CN108080564A - A kind of hot investment casting Wax particles mould material and preparation method and application - Google Patents

A kind of hot investment casting Wax particles mould material and preparation method and application Download PDF

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Publication number
CN108080564A
CN108080564A CN201711476331.2A CN201711476331A CN108080564A CN 108080564 A CN108080564 A CN 108080564A CN 201711476331 A CN201711476331 A CN 201711476331A CN 108080564 A CN108080564 A CN 108080564A
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China
Prior art keywords
wax
investment casting
hot investment
mould material
particles mould
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CN201711476331.2A
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Chinese (zh)
Inventor
范智勇
汤从海
范德贤
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Guangzhou Delong Chemical Trade Co Ltd
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Guangzhou Delong Chemical Trade Co Ltd
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Priority to CN201711476331.2A priority Critical patent/CN108080564A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C7/00Patterns; Manufacture thereof so far as not provided for in other classes
    • B22C7/02Lost patterns
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/06Waxes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The invention belongs to precision casting technology fields, disclose a kind of hot investment casting Wax particles mould material and preparation method and application.Mould material of the present invention includes the component of following mass fraction:Pertroleum wax 50~70%, animal wax 0~10%, mineral wax 10~15%, vegetable wax 0~15%, Petropols 0~15%, toughener 0~10%, ultra-violet absorber 0~5 ‰, antioxidant 0~10 ‰.Oil wax stock stabilization is easy to get, the present invention greatly reduces the cost of printing wax powder material using pertroleum wax as raw material, increase toughness, intensity, hardness by adding animal wax, mineral wax, vegetable wax, Petropols, toughener etc. simultaneously, so that mould material viscosity, fusing point are low, good fluidity, granular materials causes transport and easy to process.No rosin formula ensures that casting wax can repeatedly use, and environment compatibility is good, while simple for process, improves work efficiency, reduces cost, have a vast market prospect and the market competitiveness.

Description

A kind of hot investment casting Wax particles mould material and preparation method and application
Technical field
The invention belongs to precision casting technology field, more particularly to a kind of hot investment casting Wax particles mould material and preparation method thereof With application.
Background technology
Model casting is also referred to as precision-investment casting, using lost-wax process as casting method, using final products as copy, by wax-pattern Material is pressed into accurate cast model, and refractory material is then applied on wax-pattern;Shell is formed after slurry dry solidification, then It is sky that the wax-pattern solidified in shell is melted and casting wax is made to flow out to obtain internal by the methods of being demoulded by high-temperature steam or hot water Cavity;By manufactured hollow shell high temperature sintering, remove other substances of shell interior and make shell further firm, dry It is dry;The metal target solution to conform to quality requirements is injected in shell;Liquid metal solidification cooling after shelling, cleaning (in case with After use), obtain accurate bright and clean casting.Hot investment casting need not be processed too much after a kind of mould material casting is molded, through meticulous The casting technique that small processing can be used directly, precision-investment casting application range is wider, by the obtained casting of this method Part has the characteristics that precision size degree is high, form is accurate, surface roughness is low, and high-end casting is with the obvious advantage.
The waxy materials that hot investment casting uses are mainly hot investment casting wax, and hot investment casting wax belongs to special wax scope, be with It is reconciled based on pertroleum wax.China is the country of pertroleum wax production and outlet maximum, but China's special wax starting evening, special Kind cerul this dependence import.China is compared with World Investment Casting level, and essence casting is also using the aviation essence of first kind technique productions Casting output is very few, and the precision castings of high quality are also few, is largely pipe fitting of less demanding, hardware, auto parts etc., mainly The reason is that China lacks the high-end hot investment casting wax of voluntarily development & production.
Hot investment casting wax development in recent years is also very fast.Patent CN106084806A is disclosed to be based on graphite oxide modified rosin Hot investment casting wax and preparation method thereof, wherein hot investment casting wax include 20%~30% modified rosin, 50%~65% Paraffin, 5%~10% tackifier, 5%~10% PE waxes and 0%~3% lignite wax;Patent CN106046807A is public A kind of high thermal stability hot investment casting wax-pattern material opened includes 10~16 parts of microwax, 9~12 parts of terpene resin, ethylene-vinyl 6~10 parts of alcohol copolymer, 10~15 parts of Brazil wax, 18~25 parts of paraffin, 5~12 parts of candelila wax, 1,3- oxazas 4~6 parts of hexamethylene;The casting wax based on ceresine that patent CN105537510A is announced includes 100 parts of ceresine, microwax 7 ~20 parts, lignite wax 25~28, EVA 20~24,1,3- oxazas hexamethylene 4~6, octadecanoid acid 10~14, calcium stearate 0.2~1.2;A kind of hot investment casting wax-pattern material that patent CN104759587A is announced includes 40~60% microwax, 5~30% Terpene resin, 5~30% PE waxes, 0~30% Brazil wax, 0~10% candelila wax, patent CN104841880A announce a kind of hot investment casting medium temperature modulation wax include 44~46 parts of microwax, 2.5~3.5 parts of lignite wax, 34~36 parts of rosin resin, 3.5~4.5 parts of ethylene-vinyl acetate copolymer, 12~14 parts of pure monomer resin.Traditional precision Casting wax-pattern material is used cooperatively with several in paraffin, stearic acid and rosin, although plasticity and Packing character are good, is stablized Property, intensity difference, these inventions on the basis of traditional hot investment casting wax using microwax, rosin, EVA resin resin as raw material carry out It reconciles so that the hot investment casting wax performance of preparation improves a lot, but because the presence of rosin has larger problem, containing rosin Base-material easily aoxidized in fusion process, generate carcinogen, to user have larger harm, simultaneously as the change of rosin Matter can cause mould material to become sticky, and be unfavorable for operating.
Larger shrinking percentage is a principal element for influencing hot investment casting wax performance, is shunk to reduce hot investment casting wax Rate, condiment are a common methods.Patent CN106280502A, CN105945222A, CN104972063A, CN102876054A etc. discloses the content being adjusted using filler.Cause mould material in preparation because adding in excessive filler Wax pattern surface quality has larger impact, while intensity is poor, easily cracks.It is more difficult when casting loses wax step, while ash Divide height.
Hot investment casting classical method as manufacturing tradition, researching and developing high performance precision casting wax energetically can not only The development of hot investment casting industry and special wax industry is promoted, while abundant economic value can be brought.
The content of the invention
In order to overcome the shortcomings and deficiencies of the prior art described above, primary and foremost purpose of the invention is to provide a kind of hot investment casting Wax particles mould material.Mould material intensity of the present invention is high, hardness is big, fusing point is low, ash content is small, shrinking percentage is small.
Another object of the present invention is to provide a kind of preparation method of above-mentioned hot investment casting Wax particles mould material.
Still a further object of the present invention is in the application in the above-mentioned hot investment casting Wax particles mould material of offer in hot investment casting.
The purpose of the present invention is realized by following proposal:
A kind of hot investment casting Wax particles mould material includes the component of following mass fraction:Pertroleum wax 50~70%, animal wax 0 ~10%, mineral wax 10~15%, vegetable wax 0~15%, Petropols 0~15%, toughener 0~10%, ultraviolet radiation absorption Agent 0~5 ‰, antioxidant 0~10 ‰.
The pertroleum wax can be 70# microwaxes, 80# microwaxes, 85# microwaxes, 682# microwaxes, 54# full refining stones Wax, 58# fully refined paraffin wax, 62# fully refined paraffin wax, 62# semi-refined paraffin waxs, 64# fully refined paraffin wax, 64# semi-refined paraffin waxs, 66# One or more in fully refined paraffin wax, 66# semi-refined paraffin waxs.
The animal wax can be the one or more in beeswax, spermaceti, lanolin.
The mineral wax can be the one or more in lignite wax, ceresine, smart ceresine.
The vegetable wax can be the one or more in palm wax, candelila wax, haze tallow.
The Petropols can be C5 Petropols, C5 hydrogenated petroleum resins, C9 Petropols, C9 hydrogenated petroleum resins, One or more in terpene resin, chlorinated aromatic Petropols, rosin resin.
The toughener can be APA, low molecular polyethylene, low-molecular polypropylene, polyisobutene, ethylene-propylene copolymer Object, ethyl cellulose, ethylene-vinyl acetate copolymer, haloflex, styrene-butadiene thermoplastic elastomer (TPE), three One or more in first EP rubbers, ethylene-octene block copolymer.
The antioxidant be antioxidant commonly used in the art, such as can be antioxidant 1010, antioxidant 264, Antioxidant 1076, irgasfos 168, antioxidant 300 one or more therein.
The ultra-violet absorber is ultra-violet absorber commonly used in the art, such as can be ultraviolet radiation absorption Agent uv531, ultraviolet absorbent uv-9,770 one or more therein of ultra-violet absorber.
Hot investment casting Wax particles mould material of the present invention is also comprising additive commonly used in the art, such as colorant, dosage For conventional amount used.
It is above-mentioned for selecting hot investment casting Wax particles mould preparation method for material the present invention also provides one kind, comprise the following steps: Pertroleum wax, animal wax, vegetable wax, mineral wax are added in reaction kettle, 90~100 DEG C of heating stirrings obtain until all fusings To wax liquor A;Stirring adds in Petropols, toughener, and constant temperature, which is stirred to after being completely melt, continues constant temperature stirring 30min~1h, obtains To wax liquor B;It is granulated by steel band sorting forming technique, sieving obtains hot investment casting Wax particles mould material.
The steel band sorting molding granulation refers to is sent to distributing device by wax liquor B, and distributing device temperature is 90~100 DEG C, and is passed through Steel band sorting is molded, and steel band linear velocity is 4~5m/min;It is cold front heavy rain above steel band using cold wind or cold water cooling wax drop, Temperature is less than or equal to 20 DEG C, and water cooling is 2 sections of coolings in steel band transmit process, and leading portion cooling water is room temperature cooling water, and rear is Cooling water cooling less than or equal to 10 DEG C, obtains particle wax in collector.
Oil wax stock stabilization is easy to get, and the present invention greatly reduces the cost of printing wax powder material using pertroleum wax as raw material, Increase toughness, intensity, hardness by adding animal wax, mineral wax, vegetable wax, Petropols, toughener simultaneously, while cause system Standby hot investment casting wax viscosity, fusing point are low, good fluidity, and granular materials causes transport and easy to process.No rosin formula ensures Casting wax can repeatedly use, and environment compatibility is good, while simple for process, improve work efficiency, reduce cost, have wide Market prospects and the market competitiveness.
Description of the drawings
Fig. 1 is the method for the present invention process flow chart.
Specific embodiment
With reference to embodiment, the present invention is described in further detail, but the implementation of the present invention is not limited to this.
Material involved in the following example can be obtained from commercial channel.
Examination criteria is:
Fusing point-GB/T 2539-2008;
Kinematic viscosity-GB/T 265-1988;
Needle penetration-GB/T 4985-2010;
Ash content-GB/T 508-85;
Bending strength-GB/T 14235.2-93.
The method of the present invention process flow chart is shown in Fig. 1.
Embodiment 1
By 70# microwaxes (60%), lignite wax (surplus, about 10%), palm wax (10%) be added in reaction kettle, 95 DEG C Heating stirring is until all melt;Then stirring adds in C5 Petropols (10%), EVA (10%), ultraviolet absorbent uv-9 (5 ‰), antioxidant 1010 (5 ‰) continues constant temperature stirring 30min, wax liquor then is transported to distributing device, cloth after being completely melt Device temperature is 95 DEG C, and passes through steel band sorting and be molded, and steel band linear velocity is 4~5m/min;It is dripped using cold wind or cold water cooling wax, It is cold front heavy rain above steel band, is 19 DEG C, water cooling is 2 sections of coolings in steel band transmit process, and leading portion cooling water cools down for room temperature Water, the cooling water cooling that rear is 9 DEG C, obtains particle wax in collector, and then sieving obtains hot investment casting wax of the present invention Granule die material.
The total mass fraction of each component is 100% in the above method.
Embodiment 2
By 58# paraffin, (surplus, about 60%), beeswax (10%), lignite wax (10%), palm wax (10%) is added to instead It answers in kettle, 95 DEG C of heating stirrings are until all melt;Then stirring adds in C5 Petropols (10%), ultra-violet absorber uv- 9 (4.5 ‰), antioxidant 1010 (4.5 ‰) continue constant temperature stirring 30min, wax liquor then are transported to cloth after being completely melt Device, distributing device temperature is 100 DEG C, and passes through steel band sorting and be molded, and steel band linear velocity is 4~5m/min;Using cold wind or cold water Wax drop is cooled down, is cold front heavy rain above steel band, is 19 DEG C, water cooling is 2 sections of coolings in steel band transmit process, and leading portion cooling water is Room temperature cooling water, the cooling water cooling that rear is 9 DEG C, obtains particle wax in collector, and then sieving obtains essence of the invention Close casting wax granule die material.
The total mass fraction of each component is 100% in the above method.
Embodiment 3
By 58# paraffin (35%), 682# microwaxes (35%), beeswax (5%), lignite wax (surplus, about 5%), ceresine (10%), palm wax (5%) is added in reaction kettle, and 95 DEG C of heating stirrings are until all melt;Then stirring adds in EVA (5%), ultraviolet absorbent uv-9 (4.5 ‰), antioxidant 1010 (4.5 ‰) continue constant temperature stirring 30min after being completely melt, Then wax liquor is transported to distributing device, distributing device temperature is 100 DEG C, and passes through steel band sorting and be molded, steel band linear velocity for 4~ 5m/min;Using cold wind or cold water cooling wax drop, it is cold front heavy rain above steel band, is 19 DEG C, water cooling in steel band transmit process For 2 sections of coolings, leading portion cooling water is room temperature cooling water, and the cooling water cooling that rear is 9 DEG C obtains particle in collector Wax, then sieving obtain hot investment casting Wax particles mould material of the present invention.
The total mass fraction of each component is 100% in the above method.
Control group:Commercially available 2 kinds high-end hot investment casting waxes is taken to be set to control group 1, control group 2, are measured respectively, and and Embodiment compares.Specific detection parameters such as table 1:
The performance test of 1 hot investment casting Wax particles mould material of table
By table 1 as it can be seen that the hot investment casting Wax particles mould material hardness of the invention prepared, intensity are high, ash content and kinematic viscosity are low, Good mobility processing performance is had both, is compared with high-end hot investment casting wax in the market, it is seen that hot investment casting prepared by the present invention Wax performance is good.
Above-described embodiment is the preferable embodiment of the present invention, but embodiments of the present invention and from above-described embodiment Limitation, other any Spirit Essences without departing from the present invention with made under principle change, modification, replacement, combine, simplification, Equivalent substitute mode is should be, is included within protection scope of the present invention.

Claims (10)

1. a kind of hot investment casting Wax particles mould material, it is characterised in that include the component of following mass fraction:Pertroleum wax 50~70%, It is animal wax 0~10%, mineral wax 10~15%, vegetable wax 0~15%, Petropols 0~15%, toughener 0~10%, ultraviolet Light absorbers 0~5 ‰, antioxidant 0~10 ‰.
2. hot investment casting Wax particles mould material according to claim 1, it is characterised in that:The pertroleum wax is 70# crystallites Wax, 80# microwaxes, 85# microwaxes, 682# microwaxes, 54# fully refined paraffin wax, 58# fully refined paraffin wax, 62# fully refined paraffin wax, One kind in 62# semi-refined paraffin waxs, 64# fully refined paraffin wax, 64# semi-refined paraffin waxs, 66# fully refined paraffin wax, 66# semi-refined paraffin waxs Or more than one.
3. hot investment casting Wax particles mould material according to claim 1, it is characterised in that:The animal wax is beeswax, whale One or more in wax, lanolin.
4. hot investment casting Wax particles mould material according to claim 1, it is characterised in that:The mineral wax for lignite wax, One or more in ceresine, smart ceresine;The vegetable wax is palm wax, the one or more in candelila wax, haze tallow.
5. hot investment casting Wax particles mould material according to claim 1, it is characterised in that:The Petropols are C5 oil trees Fat, C5 hydrogenated petroleum resins, C9 Petropols, C9 hydrogenated petroleum resins, terpene resin, chlorinated aromatic Petropols, rosin tree One or more in fat.
6. hot investment casting Wax particles mould material according to claim 1, it is characterised in that:The toughener is APA, low point Sub- polyethylene, low-molecular polypropylene, polyisobutene, ethylene-propylene copolymer, ethyl cellulose, ethene-vinyl acetate copolymerization In object, haloflex, styrene-butadiene thermoplastic elastomer (TPE), ethylene propylene diene rubber, ethylene-octene block copolymer One or more.
7. hot investment casting Wax particles mould material according to claim 1, it is characterised in that:The hot investment casting Wax particles mould material Also include additive.
8. a kind of preparation method of hot investment casting Wax particles mould material described in claim 1, it is characterised in that comprise the following steps: Pertroleum wax, animal wax, vegetable wax, mineral wax are added in reaction kettle, 90~100 DEG C of heating stirrings obtain until all fusings To wax liquor A;Stirring adds in Petropols, toughener, and constant temperature, which is stirred to after being completely melt, continues constant temperature stirring 30min~1h, obtains To wax liquor B;It is granulated by steel band sorting forming technique, sieving obtains hot investment casting Wax particles mould material.
9. the preparation method of hot investment casting Wax particles mould material according to claim 8, it is characterised in that:The steel band sorting Molding granulation refers to is sent to distributing device by wax liquor B, and distributing device temperature is 90~100 DEG C, and passes through steel band sorting and be molded, steel band linear speed It spends for 4~5m/min;Using cold wind or cold water cooling wax drop, it is less than or equal to 20 DEG C above steel band for cold front heavy rain, temperature, steel band Water cooling is 2 sections of coolings in transmit process, and leading portion cooling water is room temperature cooling water, and rear is the cooling water cooling less than or equal to 10 DEG C But, particle wax is obtained in collector.
10. application of the hot investment casting Wax particles mould material described in claim 1 in hot investment casting.
CN201711476331.2A 2017-12-29 2017-12-29 A kind of hot investment casting Wax particles mould material and preparation method and application Pending CN108080564A (en)

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CN109504105A (en) * 2018-11-30 2019-03-22 广州市德馨蜡制品有限公司 Based on MJP technology bullion 3D printing wax material and preparation method thereof
CN109576065A (en) * 2018-11-23 2019-04-05 茂名市和香种植科技有限公司 A kind of agalloch eaglewood Scented candle and preparation method thereof with comfortable effect
CN109608892A (en) * 2018-11-22 2019-04-12 浙江闪铸三维科技有限公司 A kind of 3D printing wax material composition
CN110079099A (en) * 2019-03-26 2019-08-02 合肥卓越义齿制作有限公司 A kind of preparation method of the environmentally friendly Wax particles of dental casting
CN110172253A (en) * 2019-03-20 2019-08-27 杭州伊斯特塑料制品有限公司 A kind of high temperature precision casting wax
CN110172252A (en) * 2019-03-20 2019-08-27 杭州伊斯特塑料制品有限公司 A kind of high temperature hot investment casting wax
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CN109608892A (en) * 2018-11-22 2019-04-12 浙江闪铸三维科技有限公司 A kind of 3D printing wax material composition
CN109576065A (en) * 2018-11-23 2019-04-05 茂名市和香种植科技有限公司 A kind of agalloch eaglewood Scented candle and preparation method thereof with comfortable effect
CN109504105A (en) * 2018-11-30 2019-03-22 广州市德馨蜡制品有限公司 Based on MJP technology bullion 3D printing wax material and preparation method thereof
CN110172253A (en) * 2019-03-20 2019-08-27 杭州伊斯特塑料制品有限公司 A kind of high temperature precision casting wax
CN110172252A (en) * 2019-03-20 2019-08-27 杭州伊斯特塑料制品有限公司 A kind of high temperature hot investment casting wax
CN110079099A (en) * 2019-03-26 2019-08-02 合肥卓越义齿制作有限公司 A kind of preparation method of the environmentally friendly Wax particles of dental casting
WO2021042442A1 (en) * 2019-09-06 2021-03-11 东莞理工学院 Precision casting wax and preparation method therefor
CN112552694A (en) * 2019-09-26 2021-03-26 彤程化学(中国)有限公司 Novel protective wax and application thereof in diene rubber field
CN110548834A (en) * 2019-10-15 2019-12-10 湖北觉辰工艺有限公司 Preparation method of bronze statue
CN110548834B (en) * 2019-10-15 2020-12-18 湖北觉辰工艺有限公司 Preparation method of bronze statue
CN112048104A (en) * 2020-08-31 2020-12-08 安徽省含山县威建铸造厂(普通合伙) Preparation method of casting medium-temperature model wax
CN112048104B (en) * 2020-08-31 2021-12-14 安徽省含山县威建铸造厂(普通合伙) Preparation method of casting medium-temperature model wax
WO2022217942A1 (en) * 2021-04-16 2022-10-20 东莞理工学院 Investment precision casting mold material for accessory casting and preparation method therefor
CN113182488A (en) * 2021-04-16 2021-07-30 东莞理工学院 Investment precision casting mold material for casting ornaments and preparation method thereof
CN113214659A (en) * 2021-04-23 2021-08-06 东莞理工学院 Ornament investment casting mould material based on modified polyurethane elastomer and preparation method thereof
CN113881241A (en) * 2021-09-28 2022-01-04 南京天诗新材料科技有限公司 Low-shrinkage blended wax material and preparation method thereof
CN113857427A (en) * 2021-10-13 2021-12-31 东莞市化工学会 Precision casting mold material and preparation method thereof
CN114591786A (en) * 2022-02-15 2022-06-07 林莹莹 High-color-fastness candle pigment and preparation method thereof
CN114933809A (en) * 2022-06-07 2022-08-23 中国航发航空科技股份有限公司 Wax material for precision investment casting and preparation method and device thereof
CN115592069A (en) * 2022-10-25 2023-01-13 中国航发航空科技股份有限公司(Cn) A kind of repairing wax for investment casting of superalloy
CN115592069B (en) * 2022-10-25 2025-11-18 中国航发航空科技股份有限公司 Repair wax for high-temperature alloy investment casting
CN118185326A (en) * 2024-04-09 2024-06-14 广东栎烽新材料有限公司 Investment casting mold material, preparation method and application

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