CN108032078B - An assembly device for a low-pressure turbine shaft-disc assembly of an aero-engine - Google Patents
An assembly device for a low-pressure turbine shaft-disc assembly of an aero-engine Download PDFInfo
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- CN108032078B CN108032078B CN201711204337.4A CN201711204337A CN108032078B CN 108032078 B CN108032078 B CN 108032078B CN 201711204337 A CN201711204337 A CN 201711204337A CN 108032078 B CN108032078 B CN 108032078B
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- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000003032 molecular docking Methods 0.000 claims description 16
- 230000006870 function Effects 0.000 claims description 14
- 230000017105 transposition Effects 0.000 abstract 4
- 210000001503 joint Anatomy 0.000 abstract 3
- 210000000078 claw Anatomy 0.000 description 24
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 241000283725 Bos Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007659 motor function Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- Jigs For Machine Tools (AREA)
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Abstract
The invention discloses an assembly device of a low-pressure turbine shaft-disc assembly of an aero-engine, which comprises a turbine clamp, a turbine shaft posture adjusting and butting system, a transposition type screwing system and a lathe bed. The turbine fixture realizes the horizontal installation of the axis of the turbine unit body; the turbine shaft posture-adjusting butt joint system realizes parallel calibration movement and concentric calibration movement of the turbine shaft relative to the contact end surface of the connecting disc and realizes feed butt joint movement of the turbine shaft relative to the connecting disc; the transposition type screwing system realizes transposition of the screwing shaft to screwing stations corresponding to the circumferentially distributed bolts. The invention adopts the installation mode that the axis of the low-pressure turbine shaft and the disc is horizontal, realizes the centering positioning and calibration of the turbine shaft relative to the connecting disc and the correct and close fit of the end face, and improves the butt joint assembly precision. The invention adopts a transposition type tightening system, and the bolt pretightening force deviation can be effectively controlled by applying the tightening shaft, so that the tightening quality is ensured; and the gantry type moving table is adopted, so that the problem of motion interference in the feeding process of the screwing system is solved.
Description
Technical field
The invention belongs to Automated assembly technical field, in particular to a kind of aero-engine low-pressure turbine shaft-disk component
Assembly device.
Background technique
In aero-engine, low-pressure turbine shaft passes through front end flange structure and low-pressure turbo unit body end portion terminal pad phase
The power transmitting of Low Pressure Turbine Rotor is realized in assembly.Outer as suffered by Low Pressure Turbine Rotor to carry greatly, axis-disk component is withstood up to
The driving torque of tens of tons of axial force and tens of thousands of oxen rice, and its coupling part belongs to abrupt change of cross-section key rapid wear position, therefore
Axis-disk component assembly performance is the important factor in order of engine operational reliability.
In low-pressure turbine shaft-disk component assembling process, low-pressure turbine shaft-disk need to carry out relative pose adjustment and calibration,
The two is fastened to docking cooperation is carried out along axial direction after just eventually by the circumferential bolt tightening way that is evenly distributed with.It is domestic at present main
Manually-operated mode is cooperated to carry out assembly work using fixture, suspender, the movement simple and mechanical mechanism such as accessory and handheld tool
Industry, main application apparatus and assembling process are as follows: the biggish low-pressure turbo unit body of volume weight being carried out axis by fixture
Turbine wheel shaft is moved to center position by the way of suspender shipment by vertical installation along the vertical direction, complete in the vertical direction
At the docking of opposite terminal pad, utensil is tightened using torque spanner etc. and is tightened to along the uniformly distributed bolt group of circumference.On
It states in assembling process largely by manual work method, automation assembling device special is not used, has the disadvantage that (1) group
Part merging precision is low: length is that the turbine wheel shaft axial dimension of about 2m specification is excessive, causes its microspur using the form that suspender lifts
Alignment difficulties are displaced, influence component to heart precision;It is difficult to realize its pose adjustment by mechanical mechanism in vertical turbine wheel shaft,
It cannot achieve the flexible assembly requirement for adapting to pairing contact surface type surface error, it is difficult to guarantee that contact surface correctly fits closely;
(2) torque spanner mode hand-manipulated tightens unstable quality, and bolt pretightening deviation up to 25%-50% causes under operating condition
Weak connecting portion bolt easily loosens;Pretightning force deviation can be effectively controlled to 10% using numerical control tightening axle hereinafter, but because tightening
Working space limitation, tightening axle axial feed mechanism are easily interfered with structures such as suspender, fixtures, and apply mechanical arm as stubborn
The mode of mandrel sideway feed mechanism the problems such as there are at high cost, rigidity is low and low efficiency;(3) existing assembly equipment largely relies on
Manual operation, operating efficiency is low, and assembly consistency is poor;Worker is caused to observe and operate using the vertical assembly method of existing equipment
Difficulty requires craftsmanship high, large labor intensity.
Summary of the invention
To solve the above-mentioned problems of the prior art, the present invention provides a kind of aero-engine low-pressure turbine shaft-disk group
The assembly device of part, meets the component high-precision docking of turbine wheel shaft-disk and bolt consistency tightens requirements, have that work efficiency is high with
Easy to operate feature realizes aero-engine low-pressure turbine shaft-disk high-performance assembly.
The technical scheme is that a kind of assembly device of aero-engine low-pressure turbine shaft-disk component, including turbine
Fixture, turbine wheel shaft posture adjustment docking system, indexing type tightening system and lathe bed.
The turbine fixture is located at lathe bed end, realizes that the axis of turbine unit body is the fixed installation of horizontal direction.
The turbine wheel shaft posture adjustment docking system is located in the middle part of lathe bed, by roller type claw I, turbine wheel shaft support rod I, support
Rod bearing I, roller type claw II, turbine wheel shaft support rod II, support rod bearing I I, turbine wheel shaft pose adjust platform, turbine wheel shaft pose
Adjust platform pedestal and linear rail system I composition;The turbine wheel shaft bottom end support rod I is mounted on turbine axle position by support rod bearing I
Appearance adjusts end portion, and turbine wheel shaft support rod I carries out 90 ° of rotations around support rod bearing I, that is, has vertically and horizontally two works
Position realizes that turbine wheel shaft support function and indexing type tightening system feeding process avoid function respectively;Roller type claw I is located at turbine
The top axis support rod I is equipped with multiple circumferentially distributed idler wheels on roller type claw I, realizes that the centering to turbine shaft tail end is pressed from both sides
Tightly;The turbine wheel shaft bottom end support rod II is mounted on turbine wheel shaft pose by support rod bearing I I and adjusts platform the other end, turbine wheel shaft branch
Strut II carries out 90 ° of rotations around support rod bearing I I, that is, has vertically and horizontally two stations, realizes turbine wheel shaft support respectively
Function and indexing type tightening system feeding process avoid function;Roller type claw II is located at the top turbine wheel shaft support rod II, idler wheel
Multiple circumferentially distributed idler wheels are installed on formula claw II, realize that the centering to turbine wheel shaft front end clamps, roller type claw I centering
Axis and roller type claw II centering axis are coaxial in the horizontal plane, realize the axis to turbine wheel shaft for the installation of horizontal direction;
Turbine wheel shaft pose adjustment platform is mounted on above turbine wheel shaft pose adjustment platform pedestal, and there is opposite turbine wheel shaft pose to adjust platform pedestal water
Plane rotation, vertical plane pitching, horizontal shifting and vertical lifting function, realize the turbine installed on turbine wheel shaft pose adjustment platform
Contact face collimation movement of the axis with respect to terminal pad and concentric alignment movement, linear rail system I are installed on lathe bed, position
In the inside of linear rail system II, turbine wheel shaft pose adjustment platform is mounted on linear rail system II, linear rail system I fortune
It is dynamic to be oriented parallel to terminal pad axis direction, realize that movement is docked in feeding of the turbine wheel shaft with respect to terminal pad.
The indexing type tightening system is by planer-type mobile station, tightening axle, tightening axle installation bearing and linear guide system
The II that unites is formed;Linear rail system II is installed on lathe bed two sides, and planer-type mobile station is mounted on linear rail system II, straight line
The guide track system II direction of motion is parallel to terminal pad axis direction, before realizing that indexing type tightening system is fed to from turbine shaft tail end
Hold workspace, during feed motion the aerial part of planer-type mobile station across turbine wheel shaft pose adjust platform, and be in water
Space interference does not occur for turbine wheel shaft support rod I, the turbine wheel shaft support rod II of flat station;Tightening axle installation bearing is located at planer-type shifting
Above dynamic platform, single or multiple tightening axles are mounted on tightening axle installation bearing, tightening axle install bearing rotation axis with connect
Disk axis is coaxial, realizes that tightening axle was indexed into corresponding circle distribution bolt tightens station.
Compared with prior art, beneficial effects of the present invention are as follows:
1, the present invention use low-pressure turbine shaft-disk axis level mounting means, be convenient in docking operation to length compared with
Big low-pressure turbine shaft carries out the accurate adjustment of position and posture, realizes that turbine wheel shaft positions calibration and end to the heart with respect to terminal pad
Face correctly fits closely, and improves Butt Assembling precision.
2, the present invention uses indexing type tightening system, and single or multiple tightening axles, which are rotated to the mode of station, improves operation effect
Bolt pretightening deviation can be effectively controlled using tightening axle, it is ensured that tightens quality in rate;Turbine wheel shaft is cooperated using planer-type mobile station
Support rod I, turbine wheel shaft support rod II successively avoid mode, solve the problems, such as movement interference during tightening system feeding.
3, the present invention has the characteristics that structure static rigidity is high and kinetic stability is good, and each functional component is rationally distributed, whole
Body is compact-sized.
4, the present invention has the characteristics that high degree of automation, improves working efficiency, reduces craftsmanship's requirement and labour is strong
Degree.
5, the present invention sets the structure by changing axis, disk module fixture, and it is low to be suitable for plurality of specifications model aero-engine
Turbine wheel shaft-disk component assembly is pressed, axis-disk component assembly of other similar structures forms is also applied for, has compared with high scalability.
Detailed description of the invention
Fig. 1 is aero-engine low-pressure turbine shaft-disk assembly mounting device structural schematic diagram.
Fig. 2 is the structural schematic diagram of turbine wheel shaft posture adjustment docking system.
Fig. 3 is the structural schematic diagram of indexing type tightening system.
Fig. 4 is the operation schematic diagram that application apparatus carries out the adjustment of turbine wheel shaft pose.
Fig. 5 is the operation schematic diagram that application apparatus carries out turbine wheel shaft docking prepackage.
Fig. 6 is the operation schematic diagram that application apparatus carries out that planer-type mobile station is fed to the front end workspace first step.
Fig. 7 is that application apparatus progress planer-type mobile station is fed to front end workspace second step and tightening axle indexing type operation
Operation schematic diagram.
In figure: 1, turbine fixture, 2, turbine wheel shaft posture adjustment docking system, 3, indexing type tightening system, 4, lathe bed, 5, turbine list
First body, 6, roller type claw I, 7, turbine wheel shaft support rod I, 8, support rod bearing I, 9, roller type claw II, 10, turbine wheel shaft support
Bar II, 11, support rod bearing I I, 12, turbine wheel shaft pose adjustment platform, 13, turbine wheel shaft pose adjustment platform pedestal, 14, linear guide
System I, 15, turbine wheel shaft, 16, terminal pad, 17, planer-type mobile station, 18, tightening axle, 19, tightening axle installation bearing, 20, straight line
Guide track system II.
Specific embodiment
A specific embodiment of the invention is described in detail below in conjunction with technical solution and attached drawing.
As shown in Figure 1-3, a kind of aero-engine low-pressure turbine shaft-disk assembly mounting device, including turbine fixture 1, whirlpool
Wheel shaft posture adjustment docking system 2, indexing type tightening system 3 and lathe bed 4.
As shown in Figure 1, the turbine fixture 1 is located at 4 end of lathe bed, realize that the axis of turbine unit body 5 is level side
To fixed installation.
As shown in Fig. 2, the turbine wheel shaft posture adjustment docking system 2 is located at 4 middle part of lathe bed, by roller type claw I6, turbine
Axis support rod I7, support rod bearing I 8, roller type claw II9, turbine wheel shaft support rod II10, support rod bearing I I11, turbine wheel shaft
Pose adjusts platform 12, turbine wheel shaft pose adjustment platform pedestal 13 and linear rail system I14 composition;The turbine wheel shaft bottom end support rod I7 is logical
Cross support rod bearing I 8 be mounted on turbine wheel shaft pose adjustment 12 end of platform, turbine wheel shaft support rod I7 can around support rod bearing I 8 into
90 ° of row rotations, that is, have vertically and horizontally two stations, realizes 15 support function of turbine wheel shaft and indexing type tightening system 3 respectively
Feeding process avoids function;Roller type claw I6 is located at the top turbine wheel shaft support rod I10, is equipped on roller type claw I6 multiple
Circumferentially distributed idler wheel realizes that the centering to 15 tail end of turbine wheel shaft clamps;The turbine wheel shaft bottom end support rod II10 passes through support rod axis
Hold II11 be mounted on turbine wheel shaft pose adjustment 12 the other end of platform, turbine wheel shaft support rod II10 can around support rod bearing I I11 into
90 ° of row rotations, that is, have vertically and horizontally two stations, realizes 15 support function of turbine wheel shaft and indexing type tightening system 3 respectively
Feeding process avoids function;Roller type claw II9 is located at the top turbine wheel shaft support rod II10, is equipped on roller type claw II9
Multiple circumferentially distributed idler wheels realize that the centering to 15 front end of turbine wheel shaft clamps, roller type claw I6 centering axis and roller type
Claw II9 feels relieved, and axis is coaxial in the horizontal plane, and realization is the installation of horizontal direction to the axis of turbine wheel shaft 15;Turbine wheel shaft pose
Adjustment platform 12 is mounted on 13 top of turbine wheel shaft pose adjustment platform pedestal, and there is opposite turbine wheel shaft pose to adjust 13 horizontal plane of platform pedestal
The motor functions such as rotation, vertical plane pitching, horizontal shifting and vertical lifting realize the turbine wheel shaft 15 installed thereon with respect to terminal pad
16 movement of connection contact face collimation and concentric alignment movement, turbine wheel shaft pose adjustment platform pedestal 13 pass through linear guide
System I14 is installed on lathe bed 4, and the linear rail system I14 direction of motion is parallel to 16 axis direction of terminal pad, realizes turbine wheel shaft
Movement is docked in the feeding of 15 opposite terminal pads 16.
As shown in fig. 7, the indexing type tightening system 3 is by planer-type mobile station 17, tightening axle 18, tightening axle installation axle
Hold 19 and linear rail system II20 composition;Planer-type mobile station 17 is installed on lathe bed 4 by linear rail system II20, directly
The line guide track system II20 direction of motion is parallel to 16 axis direction of terminal pad, realizes indexing type tightening system 3 from 15 tail of turbine wheel shaft
End is fed to front end workspace, and the aerial part of planer-type mobile station 17 may extend across the adjustment of turbine wheel shaft pose during feed motion
Platform 12, and space interference does not occur with turbine wheel shaft support rod I7, turbine wheel shaft support rod II10 in horizontal station;Tightening axle peace
Dress bearing 19 is located at 17 top of planer-type mobile station, and single or multiple tightening axles 18 are mounted on tightening axle installation bearing 19, twist
Mandrel installs 19 rotation axis of bearing and 16 axis coaxle of terminal pad, realizes that tightening axle 18 is indexed into corresponding circle distribution bolt
Tighten station.
As shown in Fig. 1, Fig. 4-7, working method of the invention is as follows:
(1) workpiece is installed: as shown in Figure 1, turbine unit body 5 is fixedly installed on turbine fixture 1, axis is in level
Direction;15 tail end of turbine wheel shaft is mounted on the turbine wheel shaft support rod I7 in vertical station by roller type claw I6, the other end
End is mounted on the turbine wheel shaft support rod II10 in vertical station by roller type claw II9, and 15 axis of turbine wheel shaft is in water
Square to;
(2) turbine wheel shaft pose adjusts: as shown in figure 4, fixed by the connection for observing and measuring turbine wheel shaft 15 and terminal pad 16
The faces parallel deviation and axle center deviation of position contact surface carry out turbine wheel shaft pose and adjust 12 motion work of platform, pass through turbine wheel shaft
Pose adjusts 12 horizontal plane rotation of platform (B shaft), end face of the turbine wheel shaft 15 with respect to terminal pad 16 is realized in vertical plane pitching (A shaft)
Collimation adjusts the horizontal shifting (Y linear axis) of platform 12 by turbine wheel shaft pose, vertical lifting (Z linear axis) realizes turbine
Concentric alignment of the axis 15 with respect to terminal pad 16;Compare connecting hole circumferential direction phase difference of the turbine wheel shaft 15 with respect to terminal pad 16, driving rolling
Idler wheel on wheeled claw drives turbine wheel shaft 15 to rotate (C shaft) along axis, completes connecting hole phase alignment and locks idler wheel;
(3) turbine wheel shaft docking prepackage: as shown in figure 5, driving turbine wheel shaft pose adjustment platform pedestal 13 is along linear rail system
Docking of the turbine wheel shaft 15 with respect to terminal pad 16 is completed in I14 feed motion (X linear axis), is attached bolt prepackage;
(4) planer-type mobile station is fed to front end workspace: as shown in fig. 6-7, roller type claw I6 unclamps, turbine wheel shaft branch
Strut I7 is around 8 90 ° of the indexing of support rod bearing I to horizontal station, and turbine wheel shaft 15 is by turbine wheel shaft support rod II10 and terminal pad 16
It pre-installs bolt and support is provided, planer-type mobile station 17 is along linear rail system II20 displacement (X linear axis) to turbine wheel shaft support rod
Between I7 and turbine wheel shaft support rod II10, turbine wheel shaft support rod I7 is back to vertical work for 90 ° around 8 reverse indexing of support rod bearing I
Position, roller type claw I6 are clamped;Roller type claw II9 unclamps, and turbine wheel shaft support rod II10 is around 90 ° of indexing of support rod bearing I I11
To horizontal station, turbine wheel shaft 15 pre-installs bolt by turbine wheel shaft support rod I7 and terminal pad 16 and provides support, planer-type mobile station
17 tighten workspace to 15 front end of turbine wheel shaft along linear rail system II20 displacement (X linear axis);
(5) tightening axle indexing type operation: as shown in fig. 7, being installed on 17 upper end tightening axle of planer-type mobile station installation bearing
Single or multiple tightening axles 18 indexable (C shaft) to corresponding tighten on 19 is tightened at bolt, and tightening axle installs bearing 19
Driving tightening axle 18 is tightened by sequential process indexable (C shaft) to next or one group of bolt is tightened, and so on until
It completes whole bolts and tightens work.
The present invention is not limited to the present embodiment, any equivalent concepts within the technical scope of the present disclosure or changes
Become, is classified as protection scope of the present invention.
Claims (1)
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CN201711204337.4A CN108032078B (en) | 2017-11-27 | 2017-11-27 | An assembly device for a low-pressure turbine shaft-disc assembly of an aero-engine |
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CN201711204337.4A CN108032078B (en) | 2017-11-27 | 2017-11-27 | An assembly device for a low-pressure turbine shaft-disc assembly of an aero-engine |
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CN108032078B true CN108032078B (en) | 2019-04-12 |
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RU2037758C1 (en) * | 1992-06-15 | 1995-06-19 | Алексей Андреевич Бутаков | Method of securing shaft |
CN102059549B (en) * | 2010-11-12 | 2012-11-21 | 浙江大学 | Airplane engine attitude regulation installation system based on four numerical control positioners and use method thereof |
CN104002994B (en) * | 2014-05-16 | 2016-08-24 | 中国科学院空间科学与应用研究中心 | A kind of slide block executing agency for Solar sail spacecraft gesture stability |
CN104029824B (en) * | 2014-06-05 | 2016-09-28 | 北京卫星环境工程研究所 | Large thruster arranges the posture adjustment assembly method bottom spacecraft |
KR20170009746A (en) * | 2015-07-16 | 2017-01-25 | 엘에스엠트론 주식회사 | Fitting alignment device |
CN205950227U (en) * | 2016-07-30 | 2017-02-15 | 深圳市劲拓自动化设备股份有限公司 | Flexible posture adjusting mechanisms of high accuracy suitable for multiple diameter barrel pick up fitting |
CN206484253U (en) * | 2017-02-28 | 2017-09-12 | 中机中联工程有限公司 | Main shaft twists bolt device with speed increaser automatic butt and automatically |
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WO2023067289A1 (en) * | 2021-10-22 | 2023-04-27 | Safran Landing Systems | Method for mounting an axle in a bogie, and associated installation |
FR3128445A1 (en) * | 2021-10-22 | 2023-04-28 | Safran Landing Systems | METHOD FOR MOUNTING AN AXLE IN A BOGIE, AND ASSOCIATED INSTALLATION |
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