CN108104310A - Assembled frame-shear structure column splitlevel connection structure and assembling method - Google Patents
Assembled frame-shear structure column splitlevel connection structure and assembling method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
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- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
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- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/20—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of concrete or other stone-like material, e.g. with reinforcements or tensioning members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/34—Columns; Pillars; Struts of concrete other stone-like material, with or without permanent form elements, with or without internal or external reinforcement, e.g. metal coverings
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- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
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- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
- E04C5/0636—Three-dimensional reinforcing mats composed of reinforcing elements laying in two or more parallel planes and connected by separate reinforcing parts
- E04C5/064—Three-dimensional reinforcing mats composed of reinforcing elements laying in two or more parallel planes and connected by separate reinforcing parts the reinforcing elements in each plane being formed by, or forming a, mat of longitunal and transverse bars
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
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Abstract
Description
技术领域technical field
本发明涉及装配式混凝土建筑领域,具体为一种装配式混凝土框架-剪力墙结构(简称框剪结构)中框架柱采用错层式连接的结构及拼装方法。The invention relates to the field of prefabricated concrete buildings, in particular to a structure and an assembling method in which frame columns in a prefabricated concrete frame-shear wall structure (frame-shear structure for short) adopt split-level connections.
背景技术Background technique
装配式混凝土结构具有施工速度快、节能环保、现场湿作业量小等优点,近些年在国内得到迅猛发展。混凝土框剪结构是由框架和剪力墙结构两种不同的抗侧力结构组成的新的受力形式。在框剪结构中,剪力墙主要承受水平荷载,竖向荷载由框架承担,框剪结构兼有剪力墙水平抗侧力大和框架结构空间布置灵活的优点,在建筑结构中是一种应用较为广泛的结构体系。因此,如何拆分框剪结构,形成装配式体系成为土木工程师灌注的重要问题。The prefabricated concrete structure has the advantages of fast construction speed, energy saving and environmental protection, and small amount of wet work on site. It has developed rapidly in China in recent years. Concrete frame-shear structure is a new force-bearing form composed of two different lateral force-resisting structures, frame and shear wall structure. In the frame-shear structure, the shear wall mainly bears the horizontal load, and the vertical load is borne by the frame. The frame-shear structure has the advantages of large horizontal force resistance of the shear wall and flexible spatial arrangement of the frame structure. It is an application in building structures. A wider structural system. Therefore, how to disassemble the frame-shear structure and form an assembled system has become an important issue for civil engineers.
目前,已有的混凝土框剪结构技术,在拆分框架和剪力墙时,都是在楼板所在的位置拆分,拆分后,再拼装,拼装位置处混凝土不连接,仅钢筋连接。因此,在拼接位置处,结构的整体性差。现有技术,混凝土构件间的连接,一般均采用钢筋连接,然后在连接处浇筑混凝土的方法,连接部位的质量不易保证。At present, in the existing concrete frame-shear structure technology, when dismantling the frame and shear walls, they are all dismantled at the position of the floor slab, and then assembled after dismantling. The concrete is not connected at the assembled position, only the steel bar is connected. Therefore, at the splice locations, the integrity of the structure is poor. In the prior art, the connection between concrete members is generally connected by steel bars, and then the method of pouring concrete at the connection is difficult to guarantee the quality of the connection.
发明内容Contents of the invention
本发明的目的是提供一种装配式混凝土框剪结构中框架柱采用错层式连接的结构及拼装方法,在保证各种预制混凝土构件间连接的前提下,大大增加结构的整体性。The purpose of the present invention is to provide a structure and assembly method in which the frame columns in the assembled concrete frame-shear structure adopt split-level connection, which can greatly increase the integrity of the structure on the premise of ensuring the connection between various prefabricated concrete components.
本发明的技术方案:Technical scheme of the present invention:
一种装配式框剪结构柱错层式连接结构,该结构包括:预制底半层柱、预制中层柱、预制顶半层柱、预制墙、预制中层梁、预制顶层梁和基础梁,以及用于上述构件间连接的工字型柱-墙连接键和槽型梁-墙连接键,通过浇注混凝土组成,具体结构如下:An assembled frame-shear structure column split-level connection structure, the structure includes: prefabricated bottom half-story columns, prefabricated middle-story columns, prefabricated top half-story columns, prefabricated walls, prefabricated middle-story beams, prefabricated top-story beams and foundation beams, and The I-shaped column-wall connection key and channel beam-wall connection key connected between the above components are composed of poured concrete. The specific structure is as follows:
基础梁的两端设置预制底半层柱,基础梁的顶部通过梁-墙预埋件、抗剪钢板键和槽型梁-墙连接键设置下层预制墙,下层预制墙的两侧分别通过柱-墙预埋件、工字型柱-墙连接键与预制底半层柱连接,下层预制墙的顶部分别通过梁-墙预埋件、抗剪钢板槽和槽型梁-墙连接键设置预制中层梁,预制底半层柱的顶部设置预制中层柱,预制中层梁的两端通过柱与梁连接钢筋、横向钢筋套筒、中层框架梁负弯矩筋与预制中层柱连接,预制中层柱的顶部设置预制顶半层柱,预制中层梁的顶部通过梁-墙预埋件、抗剪钢板键和槽型梁-墙连接键设置上层预制墙,上层预制墙的两侧分别通过柱-墙预埋件、工字型柱-墙连接键与预制顶半层柱连接,上层预制墙的顶部分别通过梁-墙预埋件、抗剪钢板槽和槽型梁-墙连接键设置预制顶层梁,预制顶层梁的两端分别设置于预制顶半层柱的顶端。Prefabricated bottom half-story columns are set at both ends of the foundation beam, and the lower precast wall is set on the top of the foundation beam through beam-wall embedded parts, shear steel plate keys and channel beam-wall connection keys, and the two sides of the lower prefabricated wall are respectively passed through columns -Wall embedded parts, I-shaped column-wall connection keys are connected with the prefabricated bottom half-story columns, and the top of the lower prefabricated wall is prefabricated through beam-wall embedded parts, shear steel plate grooves and channel beam-wall connection keys respectively The middle beam, the prefabricated middle column is set on the top of the prefabricated bottom half column, and the two ends of the prefabricated middle beam are connected with the prefabricated middle column through the column-to-beam connection reinforcement, the transverse steel sleeve, the negative moment reinforcement of the middle frame beam, and the prefabricated middle column. The prefabricated top half-story columns are set on the top, and the upper prefabricated walls are set on the top of the prefabricated middle beams through beam-wall embedded parts, shear steel plate keys and channel beam-wall connection keys. Embedded parts, I-shaped column-wall connection keys are connected to the prefabricated top half-story columns, and the top of the upper prefabricated wall is respectively provided with prefabricated top floor beams through beam-wall embedded parts, shear steel plate grooves and channel beam-wall connection keys. The two ends of the prefabricated top floor beams are respectively arranged on the tops of the prefabricated top half floor columns.
所述的装配式框剪结构柱错层式连接结构,柱-墙预埋件由带肋钢板Ⅰ和圆孔Ⅰ组成,带肋钢板Ⅰ的一侧上下平行设置肋板,带肋钢板Ⅰ的另一侧单面设置圆孔Ⅰ;In the prefabricated frame-shear structure column split-level connection structure, the column-wall pre-embedded parts are composed of ribbed steel plate I and round hole I, one side of the ribbed steel plate I is provided with ribs in parallel up and down, and the ribbed steel plate I Set round hole I on one side on the other side;
梁-墙预埋件由带肋钢板Ⅱ、圆孔Ⅰ、方孔和圆孔Ⅱ组成,带肋钢板Ⅱ的一侧上下平行设置肋板,所述肋板开设上下贯通的方孔,所述肋板的一端设置半圆形的圆孔Ⅱ,带肋钢板Ⅱ的另一侧单面设置圆孔Ⅰ。The beam-wall embedded part is composed of ribbed steel plate II, round hole I, square hole and round hole II. Ribs are arranged on one side of the ribbed steel plate II in parallel up and down. One end of the rib plate is provided with semicircular round hole II, and the other side of the ribbed steel plate II is provided with round hole I.
所述的装配式框剪结构柱错层式连接结构,预制底半层柱由底半层柱纵向受力钢筋、柱箍筋、纵向钢筋套筒和带肋钢板Ⅰ浇筑混凝土组成,呈方形排布的四个底半层柱纵向受力钢筋通过柱箍筋连接形成框架结构,每个底半层柱纵向受力钢筋的底部套装纵向钢筋套筒,框架结构的一侧面设置柱-墙预埋件;In the prefabricated frame-shear structure column split-level connection structure, the prefabricated bottom half-story column is composed of the bottom half-story column longitudinal reinforced steel bars, column stirrups, longitudinal steel bar sleeves and ribbed steel plate I poured concrete, in a square row The longitudinal reinforcement of the four bottom half-story columns is connected by column stirrups to form a frame structure. The bottom of each bottom half-story column longitudinal reinforcement is fitted with a longitudinal reinforcement sleeve, and one side of the frame structure is pre-embedded with a column-wall pieces;
预制中层柱由中层柱纵向受力钢筋、柱箍筋、横向钢筋套筒、纵向钢筋套筒、柱与梁连接钢筋和带肋钢板Ⅰ浇筑混凝土组成,呈方形排布的四个中层柱纵向受力钢筋通过柱箍筋连接形成框架结构,每个中层柱纵向受力钢筋的底部套装纵向钢筋套筒,框架结构的一侧面上下设置柱-墙预埋件;框架结构的一侧面中部横向穿设上下两对平行的柱与梁连接钢筋,每个柱与梁连接钢筋上套装横向钢筋套筒;The prefabricated middle column is composed of longitudinal steel bars for middle columns, column stirrups, transverse steel sleeves, longitudinal steel sleeves, steel bars connecting columns and beams, and ribbed steel plate I poured concrete. Four middle columns arranged in a square shape are longitudinally loaded The reinforced steel bars are connected by column stirrups to form a frame structure. The bottom of each middle column’s longitudinal stressed steel bar is fitted with a longitudinal steel bar sleeve. One side of the frame structure is provided with column-wall embedded parts up and down; one side of the frame structure is horizontally pierced in the middle Two pairs of upper and lower parallel columns and beams connecting reinforcements, and each column and beams connecting reinforcements are equipped with horizontal reinforcement sleeves;
预制顶半层柱由顶半层柱纵向受力钢筋、柱箍筋、纵向钢筋套筒和带肋钢板Ⅰ浇筑混凝土组成,呈方形排布的四个顶半层柱纵向受力钢筋通过柱箍筋连接形成框架结构,每个顶半层柱纵向受力钢筋9的底部套装纵向钢筋套筒,框架结构的一侧面设置柱-墙预埋件。The prefabricated top half-story column is composed of the longitudinal stress reinforcement of the top half-story column, the column stirrup, the longitudinal reinforcement sleeve and the ribbed steel plate I pouring concrete, and the four top half-story column longitudinal reinforcement bars arranged in a square pass through the column hoop The ribs are connected to form a frame structure, and the bottom of each top half column longitudinal force reinforcement 9 is fitted with a longitudinal reinforcement sleeve, and one side of the frame structure is provided with a column-wall embedded part.
所述的装配式框剪结构柱错层式连接结构,抗剪钢板槽由带肋钢板Ⅲ和圆孔Ⅰ组成,带肋钢板Ⅲ的一侧上下平行设置肋板,带肋钢板Ⅲ的另一侧单面设置圆孔Ⅰ;抗剪钢板键由带肋钢板Ⅳ和圆孔Ⅰ组成,带肋钢板Ⅳ的一侧纵向设置肋板,带肋钢板Ⅳ的另一侧单面设置圆孔Ⅰ。In the prefabricated frame-shear structure column split-level connection structure, the shear steel plate groove is composed of a ribbed steel plate III and a round hole I, one side of the ribbed steel plate III is provided with ribs in parallel up and down, and the other side of the ribbed steel plate III A round hole I is set on one side; the shear steel plate key is composed of a ribbed steel plate IV and a round hole I, one side of the ribbed steel plate IV is longitudinally provided with a rib plate, and the other side of the ribbed steel plate IV is provided with a round hole I.
所述的装配式框剪结构柱错层式连接结构,预制墙内的钢筋包括剪力墙纵向受力筋、剪力墙横向分布筋、剪力墙约束边缘构件箍筋和剪力墙拉筋,两排平行相对的剪力墙纵向受力筋和两排平行相对的剪力墙横向分布筋组成框架结构,位于剪力墙横向分布筋端部的剪力墙纵向受力筋之间,通过剪力墙约束边缘构件箍筋连接,相对的剪力墙纵向受力筋之间通过剪力墙拉筋连接;框架结构的两侧分别设置柱-墙预埋件,框架结构的顶部设置带肋钢板Ⅱ和带肋钢板Ⅲ,两个带肋钢板Ⅱ对称设置于带肋钢板Ⅲ的两侧;框架结构的底部设置带肋钢板Ⅱ和带肋钢板Ⅲ,两个带肋钢板Ⅱ对称设置于带肋钢板Ⅲ的两侧。In the prefabricated frame-shear structure column split-level connection structure, the steel bars in the prefabricated walls include shear wall longitudinal stress bars, shear wall transverse distribution bars, shear wall constraint edge member stirrups, and shear wall tension bars , two rows of parallel and opposite longitudinal tendons of the shear wall and two rows of parallel and opposite rows of transverse distribution tendons of the shear wall form a frame structure, which is located between the longitudinal tendons of the shear wall at the ends of the transverse distribution tendons of the shear wall, through The shear wall constrains the edge members to be connected by stirrups, and the opposite shear wall longitudinal tendons are connected by shear wall tension bars; the two sides of the frame structure are respectively equipped with column-wall embedded parts, and the top of the frame structure is equipped with ribs Steel plate II and ribbed steel plate III, two ribbed steel plates II are symmetrically arranged on both sides of ribbed steel plate III; ribbed steel plate II and ribbed steel plate III are arranged at the bottom of the frame structure, two ribbed steel plates II are symmetrically arranged on the Both sides of rib plate III.
所述的装配式框剪结构柱错层式连接结构,预制中层梁内的钢筋包括中层框架梁负弯矩筋、中层框架梁正弯矩筋和框架梁箍筋,两排平行相对的中层框架梁负弯矩筋和两排平行相对的中层框架梁正弯矩筋组成框架结构,中层框架梁负弯矩筋、中层框架梁正弯矩筋之间,通过框架梁箍筋连接;框架结构的顶部设置带肋钢板Ⅱ和带肋钢板Ⅳ,两个带肋钢板Ⅱ对称设置于带肋钢板Ⅳ的两侧;框架结构的底部设置带肋钢板Ⅱ和带肋钢板Ⅳ,两个带肋钢板Ⅱ对称设置于带肋钢板Ⅳ的两侧。In the prefabricated frame-shear structure column split-level connection structure, the steel bars in the prefabricated middle frame beam include negative moment bars of the middle frame beam, positive moment bars of the middle frame beam and stirrups of the frame beam, and two rows of parallel and opposite middle frame beam negative The frame structure is composed of moment bars and two parallel rows of positive moment bars of the middle frame beam facing each other. The negative moment bars of the middle frame beam and the positive moment bars of the middle frame beam are connected by frame beam stirrups; the top of the frame structure is provided with ribbed steel plates II and ribbed steel plate IV, two ribbed steel plates II are symmetrically arranged on both sides of ribbed steel plate IV; ribbed steel plate II and ribbed steel plate IV are arranged at the bottom of the frame structure, and two ribbed steel plates II are symmetrically arranged on the ribbed steel plate Both sides of IV.
所述的装配式框剪结构柱错层式连接结构,预制顶层梁内的钢筋包括顶层框架梁负弯矩筋、顶层框架梁正弯矩筋、框架梁箍筋、梁柱节点箍筋和聚氯乙烯管,两排平行相对的顶层框架梁负弯矩筋和两排平行相对的顶层框架梁正弯矩筋组成框架结构,顶层框架梁负弯矩筋、顶层框架梁正弯矩筋之间,通过框架梁箍筋连接,顶层框架梁正弯矩筋的两侧分别设置通过梁柱节点箍筋纵向设置聚氯乙烯管;框架结构的底部设置带肋钢板Ⅱ和带肋钢板Ⅳ,两个带肋钢板Ⅱ对称设置于带肋钢板Ⅳ的两侧。In the prefabricated frame-shear structure-column split-level connection structure, the steel bars in the prefabricated top-floor beams include top-floor frame beam negative moment tendons, top-floor frame beam positive moment tendons, frame beam stirrups, beam-column node stirrups and polyvinyl chloride The frame structure is composed of two parallel rows of negative moment bars of the top frame beam and two parallel rows of positive moment bars of the top frame beam. Between the negative moment bars of the top frame beam and the positive moment bars of the top frame beam, there connection, the two sides of the positive moment reinforcement of the frame beam on the top floor are respectively provided with polyvinyl chloride pipes longitudinally provided through the stirrups of the beam-column joints; Both sides of rib plate IV.
所述的装配式框剪结构柱错层式连接结构,槽型梁-墙连接键的底部设置圆孔Ⅲ,槽型梁-墙连接键的两个侧面相对开槽。In the prefabricated frame-shear structure-column split-level connection structure, a round hole III is provided at the bottom of the channel-shaped beam-wall connection key, and the two sides of the channel-shaped beam-wall connection key are oppositely slotted.
所述连接结构的装配式框剪结构柱错层式拼装方法,包括如下步骤:The assembled frame-shear structure column split-level assembly method of the connection structure includes the following steps:
(1)预制底半层柱与带梁-墙预埋件和抗剪钢板键的现浇混凝土基础梁的组装过程;(1) The assembly process of prefabricated bottom half-story columns and cast-in-place concrete foundation beams with beam-wall embedded parts and shear steel plate keys;
现浇混凝土基础梁的顶部设置带肋钢板Ⅱ和带肋钢板Ⅳ,两个带肋钢板Ⅱ对称设置于带肋钢板Ⅳ的两侧;在现浇混凝土基础梁上侧设置梁-墙预埋件和抗剪钢板键,梁端为基础顶部,在基础顶部设置基础顶部伸出钢筋;Ribbed steel plate II and ribbed steel plate IV are arranged on the top of the cast-in-place concrete foundation beam, and the two ribbed steel plates II are symmetrically arranged on both sides of the ribbed steel plate IV; beam-wall embedded parts are arranged on the upper side of the cast-in-place concrete foundation beam and the shear steel plate key, the beam end is the top of the foundation, and the steel bars protruding from the top of the foundation are set on the top of the foundation;
吊装时,将预制底半层柱吊装于基础顶部并保证基础顶部伸出钢筋插入到预制底半层柱底部的纵向钢筋套筒内,然后在纵向钢筋套筒内灌浆,完成预制底半层柱与带梁-墙预埋件和抗剪钢板键的现浇混凝土基础梁的组装;When hoisting, hoist the prefabricated bottom half-story column on the top of the foundation and ensure that the steel bars protruding from the top of the foundation are inserted into the longitudinal steel bar sleeve at the bottom of the prefabricated bottom half-story column, and then grout in the longitudinal steel bar sleeve to complete the prefabricated bottom half-story column Assembly with cast-in-place concrete foundation beams with beam-wall inserts and shear steel plate keys;
(2)预制墙的吊装;(2) Hoisting of prefabricated walls;
将预制墙吊装至基础梁的上方,保证其下侧的梁-墙预埋件和抗剪钢板槽、左右两侧的柱-墙预埋件分别与基础梁上侧的梁-墙预埋件和抗剪钢板键以及预制底半层柱连接方向上的柱-墙预埋件紧密接触;先将槽型梁-墙连接键沿着梁-墙预埋件上的方孔插入,再将工字型柱-墙连接键固定于由柱-墙预埋件间的空隙内,完成预制墙的组装;Hoist the prefabricated wall above the foundation beam to ensure that the beam-wall embedded parts and shear steel plate grooves on the lower side, the column-wall embedded parts on the left and right sides are respectively connected with the beam-wall embedded parts on the upper side of the foundation beam It is in close contact with the shear steel plate key and the column-wall embedded part in the connection direction of the prefabricated bottom half-story column; first insert the channel beam-wall connection key along the square hole on the beam-wall embedded part, and then insert the tool The font column-wall connection key is fixed in the gap between the column-wall embedded parts to complete the assembly of the prefabricated wall;
(3)预制中层梁的吊装;(3) Hoisting of prefabricated middle beams;
将预制中层梁吊装于预制墙的顶端,并保证其下侧的梁-墙预埋件和抗剪钢板键与预制墙上层的梁-墙预埋件和抗剪钢板槽紧密接触;然后在预制中层梁和预制墙的梁-墙预埋件之间安装槽型梁-墙连接键,完成预制中层梁的吊装;Hoist the prefabricated middle beam on the top of the prefabricated wall, and ensure that the beam-wall embedded parts and shear steel plate keys on the lower side are in close contact with the beam-wall embedded parts and shear steel plate grooves on the upper layer of the prefabricated wall; The channel beam-wall connection key is installed between the middle beam and the beam-wall embedded parts of the prefabricated wall to complete the hoisting of the prefabricated middle beam;
(3)预制中层柱的吊装;(3) Hoisting of prefabricated middle columns;
吊装时,将预制中层柱吊装于预制底半层柱的上方,使预制底半层柱伸出的底半层柱纵向受力钢筋插入到预制中层柱底部的纵向钢筋套筒内,然后在套筒内灌浆;预制中层柱中间区域伸出的柱与梁连接钢筋与预制中层梁两端伸出的中层框架梁负弯矩筋保持平行并紧密接触,最后将柱与梁连接钢筋上的横向钢筋套筒滑动至钢筋接触的中间区域,并在套筒内灌浆,完成预制中层柱的吊装;During hoisting, the prefabricated middle column is hoisted above the prefabricated bottom half column, so that the longitudinal stressed steel bar of the bottom half column protruding from the prefabricated bottom half column is inserted into the longitudinal reinforcement sleeve at the bottom of the prefabricated middle column, and then Grouting in the tube; the column and beam connecting reinforcement protruding from the middle area of the prefabricated middle column and the negative bending moment reinforcement of the middle frame beam protruding from both ends of the prefabricated middle beam are kept parallel and in close contact, and finally the transverse reinforcement on the column and beam connecting reinforcement The sleeve slides to the middle area where the steel bar contacts, and grouts in the sleeve to complete the hoisting of the prefabricated middle column;
(4)其余预制墙和预制顶层梁的吊装与以上过程相同;(4) The hoisting of the remaining prefabricated walls and prefabricated roof beams is the same as the above process;
(5)在各层存在柱-墙预埋件、梁-墙预埋件、抗剪钢板槽和抗剪钢板槽的连接处支撑条形模板,并通过玻璃胶或其它材料,保证条形模板与预制混凝土梁、柱、剪力墙紧密连接;然后在条形模板内灌注灌浆料,直至灌浆料充满条形模板内柱-墙预埋件、梁-墙预埋件、抗剪钢板槽以及与之固定连接的工字型柱-墙连接键、槽型梁-墙连接键和抗剪钢板键的空隙;待灌浆料凝固后,拆除条形模板,完成预制梁、柱和剪力墙的连接。(5) Support the strip formwork at the joints of column-wall embedded parts, beam-wall embedded parts, shear steel plate grooves and shear steel plate grooves on each floor, and use glass glue or other materials to ensure that the strip formwork Closely connected with prefabricated concrete beams, columns, and shear walls; then pour grout into the strip formwork until the grout fills the column-wall embedded parts, beam-wall embedded parts, shear steel plate grooves and The space between the I-shaped column-wall connection key, the channel beam-wall connection key and the shear steel plate key fixedly connected with it; after the grouting material is solidified, the strip formwork is removed to complete the construction of prefabricated beams, columns and shear walls. connect.
本发明的优点及有益效果是:Advantage of the present invention and beneficial effect are:
1、本发明框架柱间采用相互错层连接,减少在地震荷载作用下因构件间的拼装缝隙位于同一层高时所产生的水平位移,增强结构的整体性,结构的延性和抗震性能更好。1. The frame columns of the present invention adopt mutual staggered connection, which reduces the horizontal displacement caused by the assembly gap between the components under the action of earthquake load when they are located at the same floor height, enhances the integrity of the structure, and the ductility and seismic performance of the structure are better .
2、本发明预制墙和预制梁,通过在预制墙和预制梁连接部分的中间区域,设置抗剪钢板槽和抗剪钢板键,完成墙间连接部分剪力的传递,进一步增强结构的整体性,抗震性能更好。2. The prefabricated wall and the prefabricated beam of the present invention, by setting the shear steel plate groove and the shear steel plate key in the middle area of the prefabricated wall and the prefabricated beam connection part, complete the transmission of the shear force of the connection part between the walls, and further enhance the integrity of the structure , better seismic performance.
3、本发明制作精度较高的部分,包括预制梁、预制柱、预制墙以及梁-墙预埋件、柱-墙预埋件、工字型柱墙连接键、槽型梁墙连接键的制作,均在工厂内完成。现场拼装的难度要求不高,能够节省施工人员的学习成本,大幅度提高施工效率。3. The parts with high manufacturing precision of the present invention include prefabricated beams, prefabricated columns, prefabricated walls, and beam-wall embedded parts, column-wall embedded parts, I-shaped column-wall connection keys, and groove-shaped beam-wall connection keys. Production is done in the factory. The difficulty of on-site assembly is not high, which can save the learning cost of construction personnel and greatly improve construction efficiency.
4、本发明采用大量的装配作业,比原始现浇作业大大减少,符合节能环保和经济安全的绿色建筑发展要求等装配式混凝土结构的优点。4. The present invention adopts a large number of assembly operations, which is greatly reduced compared with the original cast-in-place operation, and meets the advantages of the prefabricated concrete structure such as energy-saving, environmental protection, economical and safe green building development requirements.
附图说明Description of drawings
图1是柱-墙预埋件的三维图。Figure 1 is a three-dimensional view of a column-wall embedded part.
图2是纵向钢筋套筒三维图。Fig. 2 is a three-dimensional view of the longitudinal reinforcement sleeve.
图3是横向钢筋套筒的三维图。Fig. 3 is a three-dimensional view of the transverse reinforcement sleeve.
图4是预制底半层混凝土柱内的钢筋布置三维图。Fig. 4 is a three-dimensional diagram of the reinforcement arrangement in the prefabricated bottom half-story concrete column.
图5是将柱-墙预埋件与底半层混凝土柱内钢筋绑扎焊接完毕的三维图。Fig. 5 is a three-dimensional view of the binding and welding of the column-wall embedded parts and the steel bars in the bottom half-story concrete column.
图6是带柱-墙预埋件的预制底半层混凝土柱(简称预制底半层柱)的三维图。Fig. 6 is a three-dimensional diagram of a prefabricated bottom half-story concrete column (abbreviated as a prefabricated bottom half-story column) with column-wall embedded parts.
图7是预制中间层混凝土柱内的钢筋布置三维图。Fig. 7 is a three-dimensional diagram of the reinforcement arrangement in the prefabricated middle layer concrete column.
图8是将柱-墙预埋件与中间层混凝土柱内钢筋绑扎焊接完毕的三维图。Fig. 8 is a three-dimensional view of the binding and welding of the column-wall embedded parts and the steel bars in the middle layer concrete column.
图9是带柱-墙预埋件的预制中间层混凝土柱(简称预制中层柱)的三维图。Fig. 9 is a three-dimensional diagram of a prefabricated intermediate layer concrete column (referred to as a prefabricated intermediate layer column) with column-wall embedded parts.
图10是预制顶半层混凝土柱内的钢筋布置三维图。Fig. 10 is a three-dimensional diagram of the reinforcement arrangement in the prefabricated top half-story concrete column.
图11是将柱-墙预埋件与顶半层混凝土柱内钢筋绑扎焊接完毕的三维图。Figure 11 is a three-dimensional view of the binding and welding of the column-wall embedded parts and the steel bars in the top half-story concrete column.
图12是带柱-墙预埋件的预制顶半层混凝土柱(简称预制顶半层柱)的三维图。Fig. 12 is a three-dimensional diagram of a prefabricated top half-story concrete column (abbreviated as a prefabricated top half-story column) with column-wall embedded parts.
图13是梁-墙预埋件的三维图。Fig. 13 is a three-dimensional view of a beam-wall embedded part.
图14是抗剪钢板槽的三维图。Fig. 14 is a three-dimensional view of the shear steel plate groove.
图15是抗剪钢板键的三维图。Figure 15 is a three-dimensional view of a shear steel plate bond.
图16是预制混凝土剪力墙内的钢筋布置三维图。Fig. 16 is a three-dimensional diagram of the reinforcement arrangement in the precast concrete shear wall.
图17是将梁-墙预埋件、柱-墙预埋件和抗剪钢板槽与剪力墙内钢筋绑扎焊接的三维图。Fig. 17 is a three-dimensional view of binding and welding beam-wall embedded parts, column-wall embedded parts and shear steel plate grooves to steel bars in the shear wall.
图18是带将梁-墙预埋件、柱-墙预埋件和抗剪钢板槽的预制混凝土剪力墙(简称预制墙)的三维图。Fig. 18 is a three-dimensional diagram of a prefabricated concrete shear wall (referred to as a prefabricated wall) with beam-wall embedded parts, column-wall embedded parts and shear steel plate slots.
图19是预制中间层混凝土框架梁内的钢筋布置三维图。Fig. 19 is a three-dimensional diagram of the reinforcement arrangement in the prefabricated middle layer concrete frame beam.
图20是将梁-墙预埋件和抗剪钢板键与预制中间层混凝土框架梁内钢筋绑扎焊接完毕后的三维图。Fig. 20 is a three-dimensional view after binding and welding the beam-wall embedded parts and the shear steel plate key to the steel bars in the prefabricated middle layer concrete frame beam.
图21是带梁-墙预埋件和抗剪钢板键的预制中间层混凝土框架梁(简称预制中层梁)。Fig. 21 is a prefabricated middle layer concrete frame beam (abbreviated as prefabricated middle layer beam) with beam-wall embedded parts and shear steel plate key.
图22是预制顶层混凝土框架梁内的钢筋布置三维图。Fig. 22 is a three-dimensional diagram of the reinforcement arrangement in the prefabricated top floor concrete frame beam.
图23是将梁-墙预埋件和抗剪钢板键与预制顶层混凝土框架梁内钢筋绑扎焊接完毕后的三维图。Fig. 23 is a three-dimensional view after binding and welding the beam-wall embedded parts and the shear steel plate key to the steel bars in the prefabricated top concrete frame beam.
图24是带梁-墙预埋件和抗剪钢板键的预制顶层混凝土框架梁(简称预制顶层梁)。Fig. 24 is a prefabricated top floor concrete frame beam (abbreviated as prefabricated top floor beam) with beam-wall embedded parts and shear steel plate key.
图25是工字型柱-墙连接键的三维图。Figure 25 is a three-dimensional view of an I-shaped column-wall connection key.
图26是槽型梁-墙连接键的三维图。Figure 26 is a three-dimensional view of a channel beam-wall connection key.
图27是带梁-墙预埋件的现浇混凝土基础梁(简称基础梁)三维图。Fig. 27 is a three-dimensional diagram of a cast-in-place concrete foundation beam (abbreviated foundation beam) with beam-wall embedded parts.
图28是预制底半层柱与基础梁的吊装过程三维图。Fig. 28 is a three-dimensional view of the hoisting process of prefabricated bottom half-story columns and foundation beams.
图29是预制底半层柱与基础梁的吊装完成三维图。Fig. 29 is a three-dimensional view of the hoisting of prefabricated bottom half-story columns and foundation beams.
图30是将预制墙吊装于图26的三维图。Fig. 30 is a three-dimensional view of the prefabricated wall installed in Fig. 26 .
图31是将图22和图23安装于柱-墙预埋件与梁-墙预埋件间的三维图。Fig. 31 is a three-dimensional view of Fig. 22 and Fig. 23 installed between the column-wall embedded part and the beam-wall embedded part.
图32是将预制中层梁吊装于图28的三维图。Fig. 32 is a three-dimensional view of hoisting the prefabricated middle beam in Fig. 28 .
图33是将图23安装于梁-墙预埋件间的三维图。Fig. 33 is a three-dimensional view of installing Fig. 23 between beam-wall embedded parts.
图34是预制中层柱与图30的吊装过程三维图。Fig. 34 is a three-dimensional view of the prefabricated middle column and the hoisting process of Fig. 30.
图35是预制中层柱与图30的吊装完成三维图。Figure 35 is a three-dimensional view of the prefabricated middle column and the hoisting of Figure 30.
图36是柱错层式框剪结构组装完成时的三维图。Fig. 36 is a three-dimensional view when the column split-level frame-shear structure is assembled.
图37是柱错层式框剪结构灌浆制作完成后的三维图。Fig. 37 is a three-dimensional view after the grouting of the column split-level frame-shear structure is completed.
图中,1带肋钢板Ⅰ;2圆孔Ⅰ;3纵向钢筋套筒;4横向钢筋套筒;5底半层柱纵向受力钢筋;6柱箍筋;7中层柱纵向受力钢筋;8柱与梁连接钢筋;9顶半层柱纵向受力钢筋;10带肋钢板Ⅱ;11方孔;12圆孔Ⅱ;13带肋钢板Ⅲ;14带肋钢板Ⅳ;15剪力墙纵向受力筋;16剪力墙横向分布筋;17剪力墙约束边缘构件箍筋;18剪力墙拉筋;19中层框架梁负弯矩筋;20中层框架梁正弯矩筋;21框架梁箍筋;22顶层框架梁负弯矩筋;23顶层框架梁正弯矩筋;24梁柱节点箍筋;25聚氯乙烯管;26工字型柱-墙连接键;27槽型梁-墙连接键;28圆孔Ⅲ;29基础顶部;30基础顶部伸出钢筋;31灌浆料。In the figure, 1 ribbed steel plate I; 2 round hole I; 3 longitudinal reinforcement sleeve; 4 transverse reinforcement sleeve; Reinforcement bars connecting columns and beams; 9 vertical reinforcement bars for half-story columns; 10 ribbed steel plates II; 11 square holes; 12 round holes II; 13 ribbed steel plates III; 14 ribbed steel plates IV; 15 longitudinal stress of shear walls Reinforcement; 16 Shear wall transverse distribution reinforcement; 17 Shear wall constrained edge member stirrup; 18 Shear wall tie; 19 Middle layer frame beam negative moment reinforcement; 20 Middle layer frame beam positive bending moment reinforcement; 21 Frame beam stirrup; 22 Negative bending moment reinforcement of top frame beam; 23 positive bending moment reinforcement of top frame beam; 24 beam-column joint stirrup; 25 polyvinyl chloride pipe; 26 I-shaped column-wall connection key; 27 channel beam-wall connection key; Ⅲ; 29 top of the foundation; 30 protruding steel bars from the top of the foundation; 31 grouting material.
具体实施方式Detailed ways
如图1-图37所示,本发明装配式框剪结构柱错层式连接结构,主要包括:预制底半层柱(图6)、预制中层柱(图9)、预制顶半层柱(图12)、预制墙(图18)、预制中层梁(图21)、预制顶层梁(图24)和基础梁(图27),以及用于上述构件间连接的工字型柱-墙连接键(图25)和槽型梁-墙连接键(图26)。As shown in Figures 1-37, the assembled frame-shear structure column split-level connection structure of the present invention mainly includes: prefabricated bottom half-story columns (Fig. 6), prefabricated middle-story columns (Fig. 9), prefabricated top half-story columns ( Figure 12), prefabricated walls (Figure 18), prefabricated middle beams (Figure 21), prefabricated top beams (Figure 24) and foundation beams (Figure 27), and the I-shaped column-wall connection keys used for the connection between the above components (Fig. 25) and channel beam-wall connection key (Fig. 26).
(1)如图1所示,柱-墙预埋件具体结构及制作过程如下:(1) As shown in Figure 1, the specific structure and manufacturing process of the column-wall embedded parts are as follows:
柱-墙预埋件(图1)由带肋钢板Ⅰ1和圆孔Ⅰ2组成,带肋钢板Ⅰ1的一侧上下平行设置肋板,带肋钢板Ⅰ1的另一侧单面设置圆孔Ⅰ2;The column-wall embedded part (Fig. 1) is composed of ribbed steel plate I1 and round hole I2, one side of ribbed steel plate I1 is provided with ribs in parallel up and down, and the other side of ribbed steel plate I1 is provided with round hole I2;
圆孔Ⅰ2采用单面钻孔的方式,其个数和尺寸由插入其孔内的柱箍筋6的根数确定;The round hole I2 is drilled on one side, and its number and size are determined by the number of column stirrups 6 inserted into the hole;
带肋钢板Ⅰ1的宽度需要比预制混凝土柱和预制混凝土剪力墙的宽度小,小的尺寸大于或等于规范规定的钢板所需的保护层厚度,以满足灌浆和防止连接钢板腐蚀的要求;The width of the ribbed steel plate I1 needs to be smaller than the width of the precast concrete column and precast concrete shear wall, and the smaller size is greater than or equal to the thickness of the protective layer required by the steel plate specified in the code, so as to meet the requirements of grouting and prevent corrosion of the connected steel plate;
带肋钢板Ⅰ1的其它几何尺寸根据其所连接预制构件间传递的剪力计算确定。Other geometric dimensions of the ribbed steel plate I1 are determined according to the calculation of the shear force transmitted between the prefabricated components it connects.
(2)如图2-图12所示,预制底半层柱、预制中层柱和预制顶半层柱的具体结构及制作过程如下:(2) As shown in Figure 2-12, the specific structure and manufacturing process of prefabricated bottom half-story columns, prefabricated middle-story columns and prefabricated top half-story columns are as follows:
如图2、图4-图6所示,预制底半层柱由底半层柱纵向受力钢筋5、柱箍筋6、纵向钢筋套筒3和带肋钢板Ⅰ1浇筑混凝土组成,呈方形排布的四个底半层柱纵向受力钢筋5通过柱箍筋6连接形成框架结构,每个底半层柱纵向受力钢筋5的底部套装纵向钢筋套筒3,框架结构的一侧面设置柱-墙预埋件。As shown in Figure 2, Figure 4-6, the prefabricated bottom half-story column is composed of the bottom half-story column longitudinal reinforcement 5, column stirrup 6, longitudinal reinforcement sleeve 3 and ribbed steel plate I1 poured concrete, in a square row The four bottom half-story columns of the cloth are connected with longitudinal reinforcement bars 5 by column stirrups 6 to form a frame structure, and the bottom of each bottom half-layer column longitudinal reinforcement bars 5 is fitted with a longitudinal reinforcement sleeve 3, and a column is arranged on one side of the frame structure. -Wall embedded parts.
预制底半层柱的制作过程为:首先,将预制底半层柱纵向受力钢筋5的下端插入纵向钢筋套筒3,然后绑扎柱箍筋6,完成预制底半层柱柱内的钢筋布置。The manufacturing process of the prefabricated bottom half-story column is as follows: firstly, insert the lower end of the longitudinal stress reinforcement 5 of the prefabricated bottom half-story column into the longitudinal reinforcement sleeve 3, and then bind the column stirrup 6 to complete the reinforcement arrangement in the prefabricated bottom half-story column .
底半层柱纵向受力钢筋5的上端部应预留一部分,预留部分的长度为预制中层柱(图9)内纵向钢筋套筒3高度的一半。A part should be reserved for the upper end of the longitudinally stressed reinforcing bar 5 of the bottom half-layer column, and the length of the reserved part is half of the height of the longitudinal reinforcement sleeve 3 in the prefabricated middle column (Fig. 9).
柱箍筋6在绑扎过中,与柱-墙预埋件(图1)相连的方向上,位于内侧的两个箍筋应伸出一部分,伸出部分的长度与柱-墙预埋件(图1)侧壁圆孔Ⅰ2的孔深相同。During the binding process, the two stirrups on the inner side should protrude a part in the direction of connecting with the column-wall embedded parts (Fig. 1), and the length of the protruding part is the same as the column-wall embedded parts ( Figure 1) The hole depth of the side wall circular hole I2 is the same.
将柱-墙预埋件(图1)通过圆孔Ⅰ2插入到柱箍筋6的伸出部分,柱-墙预埋件(图1)的个数根据预制墙(图18)和预制底半层柱(图6)之间需要传递的剪力计算确定,并沿柱高均匀分布。Insert the column-wall embedded parts (Fig. 1) into the protruding part of the column stirrup 6 through the round hole I2, and the number of column-wall embedded parts (Fig. 1) depends on the prefabricated wall (Fig. The shear force that needs to be transmitted between the layer columns (Fig. 6) is calculated and determined, and is evenly distributed along the column height.
在柱内的钢筋(图4)外支撑模板,浇筑混凝土,混凝土在模板内应浇筑至柱-墙预埋件(图1)的外侧表面,混凝土凝固后拆除模板,完成预制底半层柱的制作(图6)。The formwork is supported externally by the reinforcement inside the column (Fig. 4), and concrete is poured. The concrete should be poured in the formwork to the outer surface of the column-wall embedded part (Fig. 1). After the concrete is solidified, the formwork is removed to complete the production of the prefabricated bottom half-story column. (Image 6).
如图3、图7-图9所示,预制中层柱由中层柱纵向受力钢筋7、柱箍筋6、横向钢筋套筒4、纵向钢筋套筒3、柱与梁连接钢筋8和带肋钢板Ⅰ1浇筑混凝土组成,呈方形排布的四个中层柱纵向受力钢筋7通过柱箍筋6连接形成框架结构,每个中层柱纵向受力钢筋7的底部套装纵向钢筋套筒3,框架结构的一侧面上下设置柱-墙预埋件;框架结构的一侧面中部横向穿设上下两对平行的柱与梁连接钢筋8,每个柱与梁连接钢筋8上套装横向钢筋套筒4。As shown in Fig. 3 and Fig. 7-9, the prefabricated middle column is composed of longitudinal steel bar 7 for middle column, column hoop 6, transverse steel sleeve 4, longitudinal steel sleeve 3, column and beam connecting steel bar 8 and ribbed The steel plate I1 is composed of poured concrete, and the four middle column longitudinal reinforcement bars 7 arranged in a square shape are connected by column stirrups 6 to form a frame structure. Column-wall embedded parts are set up and down on one side of the frame structure; two pairs of parallel column-to-beam connecting reinforcement bars 8 are arranged horizontally in the middle of one side of the frame structure, and each column-beam connecting reinforcement bar 8 is equipped with a horizontal reinforcement sleeve 4 .
预制中层柱(图9)的制作过程与预制底半层柱(图6)的制作过程相同,但预制中层柱(图9)的高度是预制底半层柱(图6)高度的二倍,在柱内钢筋(图7)的柱箍筋6中部位置处需绑扎柱与梁连接钢筋8。混凝土浇筑好后,将横向钢筋套筒4沿着伸出的柱与梁连接钢筋8外侧插入,横向钢筋套筒4的长度略短于伸出的柱与梁连接钢筋8。The manufacturing process of the prefabricated middle column (Figure 9) is the same as that of the prefabricated bottom half column (Figure 6), but the height of the prefabricated middle column (Figure 9) is twice the height of the prefabricated bottom half column (Figure 6), The column and beam connection reinforcement 8 needs to be bound at the middle position of the column stirrup 6 of the column inner reinforcement (Fig. 7). After the concrete is poured, insert the transverse reinforcement sleeve 4 along the outside of the protruding column and beam connecting reinforcement 8, and the length of the transverse reinforcement sleeve 4 is slightly shorter than the protruding column and beam connecting reinforcement 8.
如图10-图12所示,预制顶半层柱由顶半层柱纵向受力钢筋9、柱箍筋6、纵向钢筋套筒3和带肋钢板Ⅰ1浇筑混凝土组成,呈方形排布的四个顶半层柱纵向受力钢筋9通过柱箍筋6连接形成框架结构,每个顶半层柱纵向受力钢筋9的底部套装纵向钢筋套筒3,框架结构的一侧面设置柱-墙预埋件。As shown in Figures 10-12, the prefabricated top half-story column is composed of the longitudinal stress reinforcement 9 of the top half-story column, the column stirrup 6, the longitudinal reinforcement sleeve 3 and the ribbed steel plate Ⅰ1 pouring concrete, and is arranged in a square shape. The longitudinal reinforcement bars 9 of each top half-story column are connected by column stirrups 6 to form a frame structure, the bottom of each top half-story column longitudinal reinforcement bar 9 is fitted with a longitudinal reinforcement sleeve 3, and a column-wall pre-set is set on one side of the frame structure. Embedded parts.
预制顶半层柱(图12)的结构和制作过程与预制底半层柱(图6)相同,仅顶半层柱纵向受力钢筋9上端的预留长度大于底半层柱纵向受力钢筋5上端的预留长度,预留部分的长度为预制顶层梁的高度。The structure and manufacturing process of the prefabricated top half-story column (Fig. 12) is the same as that of the prefabricated bottom half-story column (Fig. 6), only the reserved length of the upper end of the longitudinal stress reinforcement 9 of the top half-story column is greater than the longitudinal stress reinforcement of the bottom half-story column 5 The reserved length of the upper end, the length of the reserved part is the height of the prefabricated top floor beam.
(3)如图13所示,梁-墙预埋件的具体结构及制作过程如下:(3) As shown in Figure 13, the specific structure and manufacturing process of the beam-wall embedded parts are as follows:
梁-墙预埋件(图13)由带肋钢板Ⅱ10、圆孔Ⅰ2、方孔11和圆孔Ⅱ12组成,带肋钢板Ⅱ10的一侧上下平行设置肋板,所述肋板开设上下贯通的方孔11,所述肋板的一端设置半圆形的圆孔Ⅱ12,带肋钢板Ⅱ10的另一侧单面设置圆孔Ⅰ2。The beam-wall embedded part (Fig. 13) is composed of ribbed steel plate II10, round hole I2, square hole 11 and round hole II12. Ribs are set up and down parallel to one side of ribbed steel plate II10. A square hole 11, a semicircular round hole II12 is set at one end of the rib plate, and a round hole I2 is set on the other side of the ribbed steel plate II10.
与柱-墙预埋件相同(图1),梁-墙预埋件(图13)上的圆孔Ⅰ2采用单面钻孔的方式,其个数和尺寸由插入其孔内的剪力墙纵向分布筋15的根数确定;The same as the column-wall embedded part (Fig. 1), the round hole I2 on the beam-wall embedded part (Fig. 13) is drilled on one side, and its number and size are determined by the shear wall inserted into the hole. The root number of longitudinally distributed ribs 15 is determined;
方孔11的尺寸由槽型梁-墙连接键27的尺寸决定,目的在于实现带肋钢板Ⅱ10与槽型梁-墙连接键27之间的连接。另外,设置圆孔Ⅱ12的目的是灌浆时,灌浆料31可以通过圆孔流到其它位置。The size of the square hole 11 is determined by the size of the channel beam-wall connection key 27, the purpose is to realize the connection between the ribbed steel plate II10 and the channel beam-wall connection key 27. In addition, the purpose of setting the round hole II12 is to allow the grouting material 31 to flow to other positions through the round hole during grouting.
带肋钢板Ⅱ10的宽度需要比预制混凝土框架梁和预制混凝土剪力墙的宽度小,小的尺寸大于或等于规范规定的钢板所需的保护层厚度,以满足灌浆和防止连接钢板腐蚀的要求;The width of the ribbed steel plate II10 needs to be smaller than the width of the precast concrete frame beam and precast concrete shear wall, and the smaller size is greater than or equal to the thickness of the protective layer required by the steel plate specified in the code, so as to meet the requirements of grouting and prevent corrosion of the connecting steel plate;
带肋钢板Ⅱ10的其它几何尺寸根据其所连接预制构件间传递的弯矩计算确定。Other geometric dimensions of the ribbed steel plate II10 are determined according to the calculation of the bending moment transmitted between the connected prefabricated components.
(14)如图14-图15所示,抗剪钢板槽和抗剪钢板键的具体结构和制作过程如下:(14) As shown in Figure 14-15, the specific structure and manufacturing process of the shear steel plate groove and the shear steel plate key are as follows:
抗剪钢板槽(图14)由带肋钢板Ⅲ13和圆孔Ⅰ2组成,带肋钢板Ⅲ13的一侧上下平行设置肋板,带肋钢板Ⅲ13的另一侧单面设置圆孔Ⅰ2;抗剪钢板键(图15)由带肋钢板Ⅳ14和圆孔Ⅰ2组成,带肋钢板Ⅳ14的一侧纵向设置肋板,带肋钢板Ⅳ14的另一侧单面设置圆孔Ⅰ2。The shear steel plate groove (Fig. 14) is composed of ribbed steel plate III13 and round hole I2, one side of ribbed steel plate III13 is provided with ribs in parallel up and down, and the other side of ribbed steel plate III13 is provided with round hole I2 on one side; the shear steel plate Key (Fig. 15) is made up of ribbed steel plate IV14 and round hole I2, one side of ribbed steel plate IV14 is longitudinally provided with rib plate, and the other side of ribbed steel plate IV14 is provided with round hole I2.
与柱-墙预埋件(图1)和梁-墙预埋件(图13)相同,抗剪钢板槽(图14)和抗剪钢板键(图15)上的圆孔Ⅰ2采用单面钻孔的方式,其个数和尺寸由插入其孔内的剪力墙纵向分布筋15的根数确定;Same as the column-wall embedded parts (Fig. 1) and beam-wall embedded parts (Fig. 13), the round hole I2 on the shear steel plate groove (Fig. 14) and the shear steel plate key (Fig. 15) adopts single-sided drilling The mode of the hole, its number and size are determined by the root number of the longitudinal distribution ribs 15 of the shear wall inserted in the hole;
抗剪钢板槽(图14)的槽内壁宽度应与抗剪钢板件(图15)的钢板外壁宽度相同,槽内壁深度与钢板外壁高度相同,使二者在接触时能够相互卡紧;The width of the inner wall of the shear steel plate groove (Fig. 14) should be the same as the width of the outer wall of the steel plate of the shear steel plate (Fig. 15), and the depth of the inner wall of the groove should be the same as the height of the outer wall of the steel plate, so that the two can be locked together when in contact;
带肋钢板Ⅲ13和带肋钢板Ⅳ14的宽度需要比预制混凝土框架梁和预制混凝土剪力墙的宽度小,小的尺寸大于或等于规范规定的钢板所需的保护层厚度,以满足灌浆和防止连接钢板腐蚀的要求;The width of ribbed steel plate Ⅲ13 and ribbed steel plate Ⅳ14 needs to be smaller than the width of precast concrete frame beam and precast concrete shear wall, and the small size is greater than or equal to the thickness of the protective layer required by the steel plate specified in the code to meet the requirements of grouting and prevent connection steel plate corrosion requirements;
带肋钢板Ⅲ13和带肋钢板Ⅳ14的其它几何尺寸根据其所连接预制构件间传递的剪力计算确定。Other geometric dimensions of ribbed steel plate III13 and ribbed steel plate IV14 are calculated and determined according to the shear force transmitted between the connected prefabricated components.
(5)如图16-图18所示,预制墙的具体结构及制作过程如下:(5) As shown in Figure 16-18, the specific structure and manufacturing process of the prefabricated wall are as follows:
如图16所示,预制墙内的钢筋包括剪力墙纵向受力筋15、剪力墙横向分布筋16、剪力墙约束边缘构件箍筋17和剪力墙拉筋18,两排平行相对的剪力墙纵向受力筋15和两排平行相对的剪力墙横向分布筋16组成框架结构,位于剪力墙横向分布筋16端部的剪力墙纵向受力筋15之间,通过剪力墙约束边缘构件箍筋17连接,相对的剪力墙纵向受力筋15之间通过剪力墙拉筋18连接。框架结构的两侧分别设置柱-墙预埋件,框架结构的顶部设置带肋钢板Ⅱ10和带肋钢板Ⅲ13,两个带肋钢板Ⅱ10对称设置于带肋钢板Ⅲ13的两侧;框架结构的底部设置带肋钢板Ⅱ10和带肋钢板Ⅲ13,两个带肋钢板Ⅱ10对称设置于带肋钢板Ⅲ13的两侧。As shown in Figure 16, the steel bars in the prefabricated wall include shear wall longitudinal stress bars 15, shear wall transverse distribution bars 16, shear wall restraint edge member stirrups 17, and shear wall tie bars 18, two rows parallel to each other The longitudinal stress bars 15 of the shear wall and two rows of parallel and opposite transverse distribution bars 16 of the shear wall form a frame structure, which is located between the longitudinal bars 15 of the shear wall at the ends of the transverse distribution bars 16 of the shear wall. The stirrups 17 of the force wall restraint edge members are connected, and the longitudinal stress bars 15 of the opposite shear walls are connected by the shear wall tension bars 18 . The two sides of the frame structure are respectively equipped with column-wall embedded parts, the top of the frame structure is equipped with ribbed steel plate Ⅱ10 and ribbed steel plate Ⅲ13, and the two ribbed steel plates Ⅱ10 are symmetrically arranged on both sides of the ribbed steel plate Ⅲ13; the bottom of the frame structure The ribbed steel plate II10 and the ribbed steel plate III13 are arranged, and the two ribbed steel plates II10 are arranged symmetrically on both sides of the ribbed steel plate III13.
其制作过程为:首先绑扎剪力墙纵向受力筋15和剪力墙约束边缘构件箍筋17,形成约束边缘构件钢筋;然后绑扎其余剪力墙纵向受力筋15和剪力墙横向分布筋16;最后绑扎剪力墙拉筋18,形成预制墙内的钢筋。The manufacturing process is as follows: firstly bind the longitudinal stress bars 15 of the shear wall and the stirrups 17 of the constrained edge members of the shear wall to form the reinforcement bars of the constrained edge members; then bind the remaining longitudinal stress bars 15 of the shear wall and the transverse distribution bars 16; finally bind the shear wall tension bars 18 to form the steel bars in the prefabricated walls.
剪力墙纵向分布筋15在绑扎过程中,在与梁-墙预埋件(图13)和抗剪钢板槽(图14)连接的方向上应向外伸出一部分,伸出部分的长度与梁-墙预埋件(图13)和抗剪钢板槽(图14)的侧壁圆孔Ⅰ2的孔深相同。During the binding process, the longitudinal distribution rib 15 of the shear wall should protrude a part in the direction of connecting with the beam-wall embedded part (Fig. 13) and the shear steel plate groove (Fig. 14). The length of the protruding part is the same as The hole depth of the side wall round hole I2 of the beam-wall embedded part (Fig. 13) and the shear steel plate groove (Fig. 14) is the same.
将梁-墙预埋件(图13)和抗剪钢板槽(图13)通过圆孔Ⅰ2插入到剪力墙横向分布筋16的伸出部分,梁-墙预埋件(图13)的个数根据预制墙(图18)和预制中层梁(图21)之间需要传递的弯矩计算确定,并沿墙横向均匀分布在两侧区域,抗剪钢板槽(图14)的个数根据预制墙(图18)和预制中层梁(图21)之间需要传递的剪力计算确定,并沿墙横向均匀分布在中间区域。Insert the beam-wall embedded part (Fig. 13) and the shear steel plate groove (Fig. 13) into the protruding part of the transverse distribution rib 16 of the shear wall through the round hole I2, and the individual beam-wall embedded part (Fig. 13) The number is determined according to the calculation of the bending moment that needs to be transmitted between the prefabricated wall (Fig. 18) and the prefabricated middle beam (Fig. 21), and it is evenly distributed on both sides along the wall laterally. The number of shear steel plate grooves (Fig. 14) is determined according to the The shear force that needs to be transmitted between the wall (Fig. 18) and the prefabricated middle beam (Fig. 21) is calculated and determined, and is evenly distributed in the middle area along the lateral direction of the wall.
剪力墙横向分布筋16在绑扎过程中,在与柱-墙预埋件(图1)连接的方向上应向外伸出一部分,伸出部分的长度与柱-墙预埋件(图9)侧壁圆孔Ⅰ2的孔深相同。During the binding process of the shear wall transverse distribution tendons 16, a part should protrude outward in the direction of connecting with the column-wall embedded parts (Fig. 1), and the length of the protruding part is the same as that of the column-wall embedded parts (Fig. ) The hole depth of the round hole I2 on the side wall is the same.
将柱-墙预埋件(图1)通过圆孔Ⅰ2插入到剪力墙横向分布筋16的伸出部分,柱-墙预埋件(图1)的个数和分布和与墙高相同区域范围内的预制底半层柱、预制中层柱、预制顶半层柱上的柱-墙预埋件(图1)个数相同。Insert the column-wall embedded parts (Fig. 1) into the protruding part of the transverse distribution rib 16 of the shear wall through the round hole I2. The number and distribution of the column-wall embedded parts (Fig. 1) are in the same area as the wall height The number of prefabricated bottom half-story columns, prefabricated middle-story columns, and prefabricated top half-story columns within the scope of column-wall embedded parts (Figure 1) is the same.
在钢筋骨架外外支模板,浇筑混凝土,混凝土在模板内应浇筑至柱-墙预埋件(图1)和梁-墙预埋件(图3)和抗剪钢板槽(图14)的外侧表面。混凝土凝固后拆除模板,完成预制墙(图18)的制作。The formwork is supported outside the reinforced skeleton, and concrete is poured. The concrete should be poured in the formwork to the outer surface of the column-wall embedded parts (Fig. 1), the beam-wall embedded parts (Fig. 3) and the shear steel plate groove (Fig. 14) . After the concrete is solidified, the formwork is removed to complete the fabrication of the prefabricated wall (Fig. 18).
(6)如图19-图24所示,预制中层梁和预制顶层梁的具体结构和制作过程如下:(6) As shown in Figure 19-24, the specific structure and manufacturing process of the prefabricated middle beam and the prefabricated top beam are as follows:
如图19-图21所示,预制中层梁(图21)内的钢筋包括中层框架梁负弯矩筋19、中层框架梁正弯矩筋20和框架梁箍筋21,两排平行相对的中层框架梁负弯矩筋19和两排平行相对的中层框架梁正弯矩筋20组成框架结构,中层框架梁负弯矩筋19、中层框架梁正弯矩筋20之间,通过框架梁箍筋21连接。框架结构的顶部设置带肋钢板Ⅱ10和带肋钢板Ⅳ14,两个带肋钢板Ⅱ10对称设置于带肋钢板Ⅳ14的两侧;框架结构的底部设置带肋钢板Ⅱ10和带肋钢板Ⅳ14,两个带肋钢板Ⅱ10对称设置于带肋钢板Ⅳ14的两侧。As shown in Figures 19-21, the steel bars in the prefabricated middle beam (Figure 21) include the negative moment bars 19 of the middle frame beam, the positive moment bars 20 of the middle frame beam and the stirrup bars 21 of the frame beam, two rows of parallel and opposite middle frame beams Negative moment bars 19 and two rows of parallel and opposite positive moment bars 20 of the middle frame beam form a frame structure. Ribbed steel plate II10 and ribbed steel plate IV14 are arranged on the top of the frame structure, and two ribbed steel plates II10 are arranged symmetrically on both sides of the ribbed steel plate IV14; The ribbed steel plate II10 is arranged symmetrically on both sides of the ribbed steel plate IV14.
其制作过程为:将中层框架梁负弯矩筋19和中层框架梁正弯矩筋20绑扎于框架梁箍筋21;框架梁箍筋21在绑扎过程中,在其上下方向上应分别向外伸出一部分,伸出部分的长度与梁-墙预埋件(图13)和抗剪钢板键(图15)侧壁圆孔Ⅰ2的孔深相同。The production process is as follows: binding the negative moment tendons 19 of the middle frame beam and the positive moment tendons 20 of the middle frame beam to the stirrup bars 21 of the frame beam; during the binding process, the stirrup bars 21 of the frame beam should protrude outward respectively in the upper and lower directions. One part, the length of the protruding part is the same as the hole depth of the beam-wall embedded part (Fig. 13) and the side wall round hole I2 of the shear plate key (Fig. 15).
将梁-墙预埋件(图13)和抗剪钢板键(图15)通过圆孔Ⅰ2分别插入到框架梁箍筋21的上下伸出部分,梁-墙预埋件(图13)和抗剪钢板键(图15)的个数与预制墙端面相同。Insert the beam-wall embedded part (Fig. 13) and the shear steel plate key (Fig. 15) into the upper and lower protruding parts of the frame beam stirrup 21 respectively through the round hole I2, and the beam-wall embedded part (Fig. The number of shear plate keys (Fig. 15) is the same as that of the prefabricated wall end faces.
在钢筋骨架外外支模板,浇筑混凝土,混凝土在模板内应浇筑至梁-墙预埋件(图13)和抗剪钢板键(图15)的外侧表面。在浇筑过程中,中层框架梁负弯矩筋19应向外伸出一部分,伸出部分的长度与预制中层柱(图9)中间部分伸出的柱与梁连接钢筋8的长度相同,略小于横向钢筋套筒4的长度。混凝土凝固后拆除模板,完成预制中层梁(图21)的制作。The formwork is supported outside the reinforced skeleton, and concrete is poured, and the concrete should be poured in the formwork to the outer surface of the beam-wall embedded parts (Fig. 13) and the shear steel plate key (Fig. 15). During the pouring process, the negative moment reinforcement 19 of the middle frame beam should protrude a part outwards, and the length of the protruding part is the same as the length of the column and beam connecting steel bar 8 protruding from the middle part of the prefabricated middle column (Fig. 9), slightly less than The length of transverse reinforcement sleeve 4. After the concrete is solidified, the formwork is removed to complete the fabrication of the prefabricated middle beam (Fig. 21).
如图22-图24所示,预制顶层梁(图24)内的钢筋包括顶层框架梁负弯矩筋22、顶层框架梁正弯矩筋23、框架梁箍筋21、梁柱节点箍筋24和聚氯乙烯管25,两排平行相对的顶层框架梁负弯矩筋22和两排平行相对的顶层框架梁正弯矩筋23组成框架结构,顶层框架梁负弯矩筋22、顶层框架梁正弯矩筋23之间,通过框架梁箍筋21连接,顶层框架梁正弯矩筋23的两侧分别设置通过梁柱节点箍筋24纵向设置聚氯乙烯管25。框架结构的底部设置带肋钢板Ⅱ10和带肋钢板Ⅳ14,两个带肋钢板Ⅱ10对称设置于带肋钢板Ⅳ14的两侧。As shown in Figures 22-24, the steel bars in the prefabricated top floor beam (Figure 24) include the negative moment reinforcement 22 of the top frame beam, the positive moment reinforcement 23 of the top frame beam, the frame beam stirrup 21, the beam-column joint stirrup 24 and the aggregate Vinyl chloride pipes 25, two parallel rows of negative moment bars 22 of the top frame beam and two parallel rows of positive moment bars 23 of the top frame beam form a frame structure, the frame structure is composed of negative moment bars 22 of the top frame beam and positive moment bars 23 of the top frame beam. Between them, they are connected by frame beam stirrups 21, and the two sides of the frame beam positive moment bars 23 on the top floor are respectively provided with polyvinyl chloride pipes 25 longitudinally provided through beam-column node stirrups 24. The bottom of the frame structure is provided with a ribbed steel plate II10 and a ribbed steel plate IV14, and two ribbed steel plates II10 are symmetrically arranged on both sides of the ribbed steel plate IV14.
其制作过程为:首先将顶层框架梁负弯矩筋22和顶层框架梁正弯矩钢筋23绑扎于框架梁箍筋21;然后采用梁柱节点箍筋24绑扎聚氯乙烯管25,聚氯乙烯管25的中心与预制顶半层柱纵向受力钢筋9的中心位置同,聚氯乙烯管25的直径大于柱纵向受力钢筋9直径1-2cm;最后将梁柱节点箍筋24与聚氯乙烯管25绑扎于顶层框架梁负弯矩筋22和顶层框架梁正弯矩钢筋23。The production process is as follows: first, the negative moment reinforcement 22 of the frame beam on the top floor and the positive moment reinforcement 23 of the frame beam on the top floor are bound to the stirrups 21 of the frame beam; The center of the center is the same as the central position of the prefabricated top half layer column longitudinal stress reinforcement 9, and the diameter of the polyvinyl chloride pipe 25 is greater than the column longitudinal stress reinforcement 9 diameter 1-2cm; 25 are bound to the negative moment reinforcement 22 of the frame beam on the top floor and the positive moment reinforcement 23 of the frame beam on the top floor.
框架梁箍筋21在绑扎过程中,在其上下方向上应分别向外伸出一部分,伸出部分的长度与梁-墙预埋件(图13)和抗剪钢板键(图15)侧壁圆孔Ⅰ2的孔深相同。During the binding process of the frame beam stirrups 21, a part should protrude outward in the up and down directions, and the length of the protruding part is the same as that of the beam-wall embedded part (Fig. 13) and the side wall of the shear steel plate key (Fig. 15). The hole depth of circular hole I2 is the same.
将梁-墙预埋件(图13)和抗剪钢板键(图15)通过圆孔Ⅰ2分别插入到框架梁箍筋21的下部伸出部分,梁-墙预埋件(图13)和抗剪钢板键(图15)的个数与预制墙端面相同。Insert the beam-wall embedded part (Fig. 13) and the shear steel plate key (Fig. 15) into the lower protruding part of the frame beam stirrup 21 respectively through the round hole I2, and the beam-wall embedded part (Fig. 13) and the anti-corrosion The number of shear plate keys (Fig. 15) is the same as that of the prefabricated wall end faces.
在钢筋骨架外外支模板,浇筑混凝土,混凝土在模板内应浇筑至梁-墙预埋件(图13)和抗剪钢板键(图15)的外侧表面。混凝土凝固后拆除模板,完成预制顶层梁(图24)的制作。The formwork is supported outside the reinforced skeleton, and concrete is poured, and the concrete should be poured in the formwork to the outer surface of the beam-wall embedded parts (Fig. 13) and the shear steel plate key (Fig. 15). After the concrete is solidified, the formwork is removed to complete the fabrication of the prefabricated top floor beam (Fig. 24).
(7)如图25-图26所示,工字型柱-墙连接键和槽型梁-墙连接键的具体结构和制作过程如下:(7) As shown in Figure 25-Figure 26, the specific structure and manufacturing process of the I-shaped column-wall connection key and the channel beam-wall connection key are as follows:
工字型柱-墙连接键26的尺寸由柱-墙预埋件(图1)的尺寸决定;The size of the I-shaped column-wall connection key 26 is determined by the size of the column-wall embedded part (Fig. 1);
槽型梁-墙连接键27的底部设置圆孔Ⅲ28,槽型梁-墙连接键27的两个侧面相对开槽,其键脚的尺寸与梁-墙预埋件(图13)上方孔11的尺寸相同,设置圆孔Ⅲ28的目的是灌浆时,灌浆料31可以通过圆孔流到其它位置。The bottom of the grooved beam-wall connecting key 27 is provided with a round hole III 28, and the two sides of the grooved beam-wall connecting key 27 are relatively slotted, and the size of the key foot is the same as that of the hole 11 above the beam-wall embedded part (Fig. 13). The same size, the purpose of setting the hole III 28 is to grout, the grout 31 can flow to other positions through the hole.
上述预制构件在工厂内预制完成,然后运输到施工现场组装,具体吊装过程如下:The above prefabricated components are prefabricated in the factory and then transported to the construction site for assembly. The specific hoisting process is as follows:
(1)预制底半层柱(图6)与带梁-墙预埋件(图13)和抗剪钢板键(图15)的现浇混凝土基础梁(图27)的组装过程,见图27-图29。(1) The assembly process of prefabricated bottom half-story columns (Fig. 6) and cast-in-place concrete foundation beams (Fig. 27) with beam-wall embedded parts (Fig. 13) and shear steel plate keys (Fig. 15), see Fig. 27 - Figure 29.
图27为带梁-墙预埋件(图13)和抗剪钢板键(图15)的现浇混凝土基础梁,现浇混凝土基础梁的顶部设置带肋钢板Ⅱ10和带肋钢板Ⅳ14,两个带肋钢板Ⅱ10对称设置于带肋钢板Ⅳ14的两侧。现浇混凝土基础梁的两端设置基础顶部29,在基础顶部29设置基础顶部伸出钢筋30。Figure 27 shows the cast-in-place concrete foundation beam with beam-wall embedded parts (Figure 13) and shear steel plate key (Figure 15). The top of the cast-in-place concrete foundation beam is provided with ribbed steel plate II10 and ribbed steel plate IV14, two The ribbed steel plate II10 is arranged symmetrically on both sides of the ribbed steel plate IV14. The two ends of the cast-in-place concrete foundation beam are provided with a foundation top 29, and a reinforcement bar 30 protruding from the foundation top is provided on the foundation top 29.
其制作方法与普通现浇基础梁相同,仅在其上侧设置梁-墙预埋件(图13)和抗剪钢板键(图15),梁端为基础顶部29,在基础顶部29设置基础顶部伸出钢筋30。Its manufacturing method is the same as that of ordinary cast-in-place foundation beams. Only beam-wall embedded parts (Fig. 13) and shear steel plate keys (Fig. 15) are arranged on the upper side. The beam end is the top 29 of the foundation, and the foundation The top stretches out reinforcing bar 30.
如图28所示,吊装时,将预制底半层柱(图6)吊装于基础顶部29,并保证基础顶部伸出钢筋30插入到预制底半层柱(图6)底部的纵向钢筋套筒3内,然后在纵向钢筋套筒3内灌浆,完成预制底半层柱(图6)与带梁-墙预埋件(图13)和抗剪钢板键(图15)的现浇混凝土基础梁(图27)的组装,见图29。As shown in Fig. 28, during hoisting, the prefabricated bottom half-story column (Fig. 6) is hoisted on the foundation top 29, and the steel bar 30 protruding from the top of the foundation is inserted into the longitudinal reinforcement sleeve at the bottom of the prefabricated bottom half-story column (Fig. 6) 3, and then grout in the longitudinal reinforcement sleeve 3 to complete the cast-in-place concrete foundation beam of the prefabricated bottom half-story column (Fig. 6) and beam-wall embedded parts (Fig. 13) and shear steel plate key (Fig. 15) (Fig. 27) assembly, see Fig. 29.
(2)预制墙(图18)的吊装,见图30-图31。(2) Hoisting of the prefabricated wall (Fig. 18), see Fig. 30-Fig. 31.
如图30所示,将预制墙(图18)吊装至基础梁(图27)的上方,保证其下侧的梁-墙预埋件(图13)和抗剪钢板槽(图14)、左右两侧的柱-墙预埋件(图1)分别与基础梁(图21)上侧的梁-墙预埋件(图13)和抗剪钢板键(图15)以及预制底半层柱(图6)连接方向上的柱-墙预埋件(图1)紧密接触。然后先将槽型梁-墙连接键27沿着梁-墙预埋件(图13)上的方孔12插入,再将工字型柱-墙连接键26固定于由柱-墙预埋件(图1)间的空隙内,完成预制墙(图18)的组装,见图31。As shown in Figure 30, hoist the prefabricated wall (Figure 18) above the foundation beam (Figure 27), and ensure that the beam-wall embedded parts (Figure 13) and shear steel plate slots (Figure 14) on the lower side, left and right The column-wall embedded parts on both sides (Fig. 1) are respectively connected with the beam-wall embedded parts (Fig. 13) on the upper side of the foundation beam (Fig. 21), the shear steel plate key (Fig. 15) and the prefabricated bottom half-story column (Fig. Figure 6) The column-wall embedded parts (Figure 1) are in close contact in the connection direction. Then the grooved beam-wall connection key 27 is inserted along the square hole 12 on the beam-wall embedded part (Fig. 13), and then the I-shaped column-wall connection key 26 is fixed on the column-wall embedded part (Fig. 1) in the space between, finish the assembly of prefabricated wall (Fig. 18), see Fig. 31.
(3)预制中层梁(图21)的吊装,见图32-图33。(3) Hoisting of the prefabricated middle beam (Fig. 21), see Fig. 32-Fig. 33.
将预制中层梁(图15)吊装于预制墙(图18)的顶端,见图32;并保证其下侧的梁-墙预埋件(图13)和抗剪钢板键(图15)与预制墙上层的梁-墙预埋件(图13)和抗剪钢板槽(图14)紧密接触;然后在预制中层梁(图21)和预制墙(图18)的梁-墙预埋件(图13)之间安装槽型梁-墙连接键27,完成预制中层梁(图21)的吊装,见图33。Hoist the prefabricated middle beam (Fig. 15) on the top of the prefabricated wall (Fig. 18), see Fig. 32; and ensure that the beam-wall embedded part (Fig. 13) and the shear steel plate key (Fig. The beam-wall embedded parts (Fig. 13) on the upper layer of the wall are in close contact with the shear steel plate groove (Fig. 14); then the beam-wall embedded parts (Fig. 13) Install the channel beam-wall connection key 27 between them to complete the hoisting of the prefabricated middle beam (Fig. 21), see Fig. 33.
(3)预制中层柱(图9)的吊装,见图34-图35。(3) Hoisting of the prefabricated middle column (Fig. 9), see Fig. 34-Fig. 35.
如图34所示,吊装时,将预制中层柱(图9)吊装于预制底半层柱(图12)的上方,使预制底半层柱(图12)伸出的底半层柱纵向受力钢筋5插入到预制中层柱(图12)底部的纵向钢筋套筒3内,然后在套筒内灌浆。预制中层柱(图9)中间区域伸出的柱与梁连接钢筋8与预制中层梁(图21)两端伸出的中层框架梁负弯矩筋19保持平行并紧密接触,最后将柱与梁连接钢筋8上的横向钢筋套筒4滑动至钢筋接触的中间区域,并在套筒内灌浆,完成预制中层柱(图9)的吊装,见图35。As shown in Figure 34, during hoisting, the prefabricated middle column (Figure 9) is hoisted above the prefabricated bottom half column (Figure 12), so that the bottom half column protruding from the prefabricated bottom half column (Figure 12) is longitudinally Tensile reinforcement 5 is inserted into the longitudinal reinforcement sleeve 3 at the bottom of the prefabricated middle column (Fig. 12), and then grouted in the sleeve. The column-to-beam connecting reinforcement 8 protruding from the middle area of the prefabricated middle column (Fig. 9) is kept parallel and in close contact with the negative moment tendons 19 of the middle frame beam protruding from both ends of the prefabricated middle beam (Fig. 21). The horizontal reinforcement sleeve 4 on the connecting reinforcement 8 slides to the middle area where the reinforcement contacts, and grouts in the sleeve to complete the hoisting of the prefabricated middle column (Fig. 9), see Fig. 35.
(4)其余预制墙和预制顶层梁(图24)的吊装与以上过程相同,见图36。(4) The hoisting of the remaining prefabricated walls and prefabricated roof beams (Fig. 24) is the same as the above process, see Fig. 36.
(5)在各层存在柱-墙预埋件(图1)、梁-墙预埋件(图13)、抗剪钢板槽(图14)和抗剪钢板槽(图15)的连接处支撑条形模板,并通过玻璃胶或其它材料,保证条形模板与预制混凝土梁、柱、剪力墙紧密连接。然后在条形模板内灌注灌浆料31,直至灌浆料充满条形模板内柱-墙预埋件(图1)、梁-墙预埋件(图13)、抗剪钢板槽(图14)以及与之固定连接的工字型柱-墙连接键26、槽型梁-墙连接键27和抗剪钢板键(图15)的空隙。待灌浆料凝固后,拆除条形模板,完成预制梁、柱和剪力墙的连接,见图37。(5) There are column-wall embedded parts (Figure 1), beam-wall embedded parts (Figure 13), shear steel plate grooves (Figure 14) and shear steel plate grooves (Figure 15). Strip formwork, and through glass glue or other materials, ensure that the strip formwork is closely connected with prefabricated concrete beams, columns, and shear walls. Then pour the grouting material 31 in the strip formwork until the grouting material is full of column-wall embedded parts (Fig. 1), beam-wall embedded parts (Fig. 13), shear steel plate grooves (Fig. 14) and The space of the I-shaped column-wall connection key 26, the channel beam-wall connection key 27 and the shear steel plate key (Fig. 15) fixedly connected therewith. After the grouting material is solidified, remove the strip formwork and complete the connection of prefabricated beams, columns and shear walls, see Figure 37.
实施例结果表明,本发明提出一种装配式框剪结构柱错层式连接结构及拼装方法,剪力墙在楼板处断开连接,框架柱在两层楼板中间断开连接;同时,构件间的组装,采用钢板连接,这种连接结构及拼装方法,具有整体性强,延性大的优点,结构的整体性和抗震性能好等优点。The result of the embodiment shows that the present invention proposes a staggered connection structure and assembly method of assembled frame-shear structure columns, the shear wall is disconnected at the floor, and the frame column is disconnected between the two floors; The assembly is connected by steel plates. This connection structure and assembly method has the advantages of strong integrity, high ductility, structural integrity and good seismic performance.
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