CN108043569A - Grade grinder and breaking method - Google Patents

Grade grinder and breaking method Download PDF

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Publication number
CN108043569A
CN108043569A CN201711278362.7A CN201711278362A CN108043569A CN 108043569 A CN108043569 A CN 108043569A CN 201711278362 A CN201711278362 A CN 201711278362A CN 108043569 A CN108043569 A CN 108043569A
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Prior art keywords
classification grinding
classification
grinding chamber
chamber
pulverizer
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CN201711278362.7A
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CN108043569B (en
Inventor
张术臻
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QINGDAO HAIKE BIOTECHNOLOGY Co Ltd
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QINGDAO HAIKE BIOTECHNOLOGY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/20Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/20Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
    • B02C23/22Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating with recirculation of material to crushing or disintegrating zone

Abstract

The present invention relates to technical field of biological fermentation, are specifically grade grinder and breaking method;Grade grinder includes two connected classification grinding systems;Breaking method includes first time classification grinding and second of classification grinding, totally two steps;The present invention has the characteristics of device structure is simple, and low energy consumption, and organic nitrogen source fineness height, narrow particle size distribution, albuminous degeneration that production obtains are small, meets fermenting and producing requirement.

Description

Grade grinder and breaking method
Technical field
The present invention relates to technical field of biological fermentation, are specifically grade grinder and breaking method, suitable for organic nitrogen source Classification grinding, such as using dephenolization cottonseed protein as raw material, pass through crushing and classification production and ferment special cottonseed flour.
Background technology
China is that world's major medical production of raw medicine is national, the active compounds product such as annual antibiotic, amino acid, vitamin It is occupied an important position in world market.Antibiotics drug year production in China's is about 50,000 tons, these antibiotic bulk pharmaceutical chemicals Production is mostly produced using industrial fermentation, and required culture medium aggregate demand is more than 200,000 tons.The yield of three big fermented product of China is about 1000000 tons, the enzyme preparation such as fermenting and producings such as amylase, protease, cellulase, carbohydrase are both needed to substantial amounts of culture medium.Amino Sour production capacity constantly expands, to the demand of culture medium also rapid development.
The modernization of China's fermentation industry(Such as using advanced fermentation complete set of equipments and isolate and purify equipment)Forward A very big step is strided forward, close to the advanced level in the world.In contrast, for industrial fermentation organic nitrogen source culture medium production Level but lag behind developed country from far away, and become China's microbial fermentation industry long-term stability development limiting factor it One.Dephenolization cottonseed protein is the quality raw materials for producing organic nitrogen source, is particularly suitable for specific fermenting microbe.Fermenting and producing when Between, the parameters such as temperature are all strictly controlled, therefore as the fineness of culture base product is consistent and coincide with fermentation period, are then sending out Most it can reasonably be used and be exhausted during ferment, also make fermentation residue while culture medium unit consumption is reduced(Water)Significantly It reduces, is advantageously implemented clean manufacturing, is conducive to three-protection design and environmental protection.In addition, low-temperature grinding can effectively protect albumen Indeformable, nutrition is not lost.Therefore, using cottonseed protein as raw material production medium, except suede and crushing are key technologies.
Disintegrating apparatus grading effect of the prior art is poor, high energy consumption, and the particle diameter distribution width of product is big, it is impossible to meet The needs of fermenting and producing.If Chinese invention patent application 201210335520.9 discloses a kind of stagewise pulverizer, application is public The number of opening position CN102836767A, publication date 2012-12-26 including body, set crushing chamber in body, are placed in crushing chamber Reducing mechanism, reducing mechanism are cyclone-type powder crushing device, are placed in below the crushing chamber.The patent application using two-stage due to being revolved Wind formula piece-rate system reduces sieve, therefore will not cause mechanical blockage, improves work efficiency;And it occupies little space, gram Existing the shortcomings that using multigroup multi-stag shredding, crushing, hierarchical processing method is taken.
Chinese utility model patent 201620590240.6 additionally provides a kind of double-cylinder type feed grinder, and pulverization cylinder is total to There are two, respectively positioned at the both sides of crushing chamber, each pulverization cylinder is equipped with feeding pipe and disintegrating mechanism, which exists material dispersion It is crushed simultaneously respectively in two pulverization cylinders, has the characteristics that crush efficiency is high.
The content of the invention
For the deficiencies in the prior art, the present invention proposes a kind of grade grinder, simple with device structure, The characteristics of low energy consumption, and organic nitrogen source fineness height, narrow particle size distribution, albuminous degeneration that production obtains are small, meeting fermenting and producing will It asks.The present invention also provides a kind of breaking methods simultaneously.
The present invention is achieved by the following technical solutions:
Grade grinder, including two connected classification grinding systems, two classification grinding systems are respectively the first classification grinding System and the second classification grinding system, the first classification grinding system is interior to set the first classification grinding chamber and feed inlet, the second classification Second classification grinding chamber and discharge port are set in crushing system.
Optimization, the first classification grinding chamber height is less than the second classification grinding chamber, and the first classification grinding chamber diameter is more than the Two classification grinding chambers.
Optimization, the ratio between the first classification grinding chamber and the second classification grinding chamber height are 1:(1.5~2), diameter ratio is (2~3):1.
Optimization, pulverizer is equipped in the first classification grinding system, the pulverizer is located under the first classification grinding chamber Face, pulverizer are connected with driving device, and feed inlet is arranged on pulverizer, and inlet of cold air, cold sky are set crushing motor spindle Gas import inputs the adjustable cold air of air velocity vertically upward;Multiple cyclone blades are provided in second classification grinding chamber Vertical pivot, and vertical pivot is connected with driving device.
Optimization, the first classification grinding chamber and the second classification grinding chamber are closed chamber, the upper end of the first classification grinding chamber It is connected with the middle part of the second classification grinding chamber;Discharge port is located at the top of the second classification grinding chamber, the bottom of the second classification grinding chamber Portion sets discharge port;Discharge port is connected with feed inlet.
Optimization, air temperature is -15 DEG C~0 DEG C, and pressure is 1.05~1.50 atmospheric pressure.
Optimization, the type of first disintegrator is whirlwind type crushing machine, pulverizing mill, airslide disintegrating mill or mechanical crusher.
Optimization, cyclone blade diameter gradually increases from top to bottom, and the top cyclone blade and bottom cyclone blade are straight Footpath ratio is 1:(1.5~2), cyclone blade rotating speed is 30~120 revs/min.
Using the method for above-mentioned pulverizer comminuting matter, include the following steps:
Step 1:First time classification grinding;Material enters pulverizer by feed inlet, by first under the blowing of flow of cooled air Into the first classification grinding chamber after secondary crushing, material is carried out classification for the first time and separated by flow of cooled air, is separated into coarse fodder and thin Material, coarse fodder is fallen after rise in the first classification grinding chamber is down in pulverizer, crushes again;
Step 2:Second of classification grinding;Fines enters in the second classification grinding chamber, and second is carried out under the rotation of cyclone blade Secondary classification separation, is separated into the material of granularity qualification and the underproof material of granularity;The material of granularity qualification is discharged from discharge port For producing, the underproof material of granularity enters pulverizer by feed inlet and carries out step 1 again after discharge port discharge.
The first classification grinding chamber is divided into upper, middle and lower, its upper part and lower part in the hemisphere bodily form in the present invention, and To realize the connection of the first classification grinding chamber and pulverizer, opening is equipped in lower part, to realize the first classification grinding chamber and second The connection of classification grinding chamber is equipped with opening on top;Middle part is in cylindrical, and the diameter of the first classification grinding chamber is in the present invention Refer to the diameter of middle part cylinder, the height of the first classification grinding chamber refers to lower openings to the height of upper opening.
The second classification grinding chamber is divided into upper end, main body and lower end in the present invention, and upper end is discharge port, and lower end is discharge port, Main body is into cylindrical, and the diameter of the second classification grinding chamber and height refer to the diameter and height of body cylindrical body in the present invention.
The diameter of heretofore described cyclone blade refers to the circular diameter formed during cyclone blade rotation.
The beneficial effects of the present invention are:
1, the secondary differentiation integration type hierarchy system used for the first time, the preliminary classification grinding in the first classification grinding system, It is further fine graded in second classification grinding system, the dosage of cooling air is reduced, and classification efficiency is helped to improve, Energy consumption reduction by more than 30%, good crushing effect, particle diameter distribution are narrow.First classification grinding chamber diameter big height is small, and pulverizer crushes effect Rate is high, and convenient for a large amount of materials of fast-crushing, therefore the first classification grinding system is suitable for preliminary classification;Second classification grinding chamber is straight Footpath is small, height is big, and cyclone blade diameter is different, suitable for fine graded.
2, crushing and classification process uses dual wind-force piece-rate system, avoids causing machinery stifled using screen mesh type hierarchy system Plug improves production capacity.The wind-force of quenching system vertically upward carries out classification for the first time as air classification system, by material and separates, Coarse fodder falling crushes again, while quenching system helps to reduce crushing temperature, ensures that albumen consistency, nutritive value are not damaged It loses.The diameter top of cyclone blade is small following big, is integration type hierarchy system under rotating speed same case, grading effect is very Good, the particle diameter distribution of product is narrow.It can need to adjust cyclone blade rotating speed according to production, collect the product of target fineness.
3, it crushes in crushing process, classification processing is concentrated in the cavity of closing and carried out, greatly reduces dust leakage and draw The pollution risen.The present invention overcomes crushed using multigroup multi-stag, the production capacity of hierarchical processing method is low, high energy consumption, pollution are big etc. Shortcoming.First classification grinding chamber and the second classification grinding chamber use the hierarchy system of differentiation, to the moulding proportion requirement of equipment Difference, this configuration reduces the floor spaces and cost of equipment, realize saving production.
4, the present invention by the adjusting to device parameter, the temperature and pressure of height and diameter, cold air such as crushing chamber, The diameter and rotating speed of cyclone blade, make the culture medium of production have many advantages, such as that fineness is high, albuminous degeneration is small.
5, breaking method provided by the invention, by step 1 and two two-stage classification grindings, coarse fodder is fallen after rise in step 1 Again crush, the underproof material secondary grading of granularity in step 2, therefore material is classified twice, improve raw material Utilization rate, suitable for the crushing and classification of the organic nitrogen sources production medium such as cottonseed protein.
Description of the drawings
Fig. 1 is grade grinder schematic diagram provided by the invention;
1, feed inlet;2, the first classification grinding chamber;3, the second classification grinding chamber;4, pulverizer;5, driving device;6, cold air into Mouthful;7, vertical pivot;8, discharge port;9, discharge port.
Specific embodiment
The specific embodiment of the present invention is achieved through the following technical solutions:
Grade grinder, including two connected classification grinding systems, two classification grinding systems are respectively the first classification grinding System and the second classification grinding system, the first classification grinding system is interior to set the first classification grinding chamber and feed inlet, the second classification Second classification grinding chamber and discharge port are set in crushing system.
Wherein, the first classification grinding chamber height is less than the second classification grinding chamber, and the first classification grinding chamber diameter is more than second Classification grinding chamber.
Wherein, the ratio between the first classification grinding chamber and the second classification grinding chamber height are 1:(1.5~2), diameter ratio is(2 ~3):1.
Wherein, pulverizer is equipped in the first classification grinding system, the pulverizer is located at below the first classification grinding chamber, Pulverizer is connected with driving device, and feed inlet is arranged on pulverizer, crush motor spindle set inlet of cold air, cold air into Mouth inputs the adjustable cold air of air velocity vertically upward;The perpendicular of multiple cyclone blades is provided in second classification grinding chamber Axis, and vertical pivot is connected with driving device.
Wherein, the first classification grinding chamber and the second classification grinding chamber are closed chamber, the upper end of the first classification grinding chamber with The middle part of second classification grinding chamber is connected;Discharge port is located at the top of the second classification grinding chamber, the bottom of the second classification grinding chamber Discharge port is set;Discharge port is connected with feed inlet.
Wherein, air temperature is -15 DEG C~0 DEG C, and pressure is 1.05~1.50 atmospheric pressure.
Wherein, the type of first disintegrator is whirlwind type crushing machine, pulverizing mill, airslide disintegrating mill or mechanical crusher.
Wherein, cyclone blade diameter gradually increases from top to bottom, the top cyclone blade and bottom cyclone blade diameter Than for 1:(1.5~2), cyclone blade rotating speed is 30~120 revs/min.
Using the method for above-mentioned pulverizer comminuting matter, include the following steps:
Step 1:First time classification grinding;Material enters pulverizer by feed inlet, by first under the blowing of flow of cooled air Into the first classification grinding chamber after secondary crushing, material is carried out classification for the first time and separated by flow of cooled air, is separated into coarse fodder and thin Material, coarse fodder is fallen after rise in the first classification grinding chamber is down in pulverizer, crushes again;
Step 2:Second of classification grinding;Fines enters in the second classification grinding chamber, and second is carried out under the rotation of cyclone blade Secondary classification separation, is separated into the material of granularity qualification and the underproof material of granularity;The material of granularity qualification is discharged from discharge port For producing, the underproof material of granularity enters pulverizer by feed inlet and carries out step 1 again after discharge port discharge.
Material is cottonseed protein in present embodiment, and cottonseed flour is obtained after crushing.
Embodiment 1
Pulverizer uses whirlwind type crushing machine in the present embodiment.
The height ratio of first classification grinding chamber and the second classification grinding chamber is 1:2, diameter ratio is 3:1.
The inlet of cold air temperature of pulverizer is -15 DEG C, and pressure is 1.15 atmospheric pressure.
The top cyclone blade is 1 with bottom cyclone blade diameter ratio:2, cyclone blade rotating speed is 70 revs/min.
Embodiment 2
Pulverizer uses airslide disintegrating mill in the present embodiment.
The height ratio of first classification grinding chamber and the second classification grinding chamber is 1:1.8, diameter ratio is 2.5:1.
The inlet of cold air temperature of pulverizer is -10 DEG C, and pressure is 1.25 atmospheric pressure.
The top cyclone blade is 1 with bottom cyclone blade diameter ratio:1.8, blade rotational speed is 75 revs/min.

Claims (9)

1. grade grinder, it is characterised in that:Including two connected classification grinding systems, two classification grinding systems are respectively First classification grinding system and the second classification grinding system, the first classification grinding system is interior to set the first classification grinding chamber and charging Mouthful, the second classification grinding chamber and discharge port are set in the second classification grinding system.
2. grade grinder according to claim 1, it is characterised in that:First classification grinding chamber height is less than second point Grade crushing chamber, the first classification grinding chamber diameter are more than the second classification grinding chamber.
3. grade grinder according to claim 2, it is characterised in that:First classification grinding chamber and the second classification grinding The ratio between chamber height is 1:(1.5~2), diameter ratio is(2~3):1.
4. grade grinder according to claim 3, it is characterised in that:Pulverizer is equipped in first classification grinding system, The pulverizer is located at below the first classification grinding chamber, and pulverizer is connected with driving device, and feed inlet is arranged on pulverizer, Inlet of cold air is set crushing motor spindle, inlet of cold air inputs the adjustable cold air of air velocity vertically upward;Second point The vertical pivot of multiple cyclone blades is provided in grade crushing chamber, and vertical pivot is connected with driving device.
5. grade grinder according to claim 4, it is characterised in that:First classification grinding chamber and the second classification grinding Chamber is closed chamber, and the upper end of the first classification grinding chamber is connected with the middle part of the second classification grinding chamber;Discharge port is located at second point The top of grade crushing chamber, the bottom of the second classification grinding chamber set discharge port;Discharge port is connected with feed inlet.
6. grade grinder according to claim 5, it is characterised in that:Air temperature is -15 DEG C~0 DEG C, and pressure is 1.05~1.50 atmospheric pressure.
7. grade grinder according to claim 6, it is characterised in that:The type of first disintegrator crushes for cyclone type Machine, pulverizing mill, airslide disintegrating mill or mechanical crusher.
8. grade grinder according to claim 7, it is characterised in that:Cyclone blade diameter gradually increases from top to bottom, The top cyclone blade is 1 with bottom cyclone blade diameter ratio:(1.5~2), cyclone blade rotating speed is 30~120 revs/min Clock.
9. using the method for the pulverizer comminuting matter described in claim 5~8 any one, it is characterised in that:Including as follows Step:
Step 1:First time classification grinding;Material enters pulverizer by feed inlet, by first under the blowing of flow of cooled air Into the first classification grinding chamber after secondary crushing, material is carried out classification for the first time and separated by flow of cooled air, is separated into coarse fodder and thin Material, coarse fodder is fallen after rise in the first classification grinding chamber is down in pulverizer, crushes again;
Step 2:Second of classification grinding;Fines enters in the second classification grinding chamber, and second is carried out under the rotation of cyclone blade Secondary classification separation, is separated into the material of granularity qualification and the underproof material of granularity;The material of granularity qualification is discharged from discharge port For producing, the underproof material of granularity enters pulverizer by feed inlet and carries out step 1 again after discharge port discharge.
CN201711278362.7A 2017-12-06 2017-12-06 Grading crusher and crushing method Active CN108043569B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2236892Y (en) * 1995-01-23 1996-10-09 夏光健 Multiple stage crushing and stage mill
CN2357828Y (en) * 1998-05-21 2000-01-12 李镇洋 Internal sorting loosening ultrafine pulverizer
CN2370958Y (en) * 1999-03-02 2000-03-29 宁波经济技术开发区中科三环粉体高技术公司 Double-grading wheel-type loop running colliding fluidized bed airflow mill
CN102836767A (en) * 2012-08-31 2012-12-26 李振欣 Stage pulverizer
CN204996517U (en) * 2015-08-31 2016-01-27 从光梅 Mixing arrangement is smashed to hierarchical multicomponent powder of blade
CN205684179U (en) * 2016-06-03 2016-11-16 奥格斯科技发展(北京)有限公司 A kind of Chinese medicine material crushing machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2236892Y (en) * 1995-01-23 1996-10-09 夏光健 Multiple stage crushing and stage mill
CN2357828Y (en) * 1998-05-21 2000-01-12 李镇洋 Internal sorting loosening ultrafine pulverizer
CN2370958Y (en) * 1999-03-02 2000-03-29 宁波经济技术开发区中科三环粉体高技术公司 Double-grading wheel-type loop running colliding fluidized bed airflow mill
CN102836767A (en) * 2012-08-31 2012-12-26 李振欣 Stage pulverizer
CN204996517U (en) * 2015-08-31 2016-01-27 从光梅 Mixing arrangement is smashed to hierarchical multicomponent powder of blade
CN205684179U (en) * 2016-06-03 2016-11-16 奥格斯科技发展(北京)有限公司 A kind of Chinese medicine material crushing machine

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