CN108044488B - A multi-degree-of-freedom plane polishing machine - Google Patents
A multi-degree-of-freedom plane polishing machine Download PDFInfo
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- CN108044488B CN108044488B CN201810060189.1A CN201810060189A CN108044488B CN 108044488 B CN108044488 B CN 108044488B CN 201810060189 A CN201810060189 A CN 201810060189A CN 108044488 B CN108044488 B CN 108044488B
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- 238000005498 polishing Methods 0.000 title claims abstract description 116
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 12
- 229910001220 stainless steel Inorganic materials 0.000 claims description 9
- 239000010935 stainless steel Substances 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000003082 abrasive agent Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 3
- 210000003746 feather Anatomy 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 2
- 239000002184 metal Substances 0.000 abstract description 10
- 230000009467 reduction Effects 0.000 description 17
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 3
- 238000013475 authorization Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 238000007494 plate polishing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种多自由度平面抛光机,涉及抛光机技术领域,铰接机构和摆动机构分别安装于机架上部两侧,辊筒机构固定于机架下端两侧,主传动机构通过与铰接机构和摆动机构连接安装于机架内部;抛光机构连接于主传动机构末端,位于工作台上方,拉杆机构固定于机架上侧,并与主传动机构铰接,以带动主传动机构及连接于主传动机构末端的抛光机构往复运动。本发明实现了金属板材多自由度的机械化抛光,不仅降低了人力成本,还较人力抛光大大提高了抛光精度,进而保障产品质量;该抛光机通过主传动机构、拉杆机构与铰接机构相结合,使得抛光机构具有多个自由度从而可以对工件表面进行充分抛光,进而保证了工件的抛光精度,使抛光机具有很好的稳定性。
The invention discloses a multi-degree-of-freedom planar polishing machine, which relates to the technical field of polishing machines. A hinge mechanism and a swing mechanism are respectively installed on both sides of the upper part of the frame, and a roller mechanism is fixed on both sides of the lower end of the frame. The mechanism and the swing mechanism are connected and installed inside the frame; the polishing mechanism is connected to the end of the main transmission mechanism and is located above the workbench. The polishing mechanism at the end of the transmission mechanism reciprocates. The invention realizes the mechanized polishing of metal plates with multiple degrees of freedom, which not only reduces the labor cost, but also greatly improves the polishing accuracy compared with manual polishing, thereby ensuring product quality; the polishing machine combines the main transmission mechanism, the pull rod mechanism and the hinge mechanism, The polishing mechanism has multiple degrees of freedom so that the surface of the workpiece can be fully polished, thereby ensuring the polishing accuracy of the workpiece and making the polishing machine have good stability.
Description
技术领域technical field
本发明涉及抛光机技术领域,具体涉及一种用于金属板材抛光的抛光机。The invention relates to the technical field of polishing machines, in particular to a polishing machine for polishing metal plates.
背景技术Background technique
金属板材是工业生产中常见的材料,其表面通常有突起的超硬质的氧化层,为了方便地对金属板材进行后续的加工处理,需要对金属板材表面进行抛光处理。目前,市场上仍有很多厂家采用手工方式抛光,不仅劳动强度大、生产效率低,而且抛光精度得不到保障。因而,部分厂家采用抛光机替代人工进行抛光工作。Sheet metal is a common material in industrial production, and its surface usually has a protruding superhard oxide layer. In order to facilitate subsequent processing of the sheet metal, the surface of the sheet metal needs to be polished. At present, many manufacturers in the market still use manual polishing, which not only has high labor intensity and low production efficiency, but also the polishing accuracy cannot be guaranteed. Therefore, some manufacturers use polishing machines instead of manual polishing.
通过专利检索,存在以下已知的技术方案:Through patent search, there are the following known technical solutions:
专利1:Patent 1:
申请号:CN201611162378.7,申请日:2016.12.15,授权公告日:2017.05.31,本发明公开了一种往复平面抛光机,包括底座、工作台、抛光机构,所述工作台安装在底座的滑槽上并可在底座上左右滑动,底座上设置有驱动工作台进行左右滑动的气缸,所述抛光机构包括抛光轮、驱动抛光轮转动的电机和顶轮,抛光所用的砂带套设在抛光轮及顶轮上,本发明设有可左右往复滑动的工作台,通过设置在工作台上方的抛光轮带动砂带下压,即可完成工件的往复抛光,采用气缸带动工作台滑动,运行稳定,可靠性强,对需要非常均匀的表面的工件非常适用,抛光效果好。Application number: CN201611162378.7, application date: 2016.12.15, authorized announcement date: 2017.05.31, the invention discloses a reciprocating plane polishing machine, including a base, a workbench, and a polishing mechanism. on the chute and can slide left and right on the base, and the base is provided with a cylinder that drives the workbench to slide left and right. The polishing mechanism includes a polishing wheel, a motor that drives the polishing wheel to rotate, and a top wheel. The abrasive belt used for polishing is set on the On the polishing wheel and the top wheel, the present invention is equipped with a workbench that can reciprocate and slide left and right. The reciprocating polishing of the workpiece can be completed through the polishing wheel set above the workbench to drive the abrasive belt to press down. The cylinder is used to drive the workbench to slide and run Stable and reliable, it is very suitable for workpieces that require a very uniform surface, and the polishing effect is good.
该专利对工件的抛光起到一定作用,但仍存在一些问题,如这种抛光机的工作台只能在单一方向进行往复运动,抛光精度难以保证,同时该型抛光机没有自动送料机构,工件的装夹皆需要人工操作,耗费工时。This patent plays a certain role in the polishing of the workpiece, but there are still some problems. For example, the workbench of this polishing machine can only reciprocate in a single direction, and the polishing accuracy is difficult to guarantee. At the same time, this type of polishing machine does not have an automatic feeding mechanism. All the clamping needs to be manually operated, which is time-consuming.
专利2:Patent 2:
申请号:CN201510491014.2,申请日:2015.08.12,授权公告日:2015.11.18,本发明公布了一种带有工件回转支撑装置的抛光机,其包括抛光机支架、安装在抛光机支架上方的磨轮悬臂,磨轮悬臂一端安装磨轮,抛光机支架底端固定连接有工件支撑装置底座,工件支撑装置底座上安装有驱动电机和圆盘旋转支撑轴,圆盘旋转支撑轴上安装有圆盘,圆盘上沿着旋转支撑轴均匀分布有四个水平支撑轨,水平支撑轨上套有滑动槽,滑动槽上固定安装有水平的安装板,安装板上固定安装有工件限位装置。本发明的优点在于:其从工件的支撑装置进行创新,实现一台抛光机可以完成多规格工件抛光的同时,无需复杂设计抛光轮组件,提高抛光机工作效率的同时,显著降低抛光机的成本。Application number: CN201510491014.2, application date: 2015.08.12, authorization announcement date: 2015.11.18, the invention discloses a polishing machine with a workpiece rotary support device, which includes a polishing machine bracket and is installed above the polishing machine bracket The grinding wheel cantilever is equipped with a grinding wheel at one end of the grinding wheel cantilever, and the base of the workpiece support device is fixedly connected to the bottom of the polishing machine bracket. The drive motor and the disc rotation support shaft are installed on the base of the workpiece support device. Four horizontal support rails are evenly distributed along the rotating support shaft on the disk, sliding grooves are set on the horizontal supporting rails, horizontal mounting plates are fixedly installed on the sliding grooves, and workpiece limiting devices are fixedly installed on the mounting plates. The advantages of the present invention are: it innovates from the supporting device of the workpiece, realizes that one polishing machine can complete the polishing of workpieces with multiple specifications, and does not need complicated design of the polishing wheel assembly, improves the working efficiency of the polishing machine, and significantly reduces the cost of the polishing machine .
该专利可以对多种规格的工件进行抛光,但是该专利仍存在一些问题:如这种抛光机抛光工件所用的磨轮体积比较小,当抛光大型工件时用时比较长。同时在进行抛光作业时,磨轮的抛光位置需手动进行调节,容易造成工件各部位的抛光精度不一致,工件的抛光精度难以保证。This patent can polish the workpiece of multiple specifications, but there are still some problems in this patent: the used grinding wheel volume of polishing workpiece as this polishing machine is relatively small, and when polishing large-scale workpiece, it is longer to use time. At the same time, during the polishing operation, the polishing position of the grinding wheel needs to be adjusted manually, which may easily cause inconsistent polishing accuracy of various parts of the workpiece, and it is difficult to guarantee the polishing accuracy of the workpiece.
专利3:Patent 3:
申请号:CN201710932009.X,申请日2017.10.10,授权公告日:2018.01.05,本发明公开了一种多功能钢板抛光机,包括有机座、平移抛光台和抛光机构,平移抛光台设在机座上,抛光机构设在平移抛光台上,其特征在于:所述机座上且位于平移抛光台的一侧设有角度刻度板和抛光定位夹具,抛光定位夹具主要由限位杆、固定座、连杆、两个夹装杆和限位板构成;所述连杆的臂面上设有长形孔,夹装杆和固定座采用螺杆的结构形式;抛光机构,主要由支撑钢架、轴套、马达、抛光动力轴和抛光盘构成;支撑钢架上设有抛光盘高度调节手柄;平移抛光台的另一端设有配重;支撑钢架上且位于抛光盘的一侧设有冷却液喷出管。本发明具有结构简单、工效高、合格率高、定位精确、夹装时省时省力的特点。Application number: CN201710932009.X, application date 2017.10.10, authorization announcement date: 2018.01.05, the invention discloses a multifunctional steel plate polishing machine, including an organic base, a translational polishing table and a polishing mechanism, and the translational polishing table is set on the machine On the seat, the polishing mechanism is set on the translational polishing table, which is characterized in that: the base is provided with an angle scale plate and a polishing positioning fixture on one side of the translational polishing table, and the polishing positioning fixture is mainly composed of a limit rod, a fixed seat , a connecting rod, two clamping rods and a limit plate; the arm surface of the connecting rod is provided with a long hole, and the clamping rod and the fixing seat adopt the structure of a screw; the polishing mechanism is mainly composed of a supporting steel frame, It consists of shaft sleeve, motor, polishing power shaft and polishing disc; the height adjustment handle of the polishing disc is provided on the supporting steel frame; Liquid ejection tube. The invention has the characteristics of simple structure, high work efficiency, high qualified rate, accurate positioning, and time-saving and labor-saving clamping.
该专利在一定程度上可以对工件起到抛光作用,但仍存在一些问题,如这种抛光机对抛光工件的尺寸、形状均有限制,当抛光工件的形状尺寸超出限位板的范围时,工件将无法被装夹。同时,抛光机构在运行时只能在两个方向移动对工件进行抛光,抛光精度难以保证。This patent can polish the workpiece to a certain extent, but there are still some problems, such as this polishing machine has restrictions on the size and shape of the polished workpiece. When the shape and size of the polished workpiece exceed the range of the limit plate, The workpiece will not be clamped. At the same time, the polishing mechanism can only move in two directions to polish the workpiece during operation, and the polishing accuracy is difficult to guarantee.
通过以上的检索发现,以上技术方案没有影响本发明的新颖性;并且以上专利文件的相互组合没有破坏本发明的创造性。Through the above search, it is found that the above technical solutions do not affect the novelty of the present invention; and the mutual combination of the above patent documents does not destroy the inventiveness of the present invention.
发明内容Contents of the invention
本发明正是为了避免上述现有技术所存在的不足之处,提供了一种多自由度平面抛光机。The present invention provides a multi-degree-of-freedom plane polishing machine just to avoid the shortcomings of the above-mentioned prior art.
本发明为解决技术问题采用如下技术方案:一种多自由度平面抛光机,包括用于支撑连接的机架和固定于所述机架下部的工作台,铰接机构和摆动机构分别安装于所述机架上部两侧,辊筒机构固定于所述机架下端两侧,主传动机构通过与所述铰接机构和所述摆动机构连接安装于所述机架内部;In order to solve the technical problem, the present invention adopts the following technical solutions: a multi-degree-of-freedom plane polishing machine, including a frame for supporting connection and a workbench fixed on the lower part of the frame, and a hinge mechanism and a swing mechanism are respectively installed on the On both sides of the upper part of the frame, the roller mechanism is fixed on both sides of the lower end of the frame, and the main transmission mechanism is installed inside the frame by connecting with the hinge mechanism and the swing mechanism;
抛光机构连接于所述主传动机构末端,位于所述工作台上方,拉杆机构固定于所述机架上侧,并与所述主传动机构铰接,以带动所述主传动机构及连接于所述主传动机构末端的抛光机构往复运动。The polishing mechanism is connected to the end of the main transmission mechanism and is located above the workbench. The pull rod mechanism is fixed on the upper side of the frame and is hinged with the main transmission mechanism to drive the main transmission mechanism and connect to the The polishing mechanism at the end of the main transmission mechanism reciprocates.
进一步的,中心轴空套于中空轴内,中心大带轮和行星架分别连接于所述中空轴顶端和底端,行星被动带轮和圆柱齿轮A分别连接于所述中心轴顶端和底端,偏心输出轴安装于所述行星架中,圆柱齿轮B安装于所述偏心输出轴上,并与所述圆柱齿轮A啮合,构成主传动单元;Further, the central shaft is hollowly sleeved in the hollow shaft, the central large pulley and the planet carrier are respectively connected to the top and bottom of the hollow shaft, and the planetary driven pulley and cylindrical gear A are respectively connected to the top and bottom of the central shaft , the eccentric output shaft is installed in the planet carrier, the cylindrical gear B is installed on the eccentric output shaft, and meshes with the cylindrical gear A to form a main transmission unit;
两个主传动单元安装于箱体的两个中心定位孔处,所述中心轴和所述中空轴位于所述箱体内,所述箱体顶部对应两个主传动单元位置各设置一个短张紧板和一个长张紧板,所述短张紧板和所述长张紧板与对应的中心轴和中空轴同心设置;所述长张紧板和所述短张紧板末端分别安装长张紧轴和短张紧轴,所述长张紧轴和所述短张紧轴上各安装一个张紧轮,行星主动带轮设于所述摆动机构顶部,中心主动带轮设于所述铰接机构顶部;The two main transmission units are installed at the two center positioning holes of the box body, the central shaft and the hollow shaft are located in the box body, and a short tensioner is installed on the top of the box body corresponding to the positions of the two main transmission units. plate and a long tension plate, the short tension plate and the long tension plate are arranged concentrically with the corresponding central axis and the hollow shaft; the ends of the long tension plate and the short tension plate are respectively installed with long tension plates Tension shaft and short tension shaft, a tension pulley is respectively installed on the long tension shaft and the short tension shaft, the planetary driving pulley is arranged on the top of the swing mechanism, and the center driving pulley is arranged on the hinge body top;
所述中心主动带轮及两个长张紧轴上的张紧轮与所述行星被动带轮位于同一平面,同步带A安装于所述中心主动带轮和两个行星被动带轮上,并由两个长张紧轴上的张紧轮张紧;所述行星主动带轮及两个短张紧轴上的张紧轮与所述中心大带轮位于同一平面,同步带B安装于所述行星主动带轮和两个中心大带轮上,并由两个短张紧轴上的张紧轮张紧。The tension pulleys on the center driving pulley and the two long tension shafts are located on the same plane as the planetary driven pulleys, and the synchronous belt A is installed on the center driving pulley and the two planetary driven pulleys, and It is tensioned by the tensioning pulleys on the two long tensioning shafts; the planetary driving pulley and the tensioning pulleys on the two short tensioning shafts are located on the same plane as the central large pulley, and the synchronous belt B is installed on the The above-mentioned planetary driving pulley and the two center large pulleys are tensioned by the tensioning pulleys on the two short tensioning shafts.
进一步的,所述中心大带轮通过键与所述中空轴连接,所述行星被动带轮通过免键轴承与所述中心轴连接。Further, the large central pulley is connected to the hollow shaft through a key, and the planet driven pulley is connected to the central shaft through a keyless bearing.
进一步的,所述辊筒机构由两个分别布置于所述机架两侧的浮动辊筒单元和两个分别布置于所述机架两侧的固定辊筒单元构成;Further, the roller mechanism is composed of two floating roller units respectively arranged on both sides of the frame and two fixed roller units respectively arranged on both sides of the frame;
两个浮动辊筒座对称固定于所述机架上,所述浮动辊筒座上设置六角头螺栓、导向键和带滑块座轴承,所述六角头螺栓用于带动所述带滑块座轴承沿所述导向键滑动,浮动辊筒两端分别通过轴承与两个带滑块座轴承连接,构成所述浮动辊筒单元;Two floating roller seats are symmetrically fixed on the frame, and the floating roller seats are provided with hexagonal head bolts, guide keys and bearings with sliders, and the hexagonal head bolts are used to drive the slider seat The bearing slides along the guide key, and the two ends of the floating roller are respectively connected to the two bearings with slider seats through bearings to form the floating roller unit;
两个固定辊筒支架对称固定于所述机架上,所述固定辊筒支架位于所述浮动辊筒座下方,其上固连带立式座轴承,固定辊筒两端由两个带立式座轴承支撑固定;减速电机连接于所述箱体上,其输出轴连接主动链轮,所述主动链轮通过链条与设于所述固定辊筒靠近所述减速电机一端的从动链轮连接,并由所述链条传动,构成所述固定辊筒单元。Two fixed roller brackets are symmetrically fixed on the frame, and the fixed roller bracket is located under the floating roller seat, and the vertical seat bearing is fixed on it, and the two ends of the fixed roller are composed of two vertical bearings. The seat bearing is supported and fixed; the reduction motor is connected to the box body, and its output shaft is connected to the driving sprocket, and the driving sprocket is connected to the driven sprocket arranged at the end of the fixed roller close to the reduction motor through a chain , and is driven by the chain to form the fixed roller unit.
进一步的,两个支架分别与所述机架和所述箱体固连,摇臂两端分别通过两个销轴A与两个支架连接,构成铰接单元;Further, the two brackets are fixedly connected to the frame and the box respectively, and the two ends of the rocker arm are respectively connected to the two brackets through two pin shafts A to form a hinge unit;
小电机支架与所述箱体连接,减速电机A安装于所述小电机支架上,中心主动带轮与所述减速电机A的输出轴连接,两个铰接单元关于所述抛光机中心轴线对称设置,构成所述铰接机构。The small motor bracket is connected with the box body, the reduction motor A is installed on the small motor bracket, the central driving pulley is connected with the output shaft of the reduction motor A, and the two hinge units are arranged symmetrically about the central axis of the polishing machine , constituting the hinge mechanism.
进一步的,两个横梁平行设置,工型梁通过其四角分别设置的四个压板连接于两个横梁顶部;不锈钢基板两侧沿边缘各竖直设一个抛光压板,两个不锈钢基板分别通过其两侧设置的抛光压板与两个横梁连接固定,构成所述抛光机构;所述偏心输出轴通过连接轴承座与所述工型梁连接,将所述抛光机构安装于所述主传动机构末端。Further, the two beams are arranged in parallel, and the I-shaped beams are connected to the tops of the two beams through four pressure plates provided at their four corners; a polished pressure plate is vertically arranged on both sides of the stainless steel substrate along the edge, and the two stainless steel substrates pass through their two sides respectively. The polishing pressing plate arranged on the side is connected and fixed with two beams to form the polishing mechanism; the eccentric output shaft is connected to the I-shaped beam through a connecting bearing seat, and the polishing mechanism is installed at the end of the main transmission mechanism.
进一步的,所述不锈钢基板底部黏贴磨料。Further, abrasive materials are pasted on the bottom of the stainless steel substrate.
进一步的,电机支架连接于所述箱体上,减速电机B安装于所述电机支架上,行星主动带轮与所述减速电机B的输出轴连接,滚轮支架连接于所述电机支架外侧,其上设滚轮;摆动压板位于所述滚轮上方,连接于所述机架上,构成所述摆动机构,所述滚轮在所述摆动压板的限位下沿所述滚轮支架水平滚动。Further, the motor bracket is connected to the box body, the reduction motor B is installed on the motor bracket, the planetary drive pulley is connected to the output shaft of the reduction motor B, and the roller bracket is connected to the outside of the motor bracket. There are rollers on it; the swing pressing plate is located above the rollers and connected to the frame to form the swing mechanism, and the rollers roll horizontally along the roller support under the limit of the swing pressing plate.
进一步的,减速电机C安装于所述机架上,其输出轴连接摆动偏心轴,拉杆前端通过自润滑关节轴承与摆动偏心轴连接,尾端通过所述自润滑关节轴承和销轴B与设于所述箱体上的箱体摆动座连接,构成所述拉杆机构。Further, the reduction motor C is installed on the frame, the output shaft of which is connected to the swing eccentric shaft, the front end of the pull rod is connected to the swing eccentric shaft through the self-lubricating joint bearing, and the tail end is connected to the device through the self-lubricating joint bearing and the pin shaft B. It is connected with the box swing seat on the box body to form the pull rod mechanism.
本发明提供了一种多自由度平面抛光机,具有以下有益效果:The invention provides a multi-degree-of-freedom plane polishing machine, which has the following beneficial effects:
1、实现了金属板材多自由度的机械化抛光,替代原本的人工抛光,不仅降低了人力成本,还较人力抛光大大提高了抛光精度,进而保障产品质量;1. Realize the mechanized polishing of metal plates with multiple degrees of freedom, replacing the original manual polishing, which not only reduces labor costs, but also greatly improves the polishing accuracy compared with manual polishing, thereby ensuring product quality;
2、该抛光机通过主传动机构、拉杆机构与铰接机构相结合,使得抛光机构具有多个自由度从而可以对工件表面进行充分抛光,进而保证了工件的抛光精度,使抛光机具有很好的稳定性;2. The polishing machine combines the main transmission mechanism, the pull rod mechanism and the hinge mechanism, so that the polishing mechanism has multiple degrees of freedom, so that the surface of the workpiece can be fully polished, thereby ensuring the polishing accuracy of the workpiece, so that the polishing machine has a good stability;
3、没有特定的限位装置对金属板材进行限制,可以对各种形状的金属板材进行抛光,适应性较强;3. There is no specific limit device to limit the metal plate, and it can polish metal plates of various shapes, with strong adaptability;
4、通过辊筒机构实现金属板材的自动进料,进一步降低工人的劳动强度,提高加工效率;4. The automatic feeding of metal sheets is realized through the roller mechanism, which further reduces the labor intensity of workers and improves processing efficiency;
5、浮动辊筒单元的设置使辊筒机构能够适用于不同厚度的金属板材,大大提高了抛光机的适用范围,使其具有较好的实用性;5. The setting of the floating roller unit makes the roller mechanism suitable for metal sheets of different thicknesses, which greatly improves the scope of application of the polishing machine and makes it more practical;
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的主视图;Fig. 2 is the front view of the present invention;
图3为本发明的俯视图;Fig. 3 is the top view of the present invention;
图4为本发明抛光机构的结构示意图;Fig. 4 is the structural representation of polishing mechanism of the present invention;
图5为本发明传动结构示意图。Fig. 5 is a schematic diagram of the transmission structure of the present invention.
图中:In the picture:
1、机架;21、长张紧轮轴,22、张紧轮,23、长张紧板,24、箱体,25、中心大带轮,26、中心轴,27、行星被动带轮,28、短张紧板,29、短张紧轮轴,210、行星架,211、偏心输出轴,212、连接轴承座,213、圆柱齿轮B,214、中空轴,215、圆柱齿轮A;31、工型梁,32、横梁,33、压板,34、抛光压板,35、不锈钢基板;4、工作台;51、六角头螺栓,52、浮动辊筒座,53、导向键,54、带滑块座轴承,55、从动链轮,56、带立式座轴承,57、固定辊筒支架,58、固定辊筒,59、浮动辊筒,510、链条,511、主动链轮,512、减速电机D;61、支架,62、销轴A,63、摇臂,64、减速电机A,65、中心主动带轮,66、小电机支架,67、同步带A;71、同步带B,72、电机支架,73、减速电机B,74、行星主动带轮,75、滚轮支架,76、摆动压板,77、滚轮;81、箱体摆动座,82、减速电机C,83、摆动偏心轴,84、自润滑关节轴承,85、拉杆,86、销轴B。1. Frame; 21. Long tensioning wheel shaft, 22. Tensioning wheel, 23. Long tensioning plate, 24. Box body, 25. Large central pulley, 26. Central shaft, 27. Planetary passive pulley, 28 , short tension plate, 29, short tension wheel shaft, 210, planet carrier, 211, eccentric output shaft, 212, connecting bearing seat, 213, cylindrical gear B, 214, hollow shaft, 215, cylindrical gear A; 31, work Type beam, 32, beam, 33, pressure plate, 34, polished pressure plate, 35, stainless steel base plate; 4, workbench; 51, hexagon head bolt, 52, floating roller seat, 53, guide key, 54, belt slider seat Bearing, 55, driven sprocket, 56, bearing with vertical seat, 57, fixed roller bracket, 58, fixed roller, 59, floating roller, 510, chain, 511, driving sprocket, 512, reduction motor D; 61, bracket, 62, pin shaft A, 63, rocker arm, 64, reduction motor A, 65, center driving pulley, 66, small motor bracket, 67, synchronous belt A; 71, synchronous belt B, 72, Motor bracket, 73, deceleration motor B, 74, planetary driving pulley, 75, roller bracket, 76, swing pressure plate, 77, roller; 81, box swing seat, 82, deceleration motor C, 83, swing eccentric shaft, 84 , Self-lubricating joint bearing, 85, pull rod, 86, bearing pin B.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the present invention Examples, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1~图5所示,其结构关系为:包括用于支撑连接的机架1和固定于机架1下部的工作台4,铰接机构和摆动机构分别安装于机架1上部两侧,辊筒机构固定于机架1下端两侧,主传动机构通过与铰接机构和摆动机构连接安装于机架1内部;As shown in Figures 1 to 5, its structural relationship is as follows: it includes a frame 1 for supporting and connecting and a workbench 4 fixed at the lower part of the frame 1, and the hinge mechanism and the swing mechanism are respectively installed on both sides of the upper part of the frame 1. The roller mechanism is fixed on both sides of the lower end of the frame 1, and the main transmission mechanism is installed inside the frame 1 by connecting with the hinge mechanism and the swing mechanism;
抛光机构连接于主传动机构末端,位于工作台4上方,拉杆机构固定于机架1上侧,并与主传动机构铰接,以带动主传动机构及连接于主传动机构末端的抛光机构往复运动。The polishing mechanism is connected to the end of the main transmission mechanism and is located above the workbench 4. The pull rod mechanism is fixed on the upper side of the frame 1 and is hinged with the main transmission mechanism to drive the main transmission mechanism and the polishing mechanism connected to the end of the main transmission mechanism to reciprocate.
优选的,中心轴26空套于中空轴214内,中心大带轮25和行星架210分别连接于中空轴214顶端和底端,行星被动带轮27和圆柱齿轮A215分别连接于中心轴26顶端和底端,偏心输出轴211安装于行星架210中,圆柱齿轮B213安装于偏心输出轴211上,并与圆柱齿轮A215啮合,构成主传动单元;Preferably, the central shaft 26 is hollowly sleeved in the hollow shaft 214, the central large pulley 25 and the planet carrier 210 are respectively connected to the top and bottom of the hollow shaft 214, and the planetary driven pulley 27 and the cylindrical gear A215 are respectively connected to the top of the central shaft 26 and the bottom end, the eccentric output shaft 211 is installed in the planet carrier 210, the cylindrical gear B213 is installed on the eccentric output shaft 211, and meshes with the cylindrical gear A215 to form the main transmission unit;
两个主传动单元安装于箱体24的两个中心定位孔处,中心轴26和中空轴214位于箱体24内,箱体24顶部对应两个主传动单元位置各设置一个短张紧板28和一个长张紧板23,短张紧板28和长张紧板23与对应的中心轴26和中空轴214同心设置;长张紧板23和短张紧板28末端分别安装长张紧轴21和短张紧轴29,长张紧轴21和短张紧轴29上各安装一个张紧轮22,行星主动带轮74设于摆动机构顶部,中心主动带轮65设于铰接机构顶部;The two main transmission units are installed at the two center positioning holes of the box body 24, the central shaft 26 and the hollow shaft 214 are located in the box body 24, and a short tension plate 28 is arranged on the top of the box body 24 corresponding to the positions of the two main transmission units. And a long tension plate 23, the short tension plate 28 and the long tension plate 23 are concentrically arranged with the corresponding central axis 26 and the hollow shaft 214; the ends of the long tension plate 23 and the short tension plate 28 are respectively equipped with long tension shafts 21 and short tensioning shaft 29, a tensioning pulley 22 is respectively installed on the long tensioning shaft 21 and the short tensioning shaft 29, the planetary driving pulley 74 is located at the top of the swing mechanism, and the center driving pulley 65 is located at the top of the hinged mechanism;
中心主动带轮65及两个长张紧轴21上的张紧轮22与行星被动带轮27位于同一平面,同步带A67安装于中心主动带轮65和两个行星被动带轮27上,并由两个长张紧轴21上的张紧轮22张紧;行星主动带轮74及两个短张紧轴29上的张紧轮22与中心大带轮25位于同一平面,同步带B71安装于行星主动带轮74和两个中心大带轮25上,并由两个短张紧轴29上的张紧轮22张紧。The tension pulley 22 on the center driving pulley 65 and two long tensioning shafts 21 is on the same plane as the planetary driven pulley 27, and the synchronous belt A67 is installed on the center driving pulley 65 and the two planetary driven pulleys 27, and It is tensioned by the tension pulley 22 on the two long tension shafts 21; the planetary driving pulley 74 and the tension pulley 22 on the two short tension shafts 29 are located on the same plane as the central large pulley 25, and the timing belt B71 is installed On the planetary driving pulley 74 and the two central large pulleys 25, and by the tensioning pulley 22 tensioning on the two short tensioning shafts 29.
优选的,中心大带轮25通过键与中空轴214连接,行星被动带轮27通过免键轴承与中心轴26连接。Preferably, the central large pulley 25 is connected to the hollow shaft 214 through a key, and the planetary driven pulley 27 is connected to the central shaft 26 through a keyless bearing.
优选的,辊筒机构由两个分别布置于机架1两侧的浮动辊筒单元和两个分别布置于机架1两侧的固定辊筒单元构成;Preferably, the roller mechanism is composed of two floating roller units respectively arranged on both sides of the frame 1 and two fixed roller units respectively arranged on both sides of the frame 1;
两个浮动辊筒座52对称固定于机架1上,浮动辊筒座52上设置六角头螺栓51、导向键53和带滑块座轴承54,六角头螺栓51用于带动带滑块座轴承54沿导向键53滑动,浮动辊筒59两端分别通过轴承与两个带滑块座轴承54连接,构成浮动辊筒单元;Two floating roller seats 52 are symmetrically fixed on the frame 1, and the floating roller seats 52 are provided with hexagon head bolts 51, guide keys 53 and bearings with slider seats 54, and the hexagon head bolts 51 are used to drive the bearings with slider seats 54 slides along the guide key 53, and the two ends of the floating roller 59 are respectively connected with two bearings 54 with slider seats through bearings to form a floating roller unit;
两个固定辊筒支架57对称固定于机架1上,固定辊筒支架57位于浮动辊筒座52下方,其上固连带立式座轴承56,固定辊筒58两端由两个带立式座轴承56支撑固定;减速电机512连接于箱体24上,其输出轴连接主动链轮511,主动链轮511通过链条510与设于固定辊筒58靠近减速电机512一端的从动链轮55连接,并由链条510传动,构成固定辊筒单元。Two fixed roller brackets 57 are symmetrically fixed on the frame 1. The fixed roller brackets 57 are located below the floating roller seat 52, and the vertical seat bearings 56 are fixed on it. The two ends of the fixed roller 58 are composed of two vertical rollers. The seat bearing 56 is supported and fixed; the reduction motor 512 is connected to the casing 24, and its output shaft is connected to the driving sprocket 511, and the driving sprocket 511 is connected to the driven sprocket 55 located at the end of the fixed roller 58 near the reduction motor 512 through the chain 510 connected and driven by a chain 510 to form a fixed roller unit.
通过调整六角头螺栓51的旋入深度,可以控制浮动辊筒59与固定辊筒58之间的距离,从而使其适应不同厚度的抛光工件。By adjusting the screw-in depth of the hexagon head bolt 51, the distance between the floating roller 59 and the fixed roller 58 can be controlled, so as to adapt to polishing workpieces of different thicknesses.
优选的,两个支架61分别与机架1和箱体24固连,摇臂63两端分别通过两个销轴A62与两个支架61连接,构成铰接单元;Preferably, the two brackets 61 are fixedly connected to the frame 1 and the box body 24 respectively, and the two ends of the rocker arm 63 are respectively connected to the two brackets 61 through two pin shafts A62 to form a hinge unit;
小电机支架66与箱体24连接,减速电机A64安装于小电机支架66上,中心主动带轮65与减速电机A64的输出轴连接,两个铰接单元关于抛光机中心轴线对称设置,构成铰接机构。The small motor bracket 66 is connected with the box body 24, the geared motor A64 is installed on the small motor bracket 66, the central driving pulley 65 is connected with the output shaft of the geared motor A64, and the two hinged units are arranged symmetrically about the central axis of the polishing machine to form a hinged mechanism .
优选的,两个横梁32平行设置,工型梁31通过其四角分别设置的四个压板33连接于两个横梁32顶部;不锈钢基板35两侧沿边缘各竖直设一个抛光压板34,两个不锈钢基板35分别通过其两侧设置的抛光压板34与两个横梁32连接固定,构成抛光机构;偏心输出轴211通过连接轴承座212与工型梁31连接,将抛光机构安装于主传动机构末端。Preferably, two beams 32 are arranged in parallel, and the I-shaped beam 31 is connected to the tops of the two beams 32 through four pressing plates 33 respectively arranged at its four corners; a polished pressing plate 34 is vertically arranged on both sides of the stainless steel substrate 35 along the edge, and two The stainless steel substrate 35 is respectively connected and fixed to the two beams 32 through the polishing platen 34 provided on both sides to form a polishing mechanism; the eccentric output shaft 211 is connected to the I-shaped beam 31 through the connecting bearing seat 212, and the polishing mechanism is installed at the end of the main transmission mechanism .
优选的,不锈钢基板35底部黏贴磨料,以便对工件进行抛光。Preferably, abrasive materials are pasted on the bottom of the stainless steel substrate 35 so as to polish the workpiece.
优选的,电机支架72连接于箱体24上,减速电机B73安装于电机支架72上,行星主动带轮74与减速电机B73的输出轴连接,滚轮支架75连接于电机支架72外侧,其上设滚轮77;摆动压板76位于滚轮77上方,连接于机架1上,构成摆动机构,滚轮77在摆动压板76的限位下沿滚轮支架75水平滚动。Preferably, the motor bracket 72 is connected to the casing 24, the geared motor B73 is installed on the motor bracket 72, the planetary driving pulley 74 is connected to the output shaft of the geared motor B73, and the roller bracket 75 is connected to the outside of the motor bracket 72. The roller 77; the swing pressing plate 76 is located above the roller 77 and is connected to the frame 1 to form a swing mechanism. The roller 77 rolls horizontally along the roller bracket 75 under the limit of the swing pressing plate 76.
优选的,减速电机C82安装于机架1上,其输出轴连接摆动偏心轴83,拉杆85前端通过自润滑关节轴承84与摆动偏心轴83连接,尾端通过自润滑关节轴承84和销轴B86与设于箱体24上的箱体摆动座81连接,构成拉杆机构。Preferably, the reduction motor C82 is installed on the frame 1, its output shaft is connected to the swing eccentric shaft 83, the front end of the pull rod 85 is connected to the swing eccentric shaft 83 through the self-lubricating joint bearing 84, and the tail end is through the self-lubricating joint bearing 84 and the pin shaft B86 It is connected with the box swing seat 81 provided on the box body 24 to form a pull rod mechanism.
具体使用时,根据工件的厚度,通过六角头螺栓51将浮动辊筒59与固定辊筒58之间的距离调整至合适值。将工件放入固定辊筒58与浮动辊筒59之间,减速电机D512驱动主动链轮511转动,进而通过链条510的传动和从动链轮55的传动带动固定辊筒58转动,将工件带动进入工作台4,开始抛光工作。During specific use, according to the thickness of the workpiece, the distance between the floating roller 59 and the fixed roller 58 is adjusted to an appropriate value through the hex head bolt 51 . Put the workpiece between the fixed roller 58 and the floating roller 59, the reduction motor D512 drives the driving sprocket 511 to rotate, and then drives the fixed roller 58 to rotate through the transmission of the chain 510 and the driven sprocket 55 to drive the workpiece Go to workbench 4 and start polishing.
抛光过程中:During polishing:
减速电机A64驱动中心主动带轮65转动,通过同步带A67带动两个行星被动带轮27及两个与其连接的中心轴26转动,连接于中心轴26底端的圆柱齿A215跟随中心轴26转动,并驱动与之啮合的圆柱齿轮B213转动,进而带动与圆柱齿轮B213连接的偏心输出轴211及通过连接轴承座212与偏心输出轴211连接的抛光机构运动以抛光工件。抛光机构在减速电机64的驱动下,自身做小幅度的高速摆动运动。The reduction motor A64 drives the central driving pulley 65 to rotate, drives two planetary passive pulleys 27 and two central shafts 26 connected thereto to rotate through the synchronous belt A67, and the cylindrical tooth A215 connected to the bottom of the central shaft 26 follows the central shaft 26 to rotate, And drive the cylindrical gear B213 meshed with it to rotate, and then drive the eccentric output shaft 211 connected with the cylindrical gear B213 and the polishing mechanism connected with the eccentric output shaft 211 through the bearing seat 212 to move to polish the workpiece. Driven by the geared motor 64, the polishing mechanism itself performs a small high-speed swing motion.
减速电机B73驱动行星主动带轮74转动,通过同步带B71带动两个中心大带轮25及两个与其连接的中空轴214转动,连接于中空轴214底端的行星架210跟随中空轴214转动,并通过偏心输出轴211带动圆柱齿轮B 213绕圆柱齿轮A215作行星运动,同时带动与偏心输出轴211连接的抛光机构运动以抛光工件。抛光机构在减速电机B73的驱动下,带动抛光机构整体做大幅度的低速摆动运动。The reduction motor B73 drives the planetary drive pulley 74 to rotate, drives the two central large pulleys 25 and the two hollow shafts 214 connected thereto to rotate through the synchronous belt B71, and the planet carrier 210 connected to the bottom of the hollow shaft 214 follows the rotation of the hollow shaft 214, The eccentric output shaft 211 drives the cylindrical gear B 213 to perform planetary motion around the cylindrical gear A215, and at the same time drives the polishing mechanism connected to the eccentric output shaft 211 to polish the workpiece. Driven by the reduction motor B73, the polishing mechanism drives the whole polishing mechanism to perform large-scale low-speed swinging motion.
减速电机C82驱动摆动偏心轴83转动,通过自润滑关节轴承84驱动拉杆85带动与之连接的箱体24与工件进料方向垂直向的直线往复运动,抛光机构跟随箱体24同步作直线往复运动以抛光工件。The reduction motor C82 drives the swing eccentric shaft 83 to rotate, and the self-lubricating joint bearing 84 drives the pull rod 85 to drive the connected box 24 to move linearly reciprocating perpendicular to the feeding direction of the workpiece, and the polishing mechanism follows the box 24 to perform linear reciprocating motion synchronously to polish the workpiece.
对工件进行抛光时,使用减速电机A64、减速电机B73和减速电机C82共同驱动抛光机构作复合运动方式的抛光。When polishing the workpiece, use geared motor A64, geared motor B73 and geared motor C82 to jointly drive the polishing mechanism to perform compound motion polishing.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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| CN114227510B (en) * | 2021-12-28 | 2023-02-07 | 山东秋辰机械制造有限公司 | Automatic sand removal polishing equipment |
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