CN108118689B - Partially recyclable prefabricated underground diaphragm wall, spreader and construction method - Google Patents

Partially recyclable prefabricated underground diaphragm wall, spreader and construction method Download PDF

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CN108118689B
CN108118689B CN201711340255.2A CN201711340255A CN108118689B CN 108118689 B CN108118689 B CN 108118689B CN 201711340255 A CN201711340255 A CN 201711340255A CN 108118689 B CN108118689 B CN 108118689B
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base
arched plate
arch
steel
plate beam
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CN108118689A (en
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徐志伟
张轩粼
陈耕
仲会
孙义周
方院生
邵鹏
刘辉
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China University of Mining and Technology Beijing CUMTB
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/20Bulkheads or similar walls made of prefabricated parts and concrete, including reinforced concrete, in situ

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Abstract

The invention discloses a prefabricated underground diaphragm wall capable of being partially recycled, a lifting appliance and a construction method, wherein the diaphragm wall comprises a concrete cushion layer, an arch slab beam base and an assembled diaphragm wall which are sequentially arranged from bottom to top; the assembled continuous wall is formed by assembling a plurality of arch plate beam members, through long round steel and rubber steel plate bases; the arch plate beam members have different length types, the long arch plate beam members and the short arch plate beam members are transversely and longitudinally staggered, and the upper arch plate beam member and the lower arch plate beam member in the excavation depth are connected through arc segment bolts. The invention utilizes the structure assembled by arched beam members to form the continuous wall, and has the advantages of tight connection, good overall performance and easy control of wall deformation; the continuous wall part can be lifted out according to specific conditions and recycled, so that the resources are saved, and the method is economical and environment-friendly.

Description

一种可部分循环使用预制地下连续墙、吊具以及施工方法Partially recyclable prefabricated underground diaphragm wall, spreader and construction method

技术领域technical field

本发明涉及一种地下建筑施工装置以及施工方法,具体涉及一种可部分循环使用预制地下连续墙、吊具以及施工方法。The invention relates to an underground building construction device and a construction method, in particular to a partially recyclable prefabricated underground continuous wall, a spreader and a construction method.

背景技术Background technique

地下连续墙是一种挖槽施工工序,其施工手段是利用挖槽设备沿着深开挖工程的周边,在泥浆护壁条件下,开挖出一条狭长的深槽,清槽后向槽内浇筑适当材料,形成一道墙体,然后把若干段墙体连接成为一个整体即连续的地下墙体,作为截水、防渗、承重、挡水结构。具体施工工序如图1所示。这种连续墙施工的具有以下特点:工作振动小、产生噪音低,特别适于城市轨道建设,可在夜间施工;使用钢筋混凝土或者素混凝土,墙体刚度、强度和整体稳定性较强,可减少结构和地基的变形和沉降;能适应各种开挖的地层,除了熔岩地质以外,能安全地在软弱地层和重要建筑物附近施工;特别是靠近或接近地下管线的施工,沉降和位移变化相对容易控制;采用膨润土泥浆护壁施工,主要用于密封和保护槽壁,可以安全可靠地施工,周边的地基和基础不会产生过大的沉降。The underground diaphragm wall is a kind of excavation construction process. Its construction method is to excavate a narrow and long deep groove along the periphery of the deep excavation project with the excavation equipment under the condition of mud retaining wall, and pour into the groove after cleaning the groove Appropriate materials are used to form a wall, and then several sections of the wall are connected into a whole, that is, a continuous underground wall, which is used as a water interception, seepage prevention, load bearing, and water retaining structure. The specific construction process is shown in Figure 1. The construction of this kind of diaphragm wall has the following characteristics: small working vibration, low noise, especially suitable for urban rail construction, and can be constructed at night; using reinforced concrete or plain concrete, the wall has strong rigidity, strength and overall stability, and can be used Reduce the deformation and settlement of structures and foundations; it can adapt to various excavated strata, except for lava geology, and can be safely constructed near weak strata and important buildings; especially the construction near or close to underground pipelines, settlement and displacement changes Relatively easy to control; using bentonite mud wall construction, mainly used to seal and protect the tank wall, can be constructed safely and reliably, and the surrounding foundation and foundation will not produce excessive settlement.

但是这种传统现浇整体式地下连续墙缺陷也较为突出,主要表现在以下几方面:1、地下连续墙施工工艺复杂,施工周期长,造价很昂贵;2、当地下连续墙作为临时挡土、防渗墙使用时不可循环使用,造成可不必要的浪费;3、地下连续墙连接幅处接头很难质量很难控制,是施工中的一项薄弱环节;且墙体倾斜,表面鼓包、露筋和渗漏等问题需要进一步加工处理,不仅浪费成本,对后期主体结构施工也会产生很大影响;5、施工工艺、成槽机选型、地下槽施工、接缝处理、浇筑混凝土、泥浆处理等每一个环节需要妥善处理,不能留有遗漏,否则会对墙体质量造成严重的影响;6、施工中地下水位快速上升,护壁泥浆液面快速下降,如果泥浆的性质有问题或者变质,加之施工管理不当,或者存在软弱疏松砂性夹层等情况,槽壁容易发生坍塌,轻则墙体混凝土超方,结构尺寸出界,重则相邻地面沉降甚至坍塌,造成毗邻建筑和地下管线的危害;7、对迎土面的土层情况很难布设检测装置来准确检测,现有的路面沉降和变形等检测手段相对滞后。However, the defects of this traditional cast-in-place monolithic underground diaphragm wall are also relatively prominent, mainly in the following aspects: 1. The construction process of the underground diaphragm wall is complicated, the construction period is long, and the cost is very expensive; 2. The underground diaphragm wall is used as a temporary retaining soil 1. The anti-seepage wall cannot be recycled when used, resulting in unnecessary waste; 3. The quality of the joints at the joints of the underground continuous wall is difficult to control, which is a weak link in the construction; and the wall is inclined, and the surface is bulged and exposed Problems such as ribs and leakage need further processing, which not only wastes costs, but also has a great impact on the construction of the main structure in the later stage; 5. Construction technology, selection of groove forming machines, underground groove construction, joint treatment, pouring concrete, mud Every link such as treatment needs to be properly handled, and no omissions can be left, otherwise it will have a serious impact on the quality of the wall; 6. During construction, the groundwater level rises rapidly, and the liquid level of the retaining mud drops rapidly. If the nature of the mud is problematic or deteriorated, Coupled with improper construction management, or the existence of weak and loose sandy interlayers, the tank wall is prone to collapse, ranging from overcubic concrete walls and out-of-bounds structural dimensions, to serious ground subsidence or even collapse, causing damage to adjacent buildings and underground pipelines 7. It is difficult to arrange detection devices for accurate detection of the soil layer on the facing soil surface, and the existing detection methods such as road surface settlement and deformation are relatively lagging behind.

发明内容Contents of the invention

针对现有技术的不足,本发明提供一种可部分循环使用预制地下连续墙、吊具以及施工方法,使连续墙整体性好,墙体变形易控制,且不易发生混凝土绕流现象,也避免了由于槽内土塌方而引起的钢筋混凝土墙板凸肚现象,同时对泥浆的要求低、现场混凝土工程量小,施工周期短,施工工序简单,可以重复循环使用,降低成本,节约资源。Aiming at the deficiencies of the prior art, the present invention provides a partially recyclable prefabricated underground diaphragm wall, spreader and construction method, so that the integrity of the diaphragm wall is good, the deformation of the wall is easy to control, and the phenomenon of concrete bypass is not easy to occur, and it also avoids It eliminates the convex belly phenomenon of reinforced concrete wall panels caused by the soil collapse in the groove. At the same time, it has low requirements for mud, small amount of concrete work on site, short construction period, simple construction process, and can be used repeatedly, reducing costs and saving resources.

本发明一种可部分循环使用预制地下连续墙,包括由下至上依次设置的混凝土垫层、拱板梁底座和拼装连续墙;其中拼装连续墙是由若干拱板梁构件、通长圆钢和橡胶钢板底座拼装而成;The present invention is a partially recyclable prefabricated underground continuous wall, which includes concrete cushion, arched plate beam base and assembled continuous wall arranged in sequence from bottom to top; wherein the assembled continuous wall is composed of several arched plate beam members, long round steel and rubber Assembled steel plate base;

所述拱板梁构件包括拱形板、左竖梁和右竖梁,拱形板的两端分别连接在左竖梁和右竖梁的中间,拱形板上端面凸出左竖梁和右竖梁的上端面,拱形板的下端面凹入左竖梁和右竖梁的下端面,左竖梁横截面为凹字形,右竖梁横截面为凸字形,且左竖梁的凹槽与右竖梁的突起尺寸相互配合,拱形板的上端凸出高度与拱形板下端凹入深度相互配合,左竖梁和右竖梁上均对称地开有两个容许通长圆钢穿过的薄壁钢管通孔;所述橡胶钢板底座包括凸字形底座和凹字形底座,凹字形底座的表面尺寸与左竖梁横截面尺寸一致,凸字形底座的表面尺寸与右竖梁横截面尺寸一致,橡胶钢板底座由若干厚钢板和厚橡胶垫交错叠加粘附而成,凹字形底座和凸字形底座上均对称地开有两个容许通长圆钢穿过的通孔,且凹字形底座和凸字形底座上还均布若干螺栓孔,橡胶钢板底座交错叠加的厚钢板和厚橡胶垫施加一定的预紧力后用穿过螺栓孔的高强度螺栓紧固在一起,高强度螺栓的大头上焊接有L型钢筋,L型钢筋的另一端在拱板梁构件制作时锚入左竖梁和右竖梁的底部,并保证下端平齐;The arched plate beam member includes an arched plate, a left vertical beam and a right vertical beam. The upper end surface of the vertical beam, the lower end surface of the arched plate is recessed into the lower end surface of the left vertical beam and the right vertical beam, the cross section of the left vertical beam is concave, the cross section of the right vertical beam is convex, and the groove of the left vertical beam Cooperate with the protrusion size of the right vertical beam, and match the protrusion height of the upper end of the arched plate with the recessed depth of the lower end of the arched plate. Both the left vertical beam and the right vertical beam are symmetrically opened with two thin holes that allow the long round steel to pass through. The wall steel pipe through hole; the rubber steel plate base includes a convex base and a concave base, the surface size of the concave base is consistent with the cross-sectional size of the left vertical beam, the surface size of the convex base is consistent with the cross-sectional size of the right vertical beam, The steel plate base is made of a number of thick steel plates and thick rubber pads that are superimposed and adhered alternately. The concave and convex bases are symmetrically opened with two through holes that allow the long round steel to pass through, and the concave and convex bases A number of bolt holes are evenly distributed on the top, and the thick steel plates and thick rubber pads interlaced on the rubber steel plate base are fastened together with high-strength bolts passing through the bolt holes after a certain pre-tightening force is applied. The large heads of the high-strength bolts are welded with L Shaped steel bar, the other end of the L-shaped steel bar is anchored into the bottom of the left vertical beam and the right vertical beam when the arched plate beam is made, and the lower ends are guaranteed to be flush;

拱板梁构件具有不同长度型号,长拱板梁构件与短拱板梁构件横向和纵向均交错布置,开挖深度内的上下两个拱板梁构件之间通过弧形管片螺栓相连;The arched plate beam members have different length models, the long arched plate beam members and the short arched plate beam members are arranged staggered horizontally and vertically, and the upper and lower arched plate beam members within the excavation depth are connected by arc segment bolts;

拱板梁底座为具有不同长度的长方体型钢筋混凝土结构拼装而成,拱板梁底座上设置的第一层拱板梁构件与拱板梁底座整体浇筑并将圆钢预先锚入拱板梁底座中,长拱板梁底座上锚入八根圆钢,其中四根圆钢用于连接本底座上设置的拱板梁构件,另外四根圆钢分别用于连接两侧相邻底座上设置的拱板梁构件,短拱板梁底座上锚入四根圆钢,其中两根圆钢穿过本底座上设置的拱板梁构件一侧的薄壁钢管通孔,另外两根圆钢设置在拱板梁构件同侧并用于连接相邻底座上设置的拱板梁构件。The base of the arched beam is assembled from rectangular reinforced concrete structures with different lengths. The first layer of the arched beam set on the base of the arched beam is integrally poured with the base of the arched beam and the round steel is pre-anchored into the base of the arched beam. Among them, eight round steels are anchored on the base of the long arch beam, four of which are used to connect the arch beam members set on this base, and the other four round steels are respectively used to connect the adjacent bases on both sides. As for the arched plate beam member, four round steels are anchored on the base of the short arched plate beam, two of which pass through the thin-walled steel pipe holes on one side of the arched plate beam member set on the base, and the other two round steels are set on the The arch plate beam members are on the same side and are used to connect the arch plate beam members arranged on adjacent bases.

拱板梁构件的拱形板由于其拱形结构会对两侧的左竖梁和右竖梁产生一定的反张力,加上构件本身的自重从而加强了整体墙连接的紧密性和稳定性;拱板梁构件由长拱板梁构件和短拱板梁构件交错布置成连续墙,提高连续墙的抗剪切力;在拱板梁底座上预先将通长圆钢拼接好后再安装拱板梁构件,可以保证拼装连续墙的整体安装精度并提高整体强度和稳定性;拱板梁底座采用不同长度的钢筋混凝土块拼接而成,并预先锚入圆钢,使左右相邻的拱板梁构件之间连接更加紧密,大大提高了连续墙的整体强度,更适用于对于沉降要求的场所;上下构件之间的橡胶钢板底座在连接前通过施加一定的预应力产生一定的压缩变形再拧紧高强度螺栓,从而有效减少了拼接后产生的应变,且橡胶钢板底座可以缓解连接件应力集中并允许产生小的变形,使通长圆钢的受力更协调;弧形管片螺栓可以限制连续墙整体构件变形协调后在开挖过程中产生的变形。Due to its arched structure, the arched plate of the arched plate beam will produce a certain amount of back tension on the left vertical beam and the right vertical beam on both sides, and the weight of the component itself strengthens the tightness and stability of the overall wall connection; The arched plate beam members are arranged alternately by long arched plate beam members and short arched plate beam members to form a continuous wall to improve the shear resistance of the continuous wall; Components, which can ensure the overall installation accuracy of the assembled continuous wall and improve the overall strength and stability; the base of the arch plate beam is spliced by reinforced concrete blocks of different lengths, and pre-anchored into round steel, so that the left and right adjacent arch plate beam components The connection between them is tighter, which greatly improves the overall strength of the diaphragm wall, and is more suitable for places with settlement requirements; the rubber steel plate base between the upper and lower members is compressed and deformed by applying a certain prestress before the connection, and then tightened with high strength Bolts, which effectively reduce the strain generated after splicing, and the rubber steel plate base can relieve the stress concentration of the connecting parts and allow small deformation, so that the force of the long round steel is more coordinated; the arc-shaped segment bolts can limit the overall components of the continuous wall Deformations that occur during excavation after deformation coordination.

为了进一步提高连续墙的防水性能,拱形板的中部、左竖梁外侧中部、右竖梁外侧中部均开有卡槽,卡槽内包覆橡胶止水片。In order to further improve the waterproof performance of the continuous wall, the middle part of the arched plate, the outer middle part of the left vertical beam, and the outer middle part of the right vertical beam are all provided with card slots, and the rubber water-stop sheets are covered in the card slots.

进一步的,拱形板拱内安装有检测装置,所述检测装置包括应变片和振动传感器。上述检测装置可以监测迎土面土体压力、沉降、变形以及水利等变化情况,从而做到提前预知,有效应对。Further, a detection device is installed in the arched plate arch, and the detection device includes a strain gauge and a vibration sensor. The above-mentioned detection device can monitor changes in soil pressure, settlement, deformation and water conservancy on the facing soil surface, so as to achieve advance prediction and effective response.

进一步的,通长圆钢由若干圆钢连接而成,每两个圆钢之间通过螺纹连接式或者销轴插入式连接。可依据不同的施工要求选择不同的圆钢连接方式,当需要整体吊出拆卸时,两个圆钢宜采用螺纹连接式;当需要部分吊出拆卸时,留在施工槽中的部分连续墙中的圆钢可采用销轴插入式。Further, the long round steel is formed by connecting several round steels, and every two round steels are connected by thread connection or pin insertion. Different round steel connection methods can be selected according to different construction requirements. When the whole round steel needs to be hoisted out and disassembled, the two round steels should be connected by threads; The round steel can adopt the pin shaft insertion type.

进一步的,在拼装之前,每个拱板梁构件上端套装有橡胶保护套,橡胶保护套内设有橡胶保护套钢板,每个钢板上具有吊装环孔。通过将橡胶保护套套在拱板梁构件拼接缝处,既能在运输过程中有一定的保护作用又能防止拼接过程中泥沙等杂物的夹杂。Further, before assembling, the upper end of each arch beam member is covered with a rubber protective cover, and a rubber protective cover steel plate is arranged inside the rubber protective cover, and each steel plate has a hoisting ring hole. By putting the rubber protective sleeve on the splicing seam of the arch-slab beam members, it can not only have a certain protective effect during transportation, but also prevent the inclusion of debris such as sediment during the splicing process.

一种可部分循环使用预制地下连续墙的专用吊具,包括三角形吊杆、平吊杆和两组吊具,上吊装栓安装在拱形板的上吊装栓孔内,下吊装栓安装在拱形板的下吊装栓孔内,上、下吊装栓之间具有一段距离,三角形吊杆通过吊具I与上吊装栓相连,所述吊具I包括钢绞绳I和绳扣I,绳扣I的连接位置高于地面标高;平吊杆通过吊具II与下吊装栓相连,所述吊具II包括钢绞绳II、卸扣和绳扣II,卸扣将下吊装栓连接在钢绞绳II上,绳扣II可在钢绞绳II的任意位置固定。A special spreader that can partially recycle the prefabricated underground continuous wall, including a triangular suspender, a flat suspender and two sets of spreaders. There is a distance between the upper and lower hoisting bolts in the lower hoisting bolt hole of the shaped plate, and the triangular suspender is connected with the upper hoisting bolt through a suspender I, and the suspender I includes a steel strand I and a rope buckle I, and the rope buckle The connection position of I is higher than the ground level; the flat suspender is connected to the lower hoisting bolt through the spreader II. On the rope II, the rope buckle II can be fixed at any position of the steel twisted rope II.

平吊杆为普通长杆型,三角形吊杆为等腰三角形,且吊具I悬挂在三角形吊杆的最下端长边处,通过吊装栓可以在不破坏结构的前提下安全高效地完成构件的吊装;上下吊装栓错了开一定距离,借助同直线分力相互抵消和上部三角形吊杆来保证吊装稳定性;通过预留钢绞线,借助吊装螺栓和通长圆钢可以将预制地下连续墙在主体施工完成后根据具体工况部分或者全部吊出,然后循环再利用。The flat suspender is an ordinary long pole type, and the triangular suspender is an isosceles triangle, and the hanger I is suspended at the long side of the lowermost end of the triangular suspender, and the component can be safely and efficiently completed without damaging the structure through the hoisting bolt. Hoisting; the upper and lower hoisting bolts are staggered by a certain distance, and the stability of the hoisting is ensured by offsetting the force components of the same line and the upper triangular suspender; by reserving the steel strands, the prefabricated underground continuous wall can be placed in the After the construction of the main body is completed, part or all of it is hoisted out according to the specific working conditions, and then recycled.

一种可部分循环使用预制地下连续墙的施工方法,步骤如下:A construction method that can partially recycle the prefabricated underground diaphragm wall, the steps are as follows:

第一步,在预制拱板梁构件时,在拱板梁内预埋管线,并将检测装置安装在拱板梁指定位置并做好标记;In the first step, when prefabricating the arched plate beam components, the pipelines are pre-embedded in the arched plate beam, and the detection device is installed at the designated position of the arched plate beam and marked;

第二步,进入施工现场在泥浆护壁保护下成槽,挖到比设计标高多出一定深度的位置进行清底,然后通过导管浇筑混凝土到设计底标高作为混凝土垫层;The second step is to enter the construction site to form a trench under the protection of the mud retaining wall, dig to a certain depth higher than the design elevation to clear the bottom, and then pour concrete through the conduit to the design bottom elevation as a concrete cushion;

第三步,待混凝土初凝后吊拱板梁底座到设计标高对垫层混凝土进行找平后再吊出,待混凝土终凝后通过吊装螺栓将拱板梁底座和最底层拱板梁构件精确吊装入槽;同时在拱板梁构件上端的橡胶保护套钢板吊装环孔上预留钢绞线;The third step is to hoist the base of the arch slab beam to the design elevation after the initial setting of the concrete, level the concrete on the cushion layer, and then lift it out. After the final setting of the concrete, the base of the arch slab beam and the bottom arch slab beam member are accurately hoisted by hoisting bolts into the groove; at the same time, steel strands are reserved on the hoisting ring hole of the rubber protective sleeve steel plate at the upper end of the arch beam member;

第四步,圆钢预先锚入拱板梁底座中,其中长拱板梁底座中对称地锚入八根圆钢,短拱板梁底座中一侧锚入四根圆钢,两个短拱板梁底座分别对称地设置在一个长拱板梁底座的两侧,利用两台吊车将拱板梁构件先水平起吊至指定位置正上方,其中一台吊车连接平吊杆,另一台吊车连接三角形吊杆,然后拆卸下端吊具II上的卸扣,利用三角形吊杆和吊具I将拱板梁构件竖直下放至指定位置;In the fourth step, the round steel is pre-anchored into the base of the arched plate beam, among which eight round steels are symmetrically anchored into the base of the long arched plate beam, four round steels are anchored into one side of the base of the short arched plate beam, and two short arched beams are anchored into the base. The slab girder base is symmetrically arranged on both sides of a long arched slab girder base, and the arched slab girder member is hoisted horizontally to directly above the designated position by two cranes, one of which is connected to the flat boom and the other to the Triangular suspender, then remove the shackle on the lower end spreader II, and use the triangular suspender and spreader I to vertically lower the arch plate beam member to the designated position;

第五步,在第二层拱板梁构件下放过程中将通长圆钢按照设计方式依次连接到一起,直至通长圆钢顶标高高出泥浆面;The fifth step is to connect the full-length round steel in sequence according to the design method during the lowering process of the second-floor arch-slab beam members until the top elevation of the full-length round steel is higher than the mud surface;

第六步,按照第四步吊装方式吊装下一个拱板梁构件使拱板梁构件预留的薄壁钢管通孔穿过四根通长圆钢,当拱板梁构件下放到接近拼接缝处时先将上一拱板梁橡胶保护套吊起然后再依次拼接到位;起吊拼接依次按照长拱板梁构件、短拱板梁构件交替进行;The sixth step is to hoist the next arched plate beam member according to the hoisting method of the fourth step so that the thin-walled steel pipe holes reserved for the arched plate beam member pass through four long round steel bars. When the arched plate beam member is lowered to the joint When hoisting the rubber protective cover of the last arched plate girder and then splicing it in place sequentially; lifting and splicing are carried out alternately according to the long arched plate girder components and the short arched plate girder components;

第七步,依次向两侧施工,通长圆钢上端锚入上部混凝土支撑,通过上下连接保证整体的稳定性;The seventh step is to construct on both sides in turn. The upper end of the long round steel is anchored into the upper concrete support, and the overall stability is ensured through the upper and lower connections;

第八步,施工完三幅地下连续墙后在两侧安放接头箱,然后向与两侧土体缝隙处高压注入水泥浆液,使两侧土体均匀受力,减小地下连续墙沉降;等水泥浆液达到一定强度后再施工两侧地下连续墙;或者在施工第一幅时两侧安放接头箱,一边吊装拱板梁构件,一边高压注入低于拱板梁构件标高的深度的水泥浆液;In the eighth step, after the construction of the three underground diaphragm walls, joint boxes are placed on both sides, and then cement slurry is injected under high pressure into the gaps with the soil on both sides, so that the soil on both sides is evenly stressed and the settlement of the underground diaphragm walls is reduced; etc. After the cement slurry reaches a certain strength, construct the underground diaphragm walls on both sides; or place joint boxes on both sides during the construction of the first section, while hoisting the arched plate beam components, while injecting high-pressure cement slurry at a depth lower than the elevation of the arched plate beam components;

第九步,在开挖到拱板梁连接缝处先利用弧形管片螺栓将上下两个拱板梁构件相连,然后在拱板梁连接缝处架设钢支撑,保证稳定性,组成板梁柱受力体系;The ninth step is to connect the upper and lower arch plate beam members with arc-shaped segment bolts at the joint of the arch plate beam when excavating, and then erect steel supports at the joint joint of the arch plate beam to ensure stability and form a plate beam Column force system;

第十步,主体结构施工完成,强度和沉降稳定后先从拐角处的拱板梁开始拆除,通过预留钢绞线,借助吊装螺栓将除了与拱板梁底座相连的拱板梁构件以外的其他拱板梁构件一次吊出,然后拆卸圆钢;每完成一幅地下连续墙拆除工作及时注入水泥浆液,等水泥浆液达到一定强度后继续相邻幅段地下连续墙的拆除工作。The tenth step, the construction of the main structure is completed, and after the strength and settlement are stable, the arch plate beam at the corner is removed first, and the steel strands are reserved, and the arch plate beam members other than the arch plate beam members connected to the base of the arch plate beam are removed by means of hoisting bolts. The other arch beam members are hoisted out at one time, and then the round steel is disassembled; cement slurry is injected in time after the demolition of an underground diaphragm wall is completed, and the demolition of the adjacent segment of the underground diaphragm wall is continued after the cement slurry reaches a certain strength.

所述水泥浆液采用一定比例水、水泥、粉煤灰、黏土、建筑废弃材料粉末或者砂以及外加剂制成。The cement slurry is made of a certain proportion of water, cement, fly ash, clay, construction waste material powder or sand and admixtures.

本发明解决了现有现浇式地下连续墙造价昂贵、施工工期过长、地下连续墙施工质量难控制、开挖后墙体隐患较多等问题,利用拱形梁构件拼装的结构组成连续墙,连接紧密、整体性能好、墙体变形易控制;还可以根据具体情况将连续墙整体吊出,再重复循环使用,节约资源,经济环保;同时可以更安全、方便、精确地检测迎土面情况。The invention solves the problems of the existing cast-in-place underground diaphragm wall, such as high cost, long construction period, difficulty in controlling the construction quality of the underground diaphragm wall, and many hidden dangers of the wall body after excavation. The diaphragm wall is composed of a structure assembled with arched beam members , tight connection, good overall performance, and easy control of wall deformation; the continuous wall can also be hoisted out as a whole according to specific conditions, and then reused repeatedly, saving resources, economical and environmentally friendly; at the same time, it can detect the soil-facing surface more safely, conveniently and accurately Condition.

附图说明Description of drawings

图1是现有技术中整体式地下连续墙施工工序流程图;Fig. 1 is the flow chart of integral type underground diaphragm wall construction procedure in the prior art;

图2是本发明结构示意图;Fig. 2 is a structural representation of the present invention;

图3是本发明中拱板梁构件结构示意图;Fig. 3 is a schematic structural view of an arched plate beam member in the present invention;

图4是本发明中凸字形底座立体结构示意图;Fig. 4 is a schematic diagram of a three-dimensional structure of a convex-shaped base in the present invention;

图5是本发明中凹字形底座立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the concave-shaped base of the present invention;

图6是本发明中高强度螺栓结构示意图;Fig. 6 is a schematic diagram of the structure of high-strength bolts in the present invention;

图7是本发明中拱板梁构件与通长圆钢、橡胶钢板底座拼装图;Fig. 7 is the assembling drawing of the arch plate girder member, the long round steel and the rubber steel plate base in the present invention;

图8是本发明中橡胶保护套结构示意图;Fig. 8 is a schematic structural view of a rubber protective sleeve in the present invention;

图9是设置在图9中的橡胶保护套钢板结构示意图;Fig. 9 is a schematic structural view of the rubber protective sheath steel plate arranged in Fig. 9;

图10是本发明中销轴插入式圆钢结构示意图;Fig. 10 is a schematic diagram of a pin shaft inserted round steel structure in the present invention;

图11是本发明中螺纹连接式结构示意图;Fig. 11 is a schematic diagram of a threaded connection structure in the present invention;

图12是三角形吊杆结构示意图;Fig. 12 is a schematic diagram of the structure of a triangular suspender;

图13是吊具I结构示意图;Fig. 13 is a structural schematic diagram of spreader 1;

图14是吊具II结构示意图;Fig. 14 is a structural schematic diagram of the spreader II;

图15是吊装找平拱板梁底座结构示意图;Fig. 15 is a schematic diagram of hoisting and leveling the base of the arched plate beam;

图中:1、混凝土垫层;2、拱板梁底座;21、长拱板梁底座;22、短拱板梁底座;3、拼装连续墙;4、拱板梁构件;41、拱形板;42、左竖梁;43、右竖梁;44、上吊装栓孔;45、下吊装栓孔;5、通长圆钢;51、圆钢;6、橡胶钢板底座;61、凸字形底座;62、凹字形底座;63、螺栓孔;64、高强度螺栓;65、L型钢筋;7、弧形管片螺栓;8、吊橡胶止水片;9、橡胶保护套;91、橡胶保护套钢板;92、吊装环孔;10、三角形吊杆;11、上吊装栓;12、下吊装栓;13、吊具I;13-1、钢绞绳I;13-2、绳扣I;14、吊具II;14-1、钢绞绳II;14-2、卸扣;14-3、绳扣II。In the figure: 1. Concrete cushion; 2. Arched plate beam base; 21. Long arched plate beam base; 22. Short arched plate beam base; 3. Assembled continuous wall; 4. Arched plate beam component; 41. Arched plate ; 42, left vertical beam; 43, right vertical beam; 44, upper lifting bolt hole; 45, lower lifting bolt hole; 5, long round steel; 51, round steel; 6, rubber steel plate base; 61, convex font base; 62. Concave base; 63. Bolt holes; 64. High-strength bolts; 65. L-shaped steel bars; 7. Arc segment bolts; Steel plate; 92, hoisting ring hole; 10, triangular suspender; 11, upper hoisting bolt; 12, lower hoisting bolt; 13, spreader I; 13-1, steel strand I; 13-2, rope buckle I; 14 , Spreader II; 14-1, steel strand II; 14-2, shackle; 14-3, rope buckle II.

具体实施方式Detailed ways

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

如图2至图7所示,一种可部分循环使用预制地下连续墙,包括由下至上依次设置的混凝土垫层1、拱板梁底座2和拼装连续墙3;其中拼装连续墙3是由若干拱板梁构件4、通长圆钢5和橡胶钢板底座6拼装而成;As shown in Figures 2 to 7, a prefabricated underground continuous wall that can be partially recycled includes a concrete cushion 1, an arch beam base 2 and an assembled continuous wall 3 that are sequentially arranged from bottom to top; wherein the assembled continuous wall 3 is composed of Several arch beam members 4, long round steel 5 and rubber steel plate base 6 are assembled;

所述拱板梁构件4包括拱形板41、左竖梁42和右竖梁43,拱形板41的两端分别连接在左竖梁42和右竖梁43的中间,拱形板41上端面凸出左竖梁42和右竖梁43的上端面,拱形板41的下端面凹入左竖梁42和右竖梁43的下端面,左竖梁42横截面为凹字形,右竖梁43横截面为凸字形,且左竖梁42的凹槽与右竖梁43的突起尺寸相互配合,拱形板41的上端凸出高度与拱形板41下端凹入深度相互配合,左竖梁42和右竖梁43上均对称地开有两个容许通长圆钢5穿过的薄壁钢管通孔;所述橡胶钢板底座6包括凸字形底座61和凹字形底座62,凹字形底座62的表面尺寸与左竖梁42横截面尺寸一致,凸字形底座61的表面尺寸与右竖梁43横截面尺寸一致,橡胶钢板底座6由若干厚钢板和厚橡胶垫交错叠加粘附而成,凹字形底座62和凸字形底座61上均对称地开有两个容许通长圆钢穿过的通孔,且凹字形底座和凸字形底座上还均布若干螺栓孔63,橡胶钢板底座6交错叠加的厚钢板和厚橡胶垫施加一定的预紧力后用穿过螺栓孔63的高强度螺栓64紧固在一起,高强度螺栓64的大头上焊接有L型钢筋65,L型钢筋65的另一端在拱板梁构件4制作时锚入左竖梁42和右竖梁43的底部,并保证下端平齐;Described arched plate beam member 4 comprises arched plate 41, left vertical beam 42 and right vertical beam 43, and the two ends of arched plate 41 are connected in the middle of left vertical beam 42 and right vertical beam 43 respectively, on the arched plate 41 The end faces protrude from the upper end faces of the left vertical beam 42 and the right vertical beam 43, and the lower end surface of the arched plate 41 is recessed into the lower end faces of the left vertical beam 42 and the right vertical beam 43. The cross section of the left vertical beam 42 is concave, and the right vertical beam The beam 43 cross-section is a convex shape, and the groove of the left vertical beam 42 cooperates with the protrusion size of the right vertical beam 43. Both the beam 42 and the right vertical beam 43 are symmetrically opened with two thin-walled steel pipe through holes that allow the long round steel 5 to pass through; the rubber steel plate base 6 includes a convex base 61 and a concave base 62, and the concave base 62 The surface size is consistent with the cross-sectional size of the left vertical beam 42, and the surface size of the convex base 61 is consistent with the cross-sectional size of the right vertical beam 43. The rubber steel plate base 6 is formed by overlapping and adhering several thick steel plates and thick rubber pads. Both the font-shaped base 62 and the convex-shaped base 61 are symmetrically opened with two through holes that allow the long round steel to pass through, and a number of bolt holes 63 are evenly distributed on the concave-shaped base and the convex-shaped base. Thick steel plates and thick rubber pads are fastened together with high-strength bolts 64 passing through bolt holes 63 after a certain pre-tightening force is applied. The large ends of high-strength bolts 64 are welded with L-shaped steel bars 65, and the other end of L-shaped steel bars 65 Anchor into the bottom of the left vertical beam 42 and the right vertical beam 43 when the arch plate beam member 4 is made, and ensure that the lower end is flush;

拱板梁构件4具有不同长度型号,长拱板梁构件与短拱板梁构件横向和纵向均交错布置,开挖深度内的上下两个拱板梁构件之间通过弧形管片螺栓7相连;The arched plate beam members 4 have different length models, the long arched plate beam members and the short arched plate beam members are arranged alternately in the horizontal and vertical directions, and the upper and lower arched plate beam members within the excavation depth are connected by arc-shaped segment bolts 7 ;

如图7,拱板梁底座2为具有不同长度的长方体型钢筋混凝土结构拼装而成,拱板梁底座2上设置的第一层拱板梁构件4与拱板梁底座2整体浇筑并将圆钢51预先锚入拱板梁底座2中,长拱板梁底座21上锚入八根圆钢51,其中四根圆钢51用于连接本底座上设置的拱板梁构件4,另外四根圆钢分别用于连接两侧相邻底座上设置的拱板梁构件4,短拱板梁底座22上锚入四根圆钢,其中两根圆钢穿过本底座上设置的拱板梁构件4一侧的薄壁钢管通孔,另外两根圆钢设置在拱板梁构件同侧并用于连接相邻底座上设置的拱板梁构件4。As shown in Fig. 7, the arched plate beam base 2 is assembled from cuboid reinforced concrete structures with different lengths. The steel 51 is pre-anchored into the arch beam base 2, and eight round steels 51 are anchored on the long arch beam base 21, among which four round steels 51 are used to connect the arch beam members 4 set on the base, and the other four The round steels are respectively used to connect the arch beam members 4 set on the adjacent bases on both sides, and four round steels are anchored on the base 22 of the short arch beams, two of which pass through the arch beam members set on the base 4 through the thin-walled steel pipe on one side, and the other two round steels are arranged on the same side of the arched plate beam member and are used to connect the arched plate beam member 4 provided on the adjacent base.

拱板梁构件的拱形板41由于其拱形结构会对两侧的左竖梁42和右竖梁43产生一定的反张力,加上构件本身的自重从而加强了整体墙连接的紧密性和稳定性;拱板梁构件4由长拱板梁构件和短拱板梁构件交错布置成连续墙,提高连续墙的抗剪切力;在拱板梁底座2上预先将通长圆钢5拼接好后再安装拱板梁构件4,可以保证拼装连续墙3的整体安装精度并提高整体强度和稳定性;拱板梁底座2采用不同长度的钢筋混凝土块拼接而成,并预先锚入圆钢51,使左右相邻的拱板梁构件4之间连接更加紧密,大大提高了连续墙的整体强度,更适用于对于沉降要求的场所;上、下拱板梁构件之间的橡胶钢板底座6在连接前通过施加一定的预应力产生一定的压缩变形再拧紧高强度螺栓64,从而有效减少了拼接后产生的应变,且橡胶钢板底座6可以缓解连接件应力集中并允许产生小的变形,使通长圆钢5的受力更协调;弧形管片螺栓7可以限制连续墙整体构件变形协调后在开挖过程中产生的变形。Due to its arched structure, the arched plate 41 of the arched plate beam member will produce a certain amount of back tension on the left vertical beam 42 and the right vertical beam 43 on both sides, and the weight of the component itself strengthens the tightness and tightness of the overall wall connection. Stability; the arched plate beam member 4 is arranged alternately by the long arched plate beam member and the short arched plate beam member to form a continuous wall, which improves the shear resistance of the continuous wall; on the arched plate beam base 2, the long round steel 5 is spliced in advance Install the arch beam member 4 again, which can ensure the overall installation accuracy of the assembled continuous wall 3 and improve the overall strength and stability; , so that the connection between the left and right adjacent arch beam members 4 is tighter, which greatly improves the overall strength of the diaphragm wall, and is more suitable for places with settlement requirements; the rubber steel plate base 6 between the upper and lower arch beam members is in the Before the connection, the high-strength bolts 64 are tightened to produce a certain compression deformation by applying a certain prestress, thereby effectively reducing the strain generated after splicing, and the rubber steel plate base 6 can relieve the stress concentration of the connecting parts and allow small deformations, so that through The stress of the elongated round steel 5 is more coordinated; the arc-shaped segment bolts 7 can limit the deformation produced in the excavation process after the deformation coordination of the overall component of the continuous wall.

如图7所示,为了进一步提高连续墙的防水性能,拱形板41的中部、左竖梁42外侧中部、右竖梁43外侧中部均开有卡槽,卡槽内包覆橡胶止水片8。As shown in Figure 7, in order to further improve the waterproof performance of the continuous wall, the middle part of the arched plate 41, the middle part of the outer side of the left vertical beam 42, and the outer middle part of the right vertical beam 43 are all provided with card slots, and rubber water-stop sheets are covered in the card slots 8.

进一步的,拱形板41拱内安装有检测装置,所述检测装置包括应变片、振动传感器、位移传感器、液位传感器和温度传感器。Further, a detection device is installed in the arch of the arch plate 41, and the detection device includes a strain gauge, a vibration sensor, a displacement sensor, a liquid level sensor and a temperature sensor.

上述检测装置可以监测迎土面土体压力、沉降、变形以及水利等变化情况,从而做到提前预知,有效应对。The above-mentioned detection device can monitor changes in soil pressure, settlement, deformation and water conservancy on the facing soil surface, so as to achieve advance prediction and effective response.

如图10和图11所示,通长圆钢5由若干圆钢51连接而成,每两个圆钢51之间通过螺纹连接式或者销轴插入式连接。可依据不同的施工要求选择不同的圆钢连接方式,当需要整体吊出拆卸时,两个圆钢宜采用螺纹连接式;当需要部分吊出拆卸时,留在施工槽中的部分连续墙中的圆钢可采用销轴插入式。As shown in FIG. 10 and FIG. 11 , the long round steel 5 is formed by connecting several round steels 51 , and every two round steels 51 are connected by thread connection or pin insertion. Different round steel connection methods can be selected according to different construction requirements. When the whole round steel needs to be hoisted out and disassembled, the two round steels should be connected by threads; The round steel can adopt the pin shaft insertion type.

如图8和图9所示,在拼装之前,每个拱板梁构件4上端套装有橡胶保护套9,橡胶保护套9内设有橡胶保护套钢板91,每个钢板上具有吊装环孔92。通过将橡胶保护套套在拱板梁构件拼接缝处,既能在运输过程中有一定的保护作用又能防止拼接过程中泥沙等杂物的夹杂。As shown in Fig. 8 and Fig. 9, before assembling, the upper end of each arch beam member 4 is covered with a rubber protective cover 9, and the rubber protective cover 9 is provided with a rubber protective cover steel plate 91, and each steel plate has a hoisting ring hole 92 . By putting the rubber protective sleeve on the splicing seam of the arch-slab beam members, it can not only have a certain protective effect during transportation, but also prevent the inclusion of debris such as sediment during the splicing process.

如图12至14所示,一种可部分循环使用预制地下连续墙的专用吊具,包括三角形吊杆10、平吊杆(图中未显示)和两组吊具,上吊装栓11安装在拱形板41的上吊装栓孔44内,下吊装栓12安装在拱形板41的下吊装栓孔45内,上、下吊装栓之间具有一段距离,三角形吊杆10通过吊具I13与上吊装栓11相连,所述吊具I13包括钢绞绳I13-1和绳扣I13-2,绳扣I13-2的连接位置高于地面标高;平吊杆通过吊具II14与下吊装栓12相连,所述吊具II14包括钢绞绳II14-1、卸扣14-2和绳扣II14-3,卸扣14-2将下吊装栓12连接在钢绞绳II14-1上,绳扣II14-3可在钢绞绳II14-1的任意位置固定。As shown in Figures 12 to 14, a special spreader that can partially recycle the prefabricated underground diaphragm wall includes a triangular hanger 10, a flat hanger (not shown in the figure) and two sets of hangers, and the upper lifting bolt 11 is installed on In the upper hoisting bolt hole 44 of the arched plate 41, the lower hoisting bolt 12 is installed in the lower hoisting bolt hole 45 of the arched plate 41, there is a section of distance between the upper and lower hoisting bolts, and the triangular suspender 10 passes through the hanger I13 and The upper hoisting bolt 11 is connected, and the sling I13 includes a steel strand I13-1 and a rope buckle I13-2, and the connection position of the rope buckle I13-2 is higher than the ground level; connected, the spreader II14 includes a steel strand rope II14-1, a shackle 14-2 and a rope buckle II14-3, the shackle 14-2 connects the lower lifting bolt 12 to the steel strand rope II14-1, and the rope buckle II14 -3 can be fixed at any position of the strand rope II14-1.

平吊杆为普通长杆型,三角形吊杆为等腰三角形,且吊具I13悬挂在三角形吊杆的最下端长边处,通过吊装栓可以在不破坏结构的前提下安全高效地完成构件的吊装;上下吊装栓错了开一定距离,借助同直线分力相互抵消和上部三角形吊杆来保证吊装稳定性;通过预留钢绞线,借助吊装螺栓和通长圆钢可以将预制地下连续墙在主体施工完成后根据具体工况部分或者全部吊出,然后循环再利用。The flat suspender is an ordinary long pole type, the triangular suspender is an isosceles triangle, and the hanger I13 is hung on the long side of the lowermost end of the triangular suspender, and the component can be safely and efficiently completed without damaging the structure through the hoisting bolt. Hoisting; the upper and lower hoisting bolts are staggered by a certain distance, and the stability of the hoisting is ensured by offsetting the force components of the same line and the upper triangular suspender; by reserving the steel strands, the prefabricated underground continuous wall can be placed in the After the construction of the main body is completed, part or all of it is hoisted out according to the specific working conditions, and then recycled.

如图2至图15所示,一种可部分循环使用预制地下连续墙的施工方法,步骤如下:As shown in Figures 2 to 15, a construction method that can partially recycle the prefabricated underground diaphragm wall, the steps are as follows:

第一步,在预制拱板梁构件4时,在拱板梁内预埋管线,并将检测装置安装在拱板梁指定位置并做好标记;In the first step, when prefabricating the arched plate beam member 4, the pipeline is pre-embedded in the arched plate beam, and the detection device is installed on the designated position of the arched plate beam and marked;

第二步,进入施工现场在泥浆护壁保护下成槽,挖到比设计标高多出一定深度的位置进行清底,然后通过导管浇筑混凝土到设计底标高作为混凝土垫层1;The second step is to enter the construction site and form a trench under the protection of the mud retaining wall, dig to a certain depth higher than the design level to clear the bottom, and then pour concrete through the conduit to the design bottom level as the concrete cushion 1;

第三步,待混凝土初凝后吊拱板梁底座2到设计标高对垫层混凝土进行找平后再吊出,待混凝土终凝后通过吊装螺栓将拱板梁底座2和最底层拱板梁构件4精确吊装入槽;同时在拱板梁构件4上端的橡胶保护套钢板91吊装环孔92上预留钢绞线;The third step is to hoist the base of the arch slab beam to the design elevation after the initial setting of the concrete, level the concrete on the cushion layer, and then hoist it out. 4 Precise hoisting into the groove; meanwhile, a steel strand is reserved on the hoisting ring hole 92 of the rubber protective sheath steel plate 91 at the upper end of the arch beam member 4;

第四步,圆钢51预先锚入拱板梁底座2中,其中长拱板梁底座21中对称地锚入八根圆钢51,短拱板梁底座22中一侧锚入四根圆钢,两个短拱板梁底座22分别对称地设置在一个长拱板梁底座22的两侧,利用两台吊车将拱板梁构件4先水平起吊至指定位置正上方,其中一台吊车连接平吊杆,另一台吊车连接三角形吊杆,然后拆卸下端吊具II14上的卸扣14-2,利用三角形吊杆10和吊具I13将拱板梁构件4竖直下放至指定位置;In the fourth step, the round steel 51 is pre-anchored into the base 2 of the arched plate beam, wherein eight round steels 51 are symmetrically anchored into the base 21 of the long arched plate beam, and four round steels are anchored into one side of the base 22 of the short arched plate beam Two short arched beam bases 22 are symmetrically arranged on both sides of a long arched beam base 22 respectively, and the arched beam member 4 is hoisted horizontally to directly above the designated position by two cranes, and one of the cranes is connected to the horizontal Suspender, another crane connects the triangular suspender, then disassembles the shackle 14-2 on the lower end suspender II14, and utilizes the triangular suspender 10 and the suspender I13 to vertically lower the arch plate beam member 4 to a designated position;

第五步,在第二层拱板梁构件4下放过程中将通长圆钢5按照设计方式依次连接到一起,直至通长圆钢顶标高高出泥浆面;In the fifth step, during the lowering process of the arched plate beam member 4 on the second floor, the full-length round steel bars 5 are sequentially connected together according to the design method until the top elevation of the full-length round steel bars is higher than the mud surface;

第六步,按照第四步吊装方式吊装下一个拱板梁构件4使拱板梁构件4预留的薄壁钢管通孔穿过四根通长圆钢5,当拱板梁构件4下放到接近拼接缝处时先将上一拱板梁橡胶保护套9吊起然后再依次拼接到位;起吊拼接依次按照长拱板梁构件、短拱板梁构件交替进行;The sixth step is to hoist the next arched plate beam member 4 according to the hoisting method of the fourth step so that the thin-walled steel pipe through holes reserved by the arched plate beam member 4 pass through four long round steel bars 5. When the arched plate beam member 4 is lowered to the At the splicing seam, first lift the rubber protective cover 9 of the last arched plate beam and then splice it in place sequentially; the lifting and splicing are carried out alternately according to the long arched plate beam member and the short arched plate beam member;

第七步,依次向两侧施工,通长圆钢5上端锚入上部混凝土支撑,通过上下连接保证整体的稳定性;The seventh step is to construct on both sides in turn. The upper end of the long round steel 5 is anchored into the upper concrete support, and the overall stability is ensured through the upper and lower connections;

第八步,施工完三幅地下连续墙后在两侧安放接头箱,然后向与两侧土体缝隙处高压注入水泥浆液,使两侧土体均匀受力,减小地下连续墙沉降;等水泥浆液达到一定强度后再施工两侧地下连续墙;或者在施工第一幅时两侧安放接头箱,一边吊装拱板梁构件4,一边高压注入低于拱板梁构件4标高的深度的水泥浆液;In the eighth step, after the construction of the three underground diaphragm walls, joint boxes are placed on both sides, and then cement slurry is injected under high pressure into the gaps with the soil on both sides, so that the soil on both sides is evenly stressed and the settlement of the underground diaphragm walls is reduced; etc. After the cement slurry reaches a certain strength, construct the underground diaphragm walls on both sides; or place joint boxes on both sides during the first construction, and while hoisting the arch beam member 4, inject cement at a depth lower than the elevation of the arch beam member 4 under high pressure. slurry;

第九步,在开挖到拱板梁连接缝处先利用弧形管片螺栓7将上下两个拱板梁构件相连,然后在拱板梁连接缝处架设钢支撑,保证稳定性,组成板梁柱受力体系;The ninth step is to connect the upper and lower arch plate beam members with arc segment bolts 7 when excavating to the joint of the arch plate beam, and then erect steel supports at the joint joint of the arch plate beam to ensure stability and form a slab Beam-column stress system;

第十步,主体结构施工完成,强度和沉降稳定后先从拐角处的拱板梁开始拆除,通过预留钢绞线,借助吊装螺栓将除了与拱板梁底座相连的拱板梁构件以外的其他拱板梁构件一次吊出,然后拆卸圆钢;每完成一幅地下连续墙拆除工作及时注入水泥浆液,等水泥浆液达到一定强度后继续相邻幅段地下连续墙的拆除工作。The tenth step, the construction of the main structure is completed, and after the strength and settlement are stable, the arch plate beam at the corner is removed first, and the steel strands are reserved, and the arch plate beam members other than the arch plate beam members connected to the base of the arch plate beam are removed by means of hoisting bolts. The other arch beam members are hoisted out at one time, and then the round steel is disassembled; cement slurry is injected in time after the demolition of an underground diaphragm wall is completed, and the demolition of the adjacent segment of the underground diaphragm wall is continued after the cement slurry reaches a certain strength.

所述水泥浆液采用一定比例水、水泥、粉煤灰、黏土、建筑废弃材料粉末或者砂以及外加剂等材料制成。The cement slurry is made of a certain proportion of water, cement, fly ash, clay, construction waste material powder or sand, and admixtures.

Claims (8)

1.一种可部分循环使用预制地下连续墙,其特征在于,包括由下至上依次设置的混凝土垫层(1)、拱板梁底座(2)和拼装连续墙(3);其中拼装连续墙(3)是由若干拱板梁构件(4)、通长圆钢(5)和橡胶钢板底座(6)拼装而成;1. A partially recyclable prefabricated underground continuous wall is characterized in that it comprises a concrete cushion (1), an arch beam base (2) and an assembled continuous wall (3) arranged sequentially from bottom to top; wherein the assembled continuous wall (3) It is assembled from several arched plate beam members (4), long round steel (5) and rubber steel plate base (6); 所述拱板梁构件(4)包括拱形板(41)、左竖梁(42)和右竖梁(43),拱形板(41)的两端分别连接在左竖梁(42)和右竖梁(43)的中间,拱形板(41)上端面凸出左竖梁(42)和右竖梁(43)的上端面,拱形板(41)的下端面凹入左竖梁(42)和右竖梁(43)的下端面,左竖梁(42)横截面为凹字形,右竖梁(43)横截面为凸字形,且左竖梁(42)的凹槽与右竖梁(43)的突起尺寸相互配合,拱形板(41)的上端凸出高度与拱形板(41)下端凹入深度相互配合,左竖梁(42)和右竖梁(43)上均对称地开有两个容许通长圆钢(5)穿过的薄壁钢管通孔;所述橡胶钢板底座(6)包括凸字形底座(61)和凹字形底座(62),凹字形底座(62)的表面尺寸与左竖梁(42)横截面尺寸一致,凸字形底座(61)的表面尺寸与右竖梁(43)横截面尺寸一致,橡胶钢板底座(6)由若干厚钢板和厚橡胶垫交错叠加粘附而成,凹字形底座(62)和凸字形底座(61)上均对称地开有两个容许通长圆钢(5)穿过的通孔,且凹字形底座和凸字形底座上还均布若干螺栓孔(63),橡胶钢板底座(6)交错叠加的厚钢板和厚橡胶垫施加一定的预紧力后用穿过螺栓孔(63)的高强度螺栓(64)紧固在一起,高强度螺栓(64)的大头上焊接有L型钢筋(65),L型钢筋(65)的另一端在拱板梁构件(4)制作时锚入左竖梁(42)和右竖梁(43)的底部,并保证下端平齐;拱板梁构件(4)具有不同长度型号,长拱板梁构件与短拱板梁构件横向和纵向均交错布置,开挖深度内的上下两个拱板梁构件之间通过弧形管片螺栓(7)相连;Described arch plate beam member (4) comprises arch plate (41), left vertical beam (42) and right vertical beam (43), and the two ends of arched plate (41) are respectively connected on left vertical beam (42) and right vertical beam (43). In the middle of the right vertical beam (43), the upper end surface of the arched plate (41) protrudes from the upper end surface of the left vertical beam (42) and the right vertical beam (43), and the lower end surface of the arched plate (41) is recessed into the left vertical beam (42) and the lower end surface of the right vertical beam (43), the left vertical beam (42) cross section is a concave shape, the right vertical beam (43) cross section is a convex shape, and the groove of the left vertical beam (42) is in line with the right The protruding dimensions of the vertical beams (43) cooperate with each other, and the convex height of the upper end of the arched plate (41) cooperates with the recessed depth of the lower end of the arched plate (41), and the left vertical beam (42) and the right vertical beam (43) Both are symmetrically provided with two thin-walled steel pipe through holes that allow long round steel (5) to pass through; the rubber steel plate base (6) includes a convex-shaped base (61) and a concave-shaped base (62), and the concave-shaped base ( 62) is consistent with the cross-sectional size of the left vertical beam (42), the surface size of the convex base (61) is consistent with the cross-sectional size of the right vertical beam (43), and the rubber steel plate base (6) is made of several thick steel plates and thick The rubber pads are staggered and superimposed and adhered. The concave base (62) and the convex base (61) are symmetrically provided with two through holes that allow the long round steel (5) to pass through, and the concave base and the convex base Some bolt holes (63) are also evenly distributed on the base, and the thick steel plates and thick rubber pads superimposed on the rubber plate base (6) apply a certain pre-tightening force and tighten with high-strength bolts (64) passing through the bolt holes (63). Fixed together, the big head of high-strength bolt (64) is welded with L-shaped steel bar (65), and the other end of L-shaped steel bar (65) is anchored into left vertical beam (42) and The bottom of the right vertical beam (43), and ensure that the lower end is flush; the arched plate beam members (4) have different length models, and the long arched plate beam members and short arched plate beam members are arranged in a staggered horizontal and vertical direction. The upper and lower arch plate beam members are connected by arc-shaped segment bolts (7); 拱板梁底座(2)为具有不同长度的长方体型钢筋混凝土结构拼装而成,拱板梁底座(2)上设置的第一层拱板梁构件(4)与拱板梁底座(2)整体浇筑并将圆钢(51)预先锚入拱板梁底座(2)中,长拱板梁底座(21)上锚入八根圆钢(51),其中四根圆钢(51)用于连接本底座上设置的拱板梁构件(4),另外四根圆钢分别用于连接两侧相邻底座上设置的拱板梁构件(4),短拱板梁底座(22)上锚入四根圆钢,其中两根圆钢穿过本底座上设置的拱板梁构件(4)一侧的薄壁钢管通孔,另外两根圆钢设置在拱板梁构件同侧并用于连接相邻底座上设置的拱板梁构件(4)。The arched plate beam base (2) is assembled from cuboid reinforced concrete structures with different lengths, and the arch plate beam member (4) on the first layer of the arched plate beam base (2) is integrated Pouring and pre-anchoring the round steel (51) into the arched plate beam base (2), anchoring eight round steels (51) on the long arched plate beam base (21), four of which are used for connecting The arch beam member (4) arranged on this base, the other four round steels are respectively used to connect the arch beam members (4) arranged on the adjacent bases on both sides, and the short arch beam base (22) is anchored into four Two round steels pass through the thin-walled steel pipe holes on one side of the arched plate beam member (4) set on the base, and the other two round steels are arranged on the same side of the arched plate beam member and are used to connect adjacent The arch plate beam member (4) arranged on the base. 2.如权利要求1所述的可部分循环使用预制地下连续墙,其特征在于,拱形板(41)的中部、左竖梁(42)外侧中部、右竖梁(43)外侧中部均开有卡槽,卡槽内包覆橡胶止水片(8)。2. The partially recyclable prefabricated underground continuous wall according to claim 1, characterized in that, the middle part of the arched plate (41), the middle part of the left vertical beam (42) and the middle part of the outer side of the right vertical beam (43) are all open There is a card slot, and the rubber water-stop sheet (8) is covered in the card slot. 3.如权利要求2所述的可部分循环使用预制地下连续墙,其特征在于,拱形板(41)拱内安装有检测装置,所述检测装置包括应变片、振动传感器、位移传感器、液位传感器和温度传感器。3. The partially recyclable prefabricated underground diaphragm wall as claimed in claim 2 is characterized in that a detection device is installed in the arched plate (41) arch, and the detection device includes a strain gauge, a vibration sensor, a displacement sensor, a liquid position sensor and temperature sensor. 4.如权利要求3所述的可部分循环使用预制地下连续墙,其特征在于,通长圆钢(5)由若干圆钢(51)连接而成,每两个圆钢(51)之间通过螺纹连接式或者销轴插入式连接。4. The partially recyclable prefabricated underground continuous wall as claimed in claim 3, characterized in that the long round steel (5) is formed by connecting several round steels (51), and passes between every two round steels (51). Threaded connection or pin plug-in connection. 5.如权利要求1至4任一项权利要求所述的可部分循环使用预制地下连续墙,其特征在于,在拼装之前,每个拱板梁构件(4)上端套装有橡胶保护套(9),橡胶保护套(9)内设有橡胶保护套钢板(91),每个钢板上具有吊装环孔(92)。5. The partially recyclable prefabricated underground continuous wall according to any one of claims 1 to 4, characterized in that, before assembly, the upper end of each arch beam member (4) is covered with a rubber protective sleeve (9 ), the rubber protective cover (9) is provided with a rubber protective cover steel plate (91), and each steel plate has a hoisting ring hole (92). 6.一种如权利要求1-5任一项所述的可部分循环使用预制地下连续墙的专用吊具,其特征在于,包括三角形吊杆(10)、平吊杆和两组吊具,上吊装栓(11)安装在拱形板(41)的上吊装栓孔(44)内,下吊装栓(12)安装在拱形板(41)的下吊装栓孔(45)内,上、下吊装栓之间具有一段距离,三角形吊杆(10)通过吊具I(13)与上吊装栓(11)相连,所述吊具I(13)包括钢绞绳I(13-1)和绳扣I(13-2),绳扣I(13-2)的连接位置高于地面标高;平吊杆通过吊具II(14)与下吊装栓(12)相连,所述吊具II(14)包括钢绞绳II(14-1)、卸扣(14-2)和绳扣II(14-3),卸扣(14-2)将下吊装栓(12)连接在钢绞绳II(14-1)上,绳扣II(14-3)可在钢绞绳II(14-1)的任意位置固定。6. A special spreader for partially recyclable prefabricated underground diaphragm walls as claimed in any one of claims 1-5, characterized in that it comprises a triangular hanger (10), a flat hanger and two groups of hangers, The upper lifting bolt (11) is installed in the upper lifting bolt hole (44) of the arched plate (41), and the lower lifting bolt (12) is installed in the lower lifting bolt hole (45) of the arched plate (41). There is a certain distance between the lower lifting bolts, and the triangular suspender (10) is connected with the upper lifting bolt (11) by a suspender I (13), and the suspender I (13) includes a steel strand I (13-1) and The rope buckle I (13-2), the connection position of the rope buckle I (13-2) is higher than the ground level; the flat suspender is connected with the lower hoisting bolt (12) by the suspender II (14), and the suspender II ( 14) Including steel strand rope II (14-1), shackle (14-2) and rope buckle II (14-3), shackle (14-2) connects the lower lifting bolt (12) to the steel strand rope II (14-1), rope buckle II (14-3) can be fixed at any position of steel strand rope II (14-1). 7.一种如权利要求1-5任一项所述的可部分循环使用预制地下连续墙的施工方法,采用如权利要求6所述的专用吊具,其特征在于,步骤如下:7. A construction method for partially recyclable prefabricated underground diaphragm walls as claimed in any one of claims 1-5, using the special spreader as claimed in claim 6, wherein the steps are as follows: 第一步,在预制拱板梁构件(4)时,在拱板梁内预埋管线,并将检测装置安装在拱板梁指定位置并做好标记;In the first step, when prefabricating the arched plate beam member (4), the pipeline is pre-embedded in the arched plate beam, and the detection device is installed on the designated position of the arched plate beam and marked; 第二步,进入施工现场在泥浆护壁保护下成槽,挖到比设计标高多出一定深度的位置进行清底,然后通过导管浇筑混凝土到设计底标高作为混凝土垫层(1);The second step is to enter the construction site and form a trench under the protection of the mud retaining wall, dig to a position deeper than the design level to clear the bottom, and then pour concrete through the conduit to the design bottom level as a concrete cushion (1); 第三步,待混凝土初凝后吊拱板梁底座(2)到设计标高对垫层混凝土进行找平后再吊出,待混凝土终凝后通过吊装螺栓将拱板梁底座(2)和最底层拱板梁构件(4)精确吊装入槽;同时在拱板梁构件(4)上端的橡胶保护套钢板(91)吊装环孔(92)上预留钢绞线;The third step is to lift the base of the arch plate beam (2) to the design elevation after the initial setting of the concrete, level the concrete on the cushion layer, and then lift it out. The arched plate beam member (4) is accurately hoisted into the groove; at the same time, a steel strand is reserved on the hoisting ring hole (92) of the rubber protective sleeve steel plate (91) at the upper end of the arched plate beam member (4); 第四步,圆钢(51)预先锚入拱板梁底座(2)中,其中长拱板梁底座(21)中对称地锚入八根圆钢(51),短拱板梁底座(22)中一侧锚入四根圆钢,两个短拱板梁底座(22)分别对称地设置在一个长拱板梁底座(22)的两侧,利用两台吊车将拱板梁构件(4)先水平起吊至指定位置正上方,其中一台吊车连接平吊杆,另一台吊车连接三角形吊杆,然后拆卸下端吊具II(14)上的卸扣(14-2),利用三角形吊杆(10)和吊具I(13)将拱板梁构件(4)竖直下放至指定位置;In the fourth step, the round steel (51) is pre-anchored into the arched plate beam base (2), wherein the long arched plate beam base (21) is symmetrically anchored into eight round steels (51), and the short arched plate beam base (22 ), one side of which is anchored into four round steels, two short arched plate beam bases (22) are symmetrically arranged on both sides of a long arched plate beam base (22), and the arched plate beam member (4 ) to lift horizontally to directly above the designated position, one of the cranes is connected to the flat boom, and the other crane is connected to the triangular boom, and then the shackle (14-2) on the lower end spreader II (14) is removed, and the triangular boom is used to Rod (10) and hanger 1 (13) vertically lower the arch plate beam member (4) to the designated position; 第五步,在第二层拱板梁构件(4)下放过程中将通长圆钢(5)按照设计方式依次连接到一起,直至通长圆钢顶标高高出泥浆面;In the fifth step, during the lowering process of the arched plate beam member (4) on the second floor, the full-length round steel (5) is sequentially connected together according to the design method, until the elevation of the top of the full-length round steel is higher than the mud surface; 第六步,按照第四步吊装方式吊装下一个拱板梁构件(4)使拱板梁构件(4)预留的薄壁钢管通孔穿过四根通长圆钢(5),当拱板梁构件(4)下放到接近拼接缝处时先将上一拱板梁橡胶保护套(9)吊起然后再依次拼接到位;起吊拼接依次按照长拱板梁构件、短拱板梁构件交替进行;The sixth step is to hoist the next arched plate beam member (4) according to the hoisting method of the fourth step so that the thin-walled steel pipe through holes reserved by the arched plate beam member (4) pass through four long round steel bars (5), and when the arched plate When the beam member (4) is lowered close to the splicing seam, the rubber protective cover (9) of the upper arched plate beam (9) is lifted first, and then spliced in place sequentially; the hoisting splicing is performed alternately according to the long arched plate beam member and the short arched plate beam member conduct; 第七步,依次向两侧施工,通长圆钢(5)上端锚入上部混凝土支撑,通过上下连接保证整体的稳定性;The seventh step is to construct on both sides in turn, the upper end of the long round steel (5) is anchored into the upper concrete support, and the overall stability is ensured through the upper and lower connections; 第八步,施工完三幅地下连续墙后在两侧安放接头箱,然后向与两侧土体缝隙处高压注入水泥浆液,使两侧土体均匀受力,减小地下连续墙沉降;等水泥浆液达到一定强度后再施工两侧地下连续墙;或者在施工第一幅时两侧安放接头箱,一边吊装拱板梁构件(4),一边高压注入低于拱板梁构件(4)标高的深度的水泥浆液;In the eighth step, after the construction of the three underground diaphragm walls, joint boxes are placed on both sides, and then cement slurry is injected under high pressure into the gaps with the soil on both sides, so that the soil on both sides is evenly stressed and the settlement of the underground diaphragm walls is reduced; etc. The underground diaphragm walls on both sides shall be constructed after the cement slurry reaches a certain strength; or joint boxes shall be placed on both sides during the first construction, and the arched plate beam member (4) shall be hoisted while the high-pressure injection is lower than the elevation of the arched plate beam member (4). depth of cement slurry; 第九步,在开挖到拱板梁连接缝处先利用弧形管片螺栓(7)将上下两个拱板梁构件相连,然后在拱板梁连接缝处架设钢支撑,保证稳定性,组成板梁柱受力体系;In the ninth step, when excavating to the joint of the arch-slab beam, use arc-shaped segment bolts (7) to connect the upper and lower two arch-slab beam members, and then erect steel supports at the joint of the arch-slab beam to ensure stability. Composition of plate-beam-column stress system; 第十步,主体结构施工完成,强度和沉降稳定后先从拐角处的拱板梁开始拆除,通过预留钢绞线,借助吊装螺栓将除了与拱板梁底座相连的拱板梁构件以外的其他拱板梁构件一次吊出,然后拆卸圆钢;每完成一幅地下连续墙拆除工作及时注入水泥浆液,等水泥浆液达到一定强度后继续相邻幅段地下连续墙的拆除工作。The tenth step, the construction of the main structure is completed, and after the strength and settlement are stable, the arch plate beam at the corner is removed first, and the steel strands are reserved, and the arch plate beam members other than the arch plate beam members connected to the base of the arch plate beam are removed by means of hoisting bolts. The other arch beam members are hoisted out at one time, and then the round steel is disassembled; cement slurry is injected in time after the demolition of an underground diaphragm wall is completed, and the demolition of the adjacent segment of the underground diaphragm wall is continued after the cement slurry reaches a certain strength. 8.如权利要求7所述的可部分循环使用预制地下连续墙的施工方法,其特征在于,水泥浆液采用一定比例水、水泥、水玻璃、粉煤灰、黏土、建筑废弃材料粉末或者砂以及外加剂制成。8. The construction method of partially recyclable prefabricated underground diaphragm wall as claimed in claim 7, wherein the cement slurry adopts a certain proportion of water, cement, water glass, fly ash, clay, construction waste material powder or sand and Additives are made.
CN201711340255.2A 2017-12-14 2017-12-14 Partially recyclable prefabricated underground diaphragm wall, spreader and construction method Expired - Fee Related CN108118689B (en)

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