CN108043512B - Automatic crushing machine suitable for online crushing of magnetic sheets in XY direction and its realization method - Google Patents

Automatic crushing machine suitable for online crushing of magnetic sheets in XY direction and its realization method Download PDF

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CN108043512B
CN108043512B CN201711232172.1A CN201711232172A CN108043512B CN 108043512 B CN108043512 B CN 108043512B CN 201711232172 A CN201711232172 A CN 201711232172A CN 108043512 B CN108043512 B CN 108043512B
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direction sliding
grinding
frame
sliding
belt
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CN108043512A (en
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杨海涛
张海南
方秀平
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Hengdian Group DMEGC Magnetics Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/28—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/28—Details
    • B02C4/42—Driving mechanisms; Roller speed control
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Crushing And Grinding (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明公开了一种适用于磁片XY方向在线碾碎的自动碾碎机，包括进料压力辊、碾碎软性平台、Y方向同步带驱动机构、X方向同步带驱动机构、机架；其中，所述机架的内部设置有电气箱，且机架的上表面设置有固定台，所述固定台的上表面设置有碾碎软性平台；本发明还公开了一种适用于磁片XY方向在线碾碎的自动碾碎机的实现方法；本发明通过X方向和Y方向同时碾压，保证磁片的碾压充分，同时缩短碾压所需时间，提高加工效率；通过自动碾压磁片代替人工作业，减少人工使用量，降低劳动成本，同时自动碾碎机方便统一管理；本发明通过Y方向下压气缸和X方向下压气缸的设置，能够准确控制下压的力的大小，确保碾压充分。

Figure 201711232172

The invention discloses an automatic crushing machine suitable for online crushing of magnetic sheets in the XY direction, comprising a feeding pressure roller, a crushing soft platform, a Y-direction synchronous belt drive mechanism, an X-direction synchronous belt drive mechanism, and a frame; Wherein, the inside of the frame is provided with an electrical box, and the upper surface of the frame is provided with a fixed platform, and the upper surface of the fixed platform is provided with a crushing soft platform; the invention also discloses a The realization method of the automatic crushing machine for online crushing in the XY direction; the present invention simultaneously crushes in the X direction and the Y direction to ensure that the magnetic sheet is fully compacted, and at the same time shortens the time required for the compaction and improves the processing efficiency; through automatic compaction The magnetic sheet replaces the manual work, reduces the amount of manual use, and reduces labor costs. At the same time, the automatic crushing machine is convenient for unified management; the invention can accurately control the force of the downward pressure through the setting of the downward pressure cylinder in the Y direction and the X direction downward pressure cylinder. size, to ensure sufficient rolling.

Figure 201711232172

Description

适用于磁片XY方向在线碾碎的自动碾碎机及其实现方法Automatic crushing machine suitable for online crushing of magnetic sheets in XY direction and its realization method

技术领域technical field

本发明属于磁性材料自动化生产技术领域，具体涉及一种适用于磁片XY方向在线碾碎的自动碾碎机及其实现方法。The invention belongs to the technical field of automatic production of magnetic materials, and in particular relates to an automatic crushing machine suitable for online crushing of magnetic sheets in the XY direction and a realization method thereof.

背景技术Background technique

轮碾机是以碾砣和碾盘为主要工作部件而构成的物料破(粉)碎或混练的设备。作为破碎(粉碎)的设备称为干碾机。例如碾盘回转式轮碾机有一对碾砣和一个碾盘，物料在转动的碾盘上被碾砣碾碎。碾盘外圈有筛孔，碾碎的物料从筛孔中卸出。在耐火材料工业中主要用于破(粉)碎中等硬度的黏土、熟料、硅石等。一般用来对物料进行中碎和细碎。用这种干碾机破碎的产品颗粒近似球形，棱角不尖锐。干碾机构造较简单、制造和维修比较容易、进料尺寸要求不太严格，但能量消耗大、生产效率较低。The wheel mill is a device for crushing (powdering) or kneading materials, which is composed of rollers and discs as the main working parts. The equipment used as crushing (crushing) is called dry mill. For example, the disc rotary wheel mill has a pair of rams and a disc, and the material is crushed by the ram on the rotating disc. There are sieve holes in the outer ring of the grinding pan, and the crushed materials are discharged from the sieve holes. In the refractory industry, it is mainly used for crushing (crushing) medium-hard clay, clinker, silica, etc. It is generally used for medium and fine crushing of materials. The product particles crushed by this dry mill are approximately spherical, and the edges and corners are not sharp. The structure of the dry mill is relatively simple, the manufacture and maintenance are relatively easy, and the requirements for the size of the feed are not too strict, but the energy consumption is large and the production efficiency is low.

作为混合的设备称为湿碾机，它的构造与干碾机相似，只是碾盘上无筛孔，碾砣较轻，有卸料机构等。将配合料和水加入碾内，经混练均匀后，用卸料机构将料卸出。在混合过程中既有搅拌也有挤压作用，能较好地排除物料颗粒间的空气，使所混合的泥料水分均匀，颗粒表面润湿充分，混练效果好，但对物料的粒度有一定的破坏作用。湿碾机较笨重，产量较低，能量消耗较大，但混练泥料的质量好。然而现有技术的磁性材料碾碎机存在以下问题：1、现在的磁片腹膜后不能在线的自动碾碎；2、碾碎机不能自动碾碎，往往需要人工作业，使用麻烦。The equipment used as mixing is called a wet mill, and its structure is similar to that of a dry mill, except that there is no sieve hole on the milling plate, the roller is lighter, and there is a discharge mechanism. Add the batch material and water into the mill, and after kneading evenly, use the unloading mechanism to unload the material. In the mixing process, there are both stirring and extruding functions, which can better remove the air between the material particles, make the mixed mud moisture uniform, the surface of the particles is fully wet, and the mixing effect is good, but it has a certain impact on the particle size of the material. destructive effect. The wet mill is bulky, with low output and high energy consumption, but the quality of the mixed mud is good. Yet the magnetic material crushing machine of prior art has the following problems: 1, present magnetic sheet retroperitoneal can not be crushed automatically on-line;

发明内容Contents of the invention

本发明的目的在于提供一种适用于磁片XY方向在线碾碎的自动碾碎机，以解决上述背景技术中提出的问题。本发明提供的一种适用于磁片XY方向在线碾碎的自动碾碎机，具有自动碾压磁片代替人工作业，减少人工使用量，降低劳动成本，同时自动碾碎机方便统一管理特点。The object of the present invention is to provide an automatic crushing machine suitable for online crushing of magnetic sheets in the XY direction, so as to solve the problems raised in the above-mentioned background technology. The invention provides an automatic crushing machine suitable for on-line crushing of magnetic sheets in the XY direction, which has the characteristics of automatic crushing of magnetic sheets instead of manual work, reducing labor usage and labor costs, and at the same time, the automatic crushing machine has the characteristics of convenient and unified management .

本发明另一目的在于提供一种适用于磁片XY方向在线碾碎的自动碾碎机的实现方法。Another object of the present invention is to provide a method for realizing an automatic crushing machine suitable for online crushing of magnetic sheets in the XY direction.

为实现上述目的，本发明提供如下技术方案：一种适用于磁片XY方向在线碾碎的自动碾碎机，包括进料压力辊、碾碎软性平台、Y方向同步带驱动机构、X方向同步带驱动机构、机架；其中，所述机架的内部设置有电气箱，且机架的上表面设置有固定台，所述固定台的上表面设置有碾碎软性平台，所述进料压力辊通过螺栓固定安装在固定台的侧边，所述固定台的上方靠近进料压力辊的一侧设置有Y方向同步带驱动机构，所述Y方向同步带驱动机构包括Y方向碾碎压辊、Y方向下压气缸、导向轴、Y方向碾碎驱动电机、Y方向安装座、Y方向滑动架；其中，所述Y方向安装座通过螺栓固定安装在固定台的侧边，所述Y方向安装座上方的一侧边设置有Y方向碾碎驱动电机，且Y方向安装座上方的另一侧边设置有Y方向滑动架，所述Y方向滑动架的下方设置有Y方向碾碎压辊，所述Y方向碾碎压辊的两端通过导向轴与Y方向滑动架滑动连接，且Y方向碾碎压辊与Y方向滑动架之间通过Y方向下压气缸连接，所述Y方向下压气缸安装在Y方向滑动架的底部，所述Y方向同步带驱动机构远离进料压力辊的一侧设置有X方向同步带驱动机构，所述X方向同步带驱动机构包括导向轴、X方向碾碎驱动电机、X方向碾碎压辊、X方向下压气缸、X方向安装座、X方向滑动架；其中，所述X方向安装座通过螺栓固定安装在固定台的侧边，所述X方向安装座上方的一侧边设置有X方向碾碎驱动电机，且X方向安装座上方的另一侧边设置有X方向滑动架，所述X方向滑动架的下方设置有X方向碾碎压辊，所述X方向碾碎压辊的两端通过导向轴与X方向滑动架滑动连接，且X方向碾碎压辊与X方向滑动架之间通过X方向下压气缸连接，所述X方向下压气缸安装在X方向滑动架的底部，所述磁片膜带放置在固定台的上方，且磁片膜带位于碾碎软性平台的中间位置。In order to achieve the above object, the present invention provides the following technical solutions: an automatic crushing machine suitable for online crushing of magnetic sheets in the XY direction, including a feeding pressure roller, a crushing soft platform, a synchronous belt drive mechanism in the Y direction, and a Synchronous belt drive mechanism and frame; wherein, the inside of the frame is provided with an electrical box, and the upper surface of the frame is provided with a fixed platform, and the upper surface of the fixed platform is provided with a crushing soft platform, and the The material pressure roller is fixed and installed on the side of the fixed platform by bolts, and the side of the fixed platform close to the feed pressure roller is provided with a Y-direction synchronous belt drive mechanism, and the Y-direction synchronous belt drive mechanism includes a Y-direction crushing mechanism. Pressure roller, Y-direction downward pressure cylinder, guide shaft, Y-direction crushing drive motor, Y-direction mounting seat, Y-direction sliding frame; wherein, the Y-direction mounting seat is fixed and installed on the side of the fixed table by bolts, and the One side above the Y-direction mounting base is provided with a Y-direction crushing drive motor, and the other side above the Y-direction mounting base is provided with a Y-direction sliding frame, and the bottom of the Y-direction sliding frame is provided with a Y-direction crushing motor. The two ends of the crushing roller in the Y direction are slidingly connected to the sliding frame in the Y direction through the guide shaft, and the crushing roller in the Y direction is connected to the sliding frame in the Y direction through a downward pressure cylinder in the Y direction. The direction downward pressure cylinder is installed on the bottom of the carriage in the Y direction, and the side of the Y direction synchronous belt drive mechanism away from the feed pressure roller is provided with an X direction synchronous belt drive mechanism, and the X direction synchronous belt drive mechanism includes a guide shaft, X-direction crushing drive motor, X-direction crushing roller, X-direction downward pressure cylinder, X-direction mounting seat, and X-direction sliding frame; wherein, the X-direction mounting seat is fixed and installed on the side of the fixed table by bolts, so One side above the X-direction mounting base is provided with an X-direction crushing drive motor, and the other side above the X-direction mounting base is provided with an X-direction sliding frame, and the bottom of the X-direction sliding frame is provided with an X-direction crushing drive motor. The crushing roller, the two ends of the crushing roller in the X direction are slidingly connected with the sliding frame in the X direction through the guide shaft, and the crushing roller in the X direction is connected with the sliding frame in the X direction through the downward pressure cylinder in the X direction. The X-direction downward pressure cylinder is installed at the bottom of the X-direction slide frame, the magnetic sheet film belt is placed above the fixed platform, and the magnetic sheet film belt is located in the middle of the crushed soft platform.

在本发明中进一步的，所述Y方向同步带驱动机构还包括主动皮带轮、传动皮带、从动皮带轮、Y方向滑轨、Y方向移动块、Y方向滑动座、Y方向滑动槽；其中，所述Y方向碾碎驱动电机的输出轴上安装有主动皮带轮，所述Y方向滑动架的上方设置有从动皮带轮，所述主动皮带轮与从动皮带轮之间通过传动皮带传动连接，所述Y方向滑动架的上方与传动皮带对应的位置设置有Y方向移动块，所述Y方向移动块通过螺栓固定安装在Y方向滑动架上，所述传动皮带穿过Y方向移动块，且传动皮带与Y方向移动块之间通过传动齿啮合连接，所述Y方向安装座的中间位置设置有Y方向滑动槽，所述Y方向滑动槽的两侧设置有Y方向滑轨，所述Y方向滑动架的下方与Y方向滑轨对应的位置设置有Y方向滑动座，所述Y方向滑动架与Y方向安装座之间通过Y方向滑轨和Y方向滑动座滑动连接，所述Y方向下压气缸位于Y方向滑动槽的内部。Further in the present invention, the Y-direction synchronous belt drive mechanism also includes a driving pulley, a transmission belt, a driven pulley, a Y-direction slide rail, a Y-direction moving block, a Y-direction sliding seat, and a Y-direction sliding groove; wherein, the A driving pulley is installed on the output shaft of the crushing drive motor in the Y direction, and a driven pulley is arranged above the sliding frame in the Y direction. The driving pulley and the driven pulley are connected through a transmission belt. The position corresponding to the transmission belt above the sliding frame is provided with a Y-direction moving block, and the Y-direction moving block is fixedly installed on the Y-direction sliding frame by bolts, and the transmission belt passes through the Y-direction moving block, and the transmission belt is connected to the Y direction. The moving blocks in the direction are meshed and connected by transmission teeth. The middle position of the Y-direction mounting base is provided with a Y-direction slide groove, and the two sides of the Y-direction slide groove are provided with Y-direction slide rails. A Y-direction slide seat is provided at the position corresponding to the Y-direction slide rail below, and the Y-direction slide frame and the Y-direction mounting seat are slidably connected by the Y-direction slide rail and the Y-direction slide seat. The Y-direction downward pressure cylinder is located at The inside of the sliding groove in the Y direction.

在本发明中进一步的，所述X方向同步带驱动机构还包括主动皮带轮、传动皮带、从动皮带轮、X方向滑轨、X方向移动块、X方向滑动座、X方向滑动槽；其中，所述X方向碾碎驱动电机的输出轴上安装有主动皮带轮，所述X方向滑动架的上方设置有从动皮带轮，所述主动皮带轮与从动皮带轮之间通过传动皮带传动连接，所述X方向滑动架的上方与传动皮带对应的位置设置有X方向移动块，所述X方向移动块通过螺栓固定安装在X方向滑动架上，所述传动皮带穿过X方向移动块，且传动皮带与X方向移动块之间通过传动齿啮合连接，所述X方向安装座的中间位置设置有X方向滑动槽，所述X方向滑动槽的两侧设置有X方向滑轨，所述X方向滑动架的下方与X方向滑轨对应的位置设置有X方向滑动座，所述X方向滑动架与X方向安装座之间通过X方向滑轨和X方向滑动座滑动连接，所述X方向下压气缸位于X方向滑动槽的内部。Further in the present invention, the X-direction synchronous belt drive mechanism also includes a driving pulley, a transmission belt, a driven pulley, an X-direction slide rail, an X-direction moving block, an X-direction sliding seat, and an X-direction sliding groove; wherein, the A driving pulley is installed on the output shaft of the crushing drive motor in the X direction, and a driven pulley is arranged above the sliding frame in the X direction. The driving pulley and the driven pulley are connected through a transmission belt. The position corresponding to the transmission belt above the sliding frame is provided with an X-direction moving block, and the X-direction moving block is fixedly installed on the X-direction sliding frame by bolts, and the transmission belt passes through the X-direction moving block, and the transmission belt is connected to the X-direction moving block. The moving blocks in the direction are engaged and connected by transmission teeth. The middle position of the X-direction mounting seat is provided with an X-direction sliding groove, and the two sides of the X-direction sliding groove are provided with X-direction slide rails. The X-direction sliding frame An X-direction sliding seat is provided at the position corresponding to the X-direction slide rail below, and the X-direction sliding frame and the X-direction mounting seat are slidably connected by the X-direction slide rail and the X-direction sliding seat, and the X-direction downward pressure cylinder is located at The inside of the slide slot in the X direction.

在本发明中进一步的，所述Y方向碾碎驱动电机和X方向碾碎驱动电机均与电气箱电性连接。Further in the present invention, both the Y-direction crushing drive motor and the X-direction crushing drive motor are electrically connected to the electrical box.

在本发明中进一步的，所述适用于磁片XY方向在线碾碎的自动碾碎机的实现方法，包括以下步骤：Further in the present invention, the implementation method of the automatic crusher suitable for online crushing in the XY direction of the magnetic sheet includes the following steps:

(1)输送产品：经过覆膜机覆膜后的磁片膜带经过进料压力辊往后传送通过碾碎软性平台；(1) Conveying the product: the magnetic sheet film tape coated by the laminating machine passes through the feeding pressure roller and then passes through the crushing soft platform;

(2)Y方向碾压：当磁片膜带通过Y方向同步带驱动机构下方时，Y方向安装座上的Y方向碾碎驱动电机带动主动皮带轮转动，主动皮带轮通过传动皮带带动从动皮带轮转动，由于Y方向移动块通过螺栓固定在Y方向滑动架上，且Y方向移动块与传动皮带通过传动齿啮合连接，因为Y方向滑动架与Y方向安装座通过Y方向滑轨和Y方向滑动座滑动连接，又因为Y方向碾碎压辊的两端通过导向轴与Y方向滑动架滑动连接，且Y方向碾碎压辊与Y方向滑动架之间通过Y方向下压气缸连接，所以在Y方向碾碎驱动电机的正反转作用下以及Y方向碾碎压辊在Y方向下压气缸的作用下向下运动Y方向滑动架顺着Y方向滑轨沿y方向压住磁片做往复运动来碾碎磁片，根据工艺要求完成动作次数后，Y方向下压气缸带动Y方向碾碎压辊回升；(2) Rolling in the Y direction: When the magnetic sheet film belt passes under the synchronous belt drive mechanism in the Y direction, the Y direction crushing drive motor on the Y direction mounting base drives the driving pulley to rotate, and the driving pulley drives the driven pulley to rotate through the transmission belt , because the Y-direction moving block is fixed on the Y-direction sliding frame by bolts, and the Y-direction moving block is meshed with the transmission belt through the transmission teeth, because the Y-direction sliding frame and the Y-direction mounting seat pass through the Y-direction sliding rail and the Y-direction sliding seat Sliding connection, and because the two ends of the crushing roller in the Y direction are slidingly connected to the sliding frame in the Y direction through the guide shaft, and the crushing roller in the Y direction and the sliding frame in the Y direction are connected by a downward pressure cylinder in the Y direction, so in the Y direction Under the forward and reverse action of the driving motor for crushing in the direction and the crushing roller in the Y direction moves downwards under the action of the downward pressure cylinder in the Y direction. The Y-direction carriage moves along the Y-direction slide rail and presses the magnetic sheet along the y-direction for reciprocating motion. To crush the magnetic sheet, after completing the number of actions according to the process requirements, the Y-direction pressing cylinder drives the Y-direction crushing roller to pick up;

(3)X方向碾压：当磁片膜带通过X方向同步带驱动机构下方时，X方向安装座上的X方向碾碎驱动电机带动主动皮带轮转动，主动皮带轮通过传动皮带带动从动皮带轮转动，由于X方向移动块通过螺栓固定在X方向滑动架上，且X方向移动块与传动皮带通过传动齿啮合连接，因为X方向滑动架与X方向安装座通过X方向滑轨和X方向滑动座滑动连接，又因为X方向碾碎压辊的两端通过导向轴与X方向滑动架滑动连接，且X方向碾碎压辊与X方向滑动架之间通过X方向下压气缸连接，所以在X方向碾碎驱动电机的正反转作用下以及X方向碾碎压辊在X方向下压气缸的作用下向下运动Y方向滑动架顺着Y方向滑轨沿y方向压住磁片做往复运动来碾碎磁片，根据工艺要求完成动作次数后，X方向下压气缸带动X方向碾碎压辊回升；(3) Rolling in the X direction: When the magnetic sheet film belt passes under the synchronous belt drive mechanism in the X direction, the X direction crushing drive motor on the X direction mounting base drives the driving pulley to rotate, and the driving pulley drives the driven pulley to rotate through the transmission belt , because the X-direction moving block is fixed on the X-direction sliding frame by bolts, and the X-direction moving block is meshed with the transmission belt through the transmission teeth, because the X-direction sliding frame and the X-direction mounting seat pass through the X-direction sliding rail and the X-direction sliding seat Sliding connection, and because the two ends of the crushing roller in the X direction are slidingly connected with the sliding frame in the X direction through the guide shaft, and the crushing roller in the X direction and the sliding frame in the X direction are connected by a downward pressure cylinder in the X direction, so in the X direction Under the forward and reverse action of the drive motor for crushing in the direction, and the crushing roller in the X direction moves downward under the action of the down-pressing cylinder in the X direction, the Y-direction carriage moves along the Y-direction slide rail and presses the magnetic sheet along the y-direction for reciprocating motion. To crush the magnetic sheet, after completing the number of actions according to the process requirements, the X-direction pressing cylinder drives the X-direction crushing roller to pick up;

(4)输出产品：碾碎好的产品通过碾碎软性平台滑出。(4) Output products: The crushed products slide out through the crushing soft platform.

在本发明中进一步的，所述适用于磁片XY方向在线碾碎的自动碾碎机的实现方法，所述Y方向同步带驱动机构还包括主动皮带轮、传动皮带、从动皮带轮、Y方向滑轨、Y方向移动块、Y方向滑动座、Y方向滑动槽；其中，所述Y方向碾碎驱动电机的输出轴上安装有主动皮带轮，所述Y方向滑动架的上方设置有从动皮带轮，所述主动皮带轮与从动皮带轮之间通过传动皮带传动连接，所述Y方向滑动架的上方与传动皮带对应的位置设置有Y方向移动块，所述Y方向移动块通过螺栓固定安装在Y方向滑动架上，所述传动皮带穿过Y方向移动块，且传动皮带与Y方向移动块之间通过传动齿啮合连接，所述Y方向安装座的中间位置设置有Y方向滑动槽，所述Y方向滑动槽的两侧设置有Y方向滑轨，所述Y方向滑动架的下方与Y方向滑轨对应的位置设置有Y方向滑动座，所述Y方向滑动架与Y方向安装座之间通过Y方向滑轨和Y方向滑动座滑动连接，所述Y方向下压气缸位于Y方向滑动槽的内部；所述X方向同步带驱动机构还包括主动皮带轮、传动皮带、从动皮带轮、X方向滑轨、X方向移动块、X方向滑动座、X方向滑动槽；其中，所述X方向碾碎驱动电机的输出轴上安装有主动皮带轮，所述X方向滑动架的上方设置有从动皮带轮，所述主动皮带轮与从动皮带轮之间通过传动皮带传动连接，所述X方向滑动架的上方与传动皮带对应的位置设置有X方向移动块，所述X方向移动块通过螺栓固定安装在X方向滑动架上，所述传动皮带穿过X方向移动块，且传动皮带与X方向移动块之间通过传动齿啮合连接，所述X方向安装座的中间位置设置有X方向滑动槽，所述X方向滑动槽的两侧设置有X方向滑轨，所述X方向滑动架的下方与X方向滑轨对应的位置设置有X方向滑动座，所述X方向滑动架与X方向安装座之间通过X方向滑轨和X方向滑动座滑动连接，所述X方向下压气缸位于X方向滑动槽的内部；所述Y方向碾碎驱动电机和X方向碾碎驱动电机均与电气箱电性连接。Further in the present invention, the implementation method of the automatic crusher suitable for online crushing in the XY direction of the magnetic sheet, the Y-direction synchronous belt drive mechanism also includes a driving pulley, a transmission belt, a driven pulley, a Y-direction sliding Rail, Y-direction moving block, Y-direction sliding seat, Y-direction sliding groove; wherein, the output shaft of the Y-direction crushing drive motor is equipped with a driving pulley, and the top of the Y-direction sliding frame is provided with a driven pulley, The driving pulley and the driven pulley are connected through a transmission belt, and a Y direction moving block is arranged above the Y direction sliding frame corresponding to the driving belt, and the Y direction moving block is fixed and installed in the Y direction by bolts. On the sliding frame, the transmission belt passes through the Y-direction moving block, and the transmission belt and the Y-direction moving block are meshed and connected by transmission teeth. The middle position of the Y-direction mounting seat is provided with a Y-direction sliding groove. Y-direction slide rails are provided on both sides of the direction slide groove, and a Y-direction slide seat is provided at a position corresponding to the Y-direction slide rail under the Y-direction slide frame, and a Y-direction slide seat is provided between the Y-direction slide frame and the Y-direction mounting seat. The Y-direction slide rail is slidingly connected with the Y-direction sliding seat, and the Y-direction downward pressure cylinder is located inside the Y-direction slide groove; the X-direction synchronous belt driving mechanism also includes a driving pulley, a transmission belt, a driven pulley, an X-direction slide Rail, X-direction moving block, X-direction sliding seat, X-direction sliding slot; wherein, the output shaft of the X-direction crushing drive motor is equipped with a driving pulley, and the top of the X-direction sliding frame is provided with a driven pulley, The driving pulley and the driven pulley are connected by a transmission belt. An X-direction moving block is arranged above the X-direction sliding frame corresponding to the transmission belt. The X-direction moving block is fixed and installed in the X direction by bolts. On the sliding frame, the transmission belt passes through the X-direction moving block, and the transmission belt and the X-direction moving block are meshed and connected by transmission teeth. The middle position of the X-direction mounting seat is provided with an X-direction sliding groove, and the X-direction X-direction slide rails are arranged on both sides of the direction slide groove, and an X-direction slide seat is provided at a position corresponding to the X-direction slide rail under the X-direction slide frame, and an X-direction slide seat is provided between the X-direction slide frame and the X-direction mounting seat. The X-direction slide rail is slidably connected to the X-direction sliding seat, and the X-direction downward pressure cylinder is located inside the X-direction slide groove; the Y-direction crushing drive motor and the X-direction crushing drive motor are both electrically connected to the electrical box.

与现有技术相比，本发明的有益效果是：Compared with prior art, the beneficial effect of the present invention is:

1、本发明通过X方向和Y方向同时碾压，保证磁片的碾压充分，同时缩短碾压所需时间，提高加工效率；1. The present invention simultaneously rolls in the X direction and the Y direction to ensure that the magnetic sheet is fully rolled, and at the same time shortens the time required for rolling and improves the processing efficiency;

2、本发明通过自动碾压磁片代替人工作业，减少人工使用量，降低劳动成本，同时自动碾碎机方便统一管理；2. The present invention replaces manual operations by automatically rolling and crushing magnetic sheets, reducing labor usage and labor costs, and at the same time, the automatic crushing machine is convenient for unified management;

3、本发明通过Y方向下压气缸和X方向下压气缸的设置，能够准确控制下压的力的大小，确保碾压充分；3. The present invention can accurately control the size of the pressing force through the setting of the pressing cylinder in the Y direction and the pressing cylinder in the X direction to ensure sufficient rolling;

4、本发明的驱动电机采用伺服电机，节能降耗，提高生产效率，避免资源浪费；4. The driving motor of the present invention adopts a servo motor, which saves energy and reduces consumption, improves production efficiency, and avoids waste of resources;

5、本发明设有碾碎软性平台，避免碾压磁片时对加工台面造成损坏。5. The present invention is equipped with a crushing soft platform to avoid damage to the processing table when the magnetic sheet is crushed.

附图说明Description of drawings

图1为本发明的结构示意图；Fig. 1 is a structural representation of the present invention;

图2为本发明的Y方向同步带驱动机构结构示意图；Fig. 2 is a structural schematic diagram of a Y direction synchronous belt drive mechanism of the present invention;

图3为本发明的X方向同步带驱动机构结构示意图；Fig. 3 is a structural schematic diagram of the X-direction synchronous belt drive mechanism of the present invention;

图中：1、磁片膜带；2、进料压力辊；3、碾碎软性平台；4、Y方向碾碎压辊；5、Y方向下压气缸；6、导向轴；7、Y方向碾碎驱动电机；8、Y方向同步带驱动机构；81、Y方向安装座；82、Y方向滑轨；83、Y方向移动块；84、Y方向滑动座；85、Y方向滑动架；86、Y方向滑动槽；9、X方向碾碎驱动电机；10、X方向碾碎压辊；11、X方向下压气缸；12、X方向同步带驱动机构；121、X方向安装座；122、X方向滑轨；123、X方向移动块；124、X方向滑动座；125、X方向滑动架；126、X方向滑动槽；13、机架；14、固定台；15、主动皮带轮；16、传动皮带；17、从动皮带轮。In the figure: 1. Magnetic sheet film belt; 2. Feeding pressure roller; 3. Crushing soft platform; 4. Crushing pressure roller in Y direction; 5. Pressing down cylinder in Y direction; 6. Guide shaft; 7. Y 8. Y direction synchronous belt driving mechanism; 81. Y direction mounting seat; 82. Y direction slide rail; 83. Y direction moving block; 84. Y direction sliding seat; 85. Y direction sliding frame; 86. Sliding groove in Y direction; 9. Grinding drive motor in X direction; 10. Grinding roller in X direction; 11. Pressing cylinder in X direction; 12. Synchronous belt driving mechanism in X direction; 121. Mounting seat in X direction; 122 , X-direction slide rail; 123, X-direction moving block; 124, X-direction sliding seat; 125, X-direction sliding frame; 126, X-direction sliding groove; 13, frame; , Transmission belt; 17, driven pulley.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例1Example 1

请参阅图1-3，本发明提供以下技术方案：一种适用于磁片XY方向在线碾碎的自动碾碎机，包括进料压力辊2、碾碎软性平台3、Y方向同步带驱动机构8、X方向同步带驱动机构12、机架13；其中，机架13的内部设置有电气箱，且机架13的上表面设置有固定台14，固定台14的上表面设置有碾碎软性平台3，进料压力辊2通过螺栓固定安装在固定台14的侧边，固定台14的上方靠近进料压力辊2的一侧设置有Y方向同步带驱动机构8，Y方向同步带驱动机构8包括Y方向碾碎压辊4、Y方向下压气缸5、导向轴6、Y方向碾碎驱动电机7、Y方向安装座81、Y方向滑动架85；其中，Y方向安装座81通过螺栓固定安装在固定台14的侧边，Y方向安装座81上方的一侧边设置有Y方向碾碎驱动电机7，且Y方向安装座81上方的另一侧边设置有Y方向滑动架85，Y方向滑动架85的下方设置有Y方向碾碎压辊4，Y方向碾碎压辊4的两端通过导向轴6与Y方向滑动架85滑动连接，且Y方向碾碎压辊4与Y方向滑动架85之间通过Y方向下压气缸5连接，Y方向下压气缸5安装在Y方向滑动架85的底部，Y方向同步带驱动机构8远离进料压力辊2的一侧设置有X方向同步带驱动机构12，X方向同步带驱动机构12包括导向轴6、X方向碾碎驱动电机9、X方向碾碎压辊10、X方向下压气缸11、X方向安装座121、X方向滑动架125；其中，X方向安装座121通过螺栓固定安装在固定台14的侧边，X方向安装座121上方的一侧边设置有X方向碾碎驱动电机9，且X方向安装座121上方的另一侧边设置有X方向滑动架125，X方向滑动架125的下方设置有X方向碾碎压辊10，X方向碾碎压辊10的两端通过导向轴6与X方向滑动架125滑动连接，且X方向碾碎压辊10与X方向滑动架125之间通过X方向下压气缸11连接，X方向下压气缸11安装在X方向滑动架125的底部，磁片膜带1放置在固定台14的上方，且磁片膜带1位于碾碎软性平台3的中间位置。Please refer to Figures 1-3, the present invention provides the following technical solutions: an automatic crushing machine suitable for online crushing of magnetic sheets in the XY direction, including a feed pressure roller 2, a crushing soft platform 3, and a synchronous belt drive in the Y direction Mechanism 8, X-direction synchronous belt driving mechanism 12, frame 13; wherein, the interior of frame 13 is provided with an electrical box, and the upper surface of frame 13 is provided with fixed platform 14, and the upper surface of fixed platform 14 is provided with crushing The soft platform 3 and the feed pressure roller 2 are fixed on the side of the fixed table 14 by bolts, and the side of the fixed table 14 close to the feed pressure roller 2 is provided with a Y direction synchronous belt drive mechanism 8, and the Y direction synchronous belt The driving mechanism 8 includes a Y direction crushing roller 4, a Y direction pressing cylinder 5, a guide shaft 6, a Y direction crushing drive motor 7, a Y direction mounting seat 81, and a Y direction sliding frame 85; wherein, the Y direction mounting seat 81 Installed on the side of the fixed table 14 by bolts, one side above the Y-direction mounting base 81 is provided with a Y-direction crushing drive motor 7, and the other side above the Y-direction mounting base 81 is provided with a Y-direction sliding frame 85, the Y direction crushing roller 4 is arranged below the Y direction sliding frame 85, the two ends of the Y direction crushing roller 4 are slidingly connected with the Y direction sliding frame 85 through the guide shaft 6, and the Y direction crushing roller 4 It is connected with the Y-direction sliding frame 85 through the Y-direction downward pressure cylinder 5, and the Y-direction downward pressure cylinder 5 is installed on the bottom of the Y-direction sliding frame 85, and the Y-direction synchronous belt drive mechanism 8 is set away from the side of the feed pressure roller 2 X direction synchronous belt driving mechanism 12 is arranged, and X direction synchronous belt driving mechanism 12 comprises guide shaft 6, X direction crushing drive motor 9, X direction crushing pressure roller 10, X direction pressing cylinder 11, X direction mounting base 121, X-direction sliding frame 125; Wherein, X-direction mount 121 is fixedly installed on the side of fixed table 14 by bolt, and the side edge above X-direction mount 121 is provided with X-direction crushing drive motor 9, and X-direction mount The other side above 121 is provided with an X-direction sliding frame 125, and the bottom of the X-direction sliding frame 125 is provided with an X-direction crushing roller 10, and the two ends of the X-direction crushing roller 10 slide in the X direction through the guide shaft 6. The frame 125 is slidingly connected, and the X direction crushing roller 10 and the X direction sliding frame 125 are connected by the X direction pressing down cylinder 11, and the X direction pressing down cylinder 11 is installed on the bottom of the X direction sliding frame 125, and the magnetic sheet film belt 1 is placed above the fixed platform 14, and the magnetic sheet film belt 1 is located in the middle of the soft platform 3 for crushing.

如图2所示，进一步的，Y方向同步带驱动机构8还包括主动皮带轮15、传动皮带16、从动皮带轮17、Y方向滑轨82、Y方向移动块83、Y方向滑动座84、Y方向滑动槽86；其中，Y方向碾碎驱动电机7的输出轴上安装有主动皮带轮15，Y方向滑动架85的上方设置有从动皮带轮17，主动皮带轮15与从动皮带轮17之间通过传动皮带16传动连接，Y方向滑动架85的上方与传动皮带16对应的位置设置有Y方向移动块83，Y方向移动块83通过螺栓固定安装在Y方向滑动架85上，传动皮带16穿过Y方向移动块83，且传动皮带16与Y方向移动块83之间通过传动齿啮合连接，Y方向安装座81的中间位置设置有Y方向滑动槽86，Y方向滑动槽86的两侧设置有Y方向滑轨82，Y方向滑动架85的下方与Y方向滑轨82对应的位置设置有Y方向滑动座84，Y方向滑动架85与Y方向安装座81之间通过Y方向滑轨82和Y方向滑动座84滑动连接，Y方向下压气缸5位于Y方向滑动槽86的内部。As shown in Figure 2, further, the Y direction synchronous belt drive mechanism 8 also includes the driving pulley 15, the transmission belt 16, the driven pulley 17, the Y direction slide rail 82, the Y direction moving block 83, the Y direction sliding seat 84, the Y direction Direction sliding groove 86; Wherein, Y direction crushes the output shaft of drive motor 7 and is equipped with driving pulley 15, and the top of Y direction sliding frame 85 is provided with driven pulley 17, passes between driving pulley 15 and driven pulley 17 Belt 16 is driven and connected, and the position corresponding to drive belt 16 is provided with Y direction moving block 83 above the Y direction sliding frame 85, and Y direction moving block 83 is fixedly installed on the Y direction sliding frame 85 by bolt, and driving belt 16 passes through Y direction. direction moving block 83, and the drive belt 16 and the Y direction moving block 83 are meshed and connected by transmission teeth, the middle position of the Y direction mounting seat 81 is provided with a Y direction sliding groove 86, and the two sides of the Y direction sliding groove 86 are provided with Y Direction slide rail 82, the position corresponding to Y direction slide rail 82 below the Y direction slide frame 85 is provided with Y direction slide seat 84, passes Y direction slide rail 82 and Y direction slide rail 82 and Y direction between the Y direction slide frame 85 and Y direction mounting base 81. The direction sliding seat 84 is slidably connected, and the Y direction pressing cylinder 5 is located inside the Y direction sliding groove 86 .

如图3所示，进一步的，X方向同步带驱动机构12还包括主动皮带轮15、传动皮带16、从动皮带轮17、X方向滑轨122、X方向移动块123、X方向滑动座124、X方向滑动槽126；其中，X方向碾碎驱动电机9的输出轴上安装有主动皮带轮15，X方向滑动架125的上方设置有从动皮带轮17，主动皮带轮15与从动皮带轮17之间通过传动皮带16传动连接，X方向滑动架125的上方与传动皮带16对应的位置设置有X方向移动块123，X方向移动块123通过螺栓固定安装在X方向滑动架125上，传动皮带16穿过X方向移动块123，且传动皮带16与X方向移动块123之间通过传动齿啮合连接，X方向安装座121的中间位置设置有X方向滑动槽126，X方向滑动槽126的两侧设置有X方向滑轨122，X方向滑动架125的下方与X方向滑轨122对应的位置设置有X方向滑动座124，X方向滑动架125与X方向安装座121之间通过X方向滑轨122和X方向滑动座124滑动连接，X方向下压气缸11位于X方向滑动槽126的内部。As shown in Figure 3, further, X direction synchronous belt driving mechanism 12 also comprises driving pulley 15, transmission belt 16, driven pulley 17, X direction slide rail 122, X direction moving block 123, X direction sliding seat 124, X direction Direction sliding groove 126; Wherein, X direction crushes the output shaft of driving motor 9 and is equipped with driving pulley 15, and the top of X direction sliding frame 125 is provided with driven pulley 17, passes between driving pulley 15 and driven pulley 17 Belt 16 transmission connection, the top of X direction sliding frame 125 and the position corresponding to transmission belt 16 are provided with X direction moving block 123, and X direction moving block 123 is fixedly installed on the X direction sliding frame 125 by bolt, and transmission belt 16 passes X direction moving block 123, and the drive belt 16 and the X direction moving block 123 are meshed and connected by transmission teeth, the middle position of the X direction mounting seat 121 is provided with an X direction sliding groove 126, and the both sides of the X direction sliding groove 126 are provided with X Direction slide rail 122, the position corresponding to X direction slide rail 122 below the X direction slide frame 125 is provided with X direction slide seat 124, passes X direction slide rail 122 and X direction slide rail 122 and X direction between the X direction slide frame 125 and X direction mounting base 121. The direction sliding seat 124 is slidably connected, and the X-direction pressing cylinder 11 is located inside the X-direction sliding groove 126 .

进一步的，Y方向碾碎驱动电机7和X方向碾碎驱动电机9均与电气箱电性连接。Further, both the Y-direction crushing drive motor 7 and the X-direction crushing drive motor 9 are electrically connected to the electrical box.

进一步的，本发明所述的适用于磁片XY方向在线碾碎的自动碾碎机的实现方法，包括以下步骤：Further, the implementation method of the automatic crusher suitable for online crushing of magnetic sheets in the XY direction of the present invention includes the following steps:

(1)输送产品：经过覆膜机覆膜后的磁片膜带1经过进料压力辊2往后传送通过碾碎软性平台3；(1) Conveying products: the magnetic sheet film belt 1 after being coated by the laminating machine passes through the feeding pressure roller 2 and then passes through the crushing soft platform 3;

(2)Y方向碾压：当磁片膜带1通过Y方向同步带驱动机构8下方时，Y方向安装座81上的Y方向碾碎驱动电机7带动主动皮带轮15转动，主动皮带轮15通过传动皮带16带动从动皮带轮17转动，由于Y方向移动块83通过螺栓固定在Y方向滑动架85上，且Y方向移动块83与传动皮带16通过传动齿啮合连接，因为Y方向滑动架85与Y方向安装座81通过Y方向滑轨82和Y方向滑动座84滑动连接，又因为Y方向碾碎压辊4的两端通过导向轴6与Y方向滑动架85滑动连接，且Y方向碾碎压辊4与Y方向滑动架85之间通过Y方向下压气缸5连接，所以在Y方向碾碎驱动电机7的正反转作用下以及Y方向碾碎压辊4在Y方向下压气缸5的作用下向下运动Y方向滑动架85顺着Y方向滑轨82沿y方向压住磁片做往复运动来碾碎磁片，根据工艺要求完成动作次数后，Y方向下压气缸5带动Y方向碾碎压辊4回升；(2) Rolling in the Y direction: When the magnetic sheet film belt 1 passes below the synchronous belt drive mechanism 8 in the Y direction, the Y direction crushing drive motor 7 on the Y direction mounting base 81 drives the driving pulley 15 to rotate, and the driving pulley 15 passes through the transmission belt. The belt 16 drives the driven pulley 17 to rotate, because the Y direction moving block 83 is fixed on the Y direction sliding frame 85 by bolts, and the Y direction moving block 83 is connected with the transmission belt 16 through the transmission tooth engagement, because the Y direction sliding frame 85 is connected to the Y direction. The direction mounting seat 81 is slidably connected with the Y direction sliding rail 82 and the Y direction sliding seat 84, and because the two ends of the Y direction crushing roller 4 are slidably connected with the Y direction sliding frame 85 through the guide shaft 6, and the Y direction crushing and pressing The roller 4 is connected with the carriage 85 in the Y direction by the pressing cylinder 5 in the Y direction, so under the forward and reverse action of the Y direction crushing drive motor 7 and the Y direction crushing roller 4 presses down the cylinder 5 in the Y direction. Under the action, the sliding frame 85 moves downward in the Y direction along the Y direction slide rail 82 and presses the magnetic sheet along the Y direction to make a reciprocating motion to crush the magnetic sheet. Crushing press roller 4 picks up;

(3)X方向碾压：当磁片膜带1通过X方向同步带驱动机构12下方时，X方向安装座121上的X方向碾碎驱动电机9带动主动皮带轮15转动，主动皮带轮15通过传动皮带16带动从动皮带轮17转动，由于X方向移动块123通过螺栓固定在X方向滑动架125上，且X方向移动块123与传动皮带16通过传动齿啮合连接，因为X方向滑动架125与X方向安装座121通过X方向滑轨122和X方向滑动座124滑动连接，又因为X方向碾碎压辊10的两端通过导向轴6与X方向滑动架125滑动连接，且X方向碾碎压辊10与X方向滑动架125之间通过X方向下压气缸11连接，所以在X方向碾碎驱动电机9的正反转作用下以及X方向碾碎压辊10在X方向下压气缸11的作用下向下运动Y方向滑动架85顺着Y方向滑轨82沿y方向压住磁片做往复运动来碾碎磁片，根据工艺要求完成动作次数后，X方向下压气缸11带动X方向碾碎压辊10回升；(3) Rolling in the X direction: When the magnetic sheet film belt 1 passes below the X-direction synchronous belt drive mechanism 12, the X-direction crushing drive motor 9 on the X-direction mounting base 121 drives the driving pulley 15 to rotate, and the driving pulley 15 passes through the transmission belt. The belt 16 drives the driven pulley 17 to rotate, because the X direction moving block 123 is fixed on the X direction sliding frame 125 by bolts, and the X direction moving block 123 is connected with the transmission belt 16 through the transmission tooth engagement, because the X direction sliding frame 125 is connected to the X direction. The direction mounting seat 121 is slidingly connected with the X direction sliding rail 122 and the X direction sliding seat 124, and because the two ends of the X direction crushing roller 10 are slidingly connected with the X direction sliding frame 125 through the guide shaft 6, and the X direction crushing and pressing The roller 10 and the X-direction sliding frame 125 are connected by the X-direction pressing cylinder 11, so under the forward and reverse action of the X-direction crushing drive motor 9 and the X-direction crushing roller 10 presses down the cylinder 11 in the X direction Under the action, the sliding frame 85 moves downward in the Y direction along the Y direction slide rail 82 and presses the magnetic sheet along the Y direction to make a reciprocating motion to crush the magnetic sheet. Crushing pressure roller 10 picks up;

(4)输出产品：碾碎好的产品通过碾碎软性平台3滑出。(4) Output product: the crushed product slides out through the crushing soft platform 3 .

进一步的，Y方向同步带驱动机构8还包括主动皮带轮15、传动皮带16、从动皮带轮17、Y方向滑轨82、Y方向移动块83、Y方向滑动座84、Y方向滑动槽86；其中，Y方向碾碎驱动电机7的输出轴上安装有主动皮带轮15，Y方向滑动架85的上方设置有从动皮带轮17，主动皮带轮15与从动皮带轮17之间通过传动皮带16传动连接，Y方向滑动架85的上方与传动皮带16对应的位置设置有Y方向移动块83，Y方向移动块83通过螺栓固定安装在Y方向滑动架85上，传动皮带16穿过Y方向移动块83，且传动皮带16与Y方向移动块83之间通过传动齿啮合连接，Y方向安装座81的中间位置设置有Y方向滑动槽86，Y方向滑动槽86的两侧设置有Y方向滑轨82，Y方向滑动架85的下方与Y方向滑轨82对应的位置设置有Y方向滑动座84，Y方向滑动架85与Y方向安装座81之间通过Y方向滑轨82和Y方向滑动座84滑动连接，Y方向下压气缸5位于Y方向滑动槽86的内部；X方向同步带驱动机构12还包括主动皮带轮15、传动皮带16、从动皮带轮17、X方向滑轨122、X方向移动块123、X方向滑动座124、X方向滑动槽126；其中，X方向碾碎驱动电机9的输出轴上安装有主动皮带轮15，X方向滑动架125的上方设置有从动皮带轮17，主动皮带轮15与从动皮带轮17之间通过传动皮带16传动连接，X方向滑动架125的上方与传动皮带16对应的位置设置有X方向移动块123，X方向移动块123通过螺栓固定安装在X方向滑动架125上，传动皮带16穿过X方向移动块123，且传动皮带16与X方向移动块123之间通过传动齿啮合连接，X方向安装座121的中间位置设置有X方向滑动槽126，X方向滑动槽126的两侧设置有X方向滑轨122，X方向滑动架125的下方与X方向滑轨122对应的位置设置有X方向滑动座124，X方向滑动架125与X方向安装座121之间通过X方向滑轨122和X方向滑动座124滑动连接，X方向下压气缸11位于X方向滑动槽126的内部；Y方向碾碎驱动电机7和X方向碾碎驱动电机9均与电气箱电性连接。Further, the synchronous belt driving mechanism 8 in the Y direction also includes a driving pulley 15, a transmission belt 16, a driven pulley 17, a slide rail 82 in the Y direction, a moving block 83 in the Y direction, a sliding seat 84 in the Y direction, and a sliding groove 86 in the Y direction; , the output shaft of the Y direction crushing drive motor 7 is equipped with a driving pulley 15, and the top of the Y direction sliding frame 85 is provided with a driven pulley 17, and is connected by a transmission belt 16 between the driving pulley 15 and the driven pulley 17, Y The position corresponding to the transmission belt 16 above the direction sliding frame 85 is provided with a Y direction moving block 83, and the Y direction moving block 83 is fixedly installed on the Y direction sliding frame 85 by bolts, and the driving belt 16 passes through the Y direction moving block 83, and The drive belt 16 and the Y direction moving block 83 are engaged and connected by transmission teeth. The middle position of the Y direction mounting seat 81 is provided with a Y direction slide groove 86, and the two sides of the Y direction slide groove 86 are provided with a Y direction slide rail 82, and the Y direction slide rail 82 is arranged on both sides of the Y direction slide groove 86. The position corresponding to the Y direction slide rail 82 is provided with a Y direction slide seat 84 under the direction slide frame 85, and the Y direction slide frame 85 and the Y direction mounting seat 81 are slidably connected by the Y direction slide rail 82 and the Y direction slide seat 84. , Y-direction pressing cylinder 5 is positioned at the inside of Y-direction slide groove 86; X-direction synchronous belt driving mechanism 12 also comprises driving pulley 15, transmission belt 16, driven pulley 17, X-direction slide rail 122, X-direction moving block 123, X direction sliding seat 124, X direction sliding groove 126; Wherein, X direction crushes the output shaft of driving motor 9 and is equipped with driving pulley 15, and the top of X direction sliding frame 125 is provided with driven pulley 17, and driving pulley 15 and slave The moving pulleys 17 are connected by the transmission belt 16, and the position corresponding to the transmission belt 16 above the X-direction sliding frame 125 is provided with an X-direction moving block 123, and the X-direction moving block 123 is fixedly installed on the X-direction sliding frame 125 by bolts , the transmission belt 16 passes through the X-direction moving block 123, and the transmission belt 16 and the X-direction moving block 123 are meshed and connected by transmission teeth, and the middle position of the X-direction mounting seat 121 is provided with an X-direction sliding groove 126, and the X-direction sliding groove The two sides of 126 are provided with X-direction slide rail 122, and the position corresponding to X-direction slide rail 122 is provided with X-direction slide seat 124 under X-direction slide frame 125, passes between X-direction slide frame 125 and X-direction mounting seat 121 X-direction slide rail 122 and X-direction sliding seat 124 are slidably connected, and X-direction pressing cylinder 11 is positioned at the inside of X-direction slide groove 126; connect.

将磁片安装在磁片膜带1上，通过进料压力辊2输送到碾碎软性平台3上，当磁片膜带1通过Y方向同步带驱动机构8下方时，Y方向安装座81上的Y方向碾碎驱动电机7带动主动皮带轮15转动，主动皮带轮15通过传动皮带16带动从动皮带轮17转动，由于Y方向移动块83通过螺栓固定在Y方向滑动架85上，且Y方向移动块83与传动皮带16通过传动齿啮合连接，因为Y方向滑动架85与Y方向安装座81通过Y方向滑轨82和Y方向滑动座84滑动连接，又因为Y方向碾碎压辊4的两端通过导向轴6与Y方向滑动架85滑动连接，且Y方向碾碎压辊4与Y方向滑动架85之间通过Y方向下压气缸5连接，所以在Y方向碾碎驱动电机7的正反转作用下以及Y方向碾碎压辊4在Y方向下压气缸5的作用下向下运动Y方向滑动架85顺着Y方向滑轨82沿y方向压住磁片做往复运动来碾碎磁片，根据工艺要求完成动作次数后，Y方向下压气缸5带动Y方向碾碎压辊4回升；当磁片膜带1通过X方向同步带驱动机构12下方时，X方向安装座121上的X方向碾碎驱动电机9带动主动皮带轮15转动，主动皮带轮15通过传动皮带16带动从动皮带轮17转动，由于X方向移动块123通过螺栓固定在X方向滑动架125上，且X方向移动块123与传动皮带16通过传动齿啮合连接，因为X方向滑动架125与X方向安装座121通过X方向滑轨122和X方向滑动座124滑动连接，又因为X方向碾碎压辊10的两端通过导向轴6与X方向滑动架125滑动连接，且X方向碾碎压辊10与X方向滑动架125之间通过X方向下压气缸11连接，所以在X方向碾碎驱动电机9的正反转作用下以及X方向碾碎压辊10在X方向下压气缸11的作用下向下运动Y方向滑动架85顺着Y方向滑轨82沿y方向压住磁片做往复运动来碾碎磁片，根据工艺要求完成动作次数后，X方向下压气缸11带动X方向碾碎压辊10回升；碾碎好的产品通过碾碎软性平台3滑出，使磁片充分碾压，使用便携。Install the magnetic sheet on the magnetic sheet film belt 1, and transport it to the crushing soft platform 3 through the feeding pressure roller 2. When the magnetic sheet film belt 1 passes under the Y-direction synchronous belt drive mechanism 8, the Y-direction mounting seat 81 The Y direction crushing drive motor 7 drives the driving pulley 15 to rotate, and the driving pulley 15 drives the driven pulley 17 to rotate through the transmission belt 16. Since the Y direction moving block 83 is fixed on the Y direction sliding frame 85 by bolts, and the Y direction moves Block 83 is connected with transmission belt 16 by transmission gear meshing, because Y direction sliding frame 85 and Y direction mounting base 81 are connected by Y direction sliding rail 82 and Y direction sliding seat 84 slidingly, because Y direction crushes the two sides of pressure roller 4 again. The end is slidingly connected with the Y direction carriage 85 through the guide shaft 6, and the Y direction crushing roller 4 is connected with the Y direction carriage 85 through the Y direction pressing cylinder 5, so the positive direction of the Y direction crushing drive motor 7 Under the action of reverse rotation and crushing in the Y direction, the pressure roller 4 moves downwards under the action of the pressing cylinder 5 in the Y direction. The Y direction sliding frame 85 presses the magnetic sheet along the Y direction slide rail 82 along the Y direction and reciprocates to crush it. After the magnetic sheet completes the number of actions according to the process requirements, the pressing cylinder 5 in the Y direction drives the crushing roller 4 in the Y direction to pick up; The X direction crushing drive motor 9 drives the driving pulley 15 to rotate, and the driving pulley 15 drives the driven pulley 17 to rotate through the transmission belt 16. Since the X direction moving block 123 is fixed on the X direction sliding frame 125 by bolts, and the X direction moving block 123 is engaged with the transmission belt 16 through transmission teeth, because the X-direction sliding frame 125 and the X-direction mounting seat 121 are slidingly connected by the X-direction slide rail 122 and the X-direction sliding seat 124, and because the X-direction crushes the two ends of the pressure roller 10 The guide shaft 6 is slidingly connected with the X-direction carriage 125, and the X-direction crushing roller 10 is connected with the X-direction carriage 125 through the X-direction pressing cylinder 11, so the positive and negative sides of the driving motor 9 are crushed in the X direction. Under the effect of turning and crushing the pressing roller 10 in the X direction, under the action of the pressing cylinder 11 in the X direction, the carriage 85 in the Y direction moves downwards in the Y direction, presses the magnetic sheet along the Y direction slide rail 82, and moves reciprocatingly to crush the magnetic sheet. After completing the number of actions according to the process requirements, the X-direction pressing cylinder 11 drives the X-direction crushing roller 10 to pick up; the crushed product slides out through the crushing soft platform 3, so that the magnetic sheet is fully crushed, and it is portable .

尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (4)

1. An automatic grinding machine suitable for online grinding of magnetic sheet XY direction, its characterized in that: comprises a feeding pressure roller (2), a grinding soft platform (3), a Y-direction synchronous belt driving mechanism (8), an X-direction synchronous belt driving mechanism (12) and a frame (13); the automatic grinding machine comprises a frame (13), wherein an electric box is arranged in the frame (13), a fixed table (14) is arranged on the upper surface of the frame (13), a grinding soft platform (3) is arranged on the upper surface of the fixed table (14), a feeding pressure roller (2) is fixedly arranged on the side edge of the fixed table (14) through bolts, a Y-direction synchronous belt driving mechanism (8) is arranged on one side, close to the feeding pressure roller (2), of the upper side of the fixed table (14), and the Y-direction synchronous belt driving mechanism (8) comprises a Y-direction grinding pressure roller (4), a Y-direction lower pressure cylinder (5), a guide shaft (6), a Y-direction grinding driving motor (7), a Y-direction mounting seat (81) and a Y-direction sliding frame (85); the Y-direction grinding press roller (4) is fixedly arranged on the side edge of the fixed table (14) through bolts, a Y-direction grinding drive motor (7) is arranged on one side edge above the Y-direction mounting seat (81), a Y-direction slide frame (85) is arranged on the other side edge above the Y-direction mounting seat (81), a Y-direction grinding press roller (4) is arranged below the Y-direction slide frame (85), two ends of the Y-direction grinding press roller (4) are in sliding connection with the Y-direction slide frame (85) through guide shafts (6), the Y-direction grinding press roller (4) and the Y-direction slide frame (85) are connected through a Y-direction lower press cylinder (5), the Y-direction lower press cylinder (5) is arranged at the bottom of the Y-direction slide frame (85), an X-direction synchronous belt drive mechanism (12) is arranged on one side of the Y-direction synchronous belt drive mechanism (8) far away from the feeding press roller (2), and the X-direction synchronous belt drive mechanism (12) comprises guide shafts (6), an X-direction grinding drive motor (9), an X-direction lower press roller (10) and an X-direction press cylinder (125) are arranged on the X-direction press cylinder (121); the X-direction mounting seat (121) is fixedly mounted on the side edge of the fixed table (14) through a bolt, an X-direction grinding driving motor (9) is arranged on one side edge above the X-direction mounting seat (121), an X-direction sliding frame (125) is arranged on the other side edge above the X-direction mounting seat (121), an X-direction grinding press roller (10) is arranged below the X-direction sliding frame (125), two ends of the X-direction grinding press roller (10) are in sliding connection with the X-direction sliding frame (125) through a guide shaft (6), the X-direction grinding press roller (10) is connected with the X-direction sliding frame (125) through an X-direction lower press cylinder (11), the X-direction lower press cylinder (11) is mounted at the bottom of the X-direction sliding frame (125), the magnetic sheet film belt (1) is placed above the fixed table (14), and the magnetic sheet film belt (1) is positioned in the middle position of the soft platform (3);
the Y-direction synchronous belt driving mechanism (8) further comprises a driving belt pulley (15), a driving belt (16), a driven belt pulley (17), a Y-direction sliding rail (82), a Y-direction moving block (83), a Y-direction sliding seat (84) and a Y-direction sliding groove (86); the Y-direction grinding driving motor (7) is characterized in that a driving belt pulley (15) is mounted on an output shaft of the Y-direction grinding driving motor (7), a driven belt pulley (17) is arranged above a Y-direction sliding frame (85), the driving belt pulley (15) is in transmission connection with the driven belt pulley (17) through a transmission belt (16), Y-direction sliding blocks (83) are arranged above the Y-direction sliding frame (85) at positions corresponding to the transmission belt (16), the Y-direction sliding blocks (83) are fixedly mounted on the Y-direction sliding frame (85) through bolts, the transmission belt (16) penetrates through the Y-direction sliding blocks (83), the transmission belt (16) is in meshed connection with the Y-direction sliding blocks (83) through transmission teeth, Y-direction sliding grooves (86) are arranged in the middle of the Y-direction mounting seat (81), Y-direction sliding seats (82) are arranged on two sides of the Y-direction sliding grooves (86), Y-direction sliding seats (84) are arranged at positions, corresponding to the Y-direction sliding tracks (82), and the Y-direction sliding frames (85) and the Y-direction sliding seats (84) are arranged in the Y-direction sliding seats (82) through the Y-direction sliding seats (84);
the X-direction synchronous belt driving mechanism (12) further comprises a driving belt pulley (15), a driving belt (16), a driven belt pulley (17), an X-direction sliding rail (122), an X-direction moving block (123), an X-direction sliding seat (124) and an X-direction sliding groove (126); the X-direction grinding drive motor comprises an X-direction grinding drive motor (9), wherein a driving pulley (15) is arranged on an output shaft of the X-direction grinding drive motor (9), a driven pulley (17) is arranged above an X-direction sliding frame (125), the driving pulley (15) is in transmission connection with the driven pulley (17) through a transmission belt (16), an X-direction sliding block (123) is arranged above the X-direction sliding frame (125) at a position corresponding to the transmission belt (16), the X-direction sliding block (123) is fixedly arranged on the X-direction sliding frame (125) through bolts, the transmission belt (16) penetrates through the X-direction sliding block (123), the transmission belt (16) is in meshed connection with the X-direction sliding block (123) through transmission teeth, an X-direction sliding groove (126) is arranged in the middle of the X-direction mounting seat (121), X-direction sliding seats (122) are arranged on two sides of the X-direction sliding groove (126), an X-direction sliding seat (124) is arranged at the position corresponding to the X-direction sliding frame (122), and the X-direction sliding frame (125) is arranged between the X-direction sliding frame (125) and the X-direction sliding seat (122) through the transmission teeth and the X-direction sliding seat (122).
2. An automatic grinding mill suitable for on-line grinding of magnetic flakes in XY directions according to claim 1, characterized in that: the Y-direction grinding driving motor (7) and the X-direction grinding driving motor (9) are electrically connected with the electric box.
3. The method for realizing the automatic grinding machine suitable for the online grinding of the magnetic sheets in the XY direction according to any one of claims 1 to 2, comprising the following steps:
(1) Conveying products: the magnetic sheet film strip (1) coated by the film coating machine is conveyed back through the feeding pressure roller (2) and passes through the grinding soft platform (3);
(2) Rolling in the Y direction: when the magnetic sheet film strip (1) passes through the lower part of the Y-direction synchronous belt driving mechanism (8), the Y-direction grinding driving motor (7) on the Y-direction installation seat (81) drives the driving pulley (15) to rotate, the driving pulley (15) drives the driven pulley (17) to rotate through the driving belt (16), the Y-direction moving block (83) is fixed on the Y-direction sliding frame (85) through bolts, and the Y-direction moving block (83) is connected with the driving belt (16) through the driving teeth, because the Y-direction sliding frame (85) is in sliding connection with the Y-direction installation seat (81) through the Y-direction sliding rail (82) and the Y-direction sliding seat (84), and because the two ends of the Y-direction pressing roller (4) are in sliding connection with the Y-direction sliding frame (85) through the guide shaft (6), and the Y-direction grinding pressing roller (4) is connected with the Y-direction sliding frame (85) through the Y-direction lower pressing cylinder (5), the magnetic sheet is pressed along the Y-direction sliding frame (82) under the positive and negative rotation action of the Y-direction grinding driving motor (7) and the action of the Y-direction lower pressing cylinder (5) to move reciprocally according to the required times, the Y-direction pressing cylinder (5) drives the Y-direction grinding press roller (4) to rise back;
(3) Rolling in the X direction: when the magnetic sheet film strip (1) passes under the X-direction synchronous belt driving mechanism (12), the X-direction grinding driving motor (9) on the X-direction mounting seat (121) drives the driving pulley (15) to rotate, the driving pulley (15) drives the driven pulley (17) to rotate through the transmission belt (16), the X-direction moving block (123) is fixed on the X-direction sliding frame (125) through bolts, and the X-direction moving block (123) is connected with the transmission belt (16) through transmission teeth, because the X-direction sliding frame (125) is in sliding connection with the X-direction mounting seat (121) through the X-direction sliding rail (122) and the X-direction sliding seat (124), and because two ends of the X-direction pressing roller (10) are in sliding connection with the X-direction sliding frame (125) through the guide shaft (6), and the X-direction grinding pressing roller (10) is connected with the X-direction sliding frame (125) through the X-direction lower pressing cylinder (11), the X-direction grinding roller (10) moves along the Y-direction sliding frame (82) under the positive and negative rotation action of the X-direction grinding driving motor (9) under the action of the X-direction lower pressing cylinder (11) to reciprocate along the Y-direction sliding frame (82) to complete the magnetic sheet according to the required times, the X-direction pressing cylinder (11) drives the X-direction grinding press roller (10) to rise back;
(4) Outputting a product: the crushed product slides out through the crushing soft platform (3).
4. The method for realizing the automatic grinding roll suitable for online grinding of magnetic sheets in XY directions according to claim 3, wherein the method comprises the following steps: the Y-direction synchronous belt driving mechanism (8) further comprises a driving belt pulley (15), a driving belt (16), a driven belt pulley (17), a Y-direction sliding rail (82), a Y-direction moving block (83), a Y-direction sliding seat (84) and a Y-direction sliding groove (86); the Y-direction grinding driving motor (7) is characterized in that a driving belt pulley (15) is mounted on an output shaft of the Y-direction grinding driving motor (7), a driven belt pulley (17) is arranged above a Y-direction sliding frame (85), the driving belt pulley (15) is in transmission connection with the driven belt pulley (17) through a transmission belt (16), Y-direction sliding blocks (83) are arranged above the Y-direction sliding frame (85) at positions corresponding to the transmission belt (16), the Y-direction sliding blocks (83) are fixedly mounted on the Y-direction sliding frame (85) through bolts, the transmission belt (16) penetrates through the Y-direction sliding blocks (83), the transmission belt (16) is in meshed connection with the Y-direction sliding blocks (83) through transmission teeth, Y-direction sliding grooves (86) are arranged in the middle of the Y-direction mounting seat (81), Y-direction sliding seats (82) are arranged on two sides of the Y-direction sliding grooves (86), Y-direction sliding seats (84) are arranged at positions, corresponding to the Y-direction sliding tracks (82), and the Y-direction sliding frames (85) and the Y-direction sliding seats (84) are arranged in the Y-direction sliding seats (82) through the Y-direction sliding seats (84); the X-direction synchronous belt driving mechanism (12) further comprises a driving belt pulley (15), a driving belt (16), a driven belt pulley (17), an X-direction sliding rail (122), an X-direction moving block (123), an X-direction sliding seat (124) and an X-direction sliding groove (126); the X-direction grinding driving motor (9) is characterized in that a driving belt pulley (15) is mounted on an output shaft of the X-direction grinding driving motor (9), a driven belt pulley (17) is arranged above an X-direction sliding frame (125), the driving belt pulley (15) is in transmission connection with the driven belt pulley (17) through a transmission belt (16), an X-direction sliding block (123) is arranged above the X-direction sliding frame (125) at a position corresponding to the transmission belt (16), the X-direction sliding block (123) is fixedly mounted on the X-direction sliding frame (125) through bolts, the transmission belt (16) penetrates through the X-direction sliding block (123), the transmission belt (16) is in meshed connection with the X-direction sliding block (123) through transmission teeth, an X-direction sliding groove (126) is formed in the middle position of the X-direction mounting seat (121), X-direction sliding seats (122) are formed in two sides of the X-direction sliding groove (126), an X-direction sliding seat (124) is formed in positions, corresponding to the X-direction sliding rail (122), and the X-direction sliding frame (125) and the X-direction sliding seat (122) are connected with the X-direction sliding seat (122) through transmission teeth, and the X-direction sliding seat (122) are arranged in the direction sliding seat (126); the Y-direction grinding driving motor (7) and the X-direction grinding driving motor (9) are electrically connected with the electric box.
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Denomination of invention: Automatic crusher and its implementation method suitable for online crushing of magnetic plates in XY direction

Granted publication date: 20230620

Pledgee: Dongyang Branch of China Construction Bank Co.,Ltd.

Pledgor: HENGDIAN GROUP DMEGC MAGNETICS Co.,Ltd.

Registration number: Y2024330001381