CN108116147B - Processing technology of ink silver pot - Google Patents
Processing technology of ink silver pot Download PDFInfo
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- CN108116147B CN108116147B CN201711181304.2A CN201711181304A CN108116147B CN 108116147 B CN108116147 B CN 108116147B CN 201711181304 A CN201711181304 A CN 201711181304A CN 108116147 B CN108116147 B CN 108116147B
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 title claims abstract description 106
- 229910052709 silver Inorganic materials 0.000 title claims abstract description 88
- 239000004332 silver Substances 0.000 title claims abstract description 88
- 238000005516 engineering process Methods 0.000 title claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 238000005323 electroforming Methods 0.000 claims abstract description 34
- 230000000694 effects Effects 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 32
- 238000005266 casting Methods 0.000 claims abstract description 31
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 230000008569 process Effects 0.000 claims abstract description 26
- 238000009835 boiling Methods 0.000 claims abstract description 21
- 239000003814 drug Substances 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 21
- 238000005498 polishing Methods 0.000 claims abstract description 21
- 238000010422 painting Methods 0.000 claims abstract description 18
- 238000005488 sandblasting Methods 0.000 claims abstract description 18
- 238000003490 calendering Methods 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 6
- 239000012153 distilled water Substances 0.000 claims abstract description 6
- 238000007689 inspection Methods 0.000 claims abstract description 6
- 230000001590 oxidative effect Effects 0.000 claims abstract description 6
- DPLVEEXVKBWGHE-UHFFFAOYSA-N potassium sulfide Chemical compound [S-2].[K+].[K+] DPLVEEXVKBWGHE-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000012535 impurity Substances 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000009966 trimming Methods 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 238000005422 blasting Methods 0.000 claims description 8
- 239000004576 sand Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 claims description 5
- 239000000428 dust Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 5
- 229910002804 graphite Inorganic materials 0.000 claims description 5
- 239000010439 graphite Substances 0.000 claims description 5
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 claims description 5
- 210000004243 sweat Anatomy 0.000 claims description 5
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 5
- 229920002873 Polyethylenimine Polymers 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 3
- NUKZAGXMHTUAFE-UHFFFAOYSA-N hexanoic acid methyl ester Natural products CCCCCC(=O)OC NUKZAGXMHTUAFE-UHFFFAOYSA-N 0.000 claims description 2
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 25
- 239000000976 ink Substances 0.000 description 21
- 229940079593 drug Drugs 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 239000002199 base oil Substances 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 4
- 241001122767 Theaceae Species 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- -1 silver ions Chemical class 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/20—Applying plastic materials and superficially modelling the surface of these materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
- B44C1/221—Removing surface-material, e.g. by engraving, by etching using streams of abrasive particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
- B44C1/225—Removing surface-material, e.g. by engraving, by etching by engraving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/04—Modelling plastic materials, e.g. clay
- B44C3/046—Modelling plastic materials, e.g. clay using a modelling surface, e.g. plate
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/10—Moulds; Masks; Masterforms
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/46—Electroplating: Baths therefor from solutions of silver
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Adornments (AREA)
Abstract
The invention relates to a processing technology of a water ink silver pot, which comprises the steps of plate lifting, casting, wax part manufacturing, wax part oiling, electroforming, wax removal, mold holding and sand blasting, carving, water ink effect, calendaring and polishing, water boiling and cleaning, drying and quality inspection and the like, wherein the water ink effect step is to mix distilled water and potassium sulfide according to the mass ratio of (10-30): 1 preparing a liquid medicine, painting the liquid medicine on the surface of the carved product, displaying the effect of the Chinese wash painting on the product, standing for 30-60 min at normal temperature to dry the liquid medicine thoroughly, and then naturally oxidizing for 12-24 h; the product obtained by the process of the invention has compact silver ion arrangement, thereby reducing the silver consumption, meeting the hardness required by daily use on the basis of light weight, enabling the kettle body pattern to present the black and white, thick and light, deep and shallow, far and near and other artistic effects of the traditional Chinese ink-wash painting, having fine patterns and endowing the silver kettle with higher artistic value.
Description
Technical Field
The invention relates to a processing technology of a silver pot, in particular to a processing technology of a water ink silver pot, and belongs to the technical field of precious metal ornaments.
Background
The traditional manufacturing method of the silver pot is to use a reverse die technology, the appearance of the product is not fine and smooth enough due to the limitation of the process and the die, the arrangement of silver ions is not tight enough due to the defects of the process, bubbles and potholes are easy to occur, welding and repair welding are needed in the later period, and the whole color and the appearance aesthetic feeling of the silver pot are influenced because the welding flux is not 99.99 percent silver. In addition, due to the process limitation, the traditional silver pot has more materials and larger weight, and the hand feeling is slightly inconvenient due to overlarge weight in the water injection use process.
In order to change the materials, the color, the fineness and the weight of the traditional silver pot, the electroforming process is carried out. Compared with the traditional reverse mould silver kettle, the silver kettle body is formed by electroforming at one time, so that the later repair welding and welding are avoided. The wax mould is finely trimmed before electroforming, so that the silver pot after electroforming has a smooth surface and high fineness. And after the mold is held in the later stage, the lines of the silver kettle main body are clear, mellow and beautiful, and the defect that the traditional reverse mold silver kettle is not fine enough is overcome. The silver ions of the electroforming finished silver pot are arranged closely, so that the using amount of silver is reduced, the hardness of the electroforming finished silver pot can meet the requirement of daily use on a light basis, the problem that the traditional silver pot is too heavy and inconvenient to use when water is injected for making tea is solved, and the electroforming finished silver pot is more practical. The silver pot has more economical efficiency because the pot body is lighter because of less used materials.
The Chinese pot culture has been long-flowing, and the Luyu tea classic has silver as its origin, but it is related to exaggerate Li. Yashiya , Jie , and if used constantly, it is also ascribed to silver. Although the traditional silver pot also has pattern carving decorations, the artistic value of the pot body cannot be better reflected because the pattern of the pot body is not clear and fine enough and the layer feeling is not existed due to the incompleteness of the reverse mould process mould. In order to promote the traditional Chinese culture, the ink and silver pot adopts the techniques of carving, old-making and the like, so that the pot body pattern presents the artistic effects of black and white, shade, depth, distance and the like of the traditional Chinese ink and water painting, the pattern is fine, and the silver pot has higher artistic value. The ink pot is more suitable for use, and can reflect the artistic value of Chinese pot culture and Chinese traditional ink painting.
Disclosure of Invention
The invention provides a processing technology of a water ink silver pot aiming at the defects of the existing silver pot processing method.
The technical scheme for solving the technical problems is as follows:
a processing technology of a water ink silver pot comprises the following steps:
1) plate making: manufacturing a silver plate according to the shape of the silver pot;
2) casting: manufacturing a casting mold of the wax mold according to the shape of the silver plate;
3) manufacturing a wax piece: injecting the melted hot wax into the casting mold, and taking out the wax piece after the wax piece is cooled completely; trimming the wax piece by using a tool, removing a casting nozzle and burrs of the wax mould, keeping the wax piece intact, and wiping the wax piece after initial trimming until the surface is smooth and bright as clean;
4) oiling the wax piece: applying silver oil to the repaired wax piece, ensuring the smoothness of the silver oil brush, avoiding any silver particles and local oil leakage, and drying the wax piece after applying the silver oil;
5) electroforming: the wax piece is placed in an electroforming pool for electroforming, a Swiss silver plate is taken as an anode, the wax casting piece is taken as a cathode, and the composition of the silver casting liquid in the electroforming pool is controlled as follows: 160-200 g/L of sulfite, 35-55 g/L of silver salt, 3-5 g/L of thiosulfate, 0.2-2.0 g/L of polyethyleneimine serving as a hard light agent, and 0.5-5.0 g/L of graphite serving as a hard light agent, wherein the process parameters in the electroforming process are controlled as follows: the temperature is 25-40 ℃, the pH is 9-12, and the time is 24-32 h;
6) wax removal: putting the product cast in the step 5) into a stainless steel cage, then boiling the product in boiling water to melt and flow out the wax, carrying out ultrasonic cleaning after the wax is removed to remove residual wax, then washing the product until the product is clean and free of impurities, and drying the product;
7) carrying out die holding and sand blasting: polishing and flattening the surface of the product dried in the step 6) to form particles or uneven parts, uniformly mixing No. 80-320 glass sand with water according to the mass ratio of 1:5, pouring the mixture into a sand blasting machine, adjusting the air pressure to be 0.3-0.6 MPa, and performing sand blasting on the product to ensure that the surface after being sprayed is uniform, fine and smooth;
8) engraving: cutting the pattern contour of the ink-wash painting on the surface of the product subjected to sand blasting in the step 7) by seal cutting, wherein the line contour is clear and smooth;
9) ink effect: mixing distilled water and potassium sulfide according to a mass ratio (10-30): 1, preparing a liquid medicine, painting the liquid medicine on the surface of the product carved in the step 8), displaying the effect of the Chinese wash painting on the product, standing at normal temperature for 30-60 min to dry the liquid medicine thoroughly, and then naturally oxidizing for 12-24 h;
10) calendering and polishing: calendering the part needing brightness of the product treated by the ink effect in the step 9) to achieve the brightness effect; then finely polishing the surface of the product to achieve the brightness as new;
11) boiling and cleaning: boiling the product obtained after the press polishing in the step 10) with water to remove impurities remained in the previous working procedure, then washing the product with water again, and finally blasting the surface of the product clean with steam to achieve the degree of no water stain, sweat stain, dust and impurities;
12) drying and quality inspection: and drying the cleaned product, and inspecting the quality of the product and then delivering the product.
Further, the silver oil in step 4) is a mixture of silver powder with a purity of 99.99% and any one of ethanol, methyl ethyl ketone or butyl acetate.
Further, the product is calendered in step 10) using steel calendering or agate calendering.
Further, in the step 10), the surface of the product is finely ground by using a cloth wheel, a cotton wheel or a steel wire wheel.
The invention has the beneficial effects that:
1) the process of the invention can lead the kettle body pattern to show the artistic effects of black and white, shade, depth, distance and the like of the traditional Chinese ink-wash painting, the pattern is fine, and the silver kettle has higher artistic value.
2) The product obtained by the process of the invention has compact silver ion arrangement, no welding and the color forming reaches 99.99 percent. Therefore, the silver consumption is reduced, the silver consumption of a traditional 200ML silver pot needs 300g, and the silver consumption of an ink silver pot only needs 100g, which is equivalent to one third of the silver consumption of the traditional silver pot. The electroforming process enables the hardness of the kettle body to reach HV 140-160, and the hardness is improved by 4 times compared with that of a traditional silver product. The silver pot has the advantages that the hardness required by daily use can be met on the basis of light weight, the problem that the traditional silver pot is too heavy and inconvenient to use when water is injected for making tea is solved, and the silver pot is more practical;
3) the silver pot obtained by the process has clear lines, is mellow and beautiful, and solves the defect that the traditional reverse mould silver pot is not fine enough.
Detailed Description
The principles and features of this invention are described below in conjunction with examples, which are set forth to illustrate, but are not to be construed to limit the scope of the invention.
Example 1:
a processing technology of a water ink silver pot comprises the following steps:
1) plate making: manufacturing a silver plate according to the shape of the silver pot;
2) casting: manufacturing a casting mold of the wax mold according to the shape of the silver plate;
3) manufacturing a wax piece: injecting the melted hot wax into the casting mold, and taking out the wax piece after the wax piece is cooled completely; trimming the wax piece by using a tool, removing a casting nozzle and burrs of the wax mould, keeping the wax piece intact, and wiping the wax piece after initial trimming until the surface is smooth and bright as clean;
4) oiling the wax piece: coating silver oil on the repaired wax piece, wherein the silver oil is a mixture of 99.99% of silver powder and ethanol, firstly coating base oil once for better conducting effect, the silver oil must be thinner, then coating the base oil for the second time until the third time, ensuring the smoothness of the silver oil brush, avoiding any silver particles and local oil leakage, and drying the wax piece after the silver oil is coated;
5) electroforming: the wax piece is placed in an electroforming pool for electroforming, a Swiss silver plate is taken as an anode, the wax casting piece is taken as a cathode, and the composition of the silver casting liquid in the electroforming pool is controlled as follows: 160g/L of sulfite, 55g/L of silver salt, 3g/L of thiosulfate, 1.0g/L of a hard polishing agent graphite and 2.5g/L of a hard polishing agent ferrous sulfate, wherein the process parameters in the electroforming process are controlled as follows: the temperature is 25 ℃, the pH is 9-12, and the time is 32 hours;
6) wax removal: putting the product cast in the step 5) into a stainless steel cage, then boiling the product in boiling water to melt and flow out the wax, carrying out ultrasonic cleaning after the wax is removed to remove residual wax, then washing the product until the product is clean and free of impurities, and drying the product;
7) carrying out die holding and sand blasting: polishing and flattening the surface of the product dried in the step 6) to be granular or uneven, uniformly mixing No. 80 glass sand with water according to the mass ratio of 1:5, pouring the mixture into a sand blasting machine, adjusting the air pressure to be 0.6MPa, and blasting sand on the product to ensure that the surface after spraying is uniform, fine and smooth;
8) engraving: cutting the pattern contour of the ink-wash painting on the surface of the product subjected to sand blasting in the step 7) by seal cutting, wherein the line contour is clear and smooth;
9) ink effect: mixing distilled water and potassium sulfide according to a mass ratio (10-30): 1 preparing different liquid medicines, drawing the liquid medicines on the surface of the product carved in the step 8) by using a writing brush, displaying the effects of black and white, light, dark and light, far and near, and the like of the Chinese ink painting on the product, wherein the light and dark effects of the pattern are determined by the light and dark ratio of the liquid medicines, namely black (10:1) and light (20:1) and light (30:1), standing at normal temperature for 30min to dry the liquid medicines thoroughly, and then naturally oxidizing for 18 h;
10) calendering and polishing: calendering the part, needing to be bright, of the product treated by the ink effect in the step 9) by using steel pressure to achieve a bright effect; then, the surface of the product is finely polished by a cloth wheel to achieve the brightness as new;
11) boiling and cleaning: boiling the product obtained after the press polishing in the step 10) with water to remove impurities remained in the previous working procedure, then washing the product with water again, and finally blasting the surface of the product clean with steam to achieve the degree of no water stain, sweat stain, dust and impurities;
12) drying and quality inspection: and drying the cleaned product for 20min by using a hot air gun, and then inspecting the quality and delivering the product.
Example 2:
1) plate making: manufacturing a silver plate according to the shape of the silver pot;
2) casting: manufacturing a casting mold of the wax mold according to the shape of the silver plate;
3) manufacturing a wax piece: injecting the melted hot wax into the casting mold, and taking out the wax piece after the wax piece is cooled completely; trimming the wax piece by using a tool, removing a casting nozzle and burrs of the wax mould, keeping the wax piece intact, and wiping the wax piece after initial trimming until the surface is smooth and bright as clean;
4) oiling the wax piece: coating silver oil on the repaired wax piece, wherein the silver oil is a mixture of 99.99% of silver powder and methyl ethyl ketone, firstly coating base oil once for better conducting effect, the silver oil must be thinner, then coating the base oil for the second time until the third time, ensuring the smoothness of the silver oil brush, avoiding any silver particles and local oil leakage, and drying the wax oil after coating the silver oil;
5) electroforming: the wax piece is placed in an electroforming pool for electroforming, a Swiss silver plate is taken as an anode, the wax casting piece is taken as a cathode, and the composition of the silver casting liquid in the electroforming pool is controlled as follows: 180g/L of sulfite, 35g/L of silver salt, 5g/L of thiosulfate, 0.2g/L of polyethyleneimine serving as a hard light agent and 5.0g/L of graphite serving as a hard light agent, wherein the process parameters in the electroforming process are controlled as follows: the temperature is 35 ℃, the pH value is 9-12, and the time is 24 hours;
6) wax removal: putting the product cast in the step 5) into a stainless steel cage, then boiling the product in boiling water to melt and flow out the wax, carrying out ultrasonic cleaning after the wax is removed to remove residual wax, then washing the product until the product is clean and free of impurities, and drying the product;
7) carrying out die holding and sand blasting: polishing and flattening the surface of the product dried in the step 6) to be granular or uneven, uniformly mixing No. 320 glass sand with water according to the mass ratio of 1:5, pouring the mixture into a sand blasting machine, adjusting the air pressure to be 0.3MPa, and blasting sand on the product to ensure that the surface after spraying is uniform, fine and smooth;
8) engraving: cutting the pattern contour of the ink-wash painting on the surface of the product subjected to sand blasting in the step 7) by seal cutting, wherein the line contour is clear and smooth;
9) ink effect: mixing distilled water and potassium sulfide according to a mass ratio (10-30): 1 preparing different liquid medicines, drawing the liquid medicines on the surface of the product carved in the step 8) by using a writing brush, displaying the effects of black and white, shade, depth, distance and the like of the Chinese ink painting on the product, wherein the shade effect of the pattern is determined by the shade proportion of the liquid medicines, namely black (10:1) and light (20:1) (30:1), standing for 60min at normal temperature to dry the liquid medicines thoroughly, and then naturally oxidizing for 12 h;
10) calendering and polishing: calendering the part, needing to be bright, of the product treated by the ink effect in the step 9) by using agate to achieve the bright effect; then, finely polishing the surface of the product by using a cotton wheel to achieve the brightness as new;
11) boiling and cleaning: boiling the product obtained after the press polishing in the step 10) with water to remove impurities remained in the previous working procedure, then washing the product with water again, and finally blasting the surface of the product clean with steam to achieve the degree of no water stain, sweat stain, dust and impurities;
12) drying and quality inspection: and drying the cleaned product for 10min by using a hot air gun, and then inspecting the quality and delivering the product.
Example 3:
1) plate making: manufacturing a silver plate according to the shape of the silver pot;
2) casting: manufacturing a casting mold of the wax mold according to the shape of the silver plate;
3) manufacturing a wax piece: injecting the melted hot wax into the casting mold, and taking out the wax piece after the wax piece is cooled completely; trimming the wax piece by using a tool, removing a casting nozzle and burrs of the wax mould, keeping the wax piece intact, and wiping the wax piece after initial trimming until the surface is smooth and bright as clean;
4) oiling the wax piece: coating silver oil on the repaired wax piece, wherein the silver oil is a mixture of 99.99 percent of silver powder and butyl acetate, firstly coating base oil once for better conducting effect, the silver oil must be thinner, then coating the base oil for the second time until the third time, ensuring the smoothness of the silver oil brush, avoiding any silver particles and local oil leakage, and drying the wax oil after coating the silver oil;
5) electroforming: the wax piece is placed in an electroforming pool for electroforming, a Swiss silver plate is taken as an anode, the wax casting piece is taken as a cathode, and the composition of the silver casting liquid in the electroforming pool is controlled as follows: 200g/L of sulfite, 45g/L of silver salt, 5g/L of thiosulfate, 2.0g/L of polyethyleneimine serving as a hard light agent and 0.5g/L of graphite serving as a hard light agent, wherein the process parameters in the electroforming process are controlled as follows: the temperature is 40 ℃, the pH is 9-12, and the time is 28 h;
6) wax removal: putting the product cast in the step 5) into a stainless steel cage, then boiling the product in boiling water to melt and flow out the wax, carrying out ultrasonic cleaning after the wax is removed to remove residual wax, then washing the product until the product is clean and free of impurities, and drying the product;
7) carrying out die holding and sand blasting: polishing and flattening the surface of the product dried in the step 6) to be granular or uneven, uniformly mixing No. 200 glass sand with water according to the mass ratio of 1:5, pouring the mixture into a sand blasting machine, adjusting the air pressure to be 0.4MPa, and blasting sand on the product to ensure that the surface after spraying is uniform, fine and smooth;
8) engraving: cutting the pattern contour of the ink-wash painting on the surface of the product subjected to sand blasting in the step 7) by seal cutting, wherein the line contour is clear and smooth;
9) ink effect: mixing distilled water and potassium sulfide according to a mass ratio (10-30): 1 preparing different liquid medicines, drawing the liquid medicines on the surface of the product carved in the step 8) by using a writing brush, displaying the effects of black and white, light, dark and light, far and near, and the like of the Chinese ink painting on the product, wherein the light and dark effects of the pattern are determined by the light and dark ratio of the liquid medicines, namely black (10:1) and light (20:1) and light (30:1), standing for 45min at normal temperature to dry the liquid medicines thoroughly, and then naturally oxidizing for 24 h;
10) calendering and polishing: calendering the part, needing to be bright, of the product treated by the ink effect in the step 9) by using agate to achieve the bright effect; then, the surface of the product is finely polished by a steel wire wheel to achieve the brightness as new;
11) boiling and cleaning: boiling the product obtained after the press polishing in the step 10) with water to remove impurities remained in the previous working procedure, then washing the product with water again, and finally blasting the surface of the product clean with steam to achieve the degree of no water stain, sweat stain, dust and impurities;
12) drying and quality inspection: and drying the cleaned product by using a hot air gun, and then inspecting the quality and delivering the product.
To better illustrate the beneficial effects of the process provided by the present invention, we tested the water boiled in the silver pot obtained by the process of example 1, and the test results are as follows, which shows that there are no out-of-standard heavy metals.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (4)
1. A processing technology of a water ink silver pot is characterized by comprising the following steps:
1) plate making: manufacturing a silver plate according to the shape of the silver pot;
2) casting: manufacturing a casting mold of the wax mold according to the shape of the silver plate;
3) manufacturing a wax piece: injecting the melted hot wax into the casting mold, and taking out the wax piece after the wax piece is cooled completely; trimming the wax piece by using a tool, removing a casting nozzle and burrs of the wax mould, keeping the wax piece intact, and wiping the wax piece after initial trimming until the surface is smooth and bright as clean;
4) oiling the wax piece: applying silver oil to the repaired wax piece, ensuring the smoothness of the silver oil brush, avoiding any silver particles and local oil leakage, and drying the wax piece after applying the silver oil;
5) electroforming: the wax piece is placed in an electroforming pool for electroforming, a Swiss silver plate is taken as an anode, the wax casting piece is taken as a cathode, and the composition of the silver casting liquid in the electroforming pool is controlled as follows: 160-200 g/L of sulfite, 35-55 g/L of silver salt, 3-5 g/L of thiosulfate, 0.2-2.0 g/L of polyethyleneimine serving as a hard light agent, and 0.5-5.0 g/L of graphite serving as a hard light agent, wherein the process parameters in the electroforming process are controlled as follows: the temperature is 25-40 ℃, the pH is 9-12, and the time is 24-32 h;
6) wax removal: putting the product cast in the step 5) into a stainless steel cage, then boiling the product in boiling water to melt and flow out the wax, carrying out ultrasonic cleaning after the wax is removed to remove residual wax, then washing the product until the product is clean and free of impurities, and drying the product;
7) carrying out die holding and sand blasting: polishing and flattening the surface of the product dried in the step 6) to form particles or uneven parts, uniformly mixing No. 80-320 glass sand with water according to the mass ratio of 1:5, pouring the mixture into a sand blasting machine, adjusting the air pressure to be 0.3-0.6 MPa, and performing sand blasting on the product to ensure that the surface after being sprayed is uniform, fine and smooth;
8) engraving: cutting the pattern contour of the ink-wash painting on the surface of the product subjected to sand blasting in the step 7) by seal cutting, wherein the line contour is clear and smooth;
9) ink effect: preparing liquid medicine from distilled water and potassium sulfide according to the mass ratio of 10:1, 20:1 and 30:1, painting the liquid medicine on the surface of the product carved in the step 8), displaying the effect of the Chinese ink-wash painting on the product, standing for 30-60 min at normal temperature to dry the liquid medicine thoroughly, and then naturally oxidizing for 12-24 h;
10) calendering and polishing: calendering the part needing brightness of the product treated by the ink effect in the step 9) to achieve the brightness effect; then finely polishing the surface of the product to achieve the brightness as new;
11) boiling and cleaning: boiling the product obtained after the press polishing in the step 10) with water to remove impurities remained in the previous working procedure, then washing the product with water again, and finally blasting the surface of the product clean with steam to achieve the degree of no water stain, sweat stain, dust and impurities;
12) drying and quality inspection: and drying the cleaned product, and inspecting the quality of the product and then delivering the product.
2. The process according to claim 1, wherein the silver oil in step 4) is a mixture of silver powder with a purity of 99.99% and any one of ethanol, methyl ethyl ketone or butyl acetate.
3. The process according to claim 1 or 2, wherein the product is calendered in step 10) using steel calendering or agate calendering.
4. The process according to claim 1 or 2, wherein the surface of the product is finely ground in step 10) by using a cloth wheel, a cotton wheel or a steel wire wheel.
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| CN108995460A (en) * | 2018-09-25 | 2018-12-14 | 深圳市金宝盈文化股份有限公司 | A kind of oil pressure and the firmly golden compound manufacture process of electroforming |
| CN109440146A (en) * | 2018-11-28 | 2019-03-08 | 广东电网有限责任公司 | A kind of silver based on no cyanogen system-titanium carbide composite deposite and preparation method thereof |
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| CN103882482A (en) * | 2014-03-20 | 2014-06-25 | 朱建华 | Silver casting technology for purple sand |
| CN104924827A (en) * | 2015-05-08 | 2015-09-23 | 河南梦祥纯银制品有限公司 | Manufacturing method of antiqued silver |
| CN105274581A (en) * | 2015-05-08 | 2016-01-27 | 洪襄生 | Production method of inner electroforming silver technology product |
| CN106498450A (en) * | 2016-11-02 | 2017-03-15 | 山东招金金银精炼有限公司 | A kind of peach-pit gold-silver ornaments eletroforming technique |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103882482A (en) * | 2014-03-20 | 2014-06-25 | 朱建华 | Silver casting technology for purple sand |
| CN104924827A (en) * | 2015-05-08 | 2015-09-23 | 河南梦祥纯银制品有限公司 | Manufacturing method of antiqued silver |
| CN105274581A (en) * | 2015-05-08 | 2016-01-27 | 洪襄生 | Production method of inner electroforming silver technology product |
| CN106498450A (en) * | 2016-11-02 | 2017-03-15 | 山东招金金银精炼有限公司 | A kind of peach-pit gold-silver ornaments eletroforming technique |
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