CN108106870B - A kind of experimental system for the test of demisting and water saving device performance - Google Patents
A kind of experimental system for the test of demisting and water saving device performance Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及工业节能降耗和环保领域,尤其涉及一种用于除雾收水装置性能测试的实验系统。The invention relates to the fields of industrial energy saving and consumption reduction and environmental protection, in particular to an experimental system used for performance testing of a defogging and water collecting device.
背景技术Background technique
冷却塔作为一种有效的循环水冷却设备,在电力、化工、冶金、造纸及纺织等需要大量冷却水的行业被广泛使用。其中,湿式冷却塔是使用最多的冷却塔类型,是通过喷淋使温度较高的循环水与冷空气直接接触完成热交换达到冷却目的。在降温后的循环水被重新送回循环水系统的同时,部分循环水被蒸发或被空气夹带排出塔外。夹带液滴的湿热空气在冷却塔塔口处与环境中的冷空气热交换后形成水雾,不仅造成循环水的损失,还是雾霾、周围建筑物冬季结冰等环境问题的主要根源。因此,对湿式冷却塔进行除雾收水,有利于循环水利用率的提高及工业用水模式的调整;同时,控制冷却塔排空口处水雾能够减弱工厂周围雾霾的形成,避免环境空气质量恶化及军团菌等微生物的传播。由于冷却塔体积大,排空口处湿热气体性质随季节变化而改变。因此,在除雾收水装置设计完成后,需要对其进行性能测试,确定其在不同工况下的气液分离效率,及适宜的操作条件,以便进行后优化及推广工作。As an effective circulating water cooling equipment, cooling towers are widely used in industries such as electric power, chemical industry, metallurgy, papermaking and textiles that require a large amount of cooling water. Among them, the wet cooling tower is the most used type of cooling tower, which achieves the purpose of cooling by directly contacting the circulating water with a higher temperature with the cold air to achieve heat exchange. When the cooled circulating water is sent back to the circulating water system, part of the circulating water is evaporated or entrained by the air and discharged out of the tower. The moist and hot air entrained with droplets forms water mist after heat exchange with the cold air in the environment at the mouth of the cooling tower, which not only causes the loss of circulating water, but is also the main source of environmental problems such as haze and freezing of surrounding buildings in winter. Therefore, defogging the wet cooling tower and collecting water is beneficial to the improvement of the utilization rate of circulating water and the adjustment of the industrial water use mode; at the same time, controlling the water mist at the cooling tower exhaust port can reduce the formation of haze around the factory and avoid ambient air Quality deterioration and the spread of microorganisms such as Legionella. Due to the large volume of the cooling tower, the properties of the hot and humid gas at the exhaust port change with the seasons. Therefore, after the design of the defogging and water collecting device is completed, it is necessary to carry out performance testing to determine its gas-liquid separation efficiency under different working conditions and suitable operating conditions for post-optimization and promotion.
发明内容SUMMARY OF THE INVENTION
本发明克服了现有技术的不足,提供一种用于除雾收水装置性能测试的实验系统,确定装置在不同工况下的气液分离效率及其适宜的操作条件,以便进行除雾收水装置的推广工作,从而克服冷却塔塔顶排气口处水滴随空气排出的不足,实现节能降耗和保护环境的目的。The invention overcomes the deficiencies of the prior art, provides an experimental system for performance testing of a mist removal and water collection device, and determines the gas-liquid separation efficiency and suitable operating conditions of the device under different working conditions, so as to perform mist removal and collection. The promotion of water devices can overcome the shortage of water droplets discharged with the air at the exhaust port at the top of the cooling tower, and achieve the purpose of saving energy and reducing consumption and protecting the environment.
本发明通过下述技术方案予以实现:The present invention is achieved through the following technical solutions:
一种用于除雾收水装置性能测试的实验系统,包括用于实验系统所处环境大气温度、相对湿度测试的干湿球温度计;由高压旋涡气泵、第一球阀、第一闸阀、第一温度传感器、第一压力传感器、第一转子流量计、第二温度传感器、超声雾化器、气液混合罐、液位计、出水管闸阀、进水管闸阀、出水管转子流量计、进水管转子流量计、第一潜水泵、恒温水浴锅、降压模块、直流电源组成的气液混合汽发生单元;由第二球阀、第四温度传感器、第三压力传感器、超细纤维滤筒、第二转子流量计、第二闸阀、第三球阀、真空泵组成的载液浓度测定单元;由第三温度传感器、第二压力传感器、除雾收水装置、第四压力传感器、集水槽、第四球阀、第五球阀、第二潜水泵、供水槽、第五压力传感器、温、湿度计组成的装置性能测试单元。气液混合汽发生单元产生的气液混合汽通过管道被输送至除雾收水装置;在该管道内插入取样管,通过载液浓度测定单元测定气液混合汽载液量;利用装置性能测试单元测定装置气液分离效率及装置各部分压降。An experimental system for testing the performance of a defogging and water-receiving device, including a dry and wet bulb thermometer for testing the atmospheric temperature and relative humidity in the environment where the experimental system is located; Temperature sensor, first pressure sensor, first rotameter, second temperature sensor, ultrasonic atomizer, gas-liquid mixing tank, liquid level gauge, outlet gate valve, inlet gate valve, outlet rotameter, inlet rotor Gas-liquid mixed steam generating unit composed of flow meter, first submersible pump, constant temperature water bath, step-down module and DC power supply; consists of second ball valve, fourth temperature sensor, third pressure sensor, microfiber filter cartridge, second The carrier liquid concentration measurement unit composed of the rotor flowmeter, the second gate valve, the third ball valve, and the vacuum pump; the third temperature sensor, the second pressure sensor, the defogging and water collecting device, the fourth pressure sensor, the water collecting tank, the fourth ball valve, Device performance test unit composed of fifth ball valve, second submersible pump, water supply tank, fifth pressure sensor, temperature and humidity meter. The gas-liquid mixed steam generated by the gas-liquid mixed steam generating unit is transported to the defogging and water collecting device through the pipeline; a sampling pipe is inserted into the pipeline, and the gas-liquid mixed steam carrier liquid is measured by the carrier liquid concentration measurement unit; the device performance test is used The unit measures the gas-liquid separation efficiency of the device and the pressure drop of each part of the device.
所述的气液混合汽发生单元连接结构为:高压旋涡气泵通过管道连接在气液混合罐左侧,管道上设置有第一球阀、第一闸阀、第一温度传感器、第一压力传感器和第一转子流量计;气液混合罐下方连接有超声雾化器,超声雾化器左侧连接有第二温度传感器,右侧连接有液位计,底部连接有降压模块和直流电源,超声雾化器通过出水管与进水管和恒温水浴锅相连,进水管底部连接有第一潜水泵,出水管上设置有出水管闸阀和出水管转子流量计,进水管上设置有进水管闸阀和进水管转子流量计。The connection structure of the gas-liquid mixed steam generating unit is as follows: the high-pressure vortex air pump is connected to the left side of the gas-liquid mixing tank through a pipeline, and the pipeline is provided with a first ball valve, a first gate valve, a first temperature sensor, a first pressure sensor and a first pressure sensor. A rotameter; an ultrasonic atomizer is connected below the gas-liquid mixing tank, a second temperature sensor is connected to the left side of the ultrasonic atomizer, a liquid level gauge is connected to the right side, a voltage reduction module and a DC power supply are connected to the bottom, and the ultrasonic atomizer is connected to the bottom. The carburetor is connected with the water inlet pipe and the constant temperature water bath through the water outlet pipe. The bottom of the water inlet pipe is connected with a first submersible pump. The water outlet pipe is provided with a water outlet pipe gate valve and a water outlet pipe rotor flowmeter. Rotameter.
所述的载液浓度测定单元设置在与气液混合罐右侧连接的管道上,管道上依次连接有第二球阀、第四温度传感器、第三压力传感器、超细纤维滤筒、第二转子流量计、第二闸阀、第三球阀和真空泵。The carrier liquid concentration measurement unit is arranged on the pipeline connected to the right side of the gas-liquid mixing tank, and the pipeline is sequentially connected with a second ball valve, a fourth temperature sensor, a third pressure sensor, a microfiber filter cartridge, and a second rotor. Flow meter, second gate valve, third ball valve and vacuum pump.
气液混合罐右侧通过管道与所述的装置性能测试单元的旋风分离单元连接,管道上设置有第三温度传感器和第二压力传感器,旋风分离单元通过内螺纹接管与导流单元连接,导流单元上端通过法兰与纤维聚结单元连接,纤维聚结单元右侧连接有第五压力传感器和温、湿度计,导流单元左侧通过与排水口连接的管道与集水槽相连,同时旋风分离单元底部左侧的排水管也与集水槽相连,内螺纹接管右侧连接有第四压力传感器,旋风分离单元底部右侧通过进水支管与供水槽相连,进水支管上设置有第四球阀和第五球阀,进水支管底端连接有第二潜水泵。The right side of the gas-liquid mixing tank is connected to the cyclone separation unit of the device performance testing unit through a pipeline, the pipeline is provided with a third temperature sensor and a second pressure sensor, and the cyclone separation unit is connected to the diversion unit through an internal threaded pipe, and the guide The upper end of the flow unit is connected to the fiber coalescing unit through a flange. The right side of the fiber coalescing unit is connected with a fifth pressure sensor and a temperature and humidity meter. The drain pipe on the left side of the bottom of the separation unit is also connected with the water collecting tank, the right side of the inner threaded nozzle is connected with a fourth pressure sensor, and the right side of the bottom of the cyclone separation unit is connected with the water supply tank through the water inlet branch pipe, and the water inlet branch pipe is provided with a fourth ball valve and the fifth ball valve, the bottom end of the water inlet branch pipe is connected with a second submersible pump.
所述的除雾收水装置包括由底流管、排水管、锥段、进气管、溢流管和支管安装孔组成的旋风分离单元;由导流单元外壳、导流叶片、集水腔、集水腔排水口和排水口组成的导流单元;由纤维聚结滤筒、缓冲腔和出气口组成的纤维聚结单元。连接关系是:旋风分离单元上端通过内螺纹接管与导流单元连接,导流单元上端通过法兰与纤维聚结单元连接。The mist removal and water collection device includes a cyclone separation unit composed of an underflow pipe, a drain pipe, a cone section, an air inlet pipe, an overflow pipe and a branch pipe installation hole; A diversion unit composed of a water cavity drain and a water outlet; a fiber coalescing unit composed of a fiber coalescing filter cartridge, a buffer chamber and an air outlet. The connection relationship is as follows: the upper end of the cyclone separation unit is connected to the diversion unit through an internal threaded nozzle, and the upper end of the diversion unit is connected to the fiber coalescing unit through a flange.
所述的旋风分离单元,上端为带有切向进气口的圆柱形进气管,进气管的圆柱段中心位置设置有溢流管,进气管圆柱段下方通过法兰连接有锥段,锥段下端设置有圆柱形的底流管,底流管左右两侧分别设置有排水管和支管安装孔,在旋风分离单元内部中间位置设置有减阻回水管,减阻回水管顶端通过其顶部的螺纹接口与导流单元的集水腔排水口连接,底端延伸至旋风分离单元底流管内,微孔喷淋管安装在减阻回水管外侧,形成夹套结构,进水支管穿过支管安装孔,并通过螺纹与微孔喷淋管相连。减阻回水管能够稳定旋风分离单元内形成的漩涡并有效降低其压降;同时将导流单元集水腔中的水导入旋风分离单元,进而通过排水管排出。微孔喷淋管向旋风分离单元内喷适量的水能够促进水蒸气的冷凝,增强除雾回收效果;在装置运行期间其喷淋量由冷却塔排出湿热气体的温度决定。The upper end of the cyclone separation unit is a cylindrical air inlet pipe with a tangential air inlet, an overflow pipe is arranged at the center of the cylindrical section of the air inlet pipe, and a cone section is connected below the cylindrical section of the air inlet pipe through a flange. The lower end is provided with a cylindrical underflow pipe, the left and right sides of the underflow pipe are respectively provided with drainage pipes and branch pipe installation holes, and a drag reduction return pipe is arranged in the middle of the cyclone separation unit. The water collecting chamber drain port of the diversion unit is connected, and the bottom end extends into the bottom flow pipe of the cyclone separation unit. The microporous spray pipe is installed on the outside of the drag reduction return pipe to form a jacket structure. The water inlet branch pipe passes through the branch pipe installation hole and passes through The thread is connected with the micro-hole spray pipe. The drag reduction return pipe can stabilize the vortex formed in the cyclone separation unit and effectively reduce its pressure drop; at the same time, the water in the water collection cavity of the diversion unit is introduced into the cyclone separation unit, and then discharged through the drain pipe. The microporous spray pipe sprays an appropriate amount of water into the cyclone separation unit to promote the condensation of water vapor and enhance the effect of demisting and recovery; during the operation of the device, the spray amount is determined by the temperature of the hot and humid gas discharged from the cooling tower.
所述的导流单元结构为上下开口的圆锥形,导流单元中间设置有集水腔,集水腔与导流单元外壳之间设置有导流叶片,导流单元下端与集水腔连接设置有集水腔排水口,沿导流单元外壳外壁一周且距导流单元底面1/3-1/4处设置有2-4个排水口,若导流单元处因强旋流形成滞留的环形液流,则可通过排水口排出。导流单元能够将经过旋风分离单元后带有强旋涡的气流变为更加均匀的流动而后送至纤维聚结单元。The structure of the guide unit is a conical shape with upper and lower openings, a water collecting cavity is arranged in the middle of the guide unit, a guide vane is arranged between the water collecting cavity and the casing of the guide unit, and the lower end of the guide unit is connected with the water collecting chamber. There is a water collecting cavity drainage port, and 2-4 drainage ports are arranged along the outer wall of the diversion unit shell and 1/3-1/4 away from the bottom surface of the diversion unit. The liquid flow can be discharged through the drain port. The flow guiding unit can change the airflow with strong vortex after passing through the cyclone separation unit into a more uniform flow and then send it to the fiber coalescing unit.
所述的纤维聚结单元内设置有与集水腔相连的纤维聚结滤筒,纤维聚结滤筒上方与纤维聚结单元顶端相连,且纤维聚结单元顶端的出口与纤维聚结滤筒相连。The fiber coalescing unit is provided with a fiber coalescing filter cartridge connected to the water collecting cavity, the top of the fiber coalescing filter cartridge is connected to the top of the fiber coalescing unit, and the outlet at the top of the fiber coalescing unit is connected to the fiber coalescing filter cartridge. connected.
上述的纤维聚结单元上设置有缓冲腔,缓冲腔的底端与纤维聚结单元顶端的出口相连,缓冲腔顶端中央设置有出气孔。The fiber coalescing unit is provided with a buffer cavity, the bottom end of the buffer cavity is connected with the outlet of the top end of the fiber coalescing unit, and an air outlet hole is arranged in the center of the top end of the buffer cavity.
上述的排水管管口低于锥段底部的距离h与由进气管和锥段组成的旋流单元总高H之比为0~0.2,以此调节锥段底部底流管的液封高度,过高的液封高度的液封高度将破坏旋风分离单元内形成的漩涡;而过低的液封高度则不利于液封水面对分散液滴的捕集。在上述技术方案中,所述的导流单元外壳、导流叶片、集水腔均为锥顶角为50°~70°的圆台结构,过小的锥顶角不能将带有漩涡的气流整合均匀;而过大的锥顶角则会增大装置体积,造成材料和空间的浪费。The ratio of the distance h from the mouth of the drain pipe below the bottom of the cone section to the total height H of the swirl unit composed of the intake pipe and the cone section is 0 to 0.2, so as to adjust the height of the liquid seal of the bottom flow pipe at the bottom of the cone section. A high liquid sealing height will destroy the vortex formed in the cyclone separation unit; while a too low liquid sealing height is not conducive to the trapping of the liquid sealing water on the dispersed droplets. In the above technical solution, the casing of the guide unit, the guide vanes, and the water collecting cavity are all circular truncated structures with a cone apex angle of 50° to 70°, and a too small cone apex angle cannot integrate the airflow with vortices Uniform; and excessive cone apex angle will increase the volume of the device, resulting in a waste of materials and space.
上述的纤维聚结单元内吊装有纤维聚结滤筒,所用滤材为聚四氟乙烯覆膜聚酯纤维无纺布(河北四通滤清器厂),过滤精度为3~5μm,过小的过滤精度会导致装置压降急剧增大,增加能耗;而过大的过滤精度则会导致液滴回收率下降。The above-mentioned fiber coalescing unit is equipped with a fiber coalescing filter cartridge, and the filter material used is a polytetrafluoroethylene-coated polyester fiber non-woven fabric (Hebei Sitong Filter Factory), and the filtration accuracy is 3-5 μm, which is too small. If the filtration precision is too high, the pressure drop of the device will increase sharply and the energy consumption will increase; while the excessive filtration precision will lead to a decrease in the droplet recovery rate.
上述湿式冷却塔除雾收水装置内壁设置有疏水涂层,例如喷涂含有硅氟官能团的超疏水纳米可控自聚涂料涂层,用以降低空气与器壁摩擦,减少液滴挂壁滞留现象。The inner wall of the above-mentioned wet cooling tower defogging and water collecting device is provided with a hydrophobic coating, for example, a super-hydrophobic nano-controllable self-polymerization coating coating containing silicon and fluorine functional groups is sprayed to reduce the friction between the air and the wall, and reduce the phenomenon of droplets hanging on the wall. .
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)可提供不同流量、载液量、温度的气液混合汽,可在实验室条件下对湿式冷却塔不同工况时排空口处气液混合汽进行模拟;(1) It can provide gas-liquid mixed steam with different flow rates, carrier liquid amounts and temperatures, and can simulate the gas-liquid mixed steam at the discharge port of the wet cooling tower under different working conditions under laboratory conditions;
(2)采用本实验系统进行实验,可测得除雾收水装置处理量-分离效率、压降参考表,便于装置选用。(2) Using this experimental system to conduct experiments, the reference table of treatment capacity-separation efficiency and pressure drop of the defogging and water collecting device can be measured, which is convenient for device selection.
附图说明Description of drawings
图1为导流单元和纤维聚结单元的连接结构示意图;1 is a schematic diagram of the connection structure of a flow guiding unit and a fiber coalescing unit;
图2为旋风分离单元结构示意图;Fig. 2 is the structural representation of cyclone separation unit;
图3为导流单元结构示意图;FIG. 3 is a schematic structural diagram of a diversion unit;
图4为减阻回水管和微孔喷淋管结构示意图;Figure 4 is a schematic diagram of the structure of the drag reduction return pipe and the microporous spray pipe;
图5为本发明整体结构示意图;5 is a schematic diagram of the overall structure of the present invention;
图6为除雾收水装置性能测试的实验系统示意图;Fig. 6 is the experimental system schematic diagram of the performance test of the defogging and water collecting device;
其中:1、旋风分离单元;2、内螺纹接管;3、导流单元;4、纤维聚结单元;5、纤维聚结滤筒;6、缓冲腔;7、底流管;8、排水管;9、锥段;10、进气管;10-1、切向进气口;10-2、圆柱段;11、溢流管;12、支管安装孔;13、导流单元外壳;14、导流叶片;15、集水腔;16、集水腔排水口;17、排水口;18、螺纹接口;19、减阻回水管;20、微孔喷淋管;21、进水支管;22、出气口;23、干湿球温度计;24、高压旋涡气泵;25、第一球阀;26、第一闸阀;27、第一温度传感器;28、第一压力传感器;29、第一转子流量计;30、第二温度传感器;31、超声雾化器;32、气液混合罐;33、液位计;34、出水管闸阀;35、进水管闸阀;36、出水管转子流量计;37、进水管转子流量计;38、第一潜水泵;39、恒温水浴锅;40、降压模块;41、直流电源;42、第三温度传感器;43、第二压力传感器;44、第二球阀;45、第四温度传感器;46、第三压力传感器;47、超细纤维滤筒;48、第二转子流量计;49、第二闸阀;50、第三球阀;51、真空泵;52、第四压力传感器;53、集水槽;54、第四球阀;55、第五球阀;56、第二潜水泵;57、供水槽;58、第五压力传感器;59、温、湿度计。Among them: 1. Cyclone separation unit; 2. Internal thread nozzle; 3. Diversion unit; 4. Fiber coalescing unit; 5. Fiber coalescing filter cartridge; 6. Buffer chamber; 7. Underflow pipe; 8. Drain pipe; 9. Cone section; 10. Inlet pipe; 10-1, Tangential air inlet; 10-2, Cylindrical section; 11, Overflow pipe; 12, Branch pipe mounting hole; 13, Diversion unit shell; 14, Diversion Blade; 15, water collection chamber; 16, water collection chamber drain; 17, water outlet; 18, threaded interface; 19, drag reduction return pipe; 20, micro-hole spray pipe; 21, water inlet branch pipe; 22, outlet Air port; 23, wet and dry bulb thermometer; 24, high pressure vortex air pump; 25, first ball valve; 26, first gate valve; 27, first temperature sensor; 28, first pressure sensor; 29, first rotameter; 30 31, ultrasonic atomizer; 32, gas-liquid mixing tank; 33, liquid level gauge; 34, gate valve of water outlet pipe; 35, gate valve of water inlet pipe; 36, rotor flowmeter of water outlet pipe; 37, water inlet pipe rotameter; 38, first submersible pump; 39, constant temperature water bath; 40, step-down module; 41, DC power supply; 42, third temperature sensor; 43, second pressure sensor; 44, second ball valve; 45, Fourth temperature sensor; 46, third pressure sensor; 47, microfiber filter cartridge; 48, second rotameter; 49, second gate valve; 50, third ball valve; 51, vacuum pump; 52, fourth pressure sensor 53, water collection tank; 54, fourth ball valve; 55, fifth ball valve; 56, second submersible pump; 57, water supply tank; 58, fifth pressure sensor; 59, temperature and hygrometer.
具体实施方式Detailed ways
下面结合具体实施例进一步说明本发明的技术方案:Below in conjunction with specific embodiment, further illustrate the technical scheme of the present invention:
一种用于除雾收水装置性能测试的实验系统,包括用于实验系统所处环境大气温度、相对湿度测试的干湿球温度计23;由高压旋涡气泵24、第一球阀25、第一闸阀26、第一温度传感器27、第一压力传感器28、第一转子流量计29、第二温度传感器30、超声雾化器31、气液混合罐32、液位计33、出水管闸阀34、进水管闸阀35、出水管转子流量计36、进水管转子流量计37、第一潜水泵38、恒温水浴锅39、降压模块40、直流电源41组成的气液混合汽发生单元;由第二球阀44、第四温度传感器45、第三压力传感器46、超细纤维滤筒47、第二转子流量计48、第二闸阀49、第三球阀50、真空泵51组成的载液浓度测定单元;由第三温度传感器42、第二压力传感器43、除雾收水装置、第四压力传感器52、集水槽53、第四球阀54、第五球阀55、第二潜水泵56、供水槽57、第五压力传感器58、温、湿度计59组成的装置性能测试单元。气液混合汽发生单元产生的气液混合汽通过管道被输送至除雾收水装置;在该管道内插入取样管,通过载液浓度测定单元测定气液混合汽载液量;利用装置性能测试单元测定装置气液分离效率及装置各部分压降。An experimental system for testing the performance of a defogging and water collecting device, including a dry and wet bulb thermometer 23 for testing the atmospheric temperature and relative humidity of the environment where the experimental system is located; 26. The first temperature sensor 27, the first pressure sensor 28, the first rotameter 29, the second temperature sensor 30, the ultrasonic atomizer 31, the gas-liquid mixing tank 32, the liquid level gauge 33, the water outlet gate valve 34, the inlet Water pipe gate valve 35, water outlet pipe rotameter 36, water inlet pipe rotameter 37, first submersible pump 38, constant temperature water bath 39, step-down module 40, DC power supply 41 composed of gas-liquid mixed steam generating unit; by the second ball valve 44. The carrier liquid concentration measurement unit composed of the fourth temperature sensor 45, the third pressure sensor 46, the ultrafine fiber filter cartridge 47, the second rotameter 48, the second gate valve 49, the third ball valve 50, and the vacuum pump 51; Three temperature sensor 42, second pressure sensor 43, defogging and water collecting device, fourth pressure sensor 52, water collecting tank 53, fourth ball valve 54, fifth ball valve 55, second submersible pump 56, water supply tank 57, fifth pressure A device performance testing unit composed of a sensor 58, a temperature and humidity meter 59. The gas-liquid mixed steam generated by the gas-liquid mixed steam generating unit is transported to the defogging and water collecting device through the pipeline; a sampling pipe is inserted into the pipeline, and the gas-liquid mixed steam carrier liquid is measured by the carrier liquid concentration measurement unit; the device performance test is used The unit measures the gas-liquid separation efficiency of the device and the pressure drop of each part of the device.
所述的气液混合汽发生单元连接结构为:高压旋涡气泵通过管道连接在气液混合罐左侧,管道上设置有第一球阀、第一闸阀、第一温度传感器、第一压力传感器和第一转子流量计;气液混合罐下方连接有超声雾化器,超声雾化器左侧连接有第二温度传感器,右侧连接有液位计,底部连接有降压模块和直流电源,超声雾化器通过出水管与进水管和恒温水浴锅相连,进水管底部连接有第一潜水泵,出水管上设置有出水管闸阀和出水管转子流量计,进水管上设置有进水管闸阀和进水管转子流量计。The connection structure of the gas-liquid mixed steam generating unit is as follows: the high-pressure vortex air pump is connected to the left side of the gas-liquid mixing tank through a pipeline, and the pipeline is provided with a first ball valve, a first gate valve, a first temperature sensor, a first pressure sensor and a first pressure sensor. A rotameter; an ultrasonic atomizer is connected below the gas-liquid mixing tank, a second temperature sensor is connected to the left side of the ultrasonic atomizer, a liquid level gauge is connected to the right side, a voltage reduction module and a DC power supply are connected to the bottom, and the ultrasonic atomizer is connected to the bottom. The carburetor is connected with the water inlet pipe and the constant temperature water bath through the water outlet pipe. The bottom of the water inlet pipe is connected with a first submersible pump. The water outlet pipe is provided with a water outlet pipe gate valve and a water outlet pipe rotor flowmeter. Rotameter.
所述的载液浓度测定单元设置在与气液混合罐右侧连接的管道上,管道上依次连接有第二球阀、第四温度传感器、第三压力传感器、超细纤维滤筒、第二转子流量计、第二闸阀、第三球阀和真空泵。The carrier liquid concentration measurement unit is arranged on the pipeline connected to the right side of the gas-liquid mixing tank, and the pipeline is sequentially connected with a second ball valve, a fourth temperature sensor, a third pressure sensor, a microfiber filter cartridge, and a second rotor. Flow meter, second gate valve, third ball valve and vacuum pump.
气液混合罐右侧通过管道与所述的装置性能测试单元的旋风分离单元连接,管道上设置有第三温度传感器和第二压力传感器,旋风分离单元通过内螺纹接管与导流单元连接,导流单元上端通过法兰与纤维聚结单元连接,纤维聚结单元右侧连接有第五压力传感器和温、湿度计,导流单元左侧通过与排水口连接的管道与集水槽相连,同时旋风分离单元底部左侧的排水管也与集水槽相连,内螺纹接管右侧连接有第四压力传感器,旋风分离单元底部右侧通过进水支管与供水槽相连,进水支管上设置有第四球阀和第五球阀,进水支管底端连接有第二潜水泵。The right side of the gas-liquid mixing tank is connected to the cyclone separation unit of the device performance testing unit through a pipeline, the pipeline is provided with a third temperature sensor and a second pressure sensor, and the cyclone separation unit is connected to the diversion unit through an internal threaded pipe, and the guide The upper end of the flow unit is connected to the fiber coalescing unit through a flange. The right side of the fiber coalescing unit is connected with a fifth pressure sensor and a temperature and humidity meter. The drain pipe on the left side of the bottom of the separation unit is also connected with the water collecting tank, the right side of the inner threaded nozzle is connected with a fourth pressure sensor, and the right side of the bottom of the cyclone separation unit is connected with the water supply tank through the water inlet branch pipe, and the water inlet branch pipe is provided with a fourth ball valve and the fifth ball valve, the bottom end of the water inlet branch pipe is connected with a second submersible pump.
所述的除雾收水装置包括由底流管7、排水管8、锥段9、进气管10、溢流管11和支管安装孔12组成的旋风分离单元1;由导流单元外壳13、导流叶片14、集水腔15、集水腔排水口16和排水口17组成的导流单元3;由纤维聚结滤筒5、缓冲腔6和出气口22组成的纤维聚结单元4。连接关系是:旋风分离单元上端通过内螺纹接管2与导流单元连接,导流单元上端通过法兰与纤维聚结单元连接。The mist removal and water collection device includes a cyclone separation unit 1 composed of an underflow pipe 7, a drain pipe 8, a cone section 9, an air inlet pipe 10, an overflow pipe 11 and a branch pipe installation hole 12; The flow guide unit 3 composed of the flow vane 14 , the water collecting cavity 15 , the water collecting cavity drain port 16 and the drain port 17 ; The connection relationship is as follows: the upper end of the cyclone separation unit is connected to the diversion unit through the internal thread nozzle 2, and the upper end of the diversion unit is connected to the fiber coalescing unit through a flange.
所述的旋风分离单元,上端为带有切向进气口10-1的圆柱形进气管,进气管的圆柱段10-2中心位置设置有溢流管,进气管圆柱段下方通过法兰连接有锥段,锥段下端设置有圆柱形的底流管,底流管左右两侧分别设置有排水管和支管安装孔,在旋风分离单元内部中间位置设置有减阻回水管19,减阻回水管顶端通过其顶部的螺纹接口18与导流单元的集水腔排水口连接,底端延伸至旋风分离单元底流管内,微孔喷淋管20安装在减阻回水管外侧,形成夹套结构,进水支管21穿过支管安装孔,并通过螺纹与微孔喷淋管相连。减阻回水管能够稳定旋风分离单元内形成的漩涡并有效降低其压降;同时将导流单元集水腔中的水导入旋风分离单元,进而通过排水管排出。微孔喷淋管向旋风分离单元内喷适量的水能够促进水蒸气的冷凝,增强除雾回收效果;在装置运行期间其喷淋量由冷却塔排出湿热气体的温度决定。The upper end of the cyclone separation unit is a cylindrical air inlet pipe with a tangential air inlet 10-1, an overflow pipe is arranged at the center of the cylindrical section 10-2 of the air inlet pipe, and the lower part of the cylindrical section of the air inlet pipe is connected by a flange There is a cone section, the lower end of the cone section is provided with a cylindrical underflow pipe, the left and right sides of the underflow pipe are respectively provided with drainage pipes and branch pipe installation holes, and a drag reduction return pipe 19 is arranged in the middle of the cyclone separation unit, and the top of the drag reduction return pipe is provided The threaded interface 18 at the top is connected to the drainage port of the water collection chamber of the diversion unit, and the bottom end extends into the underflow pipe of the cyclone separation unit. The branch pipe 21 passes through the branch pipe installation hole and is connected with the micro-hole spray pipe through threads. The drag reduction return pipe can stabilize the vortex formed in the cyclone separation unit and effectively reduce its pressure drop; at the same time, the water in the water collection cavity of the diversion unit is introduced into the cyclone separation unit, and then discharged through the drain pipe. The microporous spray pipe sprays an appropriate amount of water into the cyclone separation unit to promote the condensation of water vapor and enhance the effect of demisting and recovery; during the operation of the device, the spray amount is determined by the temperature of the hot and humid gas discharged from the cooling tower.
所述的导流单元结构为上下开口的圆锥形,导流单元中间设置有集水腔,集水腔与导流单元外壳之间设置有导流叶片,导流单元下端与集水腔连接设置有集水腔排水口,沿导流单元外壳外壁一周且距导流单元底面1/3处设置有2个排水口,若导流单元处因强旋流形成滞留的环形液流,则可通过排水口排出。导流单元能够将经过旋风分离单元后带有强旋涡的气流变为更加均匀的流动而后送至纤维聚结单元。The structure of the guide unit is a conical shape with upper and lower openings, a water collecting cavity is arranged in the middle of the guide unit, a guide vane is arranged between the water collecting cavity and the casing of the guide unit, and the lower end of the guide unit is connected with the water collecting chamber. There is a water collecting cavity drainage port, and two drainage ports are arranged along the outer wall of the diversion unit shell and 1/3 away from the bottom surface of the diversion unit. Drain outlet. The flow guiding unit can change the airflow with strong vortex after passing through the cyclone separation unit into a more uniform flow and then send it to the fiber coalescing unit.
所述的纤维聚结单元内设置有与集水腔相连的纤维聚结滤筒,纤维聚结滤筒上方与纤维聚结单元顶端相连,且纤维聚结单元顶端的出口与纤维聚结滤筒相连。The fiber coalescing unit is provided with a fiber coalescing filter cartridge connected to the water collecting cavity, the top of the fiber coalescing filter cartridge is connected to the top of the fiber coalescing unit, and the outlet at the top of the fiber coalescing unit is connected to the fiber coalescing filter cartridge. connected.
上述的纤维聚结单元上设置有缓冲腔,缓冲腔的底端与纤维聚结单元顶端的出口相连,缓冲腔顶端中央设置有出气孔。The fiber coalescing unit is provided with a buffer cavity, the bottom end of the buffer cavity is connected with the outlet of the top end of the fiber coalescing unit, and an air outlet hole is arranged in the center of the top end of the buffer cavity.
上述的排水管管口低于锥段底部的距离h与由进气管和锥段组成的旋流单元总高H之比为0.2,以此调节锥段9底部底流管的液封高度,过高的液封高度的液封高度将破坏旋风分离单元内形成的漩涡;而过低的液封高度则不利于液封水面对分散液滴的捕集。在上述技术方案中,所述的导流单元外壳、导流叶片、集水腔均为锥顶角为50°的圆台结构,过小的锥顶角不能将带有漩涡的气流整合均匀;而过大的锥顶角则会增大装置体积,造成材料和空间的浪费。The ratio of the distance h between the mouth of the drain pipe and the bottom of the cone section and the total height H of the swirl unit composed of the intake pipe and the cone section is 0.2, so as to adjust the height of the liquid seal of the underflow pipe at the bottom of the cone section 9, which is too high. A liquid seal height that is too low will destroy the vortex formed in the cyclone separation unit; while a liquid seal height that is too low is not conducive to the trapping of the liquid seal water on the dispersed droplets. In the above technical solution, the casing of the guide unit, the guide vanes and the water collecting cavity are all circular truncated structures with a cone apex angle of 50°, and a too small cone apex angle cannot evenly integrate the airflow with vortices; and Excessive cone apex angle will increase the volume of the device, resulting in waste of materials and space.
上述的纤维聚结单元内吊装有纤维聚结滤筒,所用滤材为聚四氟乙烯覆膜聚酯纤维无纺布(河北四通滤清器厂),过滤精度为3μm,过小的过滤精度会导致装置压降急剧增大,增加能耗;而过大的过滤精度则会导致液滴回收率下降。The above-mentioned fiber coalescing unit is equipped with a fiber coalescing filter cartridge, and the filter material used is a polytetrafluoroethylene-coated polyester fiber non-woven fabric (Hebei Sitong Filter Factory), and the filtration accuracy is 3 μm. Accuracy will lead to a sharp increase in the pressure drop of the device and increase energy consumption; while excessive filtration accuracy will lead to a decrease in droplet recovery.
上述湿式冷却塔除雾收水装置内壁设置有疏水涂层,例如喷涂含有硅氟官能团的超疏水纳米可控自聚涂料涂层,用以降低空气与器壁摩擦,减少液滴挂壁滞留现象。The inner wall of the above-mentioned wet cooling tower defogging and water collecting device is provided with a hydrophobic coating, for example, a super-hydrophobic nano-controllable self-polymerization coating coating containing silicon and fluorine functional groups is sprayed to reduce the friction between the air and the wall, and reduce the phenomenon of droplets hanging on the wall. .
本发明的实验原理如下:The experimental principle of the present invention is as follows:
高压旋涡气泵输送气体进入气液混合罐,与气液混合罐罐底超声雾化器产生的雾化液滴混合,形成气液混合汽,为性能测试实验提供原料气。The high-pressure vortex air pump transports the gas into the gas-liquid mixing tank, and mixes with the atomized droplets generated by the ultrasonic atomizer at the bottom of the gas-liquid mixing tank to form a gas-liquid mixed vapor, which provides the raw material gas for the performance test experiment.
气液混合汽性质由以下方式控制:The properties of the gas-liquid mixture are controlled by:
(1)气液混合汽流量由高压旋涡气泵的流量控制。通过第一球阀、第一闸阀联合作用,采用旁路调节方式对高压旋涡气泵流量进行控制,通过调整第一球阀开度粗调高压旋涡气泵流量,通过调整第一闸阀开度细调高压旋涡气泵流量。高压旋涡气泵的流量由第一转子流量计测定。第一转子流量计前设置第一温度传感器、第一压力传感器,测定气体温度及压力,用于第一转子流量计流量测试值的修正。(1) The flow rate of the gas-liquid mixture is controlled by the flow rate of the high-pressure vortex air pump. Through the combined action of the first ball valve and the first gate valve, the flow rate of the high-pressure vortex air pump is controlled by the bypass adjustment method. flow. The flow rate of the high pressure vortex air pump is measured by the first rotameter. A first temperature sensor and a first pressure sensor are arranged in front of the first rotameter to measure the gas temperature and pressure for correcting the flow test value of the first rotameter.
(2)气液混合汽载液量由超声雾化器雾化量控制。通过改变超声雾化器接入直流电源的个数粗调雾化量,利用降压模块调节单一超声雾化器工作压力细调雾化量,工作电压在0~24V内连续调节。超声雾化器的雾化量受其潜水深度影响,通过调节气液混合罐内水位可调节超声雾化器的潜水深度。气液混合罐内的水,通过进、出水管及第一潜水泵,与恒温水浴锅内的水形成循环流动。通过调节出水管闸阀和进水管闸阀的开度调节出水管和进水管的水量,可使水位稳定在指定位置。气液混合罐设置液位计用以指示气液混合罐内水位。(2) The amount of gas-liquid mixed vapor carrier liquid is controlled by the atomization amount of the ultrasonic atomizer. By changing the number of ultrasonic atomizers connected to the DC power supply, the amount of atomization is roughly adjusted, and the pressure-reducing module is used to adjust the working pressure of a single ultrasonic atomizer to fine-tune the amount of atomization. The working voltage is continuously adjusted within 0-24V. The atomization volume of the ultrasonic atomizer is affected by its diving depth, and the diving depth of the ultrasonic atomizer can be adjusted by adjusting the water level in the gas-liquid mixing tank. The water in the gas-liquid mixing tank forms a circulating flow with the water in the constant temperature water bath through the inlet and outlet pipes and the first submersible pump. By adjusting the opening of the gate valve of the outlet pipe and the gate valve of the inlet pipe, the water volume of the outlet pipe and the inlet pipe can be adjusted, so that the water level can be stabilized at the specified position. The gas-liquid mixing tank is provided with a liquid level gauge to indicate the water level in the gas-liquid mixing tank.
(3)气液混合汽温度由气液混合罐内水温控制,水温由第二温度传感器测定。如上(2)所述,气液混合罐内的水通过进、出水管及第一潜水泵与恒温水浴锅内水形成循环流动,通过调节恒温水浴锅加热温度,可控制气液混合罐内水温。(3) The temperature of the gas-liquid mixture is controlled by the water temperature in the gas-liquid mixing tank, and the water temperature is measured by the second temperature sensor. As described in (2) above, the water in the gas-liquid mixing tank forms a circulating flow with the water in the constant temperature water bath through the inlet and outlet pipes, the first submersible pump, and the water temperature in the gas-liquid mixing tank can be controlled by adjusting the heating temperature of the constant temperature water bath. .
气液混合汽发生单元产生的气液混合汽通过管道被输送至除雾收水装置,在该管道内插入取样管,通过载液浓度测定单元测定气液混合汽载液量。打开第二球阀,在一定时间内对气液混合汽采样,当气液混合汽通过超细纤维滤筒时,所含液滴被超细纤维滤筒截留,称量采样前后超细纤维滤筒的质量,采样前后质量差与采样流量及采样时间之比,即为气液混合汽的载液量。采样采用等动力采样方法,即保证取样口内气体流速与气液混合汽流速相等,流速通过流量与流经面积之比计算。采样流量由第二转子流量计测定,由真空泵流量决定。真空泵流量通过第二闸阀和第三球阀联合控制。主管道内混合汽的温度、压力由第三温度传感器和第二压力传感器测定。采样时,采样管道内气液混合汽温度、压力由第四温度传感器和第三压力传感器测定。The gas-liquid mixed steam generated by the gas-liquid mixed steam generating unit is transported to the defogging and water collecting device through the pipeline, and a sampling tube is inserted into the pipeline, and the gas-liquid mixed vapor carrier liquid quantity is measured by the carrier liquid concentration measuring unit. Open the second ball valve to sample the gas-liquid mixture within a certain period of time. When the gas-liquid mixture passes through the ultra-fine fiber filter cartridge, the droplets contained in it are retained by the ultra-fine fiber filter cartridge. Weigh the ultra-fine fiber filter cartridge before and after sampling. The ratio of the quality difference before and after sampling to the sampling flow and sampling time is the carrier liquid volume of the gas-liquid mixture. The sampling adopts the isokinetic sampling method, which ensures that the gas velocity in the sampling port is equal to that of the gas-liquid mixture, and the velocity is calculated by the ratio of the flow rate to the flow area. The sampling flow is measured by the second rotameter and determined by the flow of the vacuum pump. The vacuum pump flow is jointly controlled by the second gate valve and the third ball valve. The temperature and pressure of the mixed steam in the main pipeline are measured by the third temperature sensor and the second pressure sensor. During sampling, the temperature and pressure of the gas-liquid mixture in the sampling pipeline are measured by the fourth temperature sensor and the third pressure sensor.
气液混合汽发生单元产生的气液混合汽通过管道被输送至装置性能测试单元的除雾收水装置,混合气通过进气口进入装置后,在旋风分离单元内形成旋转方向相同、轴向运动方向相反的内、外螺旋运动,运动轨迹如图2所示。混合气所夹带的雾滴在外螺旋区螺旋向下运动时,由于离心力的作用,雾滴向旋风分离单元的壁面运动并汇集成液流流向锥段底部的底流管,并通过排水管排出。经过外螺旋运动后,未被收集的雾滴随气体沿着微孔喷淋管的外壁螺旋向上运动。期间,通过进水支管向微孔喷淋管注水,同时向旋风分离单元内喷水,能够促进湿热气中所含水蒸气的冷凝并捕集部分内螺旋运动中未被收集的雾滴,增强除雾回收效果。The gas-liquid mixed steam generated by the gas-liquid mixed steam generation unit is transported to the demisting and water collecting device of the device performance test unit through the pipeline. After the mixed gas enters the device through the air inlet, it forms the same rotation direction and axial direction in the cyclone separation unit The inner and outer spiral movements with opposite movement directions are shown in Figure 2. When the droplets entrained by the mixed gas spiral downward in the outer spiral area, due to the action of centrifugal force, the droplets move to the wall of the cyclone separation unit and converge into a liquid flow to the bottom flow pipe at the bottom of the cone section, and are discharged through the drain pipe. After the outer spiral movement, the uncollected droplets move up spirally along the outer wall of the micro-hole spray pipe with the gas. During the period, water is injected into the microporous spray pipe through the water inlet branch pipe, and water is sprayed into the cyclone separation unit at the same time, which can promote the condensation of water vapor contained in the hot and humid gas and capture part of the uncollected droplets in the internal spiral motion, enhancing the Demisting recovery effect.
当夹带雾滴的气流螺旋向上,依次通过溢流管、内螺纹接管进入导流单元后,雾滴在气流带动下在导流叶片表面相互碰撞聚集,汇成液滴直至形成环形液流,通过排水口排出。当气流继续向上运动,通过导流单元后进入纤维聚结单元,仍然夹带在空气中的微小液滴及在运动中进一步冷凝产生的液滴在纤维聚结滤筒的拦截下汇聚为液流滴入导流单元的集水腔,由减阻回水管输送至锥段的底部底流管后由排水管排入集水槽。通过测量一定时间内除雾收水装置的回收水量,即集水槽的水量,计算装置分离效率;通过第二压力传感器测定装置进口前压力;通过第四压力传感器测定旋风分离单元出口压力,与第二压力传感器压力值相减获得旋风分离单元的压降;通过第五压力传感器测定导流单元及纤维聚结单元内纤维聚结滤筒外侧压力,与第四压力传感器压力值相减获得导流单元的压降,与大气压相减获得纤维聚结滤筒的压降;温、湿度计测定装置出口气液混合汽温度及湿度。When the air flow entrained with mist droplets spirals upward, and enters the diversion unit through the overflow pipe and the inner threaded nozzle in turn, the mist droplets collide with each other on the surface of the diversion vane driven by the airflow and gather together to form droplets until an annular liquid flow is formed. Drain outlet. When the airflow continues to move upward, it enters the fiber coalescing unit after passing through the guide unit, and the tiny droplets still entrained in the air and the droplets generated by further condensation during the movement converge into liquid droplets under the interception of the fiber coalescing filter cartridge. It enters the water collecting cavity of the diversion unit, and is transported by the drag reduction return pipe to the bottom underflow pipe of the cone section and then discharged into the water collecting tank by the drain pipe. The separation efficiency of the device is calculated by measuring the recovered water volume of the defogging and water collecting device within a certain period of time, that is, the water volume of the water collecting tank; the pressure before the inlet of the device is measured by the second pressure sensor; the outlet pressure of the cyclone separation unit is measured by the fourth pressure sensor, which is consistent with the first pressure sensor. The pressure drop of the cyclone separation unit is obtained by subtracting the pressure values of the two pressure sensors; the pressure outside the fiber coalescing filter cartridge in the diversion unit and the fiber coalescing unit is measured by the fifth pressure sensor, and the pressure value of the fourth pressure sensor is subtracted to obtain the diversion The pressure drop of the unit is subtracted from the atmospheric pressure to obtain the pressure drop of the fiber coalescing filter cartridge; the temperature and humidity of the temperature and humidity meter measure the temperature and humidity of the gas-liquid mixture at the outlet of the device.
本发明可提供不同流量、载液量、温度的气液混合汽,可在实验室条件下对湿式冷却塔不同工况时排空口处气液混合汽进行模拟;采用本实验系统进行实验,可测得除雾收水装置处理量-分离效率、压降参考表,便于装置选用。The invention can provide gas-liquid mixed steam with different flow rates, carrier liquid amounts and temperatures, and can simulate the gas-liquid mixed steam at the discharge port of the wet cooling tower under different working conditions under laboratory conditions; using this experimental system to conduct experiments, The reference table of the treatment capacity-separation efficiency and pressure drop of the defogging and water collecting device can be measured, which is convenient for the selection of the device.
以上对本发明做了示例性的描述,应该说明的是,在不脱离本发明的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本发明的保护范围。The present invention has been exemplarily described above. It should be noted that, without departing from the core of the present invention, any simple deformation, modification, or other equivalent replacements that can be performed by those skilled in the art without any creative effort fall into the scope of the present invention. The scope of protection of the invention.
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