper punch mechanism and the lower punch mechanism, and the feeding mechanism is in transmission connection with the third transmission shaft.

进一步的,所述偏心轮与主轴传动连接,通过主轴驱动偏心轮旋转,偏心轮座做上下往复运动并通过第一连杆和压力杆带动上冲头做往复直线运动。Further, the eccentric wheel is connected to the main shaft through transmission, and the eccentric wheel is driven to rotate through the main shaft, the eccentric wheel seat makes up and down reciprocating motion, and drives the upper punch to make reciprocating linear motion through the first connecting rod and the pressure rod.

进一步的,所述第二凸轮与主轴传动连接,通过主轴驱动第二凸轮旋转并带动下冲头做上下往复直线运动。Further, the second cam is connected to the main shaft through transmission, and the second cam is driven to rotate through the main shaft and drives the lower punch to perform linear reciprocating motion up and down.

进一步的,所述送料机构包括设置于工作台上的第一型腔、送料器、料斗、送料推杆、第三连杆、第二凸轮、第一L形连杆、左支座和右支座,工作台靠近第一型腔的右端设置与第一型腔相通的出料滑道槽,通过下冲头机构将第一型腔内的成品推出至出料滑道槽排出,第二凸轮与传动机构传动连接并通过传动机构驱动第二凸轮旋转,第一L形连杆左端与第二凸轮相连并通过第二凸轮推动第一L形连杆转动,第一L形连杆的弯折处连接到左支座,左支座固定在工作台上,第一L形连杆右端与第三连杆铰接,第一L形连杆带动第三连杆转动,送料推杆左端与第三连杆之间铰接,送料推杆右端与送料器相连并通过二者之间的右支座固定在工作台上,通过送料推杆推动送料器在工作台上做间歇性往复运动。Further, the feeding mechanism includes a first cavity, a feeder, a hopper, a feeding push rod, a third connecting rod, a second cam, a first L-shaped connecting rod, a left support and a right support arranged on the workbench. The right end of the workbench close to the first cavity is provided with a discharge chute that communicates with the first cavity, and the finished product in the first cavity is pushed out to the discharge chute through the lower punch mechanism, and the second cam It is connected with the transmission mechanism and drives the second cam to rotate through the transmission mechanism. The left end of the first L-shaped connecting rod is connected with the second cam and pushes the first L-shaped connecting rod to rotate through the second cam. The bending of the first L-shaped connecting rod is connected to the left support, the left support is fixed on the workbench, the right end of the first L-shaped connecting rod is hinged with the third connecting rod, the first L-shaped connecting rod drives the third connecting rod to rotate, the left end of the feeding push rod is connected to the third The connecting rods are hinged, the right end of the feeding push rod is connected with the feeder and fixed on the workbench through the right support between the two, and the feeder is pushed to do intermittent reciprocating motion on the workbench by the feed pusher.

进一步的,所述送料机构还包括设置于工作台上的第四固定销、第三固定销、第二转销、第二固定销、第一螺栓和第二螺栓,第一L形连杆左端通过第二转销连接到第二凸轮内部的曲线槽,第一L形连杆的弯折处通过第二固定销连接到左支座,左支座通过第一螺栓组固定在工作台上,第一L形连杆右端通过第三固定销与第三连杆铰接,送料推杆左端与第三连杆之间通过第四固定销铰接,右支座内安装了滚轮,右支座通过第二螺栓组固定在工作台上。Further, the feeding mechanism also includes a fourth fixed pin, a third fixed pin, a second revolving pin, a second fixed pin, a first bolt and a second bolt arranged on the workbench, and the left end of the first L-shaped connecting rod The second rotating pin is connected to the curved groove inside the second cam, the bending part of the first L-shaped connecting rod is connected to the left support through the second fixed pin, and the left support is fixed on the workbench through the first bolt group. The right end of the first L-shaped connecting rod is hinged with the third connecting rod through the third fixed pin, and the left end of the feeding push rod is hinged with the third connecting rod through the fourth fixed pin. Two bolt groups are fixed on the workbench.

进一步的,所述送料器设置有第二型腔,送料器通过第二型腔将坯料从料斗推送至第一型腔,送料器沿推送方向在第一型腔的上方横向往复运动,使第二型腔内的坯料进入第一型腔再经由下冲头机构将第一型腔内的成品推送至出料滑道槽。Further, the feeder is provided with a second cavity, and the feeder pushes the blank from the hopper to the first cavity through the second cavity, and the feeder reciprocates laterally above the first cavity along the pushing direction, so that the second cavity The blank in the second cavity enters the first cavity and then pushes the finished product in the first cavity to the discharge chute through the lower punch mechanism.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

本发明公开了一种压片成型机,包括底座,底座上固定有电动机和机架,还包括送料机构、冲头机构和与电动机相连的传动机构,机架上设置工作台,冲头机构包括上冲头机构和下冲头机构,电动机通过传动机构传动连接送料机构、上冲头机构和下冲头机构并为其提供动力,上冲头机构和下冲头机构共同进行冲压作用使坯料在工作台上压片成型并通过下冲头机构将成品推出工作台上的第一型腔。本发明提供的压片成型机,由电动机作为原动力,通过带轮传动系统和齿轮传动系统将动力传送至送料机构、上冲头机构和下冲头机构,送料过程通过送料机构实现,压片过程通过上冲头机构和下冲头机构共同实现,出料过程通过推动送料器挤压工件进入出料滑道槽得以实现,集送料、定位、压片、推出等功能于一体,具有结构简单、适用范围广、效率高和工作平稳等特点,整体结构紧凑,解决了现有压片机保压不稳定、噪声和振动较大、生产效率低等问题。The invention discloses a tablet forming machine, which comprises a base, on which a motor and a frame are fixed, and also includes a feeding mechanism, a punch mechanism and a transmission mechanism connected with the motor, and a working table is arranged on the frame, and the punch mechanism includes The upper punch mechanism and the lower punch mechanism, the motor connects the feeding mechanism, the upper punch mechanism and the lower punch mechanism through the transmission mechanism and provides power for them. The upper punch mechanism and the lower punch mechanism work together to make the blank in the The tablet is formed on the workbench and the finished product is pushed out of the first cavity on the workbench through the lower punch mechanism. The tablet forming machine provided by the present invention uses the motor as the driving force, and transmits the power to the feeding mechanism, the upper punch mechanism and the lower punch mechanism through the pulley transmission system and the gear transmission system, and the feeding process is realized by the feeding mechanism. The upper punch mechanism and the lower punch mechanism are jointly realized, and the discharge process is realized by pushing the feeder to squeeze the workpiece into the discharge chute groove. It integrates the functions of feeding, positioning, tablet pressing, and pushing out. It has a simple structure, It has the characteristics of wide application range, high efficiency, stable operation, and compact overall structure, which solves the problems of unstable pressure holding, large noise and vibration, and low production efficiency of existing tablet presses.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明的送料机构的结构示意图;Fig. 2 is the structural representation of feeding mechanism of the present invention;

图3为本发明的上冲头机构的结构示意图;Fig. 3 is the structural representation of upper punch mechanism of the present invention;

图4为本发明的下冲头机构的结构示意图;Fig. 4 is the structural representation of the lower punch mechanism of the present invention;

图5为本发明的传动机构的结构示意图;Fig. 5 is the structural representation of transmission mechanism of the present invention;

其中,1-电动机、2-带轮传动系统、3-从动带轮、4-第一传动轴、5-第一齿轮、6-第二齿轮、7-第二传动轴、8-第五齿轮、9- 第三传动轴、10-主轴、11-第四齿轮、12-第三齿轮、13-齿轮传动系统、14-偏心轮座、15-偏心轮、16-第一固定销、17-第一连杆、18-压力杆、19-第一拧紧螺母 、20-上冲头、21-第一凸轮、22-推杆、23-第二连杆、24-调压块、25-调压螺母、26-下冲杆、27-第二拧紧螺母、28-下冲头、29-第一转销、30-工作台、31-第一型腔、32-送料器、33-料斗、34-送料推杆、35-第四固定销、36-第三连杆、37-第三固定销、38-第二凸轮、39-第二转销、40-第一L形连杆、41-第二固定销、42-左支座、43-第一螺栓组、44-第二螺栓组、45-右支座、46-第二型腔、47-出料滑道槽、48-第四导向孔、49-第一导向块、50-第二导向孔、51-第三导向孔、52-第二导向块、53-第五导向孔、54-机架、55-底板、56-第一导向孔、57-第三螺栓组、58-上冲头机构、59-下冲头机构、60-送料机构。Among them, 1-motor, 2-pulley transmission system, 3-driven pulley, 4-first transmission shaft, 5-first gear, 6-second gear, 7-second transmission shaft, 8-fifth Gear, 9-the third transmission shaft, 10-main shaft, 11-the fourth gear, 12-the third gear, 13-gear transmission system, 14-eccentric wheel seat, 15-eccentric wheel, 16-the first fixed pin, 17 -First connecting rod, 18-pressure rod, 19-first tightening nut, 20-upper punch, 21-first cam, 22-push rod, 23-second connecting rod, 24-pressure regulating block, 25- Regulating nut, 26-lower punch, 27-second tightening nut, 28-lower punch, 29-first pin, 30-table, 31-first cavity, 32-feeder, 33-hopper , 34-feeding push rod, 35-the fourth fixed pin, 36-the third connecting rod, 37-the third fixed pin, 38-the second cam, 39-the second revolving pin, 40-the first L-shaped connecting rod, 41-second fixed pin, 42-left support, 43-first bolt group, 44-second bolt group, 45-right support, 46-second cavity, 47-discharge chute groove, 48- Fourth guide hole, 49-first guide block, 50-second guide hole, 51-third guide hole, 52-second guide block, 53-fifth guide hole, 54-frame, 55-bottom plate, 56 - the first guide hole, 57 - the third bolt group, 58 - the upper punch mechanism, 59 - the lower punch mechanism, 60 - the feeding mechanism.

具体实施方式Detailed ways

下面结合具体实施例对本发明作更进一步的说明。The present invention will be further described below in conjunction with specific examples.

如图1-5所示,一种压片成型机,包括底座55、冲头机构、送料机构60和传动机构,底座55上固定设置电动机1和机架54,底座55为电动机1和机架54提供了定位,电动机1利用由四个六角螺栓组成的第三螺栓组57固定在所述的底座55上,机架54上固定设置第一导向块49、工作台30和第二导向块52,第一导向块49上设置有第一导向孔56和第四导向孔48,工作台30上设置有第二导向孔50和第一型腔31,第二导向块52平行设置有第三导向孔51和第五导向孔53。As shown in Figures 1-5, a tablet forming machine includes a base 55, a punch mechanism, a feeding mechanism 60 and a transmission mechanism. The motor 1 and the frame 54 are fixed on the base 55, and the base 55 is the motor 1 and the frame. 54 provides positioning, and the motor 1 is fixed on the base 55 by a third bolt group 57 composed of four hexagonal bolts, and the first guide block 49, the workbench 30 and the second guide block 52 are fixedly arranged on the frame 54 , the first guide block 49 is provided with a first guide hole 56 and a fourth guide hole 48, the workbench 30 is provided with a second guide hole 50 and a first cavity 31, and the second guide block 52 is provided with a third guide hole in parallel hole 51 and the fifth guide hole 53 .

冲头机构包括上冲头机构58和下冲头机构59,上冲头机构58和下冲头机构59分别贯穿第一导向块49和工作台30并连接至第二导向块52,第一导向孔56、第二导向孔50和第三导向孔51的中轴线重合且三者位置一一相对,第四导向孔48和第五导向孔53的中轴线重合且二者位置一一相对,上冲头机构58和下冲头机构59共同作用使坯料在工作台30上的第一型腔31内压片成型,再通过下冲头机构59将成品推出第一型腔31。The punch mechanism includes an upper punch mechanism 58 and a lower punch mechanism 59. The upper punch mechanism 58 and the lower punch mechanism 59 respectively penetrate the first guide block 49 and the workbench 30 and are connected to the second guide block 52. The first guide The central axes of the hole 56, the second guide hole 50 and the third guide hole 51 are coincident and the three positions are opposite one by one, the central axes of the fourth guide hole 48 and the fifth guide hole 53 are coincident and the two positions are opposite one by one, the upper The punch mechanism 58 and the lower punch mechanism 59 work together to form the blank in the first cavity 31 on the workbench 30 , and then push the finished product out of the first cavity 31 through the lower punch mechanism 59 .

如图1-2所示,送料机构60包括设置于工作台30上的送料器32、料斗33、送料推杆34、第四固定销35、第三连杆36、第三固定销37、第二凸轮38、第二转销39、第一L形连杆40、第二固定销41、左支座42、第一螺栓组43、第二螺栓组44和右支座45,第二凸轮38与传动机构传动连接,以便通过传动机构驱动第二凸轮38旋转,第一L形连杆40左端通过第二转销39连接到第二凸轮38内部的曲线槽,通过第二凸轮38推动第一L形连杆40转动,第一L形连杆40的弯折处通过第二固定销41连接到左支座42,左支座42通过第一螺栓组43螺栓固定在工作台30上,第一L形连杆40右端通过第三固定销37与第三连杆36铰接,通过第一L形连杆40带动第三连杆36转动,送料推杆34左端与第三连杆36之间通过第四固定销35铰接,送料推杆34右端与送料器32固定连接且二者之间设置右支座45,右支座45内安装了滚轮,用于减轻工作过程中的冲击载荷和摩擦,右支座45利用第二螺栓组44螺栓固定在工作台30上,送料推杆34推动送料器32在工作台30上做横向间歇性往复直线运动,实现自动送料。As shown in Figure 1-2, the feeding mechanism 60 includes a feeder 32, a hopper 33, a feeding push rod 34, a fourth fixed pin 35, a third connecting rod 36, a third fixed pin 37, a Two cams 38, the second revolving pin 39, the first L-shaped connecting rod 40, the second fixed pin 41, the left support 42, the first bolt group 43, the second bolt group 44 and the right support 45, the second cam 38 It is connected with the transmission mechanism so that the second cam 38 is driven to rotate through the transmission mechanism. The left end of the first L-shaped connecting rod 40 is connected to the curved groove inside the second cam 38 through the second rotating pin 39, and the second cam 38 is used to push the first cam. The L-shaped connecting rod 40 rotates, and the bending part of the first L-shaped connecting rod 40 is connected to the left support 42 by the second fixed pin 41, and the left support 42 is fixed on the workbench 30 by the first bolt group 43 bolts, the second The right end of an L-shaped connecting rod 40 is hinged with the third connecting rod 36 through the third fixed pin 37, and the third connecting rod 36 is driven to rotate by the first L-shaped connecting rod 40, and the left end of the feeding push rod 34 and the third connecting rod 36 are connected to each other. Hinged by the fourth fixed pin 35, the right end of the feeding push rod 34 is fixedly connected with the feeder 32 and a right support 45 is arranged between the two, and a roller is installed in the right support 45 to reduce the impact load and friction in the working process , the right bearing 45 utilizes the second bolt group 44 bolts to be fixed on the workbench 30, and the feeding push rod 34 promotes the feeder 32 to do lateral intermittent reciprocating linear motion on the workbench 30 to realize automatic feeding.

传动机构分别与上冲头机构58、下冲头机构59和送料机构60传动连接,电动机1通过传动机构传动连接送料机构60、上冲头机构58和下冲头机构59并为其提供动力,以便传动机构将动力传送至送料机构60、上冲头机构59、下冲头机构59,工作台30上设置第一型腔31,工作台30靠近第一型腔31的右端设置出料滑道槽47,送料机构60将料斗33内的坯料通过送料器32推送至第一型腔31,再通过下冲头机构59和送料器32推出第一型腔31内的成品至出料滑道槽47,送料器32贯穿料斗33且其上设置有第二型腔46,送料推杆34推动送料器32横向往复滑动,送料器32分别与料斗33和工作台30滑动配合,保证送料时仅有第二型腔46内的坯料被送出料斗33,送料器32前端即将到达第一型腔31时,通过下冲头机构59的下冲头28将成品推出第一型腔31,此时下冲头28上表面与工作台30上表面位于同一平面,并利用凸轮特性使两平面平行这一特征保持到成品被推出第一型腔31,随后下冲头28开始下降,当第一型腔31和第二型腔46重合时,利用坯料自身重力和工作过程中机器的轻微震动,使第二型腔46内的坯料落入第一型腔31并经由上冲头20和下冲头28进行压片成型,得到产品,送料器32把成品从第一型腔31位置推出,第一型腔31内的成品推送至出料滑道槽47,随后送料器32返回到初始位置,此时第二型腔46位于料斗33中间位置,再次利用坯料的自身重力和机器运转过程中的轻微震动,第二型腔46内重新自动装满原料并再从料斗33内推出至第一型腔31,如此循环往复。The transmission mechanism is respectively connected to the upper punch mechanism 58, the lower punch mechanism 59 and the feeding mechanism 60, and the motor 1 is connected to the feeding mechanism 60, the upper punch mechanism 58 and the lower punch mechanism 59 through the transmission mechanism and provides power for it. In order for the transmission mechanism to transmit power to the feeding mechanism 60, the upper punch mechanism 59, and the lower punch mechanism 59, the first cavity 31 is set on the workbench 30, and the discharge slideway is set on the right end of the workbench 30 near the first cavity 31 Groove 47, the feeding mechanism 60 pushes the blank in the hopper 33 to the first cavity 31 through the feeder 32, and then pushes the finished product in the first cavity 31 to the discharge chute through the lower punch mechanism 59 and the feeder 32 47. The feeder 32 runs through the hopper 33 and is provided with a second cavity 46. The feeding push rod 34 pushes the feeder 32 to reciprocate and slide laterally. The blank in the second cavity 46 is sent out of the hopper 33. When the front end of the feeder 32 is about to reach the first cavity 31, the finished product is pushed out of the first cavity 31 by the lower punch 28 of the lower punch mechanism 59. At this time, the lower punch The upper surface of 28 is located on the same plane as the upper surface of workbench 30, and the characteristic of the cam is used to keep the two planes parallel until the finished product is pushed out of the first cavity 31, and then the lower punch 28 begins to descend. When the first cavity 31 and When the second cavity 46 overlaps, the blank in the second cavity 46 falls into the first cavity 31 and is pressed through the upper punch 20 and the lower punch 28 by using the gravity of the blank itself and the slight vibration of the machine during the working process. The sheet is formed to obtain the product. The feeder 32 pushes the finished product from the position of the first cavity 31, and the finished product in the first cavity 31 is pushed to the discharge chute groove 47, and then the feeder 32 returns to the initial position. At this time, the second The cavity 46 is located in the middle of the hopper 33, and the second cavity 46 is automatically refilled with raw materials and then pushed out from the hopper 33 to the first cavity 31 by utilizing the gravity of the blank and the slight vibration during the machine operation. Repeatedly.

如图1和3所示,上冲头机构58包括由上至下依次相连接的偏心轮座14、第一固定销16、第一连杆17、压力杆18、第一拧紧螺母19、上冲头20,偏心轮座14上固定有偏心轮15,偏心轮15与偏心轮座14滑动配合,偏心轮座14通过第一固定销16与第一连杆17一端铰接,第一连杆17另一端与压力杆18固定连接,压力杆18上部与第四导向孔48配合并贯穿其内,压力杆18底部设有冲头孔,上冲头20与压力杆18之间通过第一拧紧螺母19进行固定,偏心轮15与主轴10传动连接,通过主轴10驱动偏心轮15旋转,偏心轮座14做上下往复运动,从而通过第一连杆17和压力杆18带动上冲头20做往复直线运动,对第一型腔31内的坯料进行压片成型。As shown in Figures 1 and 3, the upper punch mechanism 58 includes the eccentric wheel seat 14, the first fixed pin 16, the first connecting rod 17, the pressure rod 18, the first tightening nut 19, the upper Punch 20, eccentric wheel seat 14 is fixed with eccentric wheel 15, and eccentric wheel 15 and eccentric wheel seat 14 slide fit, and eccentric wheel seat 14 is hinged with first connecting rod 17 one end by first fixing pin 16, and first connecting rod 17 The other end is fixedly connected with the pressure rod 18, the upper part of the pressure rod 18 cooperates with the fourth guide hole 48 and runs through it, the bottom of the pressure rod 18 is provided with a punch hole, and the upper punch 20 and the pressure rod 18 pass through the first tightening nut 19 is fixed, the eccentric wheel 15 is connected with the main shaft 10 through transmission, and the eccentric wheel 15 is driven to rotate through the main shaft 10, and the eccentric wheel seat 14 reciprocates up and down, thereby driving the upper punch 20 to make a reciprocating straight line through the first connecting rod 17 and the pressure rod 18 The blank in the first cavity 31 is compressed into a tablet.

如图1和4所示,下冲头机构59包括第一凸轮21、导杆22、第二连杆23、调压块24、调压螺母25、下冲杆26、第二拧紧螺母27、下冲头28和第一转销29,第一凸轮21上开槽,第一凸轮21上的槽和置于槽中的第一转销29使第一凸轮21与导杆22保持连接,导杆22与第二连杆23顶部固定连接,第二连杆23上部与第一导向孔56配合并贯穿其内,第二连杆23中部与第二导向孔50配合,第二连杆23底部与第三导向孔51配合,第二连杆23由上至下依次贯穿第一导向孔56、第二导向孔50和第三导向孔51,第二连杆23下部与调压块24一端固定连接,调压块24另一端与下冲杆26通过调压螺母25相连接,下冲杆26底部与第五导向孔53配合并贯穿其内,下冲杆26上部设有冲头孔并通过第二拧紧螺母27与下冲头28固定连接,第二凸轮21与主轴10传动连接,通过主轴10驱动第二凸轮21旋转并带动下冲头28做上下往复直线运动,结合上冲头20对第一型腔31内的坯料共同作用进行压片成型。As shown in Figures 1 and 4, the lower punch mechanism 59 includes a first cam 21, a guide rod 22, a second connecting rod 23, a pressure regulating block 24, a pressure regulating nut 25, a lower punch rod 26, a second tightening nut 27, Lower punch 28 and the first rotating pin 29, groove on the first cam 21, the groove on the first cam 21 and the first rotating pin 29 placed in the groove make the first cam 21 keep connected with the guide rod 22, guide The rod 22 is fixedly connected to the top of the second connecting rod 23, the upper part of the second connecting rod 23 cooperates with the first guide hole 56 and runs through it, the middle part of the second connecting rod 23 cooperates with the second guiding hole 50, and the bottom of the second connecting rod 23 Cooperate with the third guide hole 51, the second connecting rod 23 runs through the first guide hole 56, the second guide hole 50 and the third guide hole 51 from top to bottom, and the lower part of the second connecting rod 23 is fixed to one end of the pressure regulating block 24 Connection, the other end of the pressure regulating block 24 is connected with the lower punch 26 through the pressure regulating nut 25, the bottom of the lower punch 26 is matched with the fifth guide hole 53 and runs through it, the upper part of the lower punch 26 is provided with a punch hole and passed through The second tightening nut 27 is fixedly connected with the lower punch 28, and the second cam 21 is connected with the main shaft 10. The second cam 21 is driven to rotate through the main shaft 10 and drives the lower punch 28 to do up and down reciprocating linear motion, combined with the upper punch 20 pairs The blanks in the first cavity 31 work together to form the tablet.

如图1和5所示,传动机构包括电动机1、带轮传动系统2、第一传动轴4、第一齿轮5、第二齿轮6、第二传动轴7、第五齿轮8、第三传动轴9、主轴10、第四齿轮11和第三齿轮12,第一齿轮5、第二齿轮6、第五齿轮8、第四齿轮11和第三齿轮12构成齿轮传动系统13,第一齿轮5与第二齿轮6啮合,第三齿轮12两端分别与第四齿轮11和第五齿轮8啮合,第一传动轴4、第二传动轴7和第三传动轴9构成传动轴,电动机1与带轮传动系统2传动连接,带轮传动系统2包括从动带轮3和相配合的传动带,电动机1通过传动带将运转动力送至带轮传动系统2,从动带轮3转动,第一传动轴4一端与从动带轮3传动连接,第一传动轴4另一端与第一齿轮5传动连接,第二传动轴7一端与第二齿轮6传动连接,第二传动轴7另一端与第三齿轮12传动连接,第五齿轮8与第三传动轴9传动连接,第四齿轮11与主轴10传动连接,主轴10与上冲杆机构58和下冲杆机构59传动连接,送料机构60与第三传动轴9传动连接。As shown in Figures 1 and 5, the transmission mechanism includes a motor 1, a pulley transmission system 2, a first transmission shaft 4, a first gear 5, a second gear 6, a second transmission shaft 7, a fifth gear 8, a third transmission Shaft 9, main shaft 10, fourth gear 11 and third gear 12, first gear 5, second gear 6, fifth gear 8, fourth gear 11 and third gear 12 form a gear transmission system 13, first gear 5 Engage with the second gear 6, the two ends of the third gear 12 are respectively engaged with the fourth gear 11 and the fifth gear 8, the first transmission shaft 4, the second transmission shaft 7 and the third transmission shaft 9 constitute the transmission shaft, the motor 1 and the The pulley transmission system 2 is connected by transmission. The pulley transmission system 2 includes a driven pulley 3 and a matching transmission belt. The motor 1 sends the operating power to the pulley transmission system 2 through the transmission belt. The driven pulley 3 rotates, and the first transmission One end of the shaft 4 is in transmission connection with the driven pulley 3, the other end of the first transmission shaft 4 is in transmission connection with the first gear 5, one end of the second transmission shaft 7 is in transmission connection with the second gear 6, and the other end of the second transmission shaft 7 is in transmission connection with the first gear 5. The three gears 12 are in transmission connection, the fifth gear 8 is in transmission connection with the third transmission shaft 9, the fourth gear 11 is in transmission connection with the main shaft 10, the main shaft 10 is in transmission connection with the upper punch mechanism 58 and the lower punch mechanism 59, and the feeding mechanism 60 is connected with the lower punch mechanism 59. The third transmission shaft 9 is in transmission connection.

传动机构由电动机1提供动力源,通过带轮传动系统2和齿轮传动系统13将动力传送至上冲头机构58、下冲头机构59和送料机构60,送料过程和成品推出过程由送料器32、送料推杆34和第二凸轮38等构成的送料机构60实现,利用第二型腔46将坯料推送至第一型腔31内,压片过程通过上冲头机构58和下冲头机构59进行上下直线运动得以实现,出料过程通过推动送料器32挤压成品进入出料滑道槽47得以实现,具有结构简单,适用范围广,效率高,工作平稳等特点。The transmission mechanism is powered by the motor 1, and the power is transmitted to the upper punch mechanism 58, the lower punch mechanism 59 and the feeding mechanism 60 through the pulley transmission system 2 and the gear transmission system 13. The feeding process and the finished product pushing process are controlled by the feeder 32, The feeding mechanism 60 composed of the feeding push rod 34 and the second cam 38 realizes that the blank is pushed into the first cavity 31 by using the second cavity 46, and the tablet pressing process is carried out by the upper punch mechanism 58 and the lower punch mechanism 59 The up and down linear motion is realized, and the discharge process is realized by pushing the feeder 32 to extrude the finished product into the discharge chute groove 47. It has the characteristics of simple structure, wide application range, high efficiency, and stable operation.

以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (6)

1. a kind of tabletting forming machine characterized by comprising
Pedestal (55) is fixed with motor (1) and rack (54) on the pedestal (55), in rack (54) setting for tabletting at The first type chamber (31) is arranged on workbench (30) in the workbench (30) of type;
Feeding mechanism (60), including feed appliance (32) and hopper (33), the feed appliance (32) and hopper (33) and workbench (30) it is slidably matched, the blank in hopper (33) pushes to the first type chamber (31) by feed appliance (32);
Plunger mechanism, including upper punch mechanism (58) and low punch mechanism (59) and the two carry out punching press effect jointly makes the first type Finished product is simultaneously released the first type chamber (31) by low punch mechanism (59) by blank compression molding in chamber (31);
Transmission mechanism, the motor (1) connect transmission mechanism and by transmission mechanism transmission connection feeding mechanism (60), upper punching Head mechanism (58) and low punch mechanism (59);
The low punch mechanism (59) includes the first cam (21), guide rod (22), second connecting rod (23), pressure regulation block (24), pressure regulation Nut (25), lower plunger (26) second tighten nut (27), low punch (28) and first is shipped and resell on another market (29), first cam (21) On slot and be placed in slot first ship and resell on another market (29) make the first cam (21) and guide rod (22) keep connecting, guide rod (22) and second It is fixedly connected at the top of connecting rod (23), the first pilot hole (56) on second connecting rod (23) top and rack (54) cooperates, and second connects Cooperate in the middle part of bar (23) with the second pilot hole (50) on rack (54), the third on second connecting rod (23) bottom and rack (54) Pilot hole (51) cooperation, second connecting rod (23) lower part are fixedly connected with pressure regulation block (24) one end, and pressure regulation block (24) other end is under Jumper bar (26) is connected by look nut (25), and lower plunger (26) bottom is matched with the 5th pilot hole (53) on rack (54) It closes, lower plunger (26) top is equipped with bore of the punch and tightens nut (27) by second and is fixedly connected with low punch (28), driver Structure and the second cam (21) are sequentially connected and the second cam (21) are driven to rotate, and low punch (28) is driven to do linear motion up and down;
The feeding mechanism (60) include be set on workbench (30) feed appliance (32), hopper (33), feeding push rod (34), Third connecting rod (36), the second cam (38), the first L shape connecting rod (40), left support abutment (42) and right support abutment (45), the second cam (38) It is sequentially connected with transmission mechanism and by transmission mechanism driving the second cam (38) rotation, the first L shape connecting rod (40) left end and the Two cams (38) are connected and push the rotation of the first L shape connecting rod (40), the bending of the first L shape connecting rod (40) by the second cam (38) Place is connected to left support abutment (42), and left support abutment (42) is fixed on workbench (30), the first L shape connecting rod (40) right end and third connecting rod (36) hingedly, the first L shape connecting rod (40) drives third connecting rod (36) rotation, feeding push rod (34) left end and third connecting rod (36) it Between it is hinged, feeding push rod (34) right end, which is connected with feed appliance (32) and passes through right support abutment (45) between the two, is fixed on workbench (30) on, feed appliance (32) are pushed to do intermittent reciprocating motion on workbench (30) by feeding push rod (34).
2. a kind of tabletting forming machine according to claim 1, which is characterized in that the first guiding is arranged on the rack (54) Block (49), workbench (30) and the second guide pad (52) are provided with the first pilot hole (56) and the 4th on the first guide pad (49) The second pilot hole (50) are arranged in pilot hole (48), workbench (30), and third pilot hole is arranged in parallel on (52) in the second guide pad (51) and the 5th pilot hole (53).
3. a kind of tabletting forming machine according to claim 1, which is characterized in that the upper punch mechanism (58) includes bias Wheel seat (14), eccentric wheel (15), first connecting rod (17), press rods (18) and upper punch (20), eccentric wheel base (14) and eccentric wheel (15) it is slidably matched, eccentric wheel base (14) is hinged by the first fixed pin (16) and first connecting rod (17) one end, first connecting rod (17) other end is fixedly connected with press rods (18), and press rods (18) bottom is equipped with bore of the punch, and upper punch (20) is loaded on bore of the punch Interior and tighten that nut (19) are fixed by first, the 4th pilot hole (48) on press rods (18) top and rack (54) cooperates, Transmission mechanism and eccentric wheel (15) are sequentially connected and eccentric wheel (15) are driven to rotate, and eccentric wheel base (14) pumps simultaneously Upper punch (20) are driven to do linear motion up and down by first connecting rod (17) and press rods (18).
4. a kind of tabletting forming machine according to claim 1, which is characterized in that the transmission mechanism include motor (1), Belt wheel transmission system (2), main shaft (10), gear train assembly (13) and transmission shaft, the motor (1) and belt wheel transmission system (2) it is sequentially connected, belt wheel transmission system (2) includes driven pulley (3) and the transmission belt that matches, and motor (1) passes through transmission Band send power to belt wheel transmission system (2), drives driven pulley (3) rotation, gear train assembly (13) includes first gear (5), second gear (6), the 5th gear (8), the 4th gear (11) and third gear (12), first gear (5) and second gear (6) it engages, third gear (12) both ends are engaged with the 4th gear (11) and the 5th gear (8) respectively, and transmission shaft includes the first biography Moving axis (4), second driving shaft (7) and third transmission shaft (9), the first transmission shaft (4) one end and driven pulley (3) are sequentially connected, First transmission shaft (4) other end and first gear (5) are sequentially connected, and second driving shaft (7) one end and second gear (6) transmission connect It connects, second driving shaft (7) other end and third gear (12) are sequentially connected, and the 5th gear (8) and third transmission shaft (9) transmission connect It connects, the 4th gear (11) and main shaft (10) are sequentially connected, and main shaft (10) and upper plunger mechanism (58) and undershoot linkage (59) pass Dynamic connection, feeding mechanism (60) and third transmission shaft (9) are sequentially connected.
5. a kind of tabletting forming machine according to claim 1, which is characterized in that the feeding mechanism (60) further includes setting In on workbench (30) the 4th fixed pin (35), third fixed pin (37), second ship and resell on another market (39), the second fixed pin (41), One bolt (43) and the second bolt (44), the first L shape connecting rod (40) left end by second ship and resell on another market (39) be connected to the second cam (38) bending place of internal curved groove, the first L shape connecting rod (40) is connected to left support abutment (42) by the second fixed pin (41), left Support (42) is fixed on workbench (30) by the first bolt group (43), and the first L shape connecting rod (40) right end is fixed by third It sells (37) and third connecting rod (36) hingedly, passes through the 4th fixed pin (35) between feeding push rod (34) left end and third connecting rod (36) Hingedly, it is mounted with that idler wheel, right support abutment (45) are fixed on workbench (30) by the second bolt group (44) in right support abutment (45).
6. a kind of tabletting forming machine according to claim 1, which is characterized in that second type is arranged on the feed appliance (32) Blank is simultaneously pushed to the first type chamber (31) from hopper (33) by second type chamber (46) by chamber (46), and workbench (30) is close to first Right end setting discharging slide groove (47) of type chamber (31) is released the finished product in the first type chamber (31) by low punch mechanism (59) It is discharged to discharging slide groove (47).
CN201711442987.2A 2017-12-27 2017-12-27 A tablet forming machine Active CN108127964B (en)

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CN109249640A (en) * 2018-09-28 2019-01-22 桂林航天工业学院 A kind of powder green compact mold with vibration device
CN111674083B (en) * 2020-06-04 2022-10-18 宁波宁兴涌优饲料有限公司 Fodder ration flattens device
CN111685213B (en) * 2020-06-26 2023-06-27 浙江宝刚糖排设备有限公司 Integrated candy forming machine and application thereof
CN113601894B (en) * 2021-08-10 2023-06-20 北方民族大学 Powder Tablet Press
CN114683608B (en) * 2022-04-06 2024-03-22 汰帮(广东)日化用品有限公司 Tablet pressing device for effervescent tablets
CN116729911A (en) * 2023-07-28 2023-09-12 哈尔滨学院 A rice processing and feeding device

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