CN108098896A - A kind of plastics pipe interface full-automatic scouring machine - Google Patents
A kind of plastics pipe interface full-automatic scouring machine Download PDFInfo
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- CN108098896A CN108098896A CN201711335362.6A CN201711335362A CN108098896A CN 108098896 A CN108098896 A CN 108098896A CN 201711335362 A CN201711335362 A CN 201711335362A CN 108098896 A CN108098896 A CN 108098896A
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- slide
- cutter
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- 229920003023 plastic Polymers 0.000 title claims abstract description 35
- 239000004033 plastic Substances 0.000 title claims abstract description 35
- 238000009991 scouring Methods 0.000 title claims 8
- 238000003825 pressing Methods 0.000 claims abstract description 28
- 238000009826 distribution Methods 0.000 claims abstract description 17
- 238000004080 punching Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims description 39
- 238000009966 trimming Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 7
- 210000001847 jaw Anatomy 0.000 claims 13
- 238000010079 rubber tapping Methods 0.000 claims 4
- 230000037431 insertion Effects 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 210000003781 tooth socket Anatomy 0.000 claims 1
- 239000000463 material Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000006378 damage Effects 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/06—Grooving involving removal of material from the surface of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/12—Perforating by punching, e.g. with relatively-reciprocating punch and bed to notch margins of work
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本发明涉及切槽领域,尤其涉及一种塑料管接口全自动开槽机,它包括控制箱、设置在控制箱左侧的振动送料装置和设置在控制箱后侧的冲压装置,所述的冲压装置包括冲床,所述的冲床上设置有冲压夹具座,所述的冲压夹具座上设置有压槽装置,所述的压槽装置上方于冲床的前侧设置有与压槽装置配合的冲头,通过设置冲压装置对管接口原料进行冲压,通过刀块合拢板下压使刀块合拢,从而形成压槽,并通过刀块对塑料管接口横向切槽,加工出的塑料管开槽分布均匀,提高了产品的质量。
The present invention relates to the field of grooving, in particular to an automatic grooving machine for plastic pipe joints, which includes a control box, a vibrating feeding device arranged on the left side of the control box, and a stamping device arranged on the rear side of the control box. The device includes a punching machine, the punching machine is provided with a stamping fixture seat, the stamping fixture seat is provided with a groove-pressing device, above the groove-pressing device, a punch matched with the groove-pressing device is provided on the front side of the punching machine , by setting the stamping device to punch the raw material of the pipe joint, press down the knife block closing plate to make the knife block close together, thereby forming a pressure groove, and cut the groove horizontally on the plastic pipe joint through the knife block, and the groove distribution of the processed plastic pipe is even , improving the quality of the product.
Description
技术领域technical field
本发明涉及切槽领域,尤其涉及一种塑料管接口全自动开槽机。The invention relates to the field of grooving, in particular to an automatic grooving machine for plastic pipe joints.
背景技术Background technique
管与管之间的连接是我们多年来研究的对象,现在的连接大多采用以下几种形式:管道发兰连接、管道焊接、管道承插口连接、管道的卡套式连接、管道接口连接等等。The connection between pipes has been the object of our research for many years. Most of the connections now adopt the following forms: pipe flange connection, pipe welding, pipe socket connection, pipe ferrule connection, pipe interface connection, etc. .
现有一种塑料管接口49如图10所示,它通过在管接口原料53上加工出压槽50、开槽51和弧形孔52,一般操作方式是工人使用工具夹持塑料管接口后用专门的手提开槽器、砂轮片和铣刀片等将塑料管接口开出多条横向的槽,这种开槽方法不仅操作人员的劳动强度大,劳动效率低,而且易发生人身伤害或设备以及刀具损坏伤人事故,且加工出的塑料管开槽分布不均匀,降低了产品的质量。An existing plastic pipe joint 49 is shown in Figure 10. It processes pressure grooves 50, grooves 51 and arc-shaped holes 52 on the pipe joint raw material 53. The general operation method is that the worker uses a tool to clamp the plastic pipe joint. Special portable groovers, grinding wheels and milling blades are used to create multiple horizontal grooves on the plastic pipe joints. This groove method is not only labor-intensive for operators, but also low in labor efficiency, and is prone to personal injury or equipment damage. As well as accidents of tool damage and injury, and the uneven distribution of grooves in the processed plastic pipes reduces the quality of the product.
发明内容Contents of the invention
本发明的目的是提供一种塑料管接口全自动开槽机,通过设置冲压装置对管接口原料进行冲压,通过刀块合拢板下压使刀块合拢,从而形成压槽,并通过刀块对塑料管接口横向切槽,加工出的塑料管开槽分布均匀,提高了了产品的质量。The purpose of the present invention is to provide a fully automatic slotting machine for plastic pipe joints. The raw material of the pipe joint is punched by setting a punching device, and the knives are closed by pressing down on the knives closing plate to form a groove, and the knives are pressed against each other. The joint of the plastic pipe is cut horizontally, and the processed plastic pipe is evenly distributed, which improves the quality of the product.
为了实现以上目的,本发明采用的技术方案为:一种塑料管接口全自动开槽机,它包括控制箱(1)、设置在控制箱(1)左侧的振动送料装置(2)和设置在控制箱(1)后侧的冲压装置(4),所述的冲压装置(4)包括冲床(8),所述的冲床(8)上设置有冲压夹具座(9),所述的冲压夹具座(9)上设置有压槽装置(65),所述的压槽装置(65)上方于冲床(8)的前侧设置有与压槽装置(65)配合的冲头(10),所述的压槽装置(65)包括与夹具座(9)配合的底板(11),所述的底板(11)上设置有滑座(21),所述的滑座(21)上部设置有下压板(20),所述的滑座(21)中心部位嵌入设置有载具(22),所述的滑座(21)上方滑动设置有与下压板(20)滑动配合的刀块(13),所述的刀块(13)上方于冲头(10)下部设置有上压板(17),所述的上压板(17)下部设置有刀块合拢板安装座(18),所述的刀块合拢板安装座(18)下部垂直朝下设置与刀块(13)右端配合的刀块合拢板(16),所述的推块安装座(18)中心部位垂直朝下设置有与载具(22)配合的切孔头(19)。In order to achieve the above object, the technical solution adopted in the present invention is: a plastic pipe joint automatic slotting machine, which includes a control box (1), a vibrating feeding device (2) arranged on the left side of the control box (1) and a device The stamping device (4) on the rear side of the control box (1), the stamping device (4) includes a punch press (8), the stamping fixture seat (9) is arranged on the stamping press (8), the stamping press A groove-pressing device (65) is provided on the fixture seat (9), and a punch (10) cooperating with the groove-pressing device (65) is arranged on the front side of the punch press (8) above the groove-pressing device (65), The groove pressing device (65) includes a bottom plate (11) matched with the clamp seat (9), the bottom plate (11) is provided with a sliding seat (21), and the upper part of the sliding seat (21) is provided with The lower pressing plate (20), the center part of the sliding seat (21) is embedded with a carrier (22), and the upper part of the sliding seat (21) is slidably provided with a knife block (13) that is slidably matched with the lower pressing plate (20). ), the upper part of the punch (10) above the described knife block (13) is provided with an upper pressing plate (17), and the lower part of the described upper pressing plate (17) is provided with a knife block closing plate mounting seat (18), and the described The knife block closing plate mounting seat (18) bottom is vertically downwards provided with the knife block closing plate (16) that cooperates with the knife block (13) right-hand side, and the described pushing block mounting seat (18) central part is vertically downwards provided with a The hole cutting head (19) that tool (22) cooperates.
进一步的,所述的载具(22)内部开设有放料孔(25),所述的放料孔(25)下部通过漏屑通道与底板(11)中部开设的废屑槽(12)连通,所述的放料孔(25)上部设置有与产品配合的切刀(23),所述的刀块(13)与产品配合的部位开设有环形的夹口(24),所述的刀块(13)两端连接有与下压板(20)滑动配合的刀块导向杆(14),所述的刀块合拢板(16)内侧设置有与刀块(13)配合的耐磨板(15)。Further, a discharge hole (25) is opened inside the carrier (22), and the lower part of the discharge hole (25) communicates with the waste chip trough (12) opened in the middle of the bottom plate (11) through a chip leakage channel. , the upper part of the discharge hole (25) is provided with a cutter (23) that cooperates with the product, and the position where the knife block (13) cooperates with the product is provided with an annular jaw (24). The two ends of the block (13) are connected with a knife block guide rod (14) slidingly matched with the lower pressure plate (20), and the inside of the described knife block closing plate (16) is provided with a wear plate ( 15).
进一步的,所述的振动送料装置(2)包括振动盘(71),所述的振动盘(71)上出口连接有直线输送轨道(61),所述的直线输送轨道(61)末端滑动配合有分料块(62),所述的分料块(62)与设置在直线输送轨道(61)上的分料块前后气缸(63)的推杆配合,所述的分料块(62)上开设有与直线输送轨道(61)连通的分料孔(72)。Further, the vibrating feeding device (2) includes a vibrating plate (71), the upper outlet of the vibrating plate (71) is connected with a linear conveying track (61), and the end of the linear conveying track (61) is slidably fitted There is a material distribution block (62), and the described material distribution block (62) cooperates with the push rods of the front and rear cylinders (63) of the material distribution block (63) arranged on the linear conveying track (61), and the described material distribution block (62) A material distribution hole (72) communicating with the linear conveying track (61) is opened on the top.
进一步的,所述的振动送料装置(2)右侧设置有于控制箱(1)配合的管接口给进装置(3),所述的管接口给进装置(3)包括沿左右方向设置在控制箱(1)上的上料滑轨(54),所述的上料滑轨(54)上设置有上料滑块(55),所述的上料滑块(55)上沿上料滑轨(54)方向设置有夹爪滑座(64),所述的夹爪滑座(64)上沿前后方向设置有夹爪滑座推动板(66),所述的夹爪滑座推动板(66)上连接有沿夹爪滑座(64)方向设置的电动推拉杆(70),所述的夹爪滑座(64)上还设置有夹爪升降气缸(56),所述的夹爪升降气缸(56)上端连接有上料升降支架(57),所述的上料升降支架(57)上设置有夹爪前后气缸(58),所述的夹爪前后气缸(58)的推杆上连接有夹爪开合气缸(59),所述的夹爪开合气缸(59)上连接有与放置在直线输送轨道(61)内的管接口原料(53)配合的竖直夹爪(60)。Further, the right side of the vibrating feeding device (2) is provided with a pipe interface feeding device (3) that cooperates with the control box (1), and the described pipe interface feeding device (3) includes The feeding slide rail (54) on the control box (1), the described feeding slide rail (54) is provided with a feeding slider (55), and the upper edge of the feeding slider (55) The direction of the slide rail (54) is provided with a jaw slider (64), and the jaw slider (64) is provided with a jaw slider pushing plate (66) along the front and rear direction, and the jaw slider pushes The plate (66) is connected with an electric push-pull rod (70) arranged along the direction of the jaw slide (64), and the jaw slide (64) is also provided with a jaw lifting cylinder (56). The upper end of the jaw lifting cylinder (56) is connected with a feeding lifting bracket (57), and the described feeding lifting bracket (57) is provided with jaw front and rear cylinders (58), and the jaw front and rear cylinders (58) The push rod is connected with a jaw opening and closing cylinder (59), and the jaw opening and closing cylinder (59) is connected with a vertical clamp that cooperates with the pipe interface raw material (53) placed in the linear conveying track (61). Claws (60).
进一步的,所述的控制箱(1)上设置有与管接口给进装置(3)配合的切边装置(5),所述的切边装置(5)包括设置在控制箱(1)上的切底刀滑座(29),所述的切底刀滑座(29)上部设置有切底载具(30),所述的切底刀滑座(29)内侧设置有切刀滑槽(31)所述的切刀滑槽(31)内滑动配合有切底刀(28),所述的切底刀(28)右端连接有与控制箱(1)滑动配合的切刀安装座(27),所述的切刀安装座(27)右端连接有与控制箱(1)配合的切刀推动气缸(26),所述的切底刀滑座(29)后侧于控制箱(1)上垂直设置有切底支架(32),所述的切底支架(32)上竖直设置有压紧柱推动气缸(34),所述的压紧柱推动气缸(34)的推杆下端连接有与切底载具(30)上开设的放料孔上下对齐的压紧柱(33)。Further, the control box (1) is provided with a trimming device (5) that cooperates with the pipe interface feeding device (3), and the trimming device (5) includes a The bottom cutting knife slide (29), the top of the bottom cutting knife slide (29) is provided with a bottom cutting carrier (30), and the inside of the bottom cutting knife slide (29) is provided with a cutting knife chute (31) The bottom cutting knife (28) is slidably fitted in the cutter chute (31), and the right end of the bottom cutting knife (28) is connected with a cutter mounting seat ( 27), the right end of the cutter mounting seat (27) is connected with a cutter pushing cylinder (26) matched with the control box (1), and the rear side of the bottom cutting knife slide seat (29) is connected to the control box (1) ) is vertically provided with a bottom-cutting support (32), and the described bottom-cutting support (32) is vertically provided with a compression column to push the cylinder (34), and the push rod lower end of the described compression column pushes the cylinder (34) It is connected with a pressing column (33) aligned up and down with the discharge hole provided on the bottom cutting carrier (30).
进一步的,所述的切边装置(5)右侧于控制箱(1)上设置有与其配合的切槽装置(6),所述的切槽装置(6)包括垂直设置于控制箱(1)上的导柱支架(41),所述的导柱支架(41)右侧竖直设置有导柱滑轨(42),所述的导柱支架(41)顶端设置有竖直朝下的导柱升降气缸(43),所述的导柱升降气缸(43)下端连接有与导柱滑轨(42)滑动配合导柱(44),所述的导柱(44)下端套设有压紧头(45),所述的压紧头(45)正下方于控制箱(1)上设置有转动载具(48),所述的转动载具(48)右侧设置有切槽刀安装座(40),所述的切槽刀安装座(40)与设置在控制箱(1)上的切槽刀滑轨(38)相互滑动配合,所述的切槽刀安装座(40)由设置在控制箱(1)上的切槽刀推动气缸(39)左右推动,所述的切槽刀安装座(40)左侧设置有与放置在转动载具(48)内的产品配合的切槽刀(46),所述的切槽刀(46)左端开设有与产品相互配合的齿槽(47),所述的转动载具(48)下端竖直连接有与控制箱(1)孔轴配合的转动轴(37),所述的转动轴(37)通过设置在控制箱(1)内部的转动电机(35)由皮带轮(36)带动。Further, the right side of the trimming device (5) is provided with a grooving device (6) matched with it on the control box (1), and the grooving device (6) includes vertically arranged on the control box (1). ) on the guide post support (41), the right side of the guide post support (41) is vertically provided with a guide post slide rail (42), and the top of the guide post support (41) is provided with a vertically downward Guide post lift cylinder (43), the lower end of the guide post lift cylinder (43) is connected with a guide post (44) that slides with the guide post slide rail (42), and the lower end of the guide post (44) is sleeved with a pressure Tightening head (45), described pressing head (45) is provided with rotating carrier (48) on the control box (1) directly below, and the right side of described rotating carrier (48) is provided with grooving knife installation seat (40), the grooving knife mounting seat (40) is slidably matched with the grooving knife slide rail (38) arranged on the control box (1), and the grooving knife mounting seat (40) is composed of The grooving knife arranged on the control box (1) pushes the cylinder (39) left and right, and the left side of the grooving knife mounting seat (40) is provided with a cutting tool that cooperates with the product placed in the rotating carrier (48). Grooving knife (46), the left end of the grooving knife (46) is provided with a tooth groove (47) that cooperates with the product, and the lower end of the rotating carrier (48) is vertically connected with the hole of the control box (1). The rotating shaft (37) that shaft cooperates, and described rotating shaft (37) is driven by belt pulley (36) by the rotating motor (35) that is arranged on control box (1) inside.
进一步的,所述的切槽装置(6)右侧设置有与控制箱(1)配合的下料装置(7),所述的下料装置(7)包括设置在控制箱(1)上的放料盒(67),所述的放料盒(67)内设置有托料板(69),所述的托料板(69)与设置在放料盒(67)侧边的托料板推动气缸(68)的推杆连接。Further, the right side of the grooving device (6) is provided with a blanking device (7) that cooperates with the control box (1), and the blanking device (7) includes a Discharging box (67), described discharging box (67) is provided with supporting plate (69), described supporting plate (69) and the supporting plate that is arranged on the side of discharging box (67) Push the push rod connection of the cylinder (68).
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明的目的是提供一种塑料管接口全自动开槽机,通过设置冲压装置对管接口原料进行冲压,通过刀块合拢板下压使刀块合拢,从而形成压槽,并通过刀块对塑料管接口横向切槽,加工出的塑料管开槽分布均匀,提高了产品的质量。1. The purpose of the present invention is to provide a fully automatic slotting machine for plastic pipe joints. The raw material of the pipe joints is punched by setting a stamping device, and the knife blocks are closed by pressing down on the knife block closing plate, thereby forming a groove, and through the knife block The block cuts grooves horizontally on the joint of the plastic pipe, and the grooves of the processed plastic pipe are evenly distributed, which improves the quality of the product.
2、管接口给进装置的设计,采用夹爪搬运的方式,有利于将管接口准确的放置在载具上,保证管接口加工时的稳定性。2. The design of the pipe joint feeding device adopts the way of gripper handling, which is conducive to accurately placing the pipe joint on the carrier and ensuring the stability of the pipe joint during processing.
3、切边装置的设计,有利于将管接口的长度切割成标准形态,结构简单,操作方便。3. The design of the trimming device is beneficial to cut the length of the pipe joint into a standard shape, with simple structure and convenient operation.
4、切槽装置的设计,有利于将管接口的横向切槽打磨光滑,提高加工精度。4. The design of the grooving device is conducive to smoothing the horizontal grooving of the pipe joint and improving the processing accuracy.
附图说明Description of drawings
图1为一种塑料管接口全自动开槽机的结构示意图。Fig. 1 is a structural schematic diagram of a fully automatic slotting machine for plastic pipe joints.
图2为振动送料装置的结构示意图。Fig. 2 is a structural schematic diagram of the vibrating feeding device.
图3为图2中D的局部放大图。FIG. 3 is a partially enlarged view of D in FIG. 2 .
图4为管接口给进装置的结构示意图。Fig. 4 is a structural schematic diagram of the pipe interface feeding device.
图5为冲压装置的结构示意图。Fig. 5 is a structural schematic diagram of the stamping device.
图6为压槽装置的等轴测视图。Figure 6 is an isometric view of the grooving device.
图7为压槽装置的结构示意图。Fig. 7 is a schematic diagram of the structure of the grooving device.
图8为图7中A的局部放大图。FIG. 8 is a partially enlarged view of A in FIG. 7 .
图9为图6中B的局部放大图。FIG. 9 is a partially enlarged view of B in FIG. 6 .
图10为切边装置的结构示意图。Fig. 10 is a schematic structural view of the trimming device.
图11为切槽装置的结构示意图。Fig. 11 is a schematic structural view of the grooving device.
图12为图10中C的局部放大图。FIG. 12 is a partially enlarged view of C in FIG. 10 .
图13为塑料管接口成品和原料的结构示意图。Fig. 13 is a structural schematic diagram of finished plastic pipe joints and raw materials.
图14为下料装置的结构示意图。Figure 14 is a schematic structural view of the unloading device.
图中所示文字标注表示为:1、控制箱;2、振动送料装置;3、管接口给进装置;4、冲压装置;5、切边装置;6、切槽装置;7、下料装置;8、冲床;9、冲压夹具座;10、冲头;11、底板;12、废屑槽;13、刀块;14、刀块导向杆;15、耐磨板;16、刀块合拢板;17、上压板;18、刀块合拢板安装座;19、切孔头;20、下压板;21、滑座;22、载具;23、切刀;24、夹口;25放料孔;26、切刀推动气缸;27、切底刀安装座;28、切底刀;29、切底刀滑座;30、切底载具;31、切刀滑槽;32、切底支架;33、压紧柱;34、压紧柱推动气缸;35、转动电机;36、皮带轮;37、转动轴;38、切槽刀滑轨;39切槽刀推动气缸;40、切槽刀安装座;41、导柱支架;42、导柱滑轨;43、导柱升降气缸;44、导柱;45、压紧头;46、切槽刀;47、齿槽;48、转动载具;49、管接口成品;50、压槽;51、开槽;52、弧形孔;53、管接口原料;54、上料滑轨;55、上料滑块;56、夹爪升降气缸;57、上料升降支架;58、夹爪前后气缸;59、夹爪开合气缸;60、竖直夹爪;61、直线输送轨道;62、分料块;63、分料块前后气缸;64、夹爪滑座;65、压槽装置;66、夹爪滑座推动板;67、放料盒;68、托料板推动气缸;69、托料板;70、电动推拉杆;71、振动盘;72、分料孔。The characters shown in the figure are marked as: 1. Control box; 2. Vibrating feeding device; 3. Pipe interface feeding device; 4. Stamping device; 5. Trimming device; 6. Grooving device; 7. Unloading device ; 8, punching machine; 9, stamping fixture seat; 10, punch; 11, bottom plate; 12, waste chip groove; 13, knife block; 14, knife block guide rod; ;17, upper platen; 18, knife block closing plate mounting seat; 19, cutting head; 20, lower platen; 21, sliding seat; 22, carrier; 23, cutter; ; 26, the cutting knife pushes the cylinder; 27, the bottom cutting knife mounting seat; 28, the bottom cutting knife; 29, the bottom cutting knife slide seat; 30, the bottom cutting carrier; 31, the cutting knife chute; 33, pressing column; 34, pressing column pushes cylinder; 35, rotating motor; 36, pulley; 37, rotating shaft; 38, grooving knife slide rail; 39 grooving knife pushes cylinder; ; 41, guide post bracket; 42, guide post slide rail; 43, guide post lifting cylinder; 44, guide post; 45, pressing head; 46, grooving knife; , Finished pipe interface; 50, Pressure groove; 51, Grooving; 52, Arc hole; 53, Pipe interface raw material; 54, Feeding slide rail; 55, Feeding slider; 56, Gripper lifting cylinder; Feeding lifting bracket; 58, jaw front and rear cylinders; 59, jaw opening and closing cylinder; 60, vertical jaws; 61, linear conveying track; 62, material distribution block; Claw slide seat; 65, pressure groove device; 66, claw slide seat push plate; 67, discharge box; 68, support plate push cylinder; 69, support plate; 70, electric push-pull rod; 71, vibration plate; 72, distribution hole.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图14所示,本发明的结构为:一种塑料管接口全自动开槽机,它包括控制箱1、设置在控制箱1左侧的振动送料装置2和设置在控制箱1后侧的冲压装置4,所述的冲压装置4包括冲床8,所述的冲床8上设置有冲压夹具座9,所述的冲压夹具座9上设置有压槽装置65,所述的压槽装置65上方于冲床8的前侧设置有与压槽装置65配合的冲头10,所述的压槽装置65包括与夹具座9配合的底板11,所述的底板11上设置有滑座21,所述的滑座21上部设置有下压板20,所述的滑座21中心部位嵌入设置有载具22,所述的滑座21上方滑动设置有与下压板20滑动配合的刀块13,所述的刀块13上方于冲头10下部设置有上压板17,所述的上压板17下部设置有刀块合拢板安装座18,所述的刀块合拢板安装座18下部垂直朝下设置与刀块13右端配合的刀块合拢板16,所述的推块安装座18中心部位垂直朝下设置有与载具22配合的切孔头19。As shown in Fig. 1-Fig. 14, the structure of the present invention is: a kind of automatic slotting machine of plastic pipe interface, it comprises control box 1, the vibrating feeding device 2 that is arranged on the left side of control box 1 and is arranged on control box 1 The stamping device 4 on the rear side, the stamping device 4 includes a punch press 8, the punch press 8 is provided with a punching fixture seat 9, and the stamping fixture seat 9 is provided with a pressing groove device 65, and the pressing groove Above the device 65, on the front side of the punch press 8, there is a punch 10 that cooperates with the groove device 65. The groove device 65 includes a base plate 11 that cooperates with the clamp seat 9, and a slide seat 21 is provided on the base plate 11. , the upper part of the sliding seat 21 is provided with a lower pressing plate 20, the central part of the sliding seat 21 is embedded with a carrier 22, and the upper part of the sliding seat 21 is slidably provided with a knife block 13 that is slidably matched with the lower pressing plate 20, The top of the knife block 13 is provided with an upper pressing plate 17 at the lower part of the punch 10, the lower part of the upper pressing plate 17 is provided with a knife block closing plate mounting seat 18, and the bottom of the knife block closing plate mounting seat 18 is arranged vertically downward The knife block folding plate 16 matched with the right end of the knife block 13, and the central part of the push block mounting seat 18 is vertically downwardly provided with a hole cutting head 19 matched with the carrier 22 .
优选的,所述的载具22内部开设有放料孔25,所述的放料孔25下部通过漏屑通道与底板11中部开设的废屑槽12连通,所述的放料孔25上部设置有与产品配合的切刀23,所述的刀块13与产品配合的部位开设有环形的夹口24,所述的刀块13两端连接有与下压板20滑动配合的刀块导向杆14,所述的刀块合拢板16内侧设置有与刀块13配合的耐磨板15。Preferably, the inside of the carrier 22 is provided with a discharge hole 25, the lower part of the discharge hole 25 communicates with the waste chip chute 12 opened in the middle of the bottom plate 11 through the chip leakage channel, and the upper part of the discharge hole 25 is set There is a cutter 23 matched with the product, an annular jaw 24 is provided at the part where the knife block 13 cooperates with the product, the two ends of the knife block 13 are connected with a knife block guide rod 14 that slides and fits with the lower platen 20 , The inner side of the knife block folding plate 16 is provided with a wear plate 15 matched with the knife block 13 .
优选的,所述的振动送料装置2包括振动盘71,所述的振动盘71上出口连接有直线输送轨道61,所述的直线输送轨道61末端滑动配合有分料块62,所述的分料块62与设置在直线输送轨道61上的分料块前后气缸63的推杆配合,所述的分料块62上开设有与直线输送轨道61连通的分料孔72。Preferably, the vibrating feeding device 2 includes a vibrating plate 71, the outlet of the vibrating plate 71 is connected with a linear conveying track 61, and the end of the linear conveying track 61 is slidably fitted with a distributing block 62. The material block 62 cooperates with the push rods of the front and rear air cylinders 63 of the material distribution block arranged on the linear conveying track 61 , and the material distribution block 62 is provided with a material distribution hole 72 communicating with the linear conveying track 61 .
优选的,所述的振动送料装置2右侧设置有于控制箱1配合的管接口给进装置3,所述的管接口给进装置3包括沿左右方向设置在控制箱1上的上料滑轨54,所述的上料滑轨54上设置有上料滑块55,所述的上料滑块55上沿上料滑轨54方向设置有夹爪滑座64,所述的夹爪滑座64上沿前后方向设置有夹爪滑座推动板66,所述的夹爪滑座推动板66上连接有沿夹爪滑座64方向设置的电动推拉杆70,所述的夹爪滑座64上还设置有夹爪升降气缸56,所述的夹爪升降气缸56上端连接有上料升降支架57,所述的上料升降支架57上设置有夹爪前后气缸58,所述的夹爪前后气缸58的推杆上连接有夹爪开合气缸59,所述的夹爪开合气缸59上连接有与放置在直线输送轨道61内的管接口原料53配合的竖直夹爪60。Preferably, the right side of the vibrating feeding device 2 is provided with a pipe interface feeding device 3 that cooperates with the control box 1, and the described pipe interface feeding device 3 includes a feeding slide arranged on the control box 1 along the left and right directions. rail 54, the described feeding slide rail 54 is provided with a feeding slider 55, and the described feeding slider 55 is provided with a jaw slide seat 64 along the direction of the feeding slide rail 54, and the described jaw slide The seat 64 is provided with a jaw slider pushing plate 66 along the front and rear direction, and the described jaw slider pushing plate 66 is connected with an electric push-pull rod 70 arranged along the direction of the jaw slider 64, and the jaw slider 64 is also provided with a jaw lift cylinder 56, the upper end of the jaw lift cylinder 56 is connected with a loading lift bracket 57, and the jaw lift bracket 57 is provided with a jaw front and rear cylinder 58, and the jaw lift bracket 57 is provided with a front and rear cylinder 58 of the jaw. The push rods of the front and rear cylinders 58 are connected with jaw opening and closing cylinders 59 , and the jaw opening and closing cylinders 59 are connected with vertical jaws 60 that cooperate with the pipe interface raw materials 53 placed in the linear conveying track 61 .
优选的,所述的控制箱1上设置有与管接口给进装置3配合的切边装置5,所述的切边装置5包括设置在控制箱1上的切底刀滑座29,所述的切底刀滑座29上部设置有切底载具30,所述的切底刀滑座29内侧设置有切刀滑槽31所述的切刀滑槽31内滑动配合有切底刀28,所述的切底刀28右端连接有与控制箱1滑动配合的切刀安装座27,所述的切刀安装座27右端连接有与控制箱1配合的切刀推动气缸26,所述的切底刀滑座29后侧于控制箱1上垂直设置有切底支架32,所述的切底支架32上竖直设置有压紧柱推动气缸34,所述的压紧柱推动气缸34的推杆下端连接有与切底载具30上开设的放料孔上下对齐的压紧柱33。Preferably, the control box 1 is provided with a trimming device 5 that cooperates with the pipe interface feeding device 3, and the trimming device 5 includes a bottom cutting knife slide 29 arranged on the control box 1. The upper part of the bottom cutting knife slide 29 is provided with a bottom cutting carrier 30, and the inner side of the bottom cutting knife slide 29 is provided with a cutting knife chute 31. The inside of the bottom cutting knife slide 31 is slidably fitted with a bottom cutting knife 28, The right end of the bottom cutting knife 28 is connected with a cutter mount 27 slidingly matched with the control box 1, and the right end of the cutter mount 27 is connected with a cutter pushing cylinder 26 matched with the control box 1. The rear side of the bottom knife slide 29 is vertically provided with a bottom-cutting support 32 on the control box 1, and the bottom-cutting support 32 is vertically provided with a compression column to push the cylinder 34, and the compression column promotes the push cylinder 34. The lower end of the rod is connected with a pressing column 33 aligned up and down with the discharge hole provided on the bottom cutting carrier 30 .
优选的,所述的切边装置5右侧于控制箱1上设置有与其配合的切槽装置6,所述的切槽装置6包括垂直设置于控制箱1上的导柱支架41,所述的导柱支架41右侧竖直设置有导柱滑轨42,所述的导柱支架41顶端设置有竖直朝下的导柱升降气缸43,所述的导柱升降气缸43下端连接有与导柱滑轨42滑动配合导柱44,所述的导柱44下端套设有压紧头45,所述的压紧头45正下方于控制箱1上设置有转动载具48,所述的转动载具48右侧设置有切槽刀安装座40,所述的切槽刀安装座40与设置在控制箱1上的切槽刀滑轨38相互滑动配合,所述的切槽刀安装座40由设置在控制箱1上的切槽刀推动气缸39左右推动,所述的切槽刀安装座40左侧设置有与放置在转动载具48内的产品配合的切槽刀46,所述的切槽刀46左端开设有与产品相互配合的齿槽47,所述的转动载具48下端竖直连接有与控制箱1孔轴配合的转动轴37,所述的转动轴37通过设置在控制箱1内部的转动电机35由皮带轮36带动。Preferably, the right side of the trimming device 5 is provided with a grooving device 6 matched with it on the control box 1, and the grooving device 6 includes a guide column bracket 41 vertically arranged on the control box 1. The right side of the guide post support 41 is vertically provided with a guide post slide rail 42, the top of the guide post support 41 is provided with a vertically downward guide post lifting cylinder 43, and the lower end of the guide post lifting cylinder 43 is connected with a The guide post slide rail 42 is slidably matched with the guide post 44, and the lower end of the guide post 44 is covered with a compression head 45, and a rotating carrier 48 is arranged on the control box 1 directly below the compression head 45. The right side of the rotating carrier 48 is provided with a grooving knife mounting seat 40, and the grooving knife mounting seat 40 is slidably matched with the grooving knife slide rail 38 arranged on the control box 1, and the grooving knife mounting seat 40 is 40 is pushed left and right by the grooving knife pushing cylinder 39 arranged on the control box 1, and the left side of the grooving knife mounting seat 40 is provided with a grooving knife 46 matched with the product placed in the rotating carrier 48. The left end of the grooving knife 46 is provided with a tooth groove 47 that cooperates with the product. The lower end of the rotating carrier 48 is vertically connected with a rotating shaft 37 that is matched with the hole shaft of the control box 1. The rotating shaft 37 is arranged on the The rotary motor 35 inside the control box 1 is driven by a belt pulley 36 .
优选的,所述的切槽装置6右侧设置有与控制箱1配合的下料装置7,所述的下料装置7包括设置在控制箱1上的放料盒67,所述的放料盒67内设置有托料板69,所述的托料板69与设置在放料盒67侧边的托料板推动气缸68的推杆连接。Preferably, the right side of the grooving device 6 is provided with a blanking device 7 cooperating with the control box 1, and the blanking device 7 includes a discharge box 67 arranged on the control box 1, and the discharge A supporting plate 69 is arranged in the box 67, and the supporting plate 69 is connected with the push rod of the supporting plate pushing cylinder 68 arranged on the side of the discharging box 67.
具体使用时,首先塑料管接口振动送料装置2输送塑料管接口到分料块62,之后管接口给进装置3上的竖直夹爪60夹紧管接口、管接口给进装置3带动塑料管接口往右运动并向后运动上下对齐载具22然后放到载具22上,之后冲压装置4下推刀块合拢板16和切孔头19、刀块合拢板16配合刀块合拢把塑料接口上部切出槽型、切孔头19对准塑料接口中心孔下推、顺着切孔头直径的扩大并配合刀块合拢板16下推载具22右侧的刀块13夹紧、将塑料接口中心通孔内壁压成弧型,之后切边装置5对塑料管接口底部部分切断,之后切槽装置6对塑料接口上开槽部分进行精磨切,之后配合管接口给进装置3夹紧塑料接口放到下料装置7上的放料盒67内。During specific use, first the plastic pipe interface vibrating feeding device 2 transports the plastic pipe interface to the material distribution block 62, and then the vertical jaw 60 on the pipe interface feeding device 3 clamps the pipe interface, and the pipe interface feeding device 3 drives the plastic pipe The interface moves to the right and moves backward to align the carrier 22 up and down and then put it on the carrier 22. After that, the stamping device 4 pushes the knife block closing plate 16 and the cutting head 19, and the knife block closing plate 16 cooperates with the knife block to close the plastic interface. The upper part cuts out the groove type, the cutting head 19 is aligned with the center hole of the plastic interface and pushed down, along with the expansion of the diameter of the cutting head and cooperates with the knife block closing plate 16 to push down the knife block 13 on the right side of the carrier 22 to clamp, and the plastic The inner wall of the through hole in the center of the interface is pressed into an arc shape, and then the trimming device 5 cuts off the bottom part of the plastic pipe interface, and then the grooving device 6 finely grinds and cuts the grooved part of the plastic interface, and then cooperates with the pipe interface feeding device 3 to clamp The plastic interface is put into the discharge box 67 on the blanking device 7.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the present invention. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under these circumstances, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the idea and technical solution of the invention can be directly applied to other occasions without improvement should be regarded as the protection scope of the present invention.
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CN109624257A (en) * | 2018-11-22 | 2019-04-16 | 浙江华谊胜德材料科技有限公司 | A kind of tubular object extruding equipment and processing technology |
CN109624257B (en) * | 2018-11-22 | 2020-10-09 | 上海天原集团胜德塑料有限公司 | Pipe machining equipment and machining process |
CN110625686A (en) * | 2019-10-14 | 2019-12-31 | 中山市川上智能设备有限公司 | Automatic shaping drilling machine and shaping drilling method thereof |
CN111331655A (en) * | 2020-03-06 | 2020-06-26 | 根得高新材料(浙江)有限公司 | High-strength insulating tube production line and production process |
CN112743167A (en) * | 2021-01-28 | 2021-05-04 | 广州卫亚汽车零部件有限公司 | Automatic pull rod core penetrating and grooving tool |
CN112743167B (en) * | 2021-01-28 | 2025-03-07 | 广州卫亚汽车零部件有限公司 | Automatic core cutting and grooving tool for tie rod |
CN114800678A (en) * | 2022-04-18 | 2022-07-29 | 上海海洋大学 | Integrated processing equipment for plastic pipe fittings |
CN114800678B (en) * | 2022-04-18 | 2024-03-29 | 上海海洋大学 | Plastic pipe fittings integrated processing equipment |
CN115781810A (en) * | 2023-01-31 | 2023-03-14 | 江苏烨弘智能科技有限公司 | Noise-isolating portable punching and cutting integrated machine for LED display |
CN115781810B (en) * | 2023-01-31 | 2023-04-28 | 江苏烨弘智能科技有限公司 | Noise-isolation portable punching and cutting integrated machine for LED display |
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