CN108069498A - A kind of new organic wastewater treatment process - Google Patents

A kind of new organic wastewater treatment process Download PDF

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CN108069498A
CN108069498A CN201610991331.5A CN201610991331A CN108069498A CN 108069498 A CN108069498 A CN 108069498A CN 201610991331 A CN201610991331 A CN 201610991331A CN 108069498 A CN108069498 A CN 108069498A
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organic wastewater
treatment process
catalyst
wastewater treatment
revolving bed
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赵越
蒋广安
李宝忠
张晔
刘忠生
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/78Treatment of water, waste water, or sewage by oxidation with ozone
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/725Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/308Dyes; Colorants; Fluorescent agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/34Organic compounds containing oxygen
    • C02F2101/345Phenols
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • C02F2103/36Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
    • C02F2103/365Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds from petrochemical industry (e.g. refineries)

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)

Abstract

本发明涉及废水处理技术领域,具体公开了一种有机废水处理工艺,所述处理工艺包括以下内容:以旋转床反应器作为反应设备,所述旋转床反应器壳体内包括内旋转床和外旋转床,以有机废水为原料,在臭氧存在的条件下进行氧化反应,所述内旋转床由耐腐蚀框架和催化剂A构成,所述外旋转床由耐腐蚀框架和催化剂B构成。本发明工艺简单,稳定性好,不仅COD脱除能力高,且可以解决金属流失的问题。

The invention relates to the technical field of wastewater treatment, and specifically discloses a process for treating organic wastewater. The treatment process includes the following content: a rotating bed reactor is used as a reaction device, and the shell of the rotating bed reactor includes an inner rotating bed and an outer rotating bed. The bed uses organic waste water as a raw material and performs oxidation reaction in the presence of ozone. The inner rotating bed is composed of a corrosion-resistant frame and catalyst A, and the outer rotating bed is composed of a corrosion-resistant frame and catalyst B. The invention has simple process and good stability, not only has high COD removal ability, but also can solve the problem of metal loss.

Description

一种新型有机废水处理工艺A new type of organic wastewater treatment process

技术领域technical field

本发明涉及环保领域,特别是一种有机废水的处理工艺。The invention relates to the field of environmental protection, in particular to a treatment process for organic wastewater.

背景技术Background technique

工业生产造成的大量有机污染废水,严重影响了人类的生存状态和生态环境,已经成为一个日益严重的社会和经济问题,尤其是难以生物降解的有机废水处理起来更为困难;另外,由于水资源日益紧缺,国家对水中污染物排放总量控制愈加严格,新标准的制订对我国炼化企业水污染的防治工作提出了新的挑战,炼化企业使用现有二级生化工艺处理后,外排废水污水多数仍不能达到新标准的排放要求。因此有必要对外排污水进行深度处理以实现达标排放,甚至能够回用,这对减少废水的排放污染物的排放量、削减企业的排污费和减少水资源的消耗等方面具有重要意义。A large amount of organic polluted wastewater caused by industrial production has seriously affected the living conditions of human beings and the ecological environment, and has become an increasingly serious social and economic problem. It is especially difficult to treat organic wastewater that is difficult to biodegrade; Increasingly scarce, the state has become more stringent on the total discharge of pollutants in water, and the formulation of new standards has brought new challenges to the prevention and control of water pollution in my country's refining and chemical enterprises. After the refining and chemical enterprises use the existing secondary biochemical process, the discharge Most of the waste water still cannot meet the discharge requirements of the new standard. Therefore, it is necessary to carry out advanced treatment of external sewage to achieve standard discharge and even reuse, which is of great significance in reducing the discharge of waste water pollutants, reducing the sewage charges of enterprises and reducing the consumption of water resources.

高级氧化技术(AOP)是指氧化能力超过所有常见氧化剂或氧化电位接近或达到羟基自由基•OH水平,可与有机污染物进行系列自由基链反应,从而破坏其结构,使其逐步降解为无害的低分子量的有机物,最后降解为CO2、H2O和其他矿物盐的技术。双氧水和臭氧是常用的AOP氧化剂。双氧水通过Fenton法生成羟基自由基,但所使用的均相催化剂存在使用药剂多,回收困难等问题,易造成二次污染。臭氧单独氧化技术存在着臭氧分子与有机物的直接反应选择性强、反应速率常数低和难降解污染物不能快速完全的被氧化去除等缺点。臭氧催化湿式氧化技术通过加入催化剂催化臭氧在反应过程中产生大量羟基自由基(羟基自由基与大多数有机物反应时速率常数为106~109M-1s-1,同臭氧与该有机物反应速率常数相比至少高出7个数量级),可在常温常压下将那些难以用臭氧单独氧化或降解的有机物氧化从而净化水质。催化湿式氧化可克服单独臭氧氧化的缺点,从而变成更有实用价值的新型高级氧化技术。Advanced Oxidation Technology (AOP) means that the oxidation ability exceeds all common oxidants or the oxidation potential is close to or reaches the level of hydroxyl radical·OH, which can undergo a series of free radical chain reactions with organic pollutants, thereby destroying its structure and gradually degrading it into inorganic Harmful low-molecular-weight organic substances are finally degraded into CO 2 , H 2 O and other mineral salts. Hydrogen peroxide and ozone are commonly used AOP oxidants. Hydrogen peroxide generates hydroxyl radicals through the Fenton method, but the homogeneous catalyst used has problems such as the use of many chemicals and difficult recovery, which easily causes secondary pollution. The single ozone oxidation technology has disadvantages such as strong selectivity of the direct reaction between ozone molecules and organic matter, low reaction rate constant and refractory pollutants cannot be quickly and completely oxidized and removed. Ozone catalytic wet oxidation technology generates a large number of hydroxyl radicals during the reaction process by adding catalysts to catalyze ozone (the rate constant of hydroxyl radicals reacting with most organic matter is 10 6 ~10 9 M -1 s -1 , and reacting with the organic matter with ozone The rate constant is at least 7 orders of magnitude higher than that), and it can purify water by oxidizing those organic substances that are difficult to be oxidized or degraded by ozone alone under normal temperature and pressure. Catalytic wet oxidation can overcome the shortcomings of ozone oxidation alone, thus becoming a new advanced oxidation technology with more practical value.

目前,臭氧湿式催化氧化技术处理废水多采用金属氧化物负载型催化剂与臭氧一起反应,铜系催化剂具有较好的催化效果,但在废水中容易金属流失造成二次污染,国家限定(GB8978-1996)污水排放一级标准中总铜的含量要低于500 μg/L,二级标准要求低于1000 μg/L。At present, the ozone wet catalytic oxidation technology mostly uses metal oxide-supported catalysts to react with ozone to treat wastewater. Copper-based catalysts have a good catalytic effect, but they are prone to metal loss in wastewater and cause secondary pollution. The national limit (GB8978-1996 ) The content of total copper in the primary standard of sewage discharge should be less than 500 μg/L, and the secondary standard requires less than 1000 μg/L.

专利CN01135047.4公开了一种用于催化湿式氧化处理工业废水的铜基催化剂的制备及应用。催化剂的主要成分为铜、锌、镍、镁、铝、铬、铁和一部分稀土金属的氧化物。该催化剂由含有各种金属的盐共沉淀得到类水滑石结构的催化剂,使铜离子的流失得到了控制。但该催化剂制备方法复杂,且只在苯酚、十二烷基苯磺酸钠和水杨酸体系有明显效果,在应用中受到很大限制。Patent CN01135047.4 discloses the preparation and application of a copper-based catalyst for catalytic wet oxidation treatment of industrial wastewater. The main components of the catalyst are oxides of copper, zinc, nickel, magnesium, aluminum, chromium, iron and some rare earth metals. The catalyst is co-precipitated by salts containing various metals to obtain a catalyst with a hydrotalcite-like structure, so that the loss of copper ions is controlled. However, the preparation method of this catalyst is complicated, and it only has obvious effects in the system of phenol, sodium dodecylbenzenesulfonate and salicylic acid, and its application is greatly limited.

发明内容Contents of the invention

针对现有技术的不足,本发明提供一种采用催化湿式臭氧氧化处理有机废水的工艺,该工艺简单,稳定性好,不仅COD脱除能力高,且可以解决金属流失的问题。Aiming at the deficiencies of the prior art, the present invention provides a process for treating organic wastewater by catalytic wet ozone oxidation. The process is simple and stable, not only has high COD removal capacity, but also can solve the problem of metal loss.

本发明提供一种新型有机废水处理工艺,所述处理工艺包括以下内容:以旋转床反应器作为反应设备,所述旋转床反应器壳体内包括内旋转床和外旋转床,以有机废水为原料,在臭氧存在的条件下进行氧化反应,所述内旋转床由耐腐蚀框架和催化剂A构成,所述外旋转床由耐腐蚀框架和催化剂B构成,所述催化剂A为铁系负载型催化剂和/或锰系负载型催化剂,催化剂B为铜系负载型催化剂。The invention provides a novel organic wastewater treatment process, which includes the following content: a rotating bed reactor is used as a reaction device, and the shell of the rotating bed reactor includes an inner rotating bed and an outer rotating bed, and organic wastewater is used as a raw material , the oxidation reaction is carried out in the presence of ozone, the inner rotating bed is composed of a corrosion-resistant frame and a catalyst A, the outer rotating bed is composed of a corrosion-resistant frame and a catalyst B, and the catalyst A is an iron-based supported catalyst and /or a manganese-based supported catalyst, catalyst B is a copper-based supported catalyst.

本发明有机废水处理工艺中,所述旋转床反应器包括旋转床、封头、反应器筒体、进料管和进料分布管,所述反应器筒体和封头构成封闭壳体,旋转床垂直设置在壳体内中部,所述旋转床中心为空筒结构,进料分布管设置在旋转床中心的空筒结构内,进料分布管与进料管连通,出料口设置在反应器壳体下部,旋转床上部与反应器壳体之间通过密封构件固定连接,旋转床上部与密封构件之间为可转动连接,旋转床通过旋转轴与下部驱动装置连接,所述旋转床包括内旋转床和外旋转床,外旋转床设置于内旋转床的径向外侧。In the organic wastewater treatment process of the present invention, the rotating bed reactor includes a rotating bed, a head, a reactor cylinder, a feed pipe and a feed distribution pipe, and the reactor cylinder and the head form a closed shell, and the rotating The bed is vertically arranged in the middle of the shell, the center of the rotating bed is an empty cylinder structure, the feed distribution pipe is arranged in the hollow cylinder structure in the center of the rotating bed, the feed distribution pipe is connected with the feed pipe, and the outlet is arranged in the reactor The lower part of the shell, the upper part of the rotating bed and the reactor shell are fixedly connected by a sealing member, the upper part of the rotating bed and the sealing member are rotatably connected, and the rotating bed is connected to the lower driving device through a rotating shaft. The rotating bed includes an internal A rotating bed and an outer rotating bed, the outer rotating bed is arranged radially outside the inner rotating bed.

上述旋转床反应器中,所述反应器筒体为圆柱形筒体,所述封头包括上封头和下封头,圆柱形反应器垂直设置。In the above rotating bed reactor, the reactor barrel is a cylindrical barrel, the head includes an upper head and a lower head, and the cylindrical reactor is arranged vertically.

上述旋转床反应器中,旋转床外形为圆柱筒形,旋转床与反应器壳体之间设置适宜空隙,形成环状空间;旋转床中心为圆柱形空筒,进料分布管设置在该圆柱形空筒中,进料分布管与旋转床之间具有适宜空隙,形成环状空间;进料分布管上设置适宜的物料分布孔,进料分布管的长度与旋转床的轴向长度对应;旋转轴与旋转床下端的固定板固定连接,旋转轴垂直设置;旋转轴通过封头与反应器外上部或下部设置的驱动装置连接。In the above-mentioned rotating bed reactor, the shape of the rotating bed is cylindrical, and a suitable gap is set between the rotating bed and the reactor shell to form an annular space; the center of the rotating bed is a cylindrical hollow tube, and the feed distribution pipe is arranged on the cylinder. In the hollow cylinder, there is a suitable gap between the feed distribution pipe and the rotating bed to form an annular space; suitable material distribution holes are set on the feed distribution pipe, and the length of the feed distribution pipe corresponds to the axial length of the rotating bed; The shaft is fixedly connected with the fixed plate at the lower end of the rotating bed, and the rotating shaft is arranged vertically; the rotating shaft is connected with the driving device arranged at the upper or lower part outside the reactor through the head.

上述旋转床反应器中,内旋转床与外旋转床之间有或没有间隙,当有间隙时,内旋转床和外旋转床之间的间隙距离为5mm~300mm,优选10mm~50mm。In the above rotating bed reactor, there is or is not a gap between the inner rotating bed and the outer rotating bed. When there is a gap, the gap between the inner rotating bed and the outer rotating bed is 5 mm to 300 mm, preferably 10 mm to 50 mm.

本发明有机废水处理工艺中,所述有机废水与臭氧进入旋转床反应器进行反应时,有机废水首先与内旋转床接触进行反应,然后再与外旋转床接触进行反应。In the organic wastewater treatment process of the present invention, when the organic wastewater and ozone enter the rotary bed reactor for reaction, the organic wastewater first contacts with the inner rotary bed for reaction, and then contacts with the outer rotary bed for reaction.

本发明有机废水处理工艺中,所述催化剂A包括载体和负载在载体上的活性金属组分,其中以活性炭、分子筛、氧化物中的一种或几种为载体;所述分子筛为A型、Y型、Beta、ZSM-5、TS-1、MCM-41分子筛中的一种或几种,所述氧化物为氧化铝、二氧化铈、二氧化锆、二氧化钛、二氧化硅中的一种或几种;以铁和/或锰为活性金属组分,活性金属组分以氧化物的含量计,Fe2O3和/或MnO2为1~30wt%。所述催化剂A中还可以包括助剂组分,所述助剂组分为镍、锌、镁、镧、铈、镨、钕中的一种或多种,所述助剂含量为0.1~25wt%。In the organic wastewater treatment process of the present invention, the catalyst A includes a carrier and an active metal component loaded on the carrier, wherein one or more of activated carbon, molecular sieve, and oxide is used as the carrier; the molecular sieve is A type, One or more of Y-type, Beta, ZSM-5, TS-1, MCM-41 molecular sieves, the oxide is one of alumina, ceria, zirconia, titania, silica or several types; iron and/or manganese are used as active metal components, and the content of active metal components is based on oxides, and Fe 2 O 3 and/or MnO 2 is 1~30wt%. The catalyst A may also include an additive component, the additive component is one or more of nickel, zinc, magnesium, lanthanum, cerium, praseodymium, and neodymium, and the additive content is 0.1 to 25wt %.

本发明有机废水处理工艺中,所述催化剂B为铜系负载型催化剂,包括载体和负载在载体上的活性金属组分,其中以活性炭、分子筛、氧化物中的一种或几种为载体;所述分子筛为A型、Y型、Beta、ZSM-5、TS-1、MCM-41分子筛中的一种或几种,所述氧化物为氧化铝、二氧化铈、二氧化锆、二氧化钛、二氧化硅中的一种或几种;以铜为活性金属组分,稀土金属为助剂,以催化剂的重量为基准,活性金属组分以氧化物的含量来计算:CuO为1~30wt%;稀土金属氧化物为0.1~25wt%。所述铜系负载型催化剂活性金属组分中还可以包括铁、镍或钒中的一种或几种。In the organic wastewater treatment process of the present invention, the catalyst B is a copper-based supported catalyst, including a carrier and an active metal component loaded on the carrier, wherein one or more of activated carbon, molecular sieve, and oxide is used as the carrier; The molecular sieve is one or more of A-type, Y-type, Beta, ZSM-5, TS-1, MCM-41 molecular sieves, and the oxides are alumina, ceria, zirconia, titania, One or more of silicon dioxide; with copper as the active metal component, rare earth metals as additives, based on the weight of the catalyst, the active metal component is calculated based on the content of oxides: CuO is 1~30wt% ; The rare earth metal oxide is 0.1~25wt%. The active metal component of the copper-based supported catalyst may also include one or more of iron, nickel or vanadium.

本发明有机废水处理工艺中,所述的稀土金属为镧、铈、镨、钕中的一种或多种。In the organic wastewater treatment process of the present invention, the rare earth metal is one or more of lanthanum, cerium, praseodymium and neodymium.

本发明有机废水处理工艺中,反应器内的反应温度为0~50℃,优选为20~30℃;反应压力为常压。In the organic wastewater treatment process of the present invention, the reaction temperature in the reactor is 0-50°C, preferably 20-30°C; the reaction pressure is normal pressure.

本发明有机废水处理工艺中,所述催化剂A与催化剂B的体积比为20%~80%:20%~80%,优选为40%~70%:30%~60%。In the organic wastewater treatment process of the present invention, the volume ratio of the catalyst A to the catalyst B is 20%-80%: 20%-80%, preferably 40%-70%: 30%-60%.

本发明有机废水处理工艺中,旋转床的转速为0~5000转/分,优选为150~2000转/分。In the organic wastewater treatment process of the present invention, the rotational speed of the rotary bed is 0-5000 rpm, preferably 150-2000 rpm.

本发明有机废水处理工艺中,所述臭氧用量为按原始有机废水COD值计算所需臭氧用量的0.3~2.0倍。In the organic wastewater treatment process of the present invention, the amount of ozone used is 0.3 to 2.0 times of the required amount of ozone calculated according to the COD value of the original organic wastewater.

本发明有机废水处理工艺中,所述有机废水的COD为10~10000 mg/L,所述废水可以为染料废水、石化废水和煤化工废水中的任一种或几种。In the organic wastewater treatment process of the present invention, the COD of the organic wastewater is 10-10000 mg/L, and the wastewater can be any one or more of dye wastewater, petrochemical wastewater and coal chemical wastewater.

本发明所述的有机废水处理工艺,废水在臭氧存在的条件下首先与铁和/或锰系催化剂接触,高浓度的臭氧在铁和/或锰系催化剂的作用下使一部分有机污染物转化,下游臭氧浓度降低,此时再与催化能力较强的铜系催化剂接触,充分发挥铜系催化剂的催化作用;通过铁和/或锰系催化剂与铜系催化剂的协同作用,不仅有机废水处理效果好,而且还能有效降低金属铜的流失,解决了现有技术中使用铜系催化剂存在的铜金属流失严重的问题。与现有技术相比,本发明中通过采用催化剂级配方法保持了较高的有机废水COD去除效果,降低了金属离子的排放,并具有较高的反应活性和使用稳定性,特别适用于催化湿式臭氧氧化反应。本发明方法过程简单、方便,易于操作,适合工业应用。In the organic wastewater treatment process of the present invention, the wastewater is first contacted with iron and/or manganese-based catalysts in the presence of ozone, and high-concentration ozone converts a part of organic pollutants under the action of iron and/or manganese-based catalysts, The ozone concentration in the downstream is reduced, and at this time, it is in contact with a copper-based catalyst with a strong catalytic ability to give full play to the catalytic effect of the copper-based catalyst; through the synergistic effect of the iron and/or manganese-based catalyst and the copper-based catalyst, not only the organic wastewater treatment effect is good , and can effectively reduce the loss of metal copper, and solve the problem of serious loss of copper metal existing in the use of copper-based catalysts in the prior art. Compared with the prior art, the present invention maintains a higher organic wastewater COD removal effect by adopting the catalyst gradation method, reduces the discharge of metal ions, and has higher reactivity and stability in use, and is especially suitable for catalytic Wet ozone oxidation reaction. The process of the method of the invention is simple, convenient, easy to operate and suitable for industrial application.

本发明所述的有机废水处理工艺,采用旋转床反应器作为反应设备,并且将催化剂以填料的形式装填成旋转床的床层,大幅提高了废水、臭氧与催化剂的接触效率,大大缩短了反应时间,并且提高了效率,反应设备规模可以大大降低,进而降低设备成本和操作费用。The organic wastewater treatment process described in the present invention uses a rotary bed reactor as the reaction equipment, and the catalyst is filled into the bed of the rotary bed in the form of filler, which greatly improves the contact efficiency between wastewater, ozone and the catalyst, and greatly shortens the reaction time. Time and efficiency are improved, and the scale of reaction equipment can be greatly reduced, thereby reducing equipment costs and operating expenses.

附图说明Description of drawings

图1为本发明有机废水的处理工艺中一种旋转床反应器结构示意图。其中:1为上封头,2为下封头,3为反应器筒体,4为外旋转床,5为内旋转床,6为旋转床,7为进料分布管,8为进料管,9为旋转轴,10为下封头机械密封,11为联轴器,12为电机,13为出料口,14为有机废水,15为臭氧,16为密封构件,17为固定板。Fig. 1 is a structural schematic diagram of a rotating bed reactor in the treatment process of organic wastewater according to the present invention. Among them: 1 is the upper head, 2 is the lower head, 3 is the reactor cylinder, 4 is the outer rotating bed, 5 is the inner rotating bed, 6 is the rotating bed, 7 is the feed distribution pipe, 8 is the feed pipe , 9 is a rotating shaft, 10 is a mechanical seal of the lower head, 11 is a coupling, 12 is a motor, 13 is a discharge port, 14 is organic waste water, 15 is ozone, 16 is a sealing member, and 17 is a fixed plate.

具体实施方式Detailed ways

下面结合具体的实施例来进一步说明本发明的制备方法,但是本发明的范围不只限于这些实施例的范围。The preparation method of the present invention will be further described below in conjunction with specific examples, but the scope of the present invention is not limited to the scope of these examples.

本发明有机废水的处理工艺中所用的旋转床反应器可以采用本领域中现有的旋转床反应器,也可以按照现有技术公开的方法进行制备,本发明实施例中具体采用如图1所示的旋转床反应器。The rotary bed reactor used in the treatment process of organic wastewater of the present invention can adopt the existing rotary bed reactor in the art, and can also be prepared according to the method disclosed in the prior art. In the embodiment of the present invention, it is specifically used as shown in Figure 1 The rotating bed reactor shown.

如图1所示,本发明提供一种旋转床反应器,所述旋转床反应器包括上封头1、下封头2、反应器筒体3、进料管8、进料分布管7、旋转床6,所述反应器筒体3、上封头1、下封头2构成封闭壳体,所述反应器筒体3为圆柱形筒体,旋转床6垂直设置在壳体内中部,旋转床6外形为圆柱筒形,旋转床6与反应器壳体之间设置适宜空隙,形成环状空间,进料分布管7上设置适宜的物料分布孔,进料分布管7的长度与旋转床6的轴向长度对应;所述旋转床6中心为圆柱形空筒结构,进料分布管7设置在旋转床6中心的圆柱形空筒结构内,进料分布管7与旋转床6之间具有适宜空隙,形成环状空间;进料分布管7与进料管8连通,出料口13设置在反应器壳体下部,旋转床6上部与反应器壳体之间通过密封构件16固定连接,旋转床6上部与密封构件16之间为可转动连接,旋转轴9与旋转床6下端的固定板17固定连接,旋转床6通过旋转轴9与下部驱动装置12连接,所述旋转床6包括内旋转床5和外旋转床4,外旋转床4设置于内旋转床5的径向外侧。As shown in Fig. 1, the present invention provides a kind of rotating bed reactor, and described rotating bed reactor comprises upper head 1, lower head 2, reactor shell 3, feed pipe 8, feed distribution pipe 7, Rotating bed 6, the reactor body 3, upper head 1, and lower head 2 form a closed shell, the reactor body 3 is a cylindrical body, and the rotating bed 6 is vertically arranged in the middle of the shell, rotating The shape of the bed 6 is cylindrical, and a suitable gap is set between the rotating bed 6 and the reactor shell to form an annular space. The feeding distribution pipe 7 is provided with suitable material distribution holes, and the length of the feeding distribution pipe 7 is the same as that of the rotating bed. The axial length of 6 corresponds; the center of the rotary bed 6 is a cylindrical hollow structure, and the feed distribution pipe 7 is arranged in the cylindrical hollow structure at the center of the rotary bed 6, between the feed distribution pipe 7 and the rotary bed 6 There is a suitable gap to form an annular space; the feed distribution pipe 7 communicates with the feed pipe 8, the discharge port 13 is set at the lower part of the reactor shell, and the upper part of the rotating bed 6 is fixedly connected with the reactor shell through a sealing member 16 , the upper part of the rotating bed 6 is rotatably connected to the sealing member 16, the rotating shaft 9 is fixedly connected to the fixed plate 17 at the lower end of the rotating bed 6, and the rotating bed 6 is connected to the lower driving device 12 through the rotating shaft 9. The rotating bed 6 It includes an inner rotating bed 5 and an outer rotating bed 4 , and the outer rotating bed 4 is arranged radially outside of the inner rotating bed 5 .

采用本发明所述旋转床反应器进行有机废水处理时,有机废水14与臭氧15进入进料管8后通过进料分布管7分布后进入旋转床6,依次与内旋转床5和外旋转床4中的催化剂A和催化剂B接触接触进行反应,反应后得到的净化水通过出料口13排出。When the rotary bed reactor of the present invention is used for organic wastewater treatment, the organic wastewater 14 and ozone 15 enter the feed pipe 8 and then enter the rotary bed 6 after being distributed through the feed distribution pipe 7, and are sequentially combined with the inner rotary bed 5 and the outer rotary bed. Catalyst A and catalyst B in 4 contact and react, and the purified water obtained after the reaction is discharged through the discharge port 13.

催化剂A1的制备(Fe /AC)Preparation of Catalyst A1 (Fe/AC)

将直径2.0mm,比表面积704m2/g,孔容0.7cm3/g,平均孔径2.0 nm的商用柱状活性炭条在120℃烘干备用。称取500g烘干的活性炭条,根据其吸水率用Fe(NO3)3·9H2O按Fe2O3占催化剂总重量8%的比例配成溶液。用该溶液等体积浸渍活性炭条4小时,80℃烘干,550℃氮气气氛下焙烧4小时,温度降到室温后取出,得到催化剂A1。Commercial columnar activated carbon strips with a diameter of 2.0 mm, a specific surface area of 704 m 2 /g, a pore volume of 0.7 cm 3 /g, and an average pore diameter of 2.0 nm were dried at 120°C for use. Weigh 500g of dried activated carbon strips, and use Fe(NO 3 ) 3 ·9H 2 O to prepare a solution according to the water absorption rate at a ratio of Fe 2 O 3 to 8% of the total weight of the catalyst. The activated carbon strip was impregnated with an equal volume of the solution for 4 hours, dried at 80°C, calcined at 550°C under a nitrogen atmosphere for 4 hours, and taken out after the temperature dropped to room temperature to obtain catalyst A1.

催化剂A2的制备(Mn/AC)Preparation of Catalyst A2 (Mn/AC)

将直径2.0mm,比表面积704m2/g,孔容0.7cm3/g,平均孔径2.0 nm的商用柱状活性炭条在120℃烘干备用。称取500g烘干的活性炭条,根据其吸水率用50%的Mn(NO3)2·4H2O溶液按MnO2占催化剂总重量8%的比例配成溶液。用该溶液等体积浸渍活性炭条4小时,80℃烘干,550℃氮气气氛下焙烧4小时,温度降到室温后取出,得到催化剂A2。Commercial columnar activated carbon strips with a diameter of 2.0 mm, a specific surface area of 704 m 2 /g, a pore volume of 0.7 cm 3 /g, and an average pore diameter of 2.0 nm were dried at 120°C for use. Weigh 500g of dried activated carbon strips, and prepare a solution with 50% Mn(NO 3 ) 2 ·4H 2 O solution according to the water absorption rate, according to the ratio of MnO 2 to 8% of the total weight of the catalyst. Impregnate activated carbon strips with an equal volume of the solution for 4 hours, dry at 80°C, and bake at 550°C for 4 hours in a nitrogen atmosphere. After the temperature drops to room temperature, take it out to obtain catalyst A2.

催化剂A3的制备(Fe-Ce/Al2O3Preparation of Catalyst A3 (Fe-Ce/Al 2 O 3 )

将大孔氧化铝粉末与胶溶剂经捏合、碾压、挤条制成直径2.5mm的三叶草形载体,在空气中550℃焙烧后制得Al2O3载体,比表面积220 m2/g,孔容0.7 cm3/g,平均孔径10.4nm。称取500g氧化铝载体,根据其吸水率用Fe(NO3)3·9H2O和Ce(NO3)3·6H2O按Fe2O3和CeO2分别占催化剂总重量5%和1.5%的比例配成溶液。用Fe-Ce溶液等体积浸渍氧化铝载体2小时,80℃烘干,然后在马弗炉中550℃焙烧4小时,温度降到室温后取出,得到催化剂A3。The macroporous alumina powder and peptizer are kneaded, rolled, and extruded to make a clover-shaped carrier with a diameter of 2.5mm, and then calcined at 550°C in air to obtain an Al 2 O 3 carrier with a specific surface area of 220 m 2 /g. The pore volume is 0.7 cm 3 /g, and the average pore diameter is 10.4nm. Weigh 500g of alumina carrier, according to its water absorption, use Fe(NO 3 ) 3 9H 2 O and Ce(NO 3 ) 3 6H 2 O to account for 5% and 1.5% of the total weight of the catalyst according to Fe 2 O 3 and CeO 2 respectively. % ratio to make a solution. The alumina carrier was impregnated with an equal volume of Fe-Ce solution for 2 hours, dried at 80°C, then calcined in a muffle furnace at 550°C for 4 hours, and taken out after the temperature dropped to room temperature to obtain catalyst A3.

催化剂A4的制备(Fe-Mn/ZSM-5)Preparation of Catalyst A4 (Fe-Mn/ZSM-5)

将直径2.0mm,比表面积320m2/g,孔容0.3 cm3/g,平均孔径2.4nm的商用ZSM-5分子筛条形载体在120℃烘干备用。称取ZSM-5分子筛载体500g,用Fe(NO3)3·9H2O和50%的Mn(NO3)2·4H2O溶液按Fe2O3和MnO2分别占催化剂总重量6%和4%的比例配成1000 mL溶液。用Mn-Ce溶液浸渍ZSM-5载体,在恒温水浴中60℃搅拌3小时,在空气中静置24小时后用旋转蒸发器80℃真空蒸干,得到的样品100℃干燥箱中烘干。然后在马弗炉中550℃焙烧4小时,温度降到室温后取出,得到催化剂A3。A commercial ZSM-5 molecular sieve bar carrier with a diameter of 2.0mm, a specific surface area of 320m 2 /g, a pore volume of 0.3 cm 3 /g, and an average pore diameter of 2.4nm was dried at 120°C for use. Weigh 500g of ZSM-5 molecular sieve carrier, use Fe(NO 3 ) 3 9H 2 O and 50% Mn(NO 3 ) 2 4H 2 O solution to account for 6% of the total catalyst weight by Fe 2 O 3 and MnO 2 And 4% ratio dubbed 1000 mL solution. The ZSM-5 carrier was impregnated with Mn-Ce solution, stirred in a constant temperature water bath at 60°C for 3 hours, left to stand in the air for 24 hours, then evaporated to dryness with a rotary evaporator at 80°C, and the obtained sample was dried in a 100°C drying oven. Then it was calcined in a muffle furnace at 550° C. for 4 hours, and the temperature was lowered to room temperature, and then taken out to obtain catalyst A3.

催化剂B1的制备(Cu-Ce/AC)Preparation of Catalyst B1 (Cu-Ce/AC)

将直径2.0mm,比表面积704m2/g,孔容0.7cm3/g,平均孔径2.0 nm的商用柱状活性炭条在120℃烘干备用。称取500g烘干的活性炭条,根据其吸水率用Cu(NO3)2·3H2O和Ce(NO3)3·6H2O按CuO和CeO2分别占催化剂总重量5%和1.5%的比例配成溶液。用Cu-Ce溶液等体积浸渍活性炭条4小时,80℃烘干,550℃氮气气氛下焙烧4小时,温度降到室温后取出,得到催化剂B1。Commercial columnar activated carbon strips with a diameter of 2.0 mm, a specific surface area of 704 m 2 /g, a pore volume of 0.7 cm 3 /g, and an average pore diameter of 2.0 nm were dried at 120°C for use. Weigh 500g of dried activated carbon strips, according to its water absorption, use Cu(NO 3 ) 2 3H 2 O and Ce(NO 3 ) 3 6H 2 O to account for 5% and 1.5% of the total catalyst weight according to CuO and CeO 2 respectively ratio to form a solution. Impregnate activated carbon strips with an equal volume of Cu-Ce solution for 4 hours, dry at 80°C, and bake at 550°C under nitrogen atmosphere for 4 hours. After the temperature dropped to room temperature, take it out to obtain catalyst B1.

催化剂B2的制备(Cu-La/ZSM-5)Preparation of Catalyst B2 (Cu-La/ZSM-5)

将直径2.0mm,比表面积320m2/g,孔容0.3 cm3/g,平均孔径2.4nm的商用ZSM-5分子筛条形载体在120℃烘干备用。称取ZSM-5分子筛载体500g,用Cu(NO3)2·3H2O和La(NO3)3·6H2O按CuO和La2O3分别占催化剂总重量5%和1.5%的比例配成1000 mL溶液。用Cu-Ce溶液浸渍ZSM-5载体,在恒温水浴中60℃搅拌3小时,在空气中静置24小时后用旋转蒸发器80℃真空蒸干,得到的样品100℃干燥箱中烘干。然后在马弗炉中550℃焙烧4小时,温度降到室温后取出,得到催化剂B2。A commercial ZSM-5 molecular sieve bar carrier with a diameter of 2.0mm, a specific surface area of 320m 2 /g, a pore volume of 0.3 cm 3 /g, and an average pore diameter of 2.4nm was dried at 120°C for use. Weigh 500g of ZSM-5 molecular sieve carrier, use Cu(NO 3 ) 2 3H 2 O and La(NO 3 ) 3 6H 2 O to account for 5% and 1.5% of the total catalyst weight by CuO and La 2 O 3 respectively Dubbed 1000 mL solution. The ZSM-5 carrier was impregnated with Cu-Ce solution, stirred in a constant temperature water bath at 60°C for 3 hours, left to stand in the air for 24 hours, then evaporated to dryness with a rotary evaporator at 80°C, and the obtained sample was dried in a drying oven at 100°C. Then it was calcined in a muffle furnace at 550° C. for 4 hours, and the temperature was lowered to room temperature and then taken out to obtain catalyst B2.

实施例1Example 1

将催化剂A1和B1按照体积百分比分别为65%和35%的比例分别装填到反应器的内旋转床和外旋转床中,内外旋转床之间距离5mm。催化剂总体积为100cm3。反应条件:酸性大红模拟染料废水的COD为286.3 mg/L,进料速率为200 mL/h,臭氧浓度为8.0 g/m3,气体流速为400 mL/min,旋转床转速600转/分,反应在常温常压下进行。反应后液体测试其COD,根据COD的去除率来衡量催化剂活性。反应后液体用电感耦合等离子体质谱(ICP-MS)测试铜离子的含量,来考察金属的流失情况。其结果列于表1。The catalysts A1 and B1 were loaded into the inner rotating bed and the outer rotating bed of the reactor respectively according to volume percentages of 65% and 35%, and the distance between the inner and outer rotating beds was 5 mm. The total catalyst volume is 100 cm 3 . Reaction conditions: the COD of acid scarlet simulated dye wastewater is 286.3 mg/L, the feed rate is 200 mL/h, the ozone concentration is 8.0 g/m 3 , the gas flow rate is 400 mL/min, the rotating bed speed is 600 rpm, The reaction is carried out at normal temperature and pressure. After the reaction, the COD of the liquid is tested, and the catalyst activity is measured according to the removal rate of COD. After the reaction, the content of copper ions in the liquid was tested by inductively coupled plasma mass spectrometry (ICP-MS) to investigate the loss of metals. The results are listed in Table 1.

实施例2Example 2

将催化剂A2和B1按照体积百分比分别为20%和80%的比例装填到反应器中,旋转床转速200转/分,内外旋转床之间没有间隙,其他反应条件与实施例1相同。其结果列于表1。Catalysts A2 and B1 were loaded into the reactor according to volume percentages of 20% and 80% respectively, the rotational speed of the rotating bed was 200 rpm, there was no gap between the inner and outer rotating beds, and other reaction conditions were the same as in Example 1. The results are listed in Table 1.

实施例3Example 3

将催化剂A3和B1按照体积百分比分别为80%和20%的比例装填到反应器中,旋转床转速1000转/分,内外旋转床之间没有间隙,其他反应条件与实施例1相同。其结果列于表1。Catalysts A3 and B1 were loaded into the reactor according to volume percentages of 80% and 20% respectively, the rotational speed of the rotating bed was 1000 rpm, there was no gap between the inner and outer rotating beds, and other reaction conditions were the same as in Example 1. The results are listed in Table 1.

实施例4Example 4

将催化剂A4和B1按照体积百分比分别为65%和35%的比例装填到反应器中,反应条件与实施例1相同。其结果列于表1。Catalysts A4 and B1 were loaded into the reactor according to volume percentages of 65% and 35% respectively, and the reaction conditions were the same as in Example 1. The results are listed in Table 1.

实施例5Example 5

将催化剂A1和B2按照体积百分比分别为65%和35%的比例装填到反应器中,反应条件与实施例1相同。其结果列于表1。Catalysts A1 and B2 were loaded into the reactor according to volume percentages of 65% and 35% respectively, and the reaction conditions were the same as in Example 1. The results are listed in Table 1.

实施例6Example 6

将催化剂A3和B2按照体积百分比分别为65%和35%的比例装填到反应器中,反应条件与实施例1相同。其结果列于表1。Catalysts A3 and B2 were loaded into the reactor according to volume percentages of 65% and 35% respectively, and the reaction conditions were the same as in Example 1. The results are listed in Table 1.

表1 实施例1-6结果对比Table 1 Comparison of the results of Examples 1-6

实施例7Example 7

反应条件同实施例1,使用煤化工含盐废水,原溶液COD为449.3 mg/L,总溶解性固体TDS为12000mg/L。进气臭氧浓度改为14.0 g/m3。其结果列于表2。The reaction conditions are the same as those in Example 1, using coal chemical industry saline wastewater, the COD of the original solution is 449.3 mg/L, and the total dissolved solids TDS is 12000 mg/L. Intake ozone concentration changed to 14.0 g/m 3 . The results are listed in Table 2.

实施例8Example 8

反应条件同实施例1,使用的废水为金陵石化二次生化出水,原溶液COD为67.6 mg/L。进气臭氧浓度改为2.5 g/m3。其结果列于表2。The reaction conditions are the same as in Example 1, the wastewater used is the secondary biochemical effluent of Jinling Petrochemical, and the COD of the original solution is 67.6 mg/L. Intake ozone concentration changed to 2.5 g/m 3 . The results are listed in Table 2.

实施例9Example 9

反应条件同实施例1,使用的废水模型化合物为苯酚,原溶液COD为324.7 mg/L。进气臭氧浓度改为11.8 g/m3。其结果列于表2。The reaction conditions are the same as in Example 1, the waste water model compound used is phenol, and the COD of the original solution is 324.7 mg/L. Intake ozone concentration changed to 11.8 g/m 3 . The results are listed in Table 2.

表2 实施例7-9结果对比Table 2 Example 7-9 result comparison

比较例1Comparative example 1

单独使用催化剂A1,反应条件与实施例1相同。其结果列于表3。Using catalyst A1 alone, the reaction conditions are the same as in Example 1. The results are listed in Table 3.

比较例2Comparative example 2

单独使用催化剂B1,反应条件与实施例1相同。其结果列于表3。Using catalyst B1 alone, the reaction conditions are the same as in Example 1. The results are listed in Table 3.

比较例3Comparative example 3

单独使用催化剂B2,反应条件与实施例1相同。其结果列于表3。Using catalyst B2 alone, the reaction conditions are the same as in Example 1. The results are listed in Table 3.

表3 比较例1-3结果对比Table 3 Comparison of the results of Comparative Examples 1-3

由以上实施例和对比例可以得知:本发明的催化剂级配方式能显著降低铜离子的流失,同时保持较高的COD去除率。It can be known from the above examples and comparative examples that the catalyst gradation method of the present invention can significantly reduce the loss of copper ions while maintaining a high COD removal rate.

Claims (17)

1. a kind of new organic wastewater treatment process, the treatment process includes herein below:Using rotary drill reactor as instead Equipment is answered, includes interior revolving bed and outer revolving bed in the rotary drill reactor housing, using organic wastewater as raw material, is deposited in ozone Oxidation reaction is carried out under the conditions, and the interior revolving bed is made of corrosion-resistant frame and catalyst A, and the outer revolving bed is by resistance to Corrode frame and catalyst B is formed, the catalyst A is iron system supported catalyst and/or manganese systems loaded catalyst, is catalyzed Agent B is copper system support catalysts.
2. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:The rotary drill reactor includes rotation Bed, end socket, reactor shell, feed pipe and charging distributor pipe, the reactor shell and end socket form closing housing, revolving bed Middle part in housing is vertically set on, the revolving bed center is empty barrel structure, and charging distributor pipe is arranged on the sky at revolving bed center In barrel structure, charging distributor pipe is connected with feed pipe, and discharge port is arranged on reactor shell lower part, revolving bed top and reactor It is fixedly connected between housing by containment member, to be rotatably connected between revolving bed top and containment member, revolving bed passes through Rotation axis is connected with lower part driving device, and the revolving bed includes interior revolving bed and outer revolving bed, and outer revolving bed is arranged at inward turning The radial outside of rotated bed.
3. organic wastewater treatment process described in accordance with the claim 2, it is characterised in that:The reactor shell is cylindrical tube Body, the end socket include upper cover and low head, and cylindrical reactor is vertically arranged.
4. organic wastewater treatment process described in accordance with the claim 2, it is characterised in that:Revolving bed shape is cylinder barrel shaped, is revolved It is set between rotated bed and reactor shell suitable for gap, forms annulus;Revolving bed center is cylindrical empty cylinder, and charging is distributed Pipe is arranged in the cylindrical empty cylinder, and feeding between distributor pipe and revolving bed has suitable for gap, forms annulus;Charging point Suitable material distribution hole is set on stringing, and the length for feeding distributor pipe is corresponding with the axial length of revolving bed;Rotation axis and rotation The fixed plate of rotated bed lower end is fixedly connected, and rotation axis is vertically arranged;Rotation axis is set by end socket and top outside reactor or lower part The driving device connection put.
5. organic wastewater treatment process described in accordance with the claim 2, it is characterised in that:Have between interior revolving bed and outer revolving bed It is or very close to each other.
6. according to the organic wastewater treatment process described in claim 5, it is characterised in that:Between interior revolving bed and outer revolving bed Clearance distance is 5mm~300mm, preferably 10mm~50mm.
7. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:The body of the catalyst A and catalyst B Product is than being 20%~80%:20%~80%.
8. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:The body of the catalyst A and catalyst B Product is than being 40%~70%:30%~60%.
9. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:The catalyst A includes carrier and bears The active metal component being loaded on carrier, wherein with one or more of activated carbon, molecular sieve, oxide for carrier;It is described Molecular sieve is one or more of A types, Y types, Beta, ZSM-5, TS-1, MCM-41 molecular sieve, and the oxide is oxidation One or more of aluminium, ceria, zirconium dioxide, titanium dioxide, silica;Using iron and/or manganese as active metal group Point, active metal component is with the content meter of oxide, Fe2O3And/or MnO2For 1 ~ 30wt%.
10. according to the organic wastewater treatment process described in claim 9, it is characterised in that:The catalyst A includes auxiliary agent, The auxiliary agent is nickel, the one or more in zinc, magnesium, lanthanum, cerium, praseodymium, neodymium, and the auxiliary agent content is 0.1 ~ 25wt%.
11. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:The catalyst B includes carrier and bears The active metal component being loaded on carrier, wherein with one or more of activated carbon, molecular sieve, oxide for carrier;It is described Molecular sieve is one or more of A types, Y types, Beta, ZSM-5, TS-1, MCM-41 molecular sieve, and the oxide is oxidation One or more of aluminium, ceria, zirconium dioxide, titanium dioxide, silica;Active metal component is contained with oxide It measures to calculate:CuO is 1 ~ 30wt%;Rare-earth oxide is 0.1 ~ 25wt%.
12. according to the organic wastewater treatment process described in claim 11, it is characterised in that:The active metal of the catalyst B Component includes one or more of iron, nickel, vanadium.
13. according to the organic wastewater treatment process described in claim 11, it is characterised in that:The rare earth metal for lanthanum, cerium, One or more in praseodymium, neodymium.
14. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:Reaction temperature in reactor for 0~ 50 DEG C, be preferably 20~30 DEG C;Reaction pressure is normal pressure.
15. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:The rotating speed of the revolving bed for 0~ 5000 revs/min, be preferably 150~2000 revs/min.
16. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:The ozone usage is to have by raw material 0.3~2.0 times of ozone usage needed for the calculating of machine COD value of waste water.
17. organic wastewater treatment process described in accordance with the claim 1, it is characterised in that:The COD of the organic wastewater for 10 ~ 10000 mg/L。
CN201610991331.5A 2016-11-11 2016-11-11 A kind of new organic wastewater treatment process Pending CN108069498A (en)

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CN104549114A (en) * 2013-10-24 2015-04-29 中国石油化工股份有限公司 Novel alkylation reactor and alkylation reaction method
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