CN108099009A - A kind of self-falling mixer with axial circulation and shunting stirring action - Google Patents

A kind of self-falling mixer with axial circulation and shunting stirring action Download PDF

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Publication number
CN108099009A
CN108099009A CN201711421581.6A CN201711421581A CN108099009A CN 108099009 A CN108099009 A CN 108099009A CN 201711421581 A CN201711421581 A CN 201711421581A CN 108099009 A CN108099009 A CN 108099009A
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stirring
mixing drum
wall
mixing
self
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Inventor
赵利军
肖铁链
庄智强
刘珊珊
张增强
李雪鹏
卢国文
侯劲汝
董武
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Changan University
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Changan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/18Mixing in containers to which motion is imparted to effect the mixing
    • B28C5/20Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/18Mixing in containers to which motion is imparted to effect the mixing
    • B28C5/20Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
    • B28C5/2045Parts or components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/18Mixing in containers to which motion is imparted to effect the mixing
    • B28C5/20Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
    • B28C5/2045Parts or components
    • B28C5/2054Drums, e.g. provided with non-rotary mixing blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/18Mixing in containers to which motion is imparted to effect the mixing
    • B28C5/20Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
    • B28C5/2045Parts or components
    • B28C5/2072Feeding or discharging mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/18Mixing in containers to which motion is imparted to effect the mixing
    • B28C5/20Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers
    • B28C5/24Mixing in containers to which motion is imparted to effect the mixing rotating about a horizontal or substantially horizontal axis during mixing, e.g. without independent stirrers with driven stirrers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

本发明公开了一种具有轴向循环和分流搅拌作用的自落式搅拌机,包括机架,以及设置在机架上的动力装置和搅拌机主体;其中,搅拌机主体包括固定滚筒、物料铲斗、螺旋搅拌片组、弧形搅拌装置、涡轮形搅拌片、支撑轴以及具有圆柱形中空腔体且一端开口的拌筒,该拌筒水平放置且套装在支撑轴上,支撑轴的两端均与机架活动连接;固定滚筒设置在拌筒的开口端处,包括套装在拌筒上的端盖以及套装在支撑轴上且呈圆筒形的进出料装置,物料铲斗有若干个,分别沿圆周方向均匀分布在端盖的内壁上;螺旋搅拌片组设置在拌筒的内壁上;弧形搅拌装置套装在靠近拌筒开口端的支撑轴上,涡轮形搅拌片套装在远离拌筒开口端的支撑轴上;动力装置为链传动。

The invention discloses a self-falling mixer with axial circulation and split flow stirring function, which comprises a frame, a power device and a mixer main body arranged on the frame; wherein, the mixer main body includes a fixed drum, a material bucket, a screw Stirring plate group, arc-shaped stirring device, turbine-shaped stirring plate, supporting shaft and a mixing drum with a cylindrical hollow body and one end opening. The mixing drum is placed horizontally and fitted on the supporting shaft. The frame is movably connected; the fixed drum is set at the opening end of the mixing drum, including an end cover set on the mixing drum and a cylindrical feeding and discharging device set on the support shaft. There are several material buckets, which are respectively along the circumference The direction is evenly distributed on the inner wall of the end cover; the spiral stirring blade group is set on the inner wall of the mixing drum; the arc-shaped stirring device is set on the support shaft close to the opening end of the mixing drum, and the turbine-shaped stirring blade is set on the supporting shaft far from the opening end of the mixing drum On; the power unit is a chain drive.

Description

一种具有轴向循环和分流搅拌作用的自落式搅拌机A self-falling mixer with axial circulation and split flow stirring

技术领域technical field

本发明属于混凝土搅拌机技术领域,具体涉及一种具有轴向循环和分流搅拌作用的自落式搅拌机。The invention belongs to the technical field of concrete mixers, in particular to a self-falling mixer with axial circulation and split flow stirring functions.

背景技术Background technique

混凝土搅拌机是将由水泥、水、砂、石以及添加剂等原材料按一定配合比组成的混合料,制备成符合质量要求混凝土的专用机械。混凝土搅拌机是现代高质量、大批量生产混凝土不可缺少的关键设备。自落式搅拌机作为目前混凝土施工中常用的一类搅拌机型,依据自落原理实现搅拌。工作时,自落式搅拌机主要通过旋转拌筒内壁上固定的搅拌叶片将拌筒内物料提升到一定高度,当物料与物料之间、物料与搅拌叶片之间的摩擦力小于物料下滑的重力分力时,物料靠自身重力跌落。由于各物料颗粒下落的高度、时间、速度、落点和滚动距离不同,从而实现物料的相互位置不断重新分布而得到均匀搅拌。Concrete mixer is a special machine that prepares the mixture composed of raw materials such as cement, water, sand, stone and additives according to a certain proportion, into concrete that meets the quality requirements. Concrete mixer is an indispensable key equipment for modern high-quality, mass-produced concrete. As a type of mixer commonly used in concrete construction at present, the self-falling mixer realizes mixing according to the principle of self-falling. When working, the self-falling mixer mainly lifts the material in the mixing drum to a certain height by rotating the fixed mixing blade on the inner wall of the mixing drum. When the force is applied, the material falls by its own gravity. Since the falling height, time, speed, falling point and rolling distance of each material particle are different, the mutual position of the material is continuously redistributed to obtain uniform mixing.

这类搅拌机结构简单,工作时搅拌叶片与拌筒之间没有相对运动,混凝土物料仅依靠自身的重力作用进行搅拌,功率消耗和工作腔磨损小,施工中主要用于搅拌水泥用量较少、强度较低、流动性较大的普通塑性混凝土。但同时由于自身的结构特点,目前自落式搅拌机存在有固有缺陷,致使混凝土的生产质量和效率难以保证。一方面,搅拌机拌筒的直径尺寸大,物料在工作腔内的运动主要以周向和径向为主,缺乏轴向运动,这样无法使得由拌筒一端投入的原材料沿轴向快速运动到拌筒的另一端,致使物料轴向分布不均匀,从而影响给定时间内整个拌筒空间的搅拌均匀性;而且水泥遇水搅拌时形成的团聚体常常以单元体形式整体运动于一定厚度的液相中,如果仅是被叶片带至一定高度靠自落碰撞,这样所产生剪切的范围十分有限,不足以有效地破坏团聚体,从而增大水泥和水的消耗,严重影响成品混凝土的施工易性和硬化强度。另一方面,物料在自落式搅拌机拌筒内转动时受离心力的作用,如果旋转拌筒转速等于或超过临界转速时,物料在离心力作用下会依附于拌筒内壁与之共转,不能达到搅拌目的。因此,传统的自落式搅拌机有临界转速限制,无法通过增大搅拌转速来提高搅拌强度,从而导致搅拌机构对混凝土材料的机械作用强度不够剧烈,搅拌时间长,混凝土搅拌质量不稳定,搅拌效率低,而且材料适应性差。This type of mixer has a simple structure, and there is no relative movement between the mixing blade and the mixing drum during work. The concrete material is mixed only by its own gravity, and the power consumption and wear of the working chamber are small. It is mainly used for mixing cement with less consumption and high strength. Ordinary plastic concrete with low and high fluidity. But at the same time, due to its own structural characteristics, the current self-falling mixer has inherent defects, which makes it difficult to guarantee the production quality and efficiency of concrete. On the one hand, the diameter of the mixing drum of the mixer is large, and the movement of the material in the working chamber is mainly in the circumferential and radial directions, lacking axial movement, so that it is impossible to make the raw materials input from one end of the mixing drum move rapidly along the axial direction to the mixing chamber. The other end of the barrel causes uneven distribution of materials in the axial direction, which affects the mixing uniformity of the entire mixing barrel space within a given time; moreover, the aggregates formed when cement is mixed with water often move in the form of a unit in a certain thickness of liquid In the phase, if it is only brought to a certain height by the blade and collides with itself, the range of shear generated is very limited, which is not enough to effectively destroy the aggregates, thereby increasing the consumption of cement and water, and seriously affecting the construction of finished concrete workability and hardening strength. On the other hand, when the material is rotated in the mixing drum of the self-falling mixer, it is affected by centrifugal force. If the rotating speed of the rotating mixing drum is equal to or exceeds the critical speed, the material will be attached to the inner wall of the mixing drum and rotate with it under the action of centrifugal force, which cannot reach Stirring purposes. Therefore, the traditional self-falling mixer has a critical speed limit, and it is impossible to increase the mixing intensity by increasing the mixing speed, resulting in insufficient mechanical strength of the mixing mechanism on the concrete material, long mixing time, unstable concrete mixing quality, and low mixing efficiency. Low, and poor material adaptability.

发明内容Contents of the invention

为解决上述存在的问题,本发明提供了一种具有轴向循环和分流搅拌作用的自落式搅拌机,通过改进拌筒和搅拌机构,使得混凝土材料在自落式搅拌的基础上实现了旋转拌筒内的轴向循环运动和分流搅拌作用,确保物料在整个拌筒空间都得到充分地机械搅拌效果,不但使物料沿轴向快速均匀分布并在整个拌筒空间内均匀,而且有助于破坏水泥颗粒团,从而提高混凝土的搅拌质量和效率。In order to solve the above-mentioned existing problems, the present invention provides a self-falling mixer with axial circulation and split-flow stirring functions. By improving the mixing drum and the stirring mechanism, the concrete material can realize rotary mixing on the basis of self-falling mixing. The axial circulation movement and split stirring effect in the barrel ensure that the materials are fully mechanically stirred in the entire mixing barrel space, which not only makes the materials quickly and evenly distributed in the axial direction and evenly in the entire mixing barrel space, but also helps to destroy Cement particles, thereby improving the quality and efficiency of concrete mixing.

本发明采用如下的技术方案予以解决:The present invention adopts following technical scheme to solve:

一种具有轴向循环和分流搅拌作用的自落式搅拌机,包括机架,以及设置在机架上的动力装置和搅拌机主体;其中,A self-falling mixer with axial circulation and split flow stirring, including a frame, a power device and a mixer body arranged on the frame; wherein,

搅拌机主体包括固定滚筒、物料铲斗、螺旋搅拌片组、弧形搅拌装置、涡轮形搅拌片、支撑轴以及具有圆柱形中空腔体且一端开口的拌筒,该拌筒水平放置且套装在支撑轴上,支撑轴的两端均与机架活动连接;The main body of the mixer includes a fixed drum, a material bucket, a spiral stirring blade group, an arc-shaped stirring device, a turbine-shaped stirring blade, a support shaft, and a mixing drum with a cylindrical hollow cavity and an opening at one end. The mixing drum is placed horizontally and is set on the support On the shaft, both ends of the support shaft are movably connected with the frame;

固定滚筒设置在拌筒的开口端处,包括套装在拌筒上的端盖以及套装在支撑轴上且呈圆筒形的进出料装置,端盖的外壁与机架固定连接,其正上方设置有用于投放物料的端盖进料口,进出料装置的外侧设置有出料口,出料口的正上方设置有出料口开关,进出料装置的中心处开设有用于套装在支撑轴上的中心轴孔,进出料装置的周向上开设有进出料装置进料口,进出料装置的内壁上开设有矩形槽口,矩形槽口处连接有进料挡板,且进料挡板位于中心轴孔的正下方;The fixed drum is set at the opening end of the mixing drum, including an end cover set on the mixing drum and a cylindrical feeding and discharging device set on the support shaft. The outer wall of the end cover is fixedly connected with the frame, and the There is an end cover feed port for feeding materials, a discharge port is provided on the outside of the feed in and out device, a discharge port switch is provided directly above the discharge port, and the center of the feed in and out device is provided with a hole for being set on the support shaft. The central shaft hole, the inlet and outlet device is provided with a feed port on the circumference of the inlet and outlet device, and a rectangular slot is opened on the inner wall of the inlet and outlet device. The rectangular slot is connected with a feed baffle, and the feed baffle is located on the central axis. directly below the hole;

物料铲斗有若干个,分别沿圆周方向均匀分布在端盖的内壁上;There are several material buckets, which are evenly distributed on the inner wall of the end cover along the circumferential direction;

螺旋搅拌片组设置在拌筒的内壁上;弧形搅拌装置套装在靠近拌筒开口端的支撑轴上,涡轮形搅拌片套装在远离拌筒开口端的支撑轴上;The spiral stirring blade group is arranged on the inner wall of the mixing drum; the arc-shaped stirring device is set on the support shaft close to the opening end of the mixing drum, and the turbine-shaped stirring blade is set on the supporting shaft far away from the opening end of the mixing drum;

动力装置包括动力输出装置和链轮传动机构,链轮传动机构包括小链轮、设置在拌筒周向上的大链轮以及套在小链轮和大链轮上的链条,动力输出装置的输出端用于驱动小链轮转动。The power device includes a power output device and a sprocket transmission mechanism. The sprocket transmission mechanism includes a small sprocket, a large sprocket arranged in the circumferential direction of the mixing drum, and a chain set on the small sprocket and the large sprocket. The output of the power output device The end is used to drive the small sprocket to rotate.

本发明进一步的改进在于,端盖的外壁两侧均设置有端盖固定片,每个端盖固定片上均开设有螺纹孔,端盖外壁通过端盖固定片以及穿过螺纹孔的螺栓与机架固定连接。The further improvement of the present invention is that, both sides of the outer wall of the end cover are provided with end cap fixing pieces, and each end cover fixing piece is provided with a threaded hole, and the outer wall of the end cover passes through the end cover fixing piece and the bolt passing through the threaded hole and the machine. The rack is fixedly connected.

本发明进一步的改进在于,端盖与拌筒的相接处还设置有密封圈。A further improvement of the present invention is that a sealing ring is provided at the joint between the end cover and the mixing drum.

本发明进一步的改进在于,进出料装置进料口为100度夹角的圆周开口,进料挡板的倾斜角为30度。The further improvement of the present invention lies in that the feeding port of the feeding and discharging device is a circumferential opening with an included angle of 100 degrees, and the inclination angle of the feeding baffle is 30 degrees.

本发明进一步的改进在于,每个物料铲斗的两侧焊接有环形铁片,环形铁片一侧与端盖内壁相切,另一侧焊接在拌筒的开口端处。The further improvement of the present invention lies in that annular iron sheets are welded on both sides of each material bucket, one side of the annular iron sheet is tangent to the inner wall of the end cover, and the other side is welded at the opening end of the mixing drum.

本发明进一步的改进在于,螺旋搅拌片组包括自拌筒开口端开始,依次焊接在拌筒内壁上的左螺旋搅拌片、中螺旋搅拌片和右螺旋搅拌片;其中,右螺旋搅拌片的尺寸最大,宽度为拌筒总长的1/15~1/12,螺旋升角最大为45度;左螺旋搅拌片的尺寸次之,宽度为右螺旋搅拌片的4/5,螺旋升角为20度;中螺旋搅拌片的尺寸最小,宽度为右螺旋搅拌片的1/2,螺旋升角为30度;The further improvement of the present invention is that the spiral stirring blade group includes a left spiral stirring blade, a middle spiral stirring blade and a right spiral stirring blade welded on the inner wall of the mixing drum in sequence from the opening end of the mixing drum; wherein, the size of the right spiral stirring blade is The largest, the width is 1/15 to 1/12 of the total length of the mixing drum, and the maximum helix angle is 45 degrees; the size of the left-handed agitator is next, the width is 4/5 of the right-helical agitator, and the helix angle is 20 degrees ;The size of the medium spiral stirring plate is the smallest, the width is 1/2 of the right spiral stirring plate, and the helix angle is 30 degrees;

左螺旋搅拌片的水平总长度L1为拌筒长度的1/5;中螺旋搅拌片的水平总长度L2为L1的1.2倍;右螺旋搅拌片的总长度L3为L1的1.5倍;每一部分螺旋搅拌片均由大小相等的3片螺旋片组成,且沿圆周方向均匀分布,每相邻两部分螺旋搅拌片之间错开60度。The total horizontal length L1 of the left-hand spiral stirring piece is 1/5 of the length of the mixing cylinder; the total horizontal length L2 of the middle-helical stirring piece is 1.2 times of L1; the total length L3 of the right-hand spiral stirring piece is 1.5 times of L1; each part of the spiral The stirring pieces are composed of 3 spiral pieces of equal size, which are evenly distributed along the circumferential direction, and the stagger between each two adjacent spiral stirring pieces is 60 degrees.

本发明进一步的改进在于,弧形搅拌装置包括套装在支撑轴上的第一套筒以及周向均匀分布在第一套筒的若干个分流叶片和若干个弧形搅拌臂,且每个分流叶片的末端均焊接在拌筒的开口端内壁上,每个弧形搅拌臂的末端焊接在远离拌筒开口端的内壁上。The further improvement of the present invention is that the arc-shaped stirring device includes a first sleeve sleeved on the support shaft and several splitter blades and several arc-shaped stirring arms uniformly distributed in the circumferential direction on the first sleeve, and each splitter blade The ends of each are welded on the inner wall of the opening end of the mixing drum, and the ends of each arc-shaped stirring arm are welded on the inner wall away from the opening end of the mixing drum.

本发明进一步的改进在于,涡轮形搅拌片包括套装在支撑轴上的第二套筒以及周向均匀分布在第二套筒的若干个涡轮形搅拌片,且每个涡轮形搅拌片的末端均焊接在远离拌筒开口端的内壁上。A further improvement of the present invention is that the turbine-shaped stirring blades include a second sleeve sleeved on the support shaft and several turbine-shaped stirring blades evenly distributed in the second sleeve in the circumferential direction, and the ends of each turbine-shaped stirring blades are Welded on the inner wall away from the open end of the mixing drum.

本发明进一步的改进在于,动力输出装置包括设置在机架上的电动机机座、设置在电动机机座上的电动机以及输入端与电动机的输出端连接的减速器,减速器的输出端用于驱动小链轮转动。The further improvement of the present invention is that the power output device includes a motor base arranged on the frame, a motor arranged on the motor base, and a reducer whose input end is connected to the output end of the motor, and the output end of the reducer is used to drive The small sprocket turns.

本发明进一步的改进在于,支撑轴的两端均通过轴承座以及设置在轴承座内的轴承与机架活动连接。A further improvement of the present invention is that both ends of the support shaft are movably connected with the machine frame through the bearing seat and the bearings arranged in the bearing seat.

本发明具有以下有益的技术效果:The present invention has the following beneficial technical effects:

1、本发明比传统的自落式搅拌机多了两部分机械搅拌作用。一个是增加了轴向循环运动:通过加大拌筒轴向尺寸,并在拌筒内壁设计不同的螺旋搅拌片和弧形搅拌臂,使得物料不仅有传统自落式搅拌的周向和径向运动,而且还有沿着拌筒轴向的循环运动,确保混凝土材料在拌筒内产生强烈运动和复杂的运动轨迹,从而使得由拌筒一端投入的原材料沿轴向快速分布均匀并在整个拌筒空间内实现均匀搅拌;另一个增加了分流搅拌作用:拌筒的一端处设计有八个铲斗,可以将物料依次分批的带入拌筒内,在物料进入拌筒处设有分流叶片,以对分批进入的物料再进行一次分流,分流进入的物料在拌筒内合流混合,并最终通过轴向循环运动至拌筒入料端再次循环分流搅拌,从而使得物料颗粒在机械的分流-合流作用下产生强烈的挤压和碰撞,破坏团聚的水泥颗粒团。在整个物料搅拌过程中只要出料口开关关闭,物料就会重复于分流搅拌、自落搅拌、轴向循环搅拌这三种搅拌方式中,提高了混凝土的搅拌质量和效率。1. Compared with the traditional self-falling mixer, the present invention has two more mechanical stirring functions. One is to increase the axial circulation movement: by increasing the axial size of the mixing drum, and designing different spiral stirring blades and arc-shaped stirring arms on the inner wall of the mixing drum, the material not only has the circumferential and radial Movement, as well as cyclical movement along the axial direction of the mixing drum, ensure that the concrete material produces strong movement and complex motion trajectory in the mixing drum, so that the raw materials input from one end of the mixing drum are quickly distributed uniformly along the axial direction and spread throughout the mixing drum. Uniform mixing can be realized in the space of the barrel; the other has increased the function of shunt mixing: there are eight buckets at one end of the mixing barrel, which can bring the materials into the mixing barrel in batches in turn, and there are splitter blades at the place where the materials enter the mixing barrel , to divide the batched materials again, and the split materials are combined and mixed in the mixing drum, and finally circulated through the axial circulation to the feeding end of the mixing drum and then circulated and stirred again, so that the material particles are in the mechanical split. - Strong extrusion and collision will be generated under the action of confluence, which will destroy the agglomerated cement particle clusters. During the whole material mixing process, as long as the outlet switch is closed, the material will be repeated in the three mixing methods of split flow mixing, self-falling mixing and axial circulation mixing, which improves the mixing quality and efficiency of concrete.

2、本发明的搅拌机构与拌筒是一体的,这样在搅拌的过程中只用克服物料与物料、物料与搅拌机构间的摩擦力,大大降低了能耗。另外搅拌机构与拌筒间没有相对运动,故不会产生挤碎石料的卡壳现象,因而能保证所生产的混凝土级配和性能,同时工作噪音小。2. The stirring mechanism of the present invention is integrated with the mixing drum, so that only the friction between materials and materials, and between materials and the stirring mechanism is overcome during the stirring process, which greatly reduces energy consumption. In addition, there is no relative movement between the mixing mechanism and the mixing drum, so there will be no jamming of crushed stones, so the gradation and performance of the produced concrete can be guaranteed, and the working noise is low.

3、本发明将进料口与出料口均设计在同一装置上,便于安置;而且本发明采用的是一个转动滚筒和一个固定滚筒相配合的方式,这样所需的密封圈的尺寸大,密封效果好且维修和维护方便。3. In the present invention, the feed port and the discharge port are all designed on the same device, which is convenient for placement; and the present invention adopts a mode of matching a rotating drum and a fixed drum, so that the size of the required sealing ring is large, Good sealing effect and convenient repair and maintenance.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明搅拌机整体结构的正视剖面图;Fig. 2 is the front sectional view of the overall structure of the mixer of the present invention;

图3为本发明搅拌机整体结构的左视图;Fig. 3 is the left view of the overall structure of the mixer of the present invention;

图4为本发明拌筒整体的结构示意图;Fig. 4 is the overall structural representation of mixing cylinder of the present invention;

图5为本发明拌筒内壁螺旋形搅拌片的分布示意图;Fig. 5 is the distribution schematic diagram of the helical stirring sheet of the inner wall of the mixing drum of the present invention;

图6为本发明进出料部分的结构示意图;Fig. 6 is the structural representation of the feeding and discharging part of the present invention;

图7为本发明物料进行搅拌时的运动轨迹图;Fig. 7 is the trajectory diagram when the material of the present invention is stirred;

图8为本发明物料进行卸料时的运动轨迹图;Fig. 8 is a motion trajectory diagram when the material of the present invention is unloaded;

图9为本发明密封圈所在处的局部示意图;Fig. 9 is a partial schematic diagram of where the sealing ring of the present invention is located;

图10为本发明弧形搅拌装置的结构示意图;Fig. 10 is a schematic structural view of an arc-shaped stirring device of the present invention;

图11为本发明涡轮形搅拌片的结构示意图。Fig. 11 is a schematic structural view of a turbine-shaped stirring blade of the present invention.

图中:1—机架;101—三角支架;2—端盖;201—端盖进料口;202—端盖固定片;3—出料口;4—出料口开关;5—轴承座;6—电动机机座;7—电动机;8—减速器;9—链条;10—小链轮;11—大链轮;12—拌筒;13—物料铲斗;1301—环形铁片;14—分流叶片;1401—第一套筒;15—弧形搅拌臂;16—左螺旋搅拌片;17—中螺旋搅拌片;18—右螺旋搅拌片;19—涡轮形搅拌片;1901—第二套筒;20—轴承;21—支撑轴;22—进料挡板;23—矩形槽口;24—进出料装置进料口;25—中心轴孔;26—进出料装置;27—密封圈;28—螺栓;29—螺纹孔。In the figure: 1—frame; 101—triangular bracket; 2—end cover; 201—end cover inlet; 202—end cover fixing piece; 3—discharge port; 4—discharge port switch; 5—bearing seat ;6—motor base; 7—motor; 8—reducer; 9—chain; 10—small sprocket; 11—big sprocket; 12—mixing drum; 13—material bucket; 1301—ring iron sheet; 14 —Splitter blade; 1401—first sleeve; 15—curved stirring arm; 16—left spiral stirring blade; 17—medium spiral stirring blade; 18—right spiral stirring blade; 19—turbine stirring blade; 1901—second Sleeve; 20—bearing; 21—support shaft; 22—feed baffle; 23—rectangular notch; 24—inlet and outlet device inlet; 25—central axis hole; 26—in and out device; 27—sealing ring ; 28—bolt; 29—threaded hole.

具体实施方式Detailed ways

以下结合附图对本发明做出进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

如图1所示,本发明提供的一种具有轴向循环和分流搅拌作用的自落式搅拌机,包括动力装置、搅拌机主体和机架1。所述的动力装置包括电动机7、减速器8、链条9、小链轮10和大链轮11。As shown in FIG. 1 , the present invention provides a self-falling mixer with axial circulation and split flow stirring function, including a power unit, a mixer main body and a frame 1 . The power unit includes a motor 7, a speed reducer 8, a chain 9, a small sprocket 10 and a large sprocket 11.

所述机架1设置在地面上。所述的机架1为框架结构,在机架1底侧的一边设有一三角形支架101用于放置电动机7。在所述机架1顶侧的两短边的中心处设置有轴承座5,轴承座5与机架1焊接在一起。所述搅拌机主体分为两部分,一部分是转动滚筒,它包括卧式拌筒体、拌筒内壁上的螺旋搅拌片组、与拌筒右侧底端壁焊接在一起的涡轮形搅拌片19、与拌筒左端壁焊接在一起的装载物料的物料铲斗13、安装在拌筒12空间内的提升物料的弧形搅拌装置以及穿过这些部分的支撑轴21。所述搅拌机主体的另一部分为固定滚筒,它由两部分组成:端盖2和进出料装置26,这两部分连接成一个整体并与所述的物料铲斗13的工作区域配合。所述动力装置,包括电动机机座6、电动机7、减速器8以及链传动装置,其中小链轮10与所述减速器8相连,大链轮11与所述的拌筒12外壁焊接在一起,两者通过链条9传动。The frame 1 is set on the ground. The frame 1 is a frame structure, and a triangular bracket 101 is provided on one side of the bottom side of the frame 1 for placing the motor 7 . At the center of the two short sides on the top side of the frame 1, a bearing seat 5 is arranged, and the bearing seat 5 and the frame 1 are welded together. The main body of the mixer is divided into two parts, one part is a rotating drum, which includes a horizontal mixing cylinder body, a spiral stirring piece group on the inner wall of the mixing cylinder, a turbine-shaped stirring piece 19 welded together with the bottom end wall on the right side of the mixing cylinder, The material bucket 13 for loading materials welded together with the left end wall of the mixing drum, the arc-shaped stirring device for lifting materials installed in the space of the mixing drum 12, and the support shaft 21 passing through these parts. The other part of the main body of the mixer is the fixed drum, which consists of two parts: the end cover 2 and the feeding and discharging device 26, which are connected as a whole and cooperate with the working area of the material bucket 13. The power device includes a motor base 6, a motor 7, a reducer 8 and a chain drive, wherein the small sprocket 10 is connected to the reducer 8, and the large sprocket 11 is welded to the outer wall of the mixing drum 12 , both are driven by chain 9.

具体来说,所述的电动机7固定在所述的电动机机座6上,所述的电动机机座6焊接在所述的三角支架101上。所述的电动机7与所述的减速器8相连,减速器8与小链轮10连接在一起,大链轮11直接镶嵌在所述的拌筒12的外壁上。Specifically, the motor 7 is fixed on the motor frame 6 , and the motor frame 6 is welded on the tripod 101 . The motor 7 is connected with the reducer 8, the reducer 8 is connected with the small sprocket 10, and the large sprocket 11 is directly embedded on the outer wall of the mixing drum 12.

螺旋搅拌片组包括左螺旋搅拌片16、中螺旋搅拌片17和右螺旋搅拌片,所述的左螺旋搅拌片16、中螺旋搅拌片17和右螺旋搅拌片18均直接焊接在所述的拌筒12的内壁上。其中,右螺旋搅拌片18尺寸最大,宽度为拌筒12总长的1/15~1/12,螺旋升角最大为45度;左螺旋搅拌片16的尺寸次之,宽度为右螺旋搅拌片18的4/5,螺旋升角为20度;中螺旋搅拌片17尺寸最小,宽度为右螺旋搅拌片18的1/2,螺旋升角为30度。所述的左螺旋搅拌片16的水平总长度L1为拌筒12长度的1/5。所述的中螺旋搅拌片17的水平总长度L2为L1的1.2倍。所述的右螺旋搅拌片18的总长度L3为L1的1.5倍。所述的每一部分螺旋搅拌片均由大小相等的3片螺旋片组成且沿圆周方向均匀分布。每相邻两部分螺旋搅拌片之间错开60度,这样物料在经过相邻两部分螺旋搅拌片的分界处时会被分流一次便于搅拌。所述的左螺旋搅拌片16、中螺旋搅拌片17的螺旋方向与右螺旋搅拌片18的螺旋方向相反,左螺旋搅拌片16、中螺旋搅拌片17的螺旋方向是为了在拌筒12转动时将物料提升的同时将物料向右侧推动,而右螺旋搅拌片18的螺旋方向则是刚好相反,将物料往左侧推动。The spiral stirring plate group comprises a left spiral stirring plate 16, a middle spiral stirring plate 17 and a right spiral stirring plate, and the left spiral stirring plate 16, the middle spiral stirring plate 17 and the right spiral stirring plate 18 are all directly welded on the stirring plate on the inner wall of the cylinder 12. Among them, the right-helical stirring piece 18 has the largest size, the width is 1/15 to 1/12 of the total length of the mixing drum 12, and the maximum helix angle is 45 degrees; the size of the left-handed stirring piece 16 is next, and the width is 18 4/5 of that, the helix angle is 20 degrees; the middle helix stirring plate 17 has the smallest size, the width is 1/2 of the right helix stirring plate 18, and the helix angle is 30 degrees. The total horizontal length L1 of the left-hand spiral stirring piece 16 is 1/5 of the length of the mixing drum 12 . The total horizontal length L2 of the middle spiral stirring piece 17 is 1.2 times of L1. The total length L3 of the right-handed stirring piece 18 is 1.5 times of L1. Each part of the spiral stirring blades is composed of 3 spiral blades of equal size and uniformly distributed along the circumferential direction. Each adjacent two parts of the spiral stirring blades are staggered by 60 degrees, so that when the material passes through the boundary between the two adjacent parts of the spiral stirring blades, it will be diverted once for easy stirring. The helical directions of the left helical stirring piece 16 and the middle helical agitating piece 17 are opposite to the helical direction of the right helical agitating piece 18. When the material is lifted, the material is pushed to the right, while the helical direction of the right spiral stirring blade 18 is just opposite, and the material is pushed to the left.

所述的涡轮形搅拌片19的形状如图2和图11所示,所述的涡轮形搅拌片19位于拌筒12右侧底端处,其螺旋方向与所述的右螺旋搅拌片18的方向相同。所述的涡轮形搅拌片19的叶片含有3个且沿圆周方向均匀分布,叶片的末端与拌筒12内壁焊接在一起,其起始端焊接在第二套筒1901上,第二套筒1901通过支撑轴21并焊接在支撑轴21的右端处。所述的涡轮形搅拌片19是为了防止物料堆积在拌筒12底部,同时也对物料进行一次搅拌。The shape of the turbine-shaped stirring piece 19 is as shown in Figure 2 and Figure 11, and the described turbine-shaped stirring piece 19 is located at the bottom end of the right side of the mixing drum 12, and its helical direction is the same as that of the right-hand spiral stirring piece 18. same direction. The blades of the turbine-shaped stirring piece 19 contain 3 and are evenly distributed along the circumferential direction. The ends of the blades are welded together with the inner wall of the mixing drum 12, and the starting end is welded on the second sleeve 1901, and the second sleeve 1901 passes through the The support shaft 21 is welded at the right end of the support shaft 21 . The turbine-shaped stirring piece 19 is used to prevent the material from accumulating at the bottom of the mixing drum 12, and also to stir the material once.

所述的弧形搅拌装置包含两个部分,如图2和图10所示,一部分是径向伸展的分流叶片14;另一部分则是沿轴向伸展的弧形搅拌臂15。所述的分流叶片14含有6个叶片且沿周向均匀分布,其起始端连接在第一套筒1401上,其末端焊接在靠近拌筒12开口端处的内壁上。所述的分流叶片14一方面起到支撑拌筒12的作用,另一方面则对刚进入搅拌腔的物料起到一个分流作用。所述的弧形搅拌臂15为3个,沿圆周方向均匀分布,其端面的横截面近似为一个“L”形。所述的弧形搅拌臂15起始端也焊接在第一套筒1401上,其末端与靠近拌筒12底端的内壁焊接在一起。由于所述拌筒12的内壁上设置有螺旋搅拌片组,为了避免弧形搅拌臂穿透螺旋搅拌片影响整体刚度和增加制造难度,其末端的焊接处选在右螺旋搅拌片18的相邻两个螺旋片的空隙处。所述的弧形搅拌臂15的作用是将物料提升的同时将其向拌筒底端推动。所述的第一套筒1401穿过支撑轴21并焊接在支撑轴21的左端处。The arc-shaped stirring device includes two parts, as shown in Fig. 2 and Fig. 10 , one part is a splitter blade 14 extending radially; the other part is an arc-shaped stirring arm 15 extending axially. The splitter blade 14 includes 6 blades and is evenly distributed along the circumference, its starting end is connected to the first sleeve 1401 , and its end is welded on the inner wall near the opening end of the mixing drum 12 . The splitter blades 14 play a role in supporting the mixing drum 12 on the one hand, and on the other hand play a role in diverting the material that has just entered the mixing chamber. There are three arc-shaped stirring arms 15, which are evenly distributed along the circumferential direction, and the cross-section of the end surface is approximately an "L" shape. The starting end of the arc-shaped stirring arm 15 is also welded on the first sleeve 1401 , and its end is welded together with the inner wall near the bottom of the mixing drum 12 . Since the inner wall of the mixing drum 12 is provided with a spiral stirring plate group, in order to avoid the arc-shaped stirring arm from penetrating the spiral stirring plate to affect the overall rigidity and increase the manufacturing difficulty, the welding place at the end is selected on the adjacent side of the right spiral stirring plate 18 The gap between the two spirals. The function of the arc-shaped stirring arm 15 is to push the material to the bottom of the mixing drum while lifting it. The first sleeve 1401 passes through the support shaft 21 and is welded at the left end of the support shaft 21 .

所述的物料铲斗13共有8个,沿圆周方向均匀分布,物料铲斗13的两侧焊接环形铁片1301,环形铁片1301一侧与端盖2内壁相切,环形铁片1301另一侧焊接在所述的拌筒12的最左端,如图4所示。所述物料铲斗13随着拌筒做圆周运动,将物料带入到拌筒中,当物料搅拌均匀后再由其带出到出料口。There are eight material buckets 13, which are evenly distributed along the circumferential direction. The two sides of the material bucket 13 are welded with annular iron sheets 1301, one side of the annular iron sheet 1301 is tangent to the inner wall of the end cover 2, and the other side of the annular iron sheet 1301 is tangent to the inner wall of the end cover 2. The side is welded on the leftmost end of the mixing drum 12, as shown in Figure 4. The material bucket 13 moves in a circular motion along with the mixing drum to bring the material into the mixing drum, and after the material is evenly stirred, it is taken out to the discharge port.

所述的固定滚筒如图6所示,它包含两部分:端盖2与进出料装置26。所述的端盖2的正上方设有端盖进料口201用于投放物料。所述的端盖2两侧设有端盖固定片202,每侧的端盖固定片202上开有两个螺纹孔29,通过螺栓28将所述端盖2与所述机架1固定在一起。所述的端盖2与所述的拌筒12相接处设有密封圈27。所述的固定滚筒位于拌筒12左端,与所述的物料铲斗13部分相配合。所述的端盖2比所述的拌筒12直径要大,其宽度为拌筒12长度的1/6。所述的进出料装置26为圆筒形,其端面直径比所述拌筒12的直径小且与物料铲斗13内侧相配合,其宽度比所述的端盖2宽度小。所述出料口3在进出料装置26的圆周最高处,由出料口开关4控制。当出料口开关抽出时,搅拌好的物料由所述物料铲斗13带入到出料口3从而进行卸料。当出料口开关闭合时,物料经由进出料装置进料口24落在进料挡板22上,在重力的作用下滑入拌筒12内进行搅拌。所述的进出料装置进料口24为夹角100度的圆周开口且位于进出料装置26上,从端面朝拌筒底端看过去为水平最右端到逆时针100度方向。所述的进料挡板22的倾角为30度,其较长边位于进出料装置26的中心轴孔25的正下方,其较短边与矩形槽口23相通,其两侧边则与圆筒壁相接。所述的矩形槽口23位于进出料装置中心轴孔25下方为其端面半径的1/3处。所述的矩形槽口23的高度取物料的最大尺寸,一般混凝土的石料尺寸不超过40mm所以可以选其高度为50mm~80mm。The fixed drum is shown in FIG. 6 , which includes two parts: the end cover 2 and the feeding and discharging device 26 . Just above the end cap 2 is provided with an end cap feeding port 201 for feeding materials. The two sides of the end cover 2 are provided with end cover fixing pieces 202, and two threaded holes 29 are provided on the end cover fixing piece 202 on each side, and the end cover 2 and the frame 1 are fixed on each other by bolts 28. Together. A sealing ring 27 is provided at the joint between the end cover 2 and the mixing drum 12 . The fixed drum is located at the left end of the mixing drum 12 and cooperates with the material bucket 13 part. The diameter of the end cap 2 is larger than that of the mixing drum 12, and its width is 1/6 of the length of the mixing drum 12. The feeding and discharging device 26 is cylindrical, and its end surface diameter is smaller than that of the mixing drum 12 and matches the inner side of the material bucket 13 , and its width is smaller than that of the end cover 2 . The discharge port 3 is at the highest point of the circumference of the feeding and discharging device 26 and is controlled by the discharge port switch 4 . When the discharge port switch is pulled out, the stirred material is brought into the discharge port 3 by the material bucket 13 for discharging. When the switch of the discharge port is closed, the material falls on the feed baffle plate 22 through the feed port 24 of the feeding and discharging device, and slides into the mixing drum 12 under the action of gravity for stirring. The feeding port 24 of the feeding and discharging device is a circumferential opening with an included angle of 100 degrees and is located on the feeding and discharging device 26. Looking from the end face to the bottom of the mixing drum, it is the direction from the horizontal rightmost end to 100 degrees counterclockwise. The inclination angle of the feed baffle plate 22 is 30 degrees, and its longer side is positioned directly below the central shaft hole 25 of the feeding and discharging device 26, and its shorter side communicates with the rectangular notch 23, and its two sides then connect with the The cylinder walls are connected. The rectangular notch 23 is located below the central axis hole 25 of the feeding and discharging device at 1/3 of the radius of its end face. The height of the rectangular notch 23 is the maximum size of the material. Generally, the size of the concrete stone is not more than 40mm, so the height can be selected as 50mm-80mm.

所述的拌筒12、涡轮形搅拌片19、分流叶片14、弧形搅拌臂15以及进出料装置26的中心轴孔25均通过所述的支撑轴21,其中涡轮形搅拌片19和分流叶片14、弧形搅拌臂15与拌筒12焊接成一个整体。所述的支撑轴21的末端与轴承20连接在一起,所述的轴承20固定在轴承座5上,所述的轴承座5焊接在所述的机架1上。所述的拌筒的长度与其端面的直径比为3:2。The central shaft hole 25 of the mixing drum 12, the turbine-shaped stirring blade 19, the splitter blade 14, the arc-shaped stirring arm 15 and the feeding and discharging device 26 all passes through the support shaft 21, wherein the turbine-shaped stirring blade 19 and the splitter blade 14. The arc-shaped stirring arm 15 and the mixing drum 12 are welded as a whole. The end of the support shaft 21 is connected with the bearing 20, the bearing 20 is fixed on the bearing seat 5, and the bearing seat 5 is welded on the frame 1. The ratio of the length of the mixing drum to the diameter of its end face is 3:2.

本发明的工作原理是:如图1、图6、图7和图8所示,接通电源后电动机7带动小链轮10沿着图示箭头方向转动从而使得拌筒12转动。当出料口开关4关闭时,物料通过端盖进料口201进入到物料铲斗13运作的工作腔内,部分物料直接通过进出料装置进料口24,落在进料挡板22上,然后沿着A方向滑出矩形槽口23进入搅拌腔内;剩下的落在铲斗13工作腔的物料则在铲斗的运转时被依次分批的提升,当物料铲斗13转动到较高处时,铲斗中的物料开始落下,当铲斗13转入进出料装置进料口24的区域时,分批提升的物料落到挡板22上,然后滑出矩形槽口23进入搅拌腔内。在物料通过矩形槽口23时由于分流叶片14是随着滚筒转动的所以物料会被切割成几个小部分,当物料落到滚筒12的内壁上时,左螺旋搅拌片16、中螺旋搅拌片17会将物料沿着B方向提升起来,同时将物料推向拌筒底端进行合流运动。当物料进入中螺旋搅拌片17的工作区域时,由于中螺旋搅拌片17的尺寸最小所以物料被提升和推动向底端的程度开始变弱,这时部分物料被弧形搅拌臂15提升起来,下落,再提升,再下落,在这个循环的过程中,物料是不断向拌筒底端运动的。当物料进入右螺旋搅拌片18的工作区域时,由于右螺旋搅拌片18的螺旋方向与左螺旋搅拌片16、中螺旋搅拌片17的方向是相反的而且其尺寸和螺旋升角最大,所以物料很快被沿着C方向推回去,少量物料在弧形搅拌臂15的作用下直接进入拌筒的底端即涡轮形搅拌片19的工作区域,由于涡轮形搅拌片19的螺旋方向与右螺旋搅拌片18的螺旋方向相同,所以物料在涡轮形搅拌片19的作用下继续被反推进入右螺旋搅拌片18的工作区域,然后再被推回。在物料被反推回去的过程中,一部分物料会在左螺旋搅拌片16、中螺旋搅拌片17的作用下继续朝拌筒底端运动,但大部分会被推回到物料铲斗13工作区域处,此时在物料铲斗13的作用下,物料沿着D方向再次分批的被提升,然后沿着E方向下落,再次通过进出料装置进料口24落在进料挡板22上,滑出矩形槽口23,进入搅拌腔内,依次循环。在整个物料搅拌过程中只要出料口开关4关闭,物料就会重复于分流搅拌、自落搅拌、轴向循环搅拌这三种搅拌方式中。当物料搅拌均匀后,打开出料口开关4,物料依旧沿着A方向进入搅拌腔,然后在左螺旋搅拌臂16、中螺旋搅拌片17和弧形搅拌臂15的作用下沿着B方向提升和前进,进行合流运动。接着在右螺旋搅拌片18的作用下沿着C方向返回,然后借助物料铲斗13沿着D方向提升至最高点随后沿E方向下落,此时由于出料口开关4打开,所以物料会落入出料口3沿着F方向进行卸料;卸料完毕后,开始下一周期的搅拌。The working principle of the present invention is: as shown in Fig. 1, Fig. 6, Fig. 7 and Fig. 8, after the power is turned on, the motor 7 drives the small sprocket 10 to rotate along the direction of the arrow shown in the figure so that the mixing drum 12 rotates. When the outlet switch 4 is closed, the material enters the working chamber of the material bucket 13 through the end cover inlet 201, and part of the material directly passes through the inlet 24 of the feeding and discharging device and falls on the feeding baffle 22. Then slide out the rectangular notch 23 along the A direction and enter the mixing chamber; the rest of the materials that fall into the working chamber of the bucket 13 are lifted in batches in turn when the bucket is running, and when the material bucket 13 rotates to a higher When the height is high, the material in the bucket begins to fall. When the bucket 13 turns into the area of the feeding port 24 of the feeding and discharging device, the material lifted in batches falls on the baffle plate 22, and then slides out of the rectangular slot 23 to enter the mixing cavity. When the material passes through the rectangular notch 23, the material will be cut into several small parts because the splitter vane 14 rotates with the drum. 17 will lift the material along the B direction, and at the same time push the material to the bottom of the mixing drum for confluence movement. When the material enters the working area of the middle spiral stirring piece 17, because the size of the middle spiral stirring piece 17 is the smallest, the extent to which the material is lifted and pushed to the bottom begins to weaken. At this time, part of the material is lifted by the arc-shaped stirring arm 15 and falls , and then lift, and then fall, in the process of this cycle, the material is constantly moving to the bottom of the mixing drum. When the material enters the working area of the right-helical stirring piece 18, since the helical direction of the right-helical stirring piece 18 is opposite to that of the left-helical stirring piece 16 and the middle-helical stirring piece 17, and its size and helix angle are the largest, the material It is quickly pushed back along the C direction, and a small amount of material directly enters the bottom of the mixing drum under the action of the arc-shaped stirring arm 15, which is the working area of the turbine-shaped stirring piece 19. The helical directions of the stirring pieces 18 are the same, so the material is continuously pushed back into the working area of the right-handed stirring piece 18 under the action of the turbine-shaped stirring piece 19, and then pushed back. In the process of the material being pushed back, part of the material will continue to move towards the bottom of the mixing drum under the action of the left helical stirring piece 16 and the middle helical stirring piece 17, but most of the material will be pushed back to the working area of the material bucket 13 At this time, under the action of the material bucket 13, the material is lifted in batches again along the D direction, then falls along the E direction, and falls on the feed baffle plate 22 through the feed port 24 of the feeding and discharging device again. Slide out the rectangular notch 23, enter the stirring chamber, and circulate in sequence. During the whole material mixing process, as long as the outlet switch 4 is closed, the material will be repeated in the three stirring modes of split flow stirring, self-falling stirring, and axial circulation stirring. When the material is evenly stirred, turn on the outlet switch 4, the material still enters the mixing chamber along the direction A, and then is lifted along the direction B under the action of the left spiral stirring arm 16, the middle spiral stirring plate 17 and the arc stirring arm 15 and forward, for a confluent movement. Then return along the C direction under the action of the right-hand spiral stirring plate 18, then lift to the highest point along the D direction by means of the material bucket 13 and then fall along the E direction. The material inlet and outlet 3 are unloaded along the F direction; after the unloading is completed, the next cycle of stirring begins.

若所搅拌的物料的流动性较差,可以将搅拌机的底端向上倾斜4~5度安放,便于卸料。If the fluidity of the material to be stirred is poor, the bottom of the mixer can be tilted upwards by 4-5 degrees to facilitate unloading.

以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.

Claims (10)

1.一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,包括机架(1),以及设置在机架(1)上的动力装置和搅拌机主体;其中,1. A self-falling mixer with axial circulation and shunt stirring is characterized in that it comprises a frame (1), and a power unit and a mixer main body arranged on the frame (1); wherein, 搅拌机主体包括固定滚筒、物料铲斗、螺旋搅拌片组、弧形搅拌装置、涡轮形搅拌片、支撑轴(21)以及具有圆柱形中空腔体且一端开口的拌筒(12),该拌筒(12)水平放置且套装在支撑轴(21)上,支撑轴(21)的两端均与机架(1)活动连接;The main body of the mixer includes a fixed drum, a material bucket, a spiral stirring blade group, an arc-shaped stirring device, a turbine-shaped stirring blade, a support shaft (21) and a mixing drum (12) with a cylindrical hollow cavity and an opening at one end. (12) placed horizontally and sleeved on the support shaft (21), both ends of the support shaft (21) are movably connected with the frame (1); 固定滚筒设置在拌筒(12)的开口端处,包括套装在拌筒(12)上的端盖(2)以及套装在支撑轴(21)上且呈圆筒形的进出料装置(26),端盖(2)的外壁与机架(1)固定连接,其正上方设置有用于投放物料的端盖进料口(201),进出料装置(26)的外侧设置有出料口(3),出料口(3)的正上方设置有出料口开关(4),进出料装置(26)的中心处开设有用于套装在支撑轴(21)上的中心轴孔(25),进出料装置(26)的周向上开设有进出料装置进料口(24),进出料装置(26)的内壁上开设有矩形槽口(23),矩形槽口(23)处连接有进料挡板(22),且进料挡板(22)位于中心轴孔(25)的正下方;The fixed drum is arranged at the opening end of the mixing drum (12), including an end cover (2) set on the mixing drum (12) and a cylindrical feeding and discharging device (26) set on the support shaft (21) , the outer wall of the end cover (2) is fixedly connected with the frame (1), and an end cover feed inlet (201) for feeding materials is arranged directly above it, and a discharge outlet (3) is provided on the outside of the inlet and outlet device (26). ), a discharge port switch (4) is provided directly above the discharge port (3), and a central shaft hole (25) for being sleeved on the support shaft (21) is provided at the center of the feed-in and discharge device (26). The circumference of the material device (26) is provided with a feeding port (24) for the feeding and discharging device, and a rectangular notch (23) is provided on the inner wall of the feeding and discharging device (26), and the rectangular notch (23) is connected with a feeding stop plate (22), and the feed baffle (22) is located directly below the central axis hole (25); 物料铲斗(13)有若干个,分别沿圆周方向均匀分布在端盖(2)的内壁上;There are several material buckets (13), which are evenly distributed on the inner wall of the end cover (2) along the circumferential direction; 螺旋搅拌片组设置在拌筒(12)的内壁上;弧形搅拌装置套装在靠近拌筒(12)开口端的支撑轴(21)上,涡轮形搅拌片套装在远离拌筒(12)开口端的支撑轴(21)上;The spiral stirring piece group is arranged on the inner wall of the mixing cylinder (12); the arc-shaped stirring device is set on the support shaft (21) close to the opening end of the mixing cylinder (12), and the turbine-shaped stirring piece is set on the side far away from the opening end of the mixing cylinder (12). on the support shaft (21); 动力装置包括动力输出装置和链轮传动机构,链轮传动机构包括小链轮(10)、设置在拌筒(12)周向上的大链轮(11)以及套在小链轮(10)和大链轮(11)上的链条(9),动力输出装置的输出端用于驱动小链轮(10)转动。The power device includes a power output device and a sprocket transmission mechanism, and the sprocket transmission mechanism includes a small sprocket (10), a large sprocket (11) arranged on the circumferential direction of the mixing drum (12) and a small sprocket (10) and The chain (9) on the large sprocket (11), the output end of the power take-off device is used to drive the small sprocket (10) to rotate. 2.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,端盖(2)的外壁两侧均设置有端盖固定片(202),每个端盖固定片(202)上均开设有螺纹孔(29),端盖(2)外壁通过端盖固定片(202)以及穿过螺纹孔(29)的螺栓(28)与机架(1)固定连接。2. A kind of self-falling mixer with axial circulation and shunt stirring according to claim 1, characterized in that, both sides of the outer wall of the end cover (2) are provided with end cover fixing pieces (202), each Threaded holes (29) are provided on each end cover fixed piece (202), and the outer wall of the end cover (2) passes through the end cover fixed piece (202) and the bolt (28) passing through the threaded hole (29) and the frame (1 ) fixed connection. 3.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,端盖(2)与拌筒(12)的相接处还设置有密封圈(27)。3. A kind of self-falling mixer with axial circulation and shunt stirring according to claim 1, characterized in that, a sealing ring ( 27). 4.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,进出料装置进料口(24)为100度夹角的圆周开口,进料挡板(22)的倾斜角为30度。4. A kind of self-falling mixer with axial circulation and shunt stirring effect according to claim 1, characterized in that, the feed inlet (24) of the feeding and discharging device is a circumferential opening with an included angle of 100 degrees, and the feed stop The inclination angle of the plate (22) is 30 degrees. 5.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,每个物料铲斗(13)的两侧焊接有环形铁片(1301),环形铁片(1301)一侧与端盖(2)内壁相切,另一侧焊接在拌筒(12)的开口端处。5. A self-falling mixer with axial circulation and split flow stirring according to claim 1, characterized in that, both sides of each material bucket (13) are welded with annular iron sheets (1301), and the annular One side of the iron sheet (1301) is tangent to the inner wall of the end cover (2), and the other side is welded at the opening end of the mixing drum (12). 6.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,螺旋搅拌片组包括自拌筒(12)开口端开始,依次焊接在拌筒(12)内壁上的左螺旋搅拌片(16)、中螺旋搅拌片(17)和右螺旋搅拌片(18);其中,右螺旋搅拌片(18)的尺寸最大,宽度为拌筒(12)总长的1/15~1/12,螺旋升角最大为45度;左螺旋搅拌片(16)的尺寸次之,宽度为右螺旋搅拌片(18)的4/5,螺旋升角为20度;中螺旋搅拌片(17)的尺寸最小,宽度为右螺旋搅拌片(18)的1/2,螺旋升角为30度;6. A kind of self-falling mixer with axial circulation and shunt stirring according to claim 1, characterized in that, the spiral stirring plate group includes starting from the opening end of the mixing drum (12), and is successively welded on the mixing drum (12) 12) Left-helical stirring piece (16), medium-helical stirring piece (17) and right-helical stirring piece (18) on the inner wall; wherein, the size of right-helical stirring piece (18) is the largest, and the width is the total length of mixing cylinder (12) 1/15~1/12 of that, the maximum helix angle is 45 degrees; the size of the left helix stirring plate (16) is next, the width is 4/5 of the right helix stirring plate (18), and the helix angle is 20 degrees; The size of the middle spiral stirring plate (17) is the smallest, the width is 1/2 of the right spiral stirring plate (18), and the helix angle is 30 degrees; 左螺旋搅拌片(16)的水平总长度L1为拌筒长度的1/5;中螺旋搅拌片(17)的水平总长度L2为L1的1.2倍;右螺旋搅拌片(18)的总长度L3为L1的1.5倍;每一部分螺旋搅拌片均由大小相等的3片螺旋片组成,且沿圆周方向均匀分布,每相邻两部分螺旋搅拌片之间错开60度。The total horizontal length L1 of the left-hand spiral stirring blade (16) is 1/5 of the length of the mixing tube; the horizontal total length L2 of the middle spiral stirring blade (17) is 1.2 times of L1; the total length L3 of the right-hand spiral stirring blade (18) It is 1.5 times of L1; each part of the spiral stirring blade is composed of 3 spiral blades of equal size, which are evenly distributed along the circumferential direction, and each adjacent two parts of the spiral stirring blade are staggered by 60 degrees. 7.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,弧形搅拌装置包括套装在支撑轴(21)上的第一套筒(1401)以及周向均匀分布在第一套筒(1401)的若干个分流叶片(14)和若干个弧形搅拌臂(15),且每个分流叶片(14)的末端均焊接在拌筒(12)的开口端内壁上,每个弧形搅拌臂(15)的末端焊接在远离拌筒(12)开口端的内壁上。7. A self-falling mixer with axial circulation and split flow stirring according to claim 1, characterized in that the arc-shaped stirring device includes a first sleeve (1401) sleeved on the support shaft (21) As well as several splitter blades (14) and several arc-shaped stirring arms (15) evenly distributed in the circumferential direction on the first sleeve (1401), and the end of each splitter blade (14) is welded to the mixing drum (12) On the inner wall of the opening end of each arc-shaped stirring arm (15), the end of each arc-shaped stirring arm (15) is welded on the inner wall away from the opening end of the mixing drum (12). 8.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,涡轮形搅拌片包括套装在支撑轴(21)上的第二套筒(1901)以及周向均匀分布在第二套筒(1901)的若干个涡轮形搅拌片(19),且每个涡轮形搅拌片(19)的末端均焊接在远离拌筒(12)开口端的内壁上。8. A self-falling mixer with axial circulation and split flow stirring according to claim 1, characterized in that, the turbine-shaped stirring blade includes a second sleeve (1901) sleeved on the support shaft (21) And several turbine-shaped stirring pieces (19) evenly distributed in the circumferential direction of the second sleeve (1901), and the end of each turbine-shaped stirring piece (19) is welded on the inner wall away from the opening end of the mixing drum (12). 9.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,动力输出装置包括设置在机架(1)上的电动机机座(6)、设置在电动机机座(6)上的电动机(7)以及输入端与电动机(7)的输出端连接的减速器(8),减速器(8)的输出端用于驱动小链轮(10)转动。9. A self-falling mixer with axial circulation and split flow stirring according to claim 1, characterized in that the power output device includes a motor base (6) arranged on the frame (1), a set The motor (7) on the motor base (6) and the reducer (8) whose input end is connected to the output end of the motor (7), the output end of the reducer (8) is used to drive the small sprocket (10) to rotate . 10.根据权利要求1所述的一种具有轴向循环和分流搅拌作用的自落式搅拌机,其特征在于,支撑轴(21)的两端均通过轴承座(5)以及设置在轴承座(5)内的轴承(20)与机架(1)活动连接。10. A kind of self-falling mixer with axial circulation and shunt stirring according to claim 1, characterized in that, both ends of the support shaft (21) pass through the bearing seat (5) and are arranged on the bearing seat ( 5) The inner bearing (20) is flexibly connected with the frame (1).
CN201711421581.6A 2017-12-25 2017-12-25 A kind of self-falling mixer with axial circulation and shunting stirring action Pending CN108099009A (en)

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Application publication date: 20180601