CN108086009A - 一种超强吸水矮毛雪尼尔印花地垫的制备方法 - Google Patents

一种超强吸水矮毛雪尼尔印花地垫的制备方法 Download PDF

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CN108086009A
CN108086009A CN201711495748.3A CN201711495748A CN108086009A CN 108086009 A CN108086009 A CN 108086009A CN 201711495748 A CN201711495748 A CN 201711495748A CN 108086009 A CN108086009 A CN 108086009A
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yarn
ground cushion
pin
tufting
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金淑兰
柳叶春
孙以泽
孟婥
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JINHUA JIELING HOUSEWARES CO Ltd
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Abstract

本发明涉及一种超强吸水矮毛雪尼尔印花地垫的制备方法,属于纺织技术领域。选择涤纶/涤锦复合超细纤维作为底布和毛绒层的纺材;将复合超细纤维纺成纱支为0.4‑0.8支的纱线,作为毛绒层的纱线,簇绒在底布上;簇绒机针距10~14针/10cm,针高0.8~1.8cm,针宽0.95~1cm,针速1.2~1.8m/min,幅宽100~120cm;使用数码印花机在本色地垫坯布上进行数码喷墨印花,油墨粒径最大不可超过1um,表面张力不小于32mN/m;采用红外线固色。纱线的左捻+右捻蜂窝结构,加上超细纤维的特种纺材,增强了吸水量,同时增强了簇绒密而又实产品的导湿功能。

Description

一种超强吸水矮毛雪尼尔印花地垫的制备方法
技术领域
[0001] 本发明涉及一种超强吸水矮毛雪尼尔印花地垫的制备方法,属于纺织技术领域。
背景技术
[0002] 雪尼尔纱又称绳绒,是一种新型花式纱线,它是用两根股线做芯线,通过加捻将羽 纱夹在中间纺制而成。一般有粘/腈、棉/涤、粘/棉、腈/涤、粘/涤等雪尼尔产品。雪尼尔装饰 广品可以制成沙发套、床卓、床毯、台毯、地毯、墙饰、窗帘帷蒂等室内装饰饰品。随着消费者 消费观念的变化,人们对雪尼尔地垫的需求在满足实用性的基础上向装饰性、舒适性方向 发展,毛圈也由一般平面起毛效果向立体毛圈方向转化。目前常见的雪尼尔地垫产品绒高 为2.8〜3cm,由于其绒毛细而长,绒毛通常倒置在地毯坯布上,而没有直立蓬松的性能,且 吸尘效果一般。
发明内容
[0003] 本发明所要解决的技术问题是提供一种超强吸水矮毛雪尼尔印花地垫的制备方 法。本发明开发了绒高为0.6〜1.5cm,具备直立蓬松回弹性能高的弹性功能特种纺材低绒 雪尼尔地垫产品。
[0004] 本发明解决上述技术问题采用的技术方案是: 1) 选择涤纶/涤锦复合超细纤维作为底布和毛绒层的纺材; 2) 将涤纶/涤锦复合超细纤维纺成纱支为0.4-0.8支的纱线,作为毛绒层的纱线,簇绒 在底布上;簇绒机针距10〜14针/10cm,针高0.8〜1.8cm,针宽0.95〜lcm,针速1.2〜1.8m/ min,幅宽100 〜120cm; 3) 使用数码印花机在本色地垫坯布上进行数码喷墨印花,油墨粒径最大不可超过lum, 表面张力不小于32mN/m; 4) 采用红外线固色。
[0005] 本发明制备的雪尼尔地垫要实现超强吸水性能,采用超细纤维材料无疑是最有效 的方法。本发明以超细纤维涤纶/涤锦复合丝为材料,用于产品基布的织造。
[0006] 绒毛设计高度为0.6cm〜1.5cm。现有常规的单“ S捻”纺材存在回弹性差等技术缺 陷,本发明采用“左捻+右捻”纺纱技术,纺成的纱线作为毛绒层的纱线。以涤纶/涤锦布为基 布,将“左捻+右捻”纱植绒在基布上。
[0007] 矮毛容易露地。为防止矮毛露地现象,簇绒时应加大经炜密度,但密度大又增加了 成本。本发明调整簇绒机针距10〜14针/10cm,针高0.8〜1.8cm,针宽0.95〜lcm,针速1.2 〜1.8m/min,幅宽100〜120cm,以此制得的本色地毯还布毛高0.8〜1.8cm(印花后热固定颜 色时有收缩),克重1600〜2000g/m2,从而优选了工艺参数。
[0008] 工艺流程: 装纱线上架—分纱入导管—过导线板—过上导纱轮—过下导纱轮—过上、中、下导线 板—按分纱顺序打针眼—上底布—按工艺要求调整克重/绒高(针距、针高)—开机织造— 检验打卷。
[0009] 采用红外线固色的温度为100-120°c。
[0010] 本发明开发出绒高为0.6〜1.5cm,具备直立蓬松回弹性能高的弹性功能特种纺材 低绒雪尼尔地垫产品,并采用数码印花技术,除了具备通常雪尼尔地毯的特性外,还因其绒 低毛粗,地毯上雪尼尔绒毛之间相互支撑,绒毛直立,使雪尼尔绒毛达到颗粒立体感和地垫 整体厚实效果,同时还因其绒毛蓬松,直立,大大增加了地毯的吸尘效果。另外丰富的印花 图案起到很好的点缀和装饰效果。
具体实施方式
[0011] 为了进一步展示本发明的精神,下面对发明过程详细介绍如下。
[0012] —、选择涤纶/涤锦复合超细纤维作为底布和毛绒层的纺材。本发明雪尼尔地垫采 用超细纤维材料,实现超强吸水性能。
[0013] 二、将涤纶/涤锦复合超细纤维纺成纱支为0.4-0.8支的纱线,作为毛绒层的纱线。
[0014] 现有常规的单“ S捻”纺材存在回弹性差等技术缺陷,本发明采用“左捻+右捻”纺 纱技术,纺成的纱线作为毛绒层的纱线。以涤纶/涤锦布为基布,将“左捻+右捻”纱植绒在基 布上。采用“左捻+右捻”捻纱技术纺成纱线,制成绒头,促使绒毛直立而富有弹性,使绒毛富 有颗粒立体感。
[0015] 三、涤纶/涤锦复合超细纤维通过“左捻+右捻”捻纱技术纺成纱线,簇绒在底布上。 簇绒机针距10〜14针/10cm,针高0.8〜1.8cm,针宽0.95〜lcm,针速1.2〜1.8m/min,幅宽 100〜120cm〇
[0016] 以此制得的本色地毯坯布毛高0.8〜1.8cm (印花后热固定颜色时有收缩),克重 1600 〜2000g/rrf 〇
[0017] 四、使用数码印花机在本色地垫坯布上进行数码喷墨印花。采用的是杭州赛顺数 码科技有限公司的SD-1800-导带式数码印花机,该机采用压电脉冲式工作原理,依据计算 机控制变化电压对压电传感器进行施加,然后压电传感器冲击油墨,当电压变化时,油墨体 积也会随着收缩和膨胀。压电材料的构造以及样式决定了油墨体积变化的方向。压电传感 器收缩时会给油墨施加高压以便墨滴从喷嘴处迅速喷出。当电压信号消失后,压电材料会 回到原来正常尺寸,且储墨器将油墨又重新充满墨室。压电式按需喷墨印花机每秒钟大约 喷出14000个墨滴,稍多于热脉冲式印花机。它既能应用水性油墨,也可以使用溶剂型油墨, 但对油墨性能有一定的适用性要求,粒径应小于〇.5μηι,最大不可超过Ium,表面张力不小于 32mN/m,粘度大约8_12mPa · s。
[0018] 将需要的印花图案输入计算机,通过专用的计算机软件分色处理后,由专用的RIP (光栅图像处理器)软件控制喷墨印花机将各种专用染料(活性、酸性、分散染料等和涂料) 直接喷印到各种织物或其它介质上,再对织物进行后处理加工后,形成丰富多彩、层次丰 富、色彩斑斓的图案,最终生产出原设计要求的印花织物。喷墨印花是一种非接触印花,印 花图案是靠不同颜色的微小墨滴直接在织物表面混合而成的。
[0019] 喷印时,遵循由浅至深的喷印原则,若两种颜色在图案中的位置较靠近,则将两种 颜色的染料分别装在相隔较远的两个墨盒内为宜。
[0020] 五、固色工艺 采用红外线烘干,温度100-120 °C,时间10分钟以上。
[0021] 本发明开发的超强吸水矮毛雪尼尔印花地垫新产品技术指标如下:
Figure CN108086009AD00051
本发明采用绒头“左捻+右捻”技术,使得绒毛直立而富有弹性新功能,使绒毛达到颗粒 立体感。
[0022] 纱线的“左捻+右捻”蜂窝结构,加上超细纤维的特种纺材,增强了吸水量(4.5倍比 重吸水量、吸水速度秒),同时增强了簇绒密而又实产品的导湿功能。

Claims (8)

1. 一种超强吸水矮毛雪尼尔印花地垫的制备方法,其特征在于,包括如下步骤: 1) 选择涤纶/涤锦复合超细纤维作为底布和毛绒层的纺材; 2) 将涤纶/涤锦复合超细纤维纺成纱支为0.4-0.8支的纱线,作为毛绒层的纱线,簇绒 在底布上;簇绒机针距10〜14针/10cm,针高0.8〜1.8cm,针宽0.95〜lcm,针速1.2〜 1.8m/min,幅宽 100 〜120cm; 3) 使用数码印花机在本色地垫坯布上进行数码喷墨印花,油墨粒径最大不可超过 lum,表面张力不小于32mN/m; 4) 采用红外线固色。
2. 根据权利要求1所述的制备方法,其特征在于,毛绒层的绒毛高度为0.6cm〜 1·5cm〇
3. 根据权利要求1或2所述的制备方法,其特征在于,采用左捻+右捻纺纱技术,将涤 纶/涤锦复合超细纤维纺成的纱线作为毛绒层的纱线。
4. 根据权利要求1或2所述的制备方法,其特征在于,在底布簇绒后,本色地毯坯布克重 1600 〜2000g/rrf 〇
5. 根据权利要求1或2所述的制备方法,其特征在于,采用红外线固色的温度为100-120 cC。
6. 根据权利要求1或2所述的制备方法,其特征在于,在本色地垫坯布上进行数码喷墨 印花,油墨粘度8_12mPa · s。
7. 根据权利要求1或2所述的制备方法,其特征在于,在本色地垫坯布上进行数码喷墨 印花,若两种颜色在图案中的位置较靠近,则将两种颜色的染料分别装在相隔较远的两个 墨盒内。
8. 根据权利要求1或2所述的制备方法,其特征在于,采用红外线固色的时间10分钟以 上。
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CN109722925A (zh) * 2018-12-26 2019-05-07 金华洁灵家居用品有限公司 一种雪尼尔地毯背面数码印花工艺
CN113331661A (zh) * 2021-03-17 2021-09-03 昆山怡家居纺织有限公司 一种雪尼尔地毯及其制备方法
CN113550045A (zh) * 2021-04-26 2021-10-26 南通大东有限公司 一种丝羽毛巾面料的生产方法

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