CN108023422A - P-m rotor, magneto and compressor - Google Patents

P-m rotor, magneto and compressor Download PDF

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Publication number
CN108023422A
CN108023422A CN201810062519.0A CN201810062519A CN108023422A CN 108023422 A CN108023422 A CN 108023422A CN 201810062519 A CN201810062519 A CN 201810062519A CN 108023422 A CN108023422 A CN 108023422A
Authority
CN
China
Prior art keywords
rotor
permanent magnet
magnet combination
iron core
mounting groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810062519.0A
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Chinese (zh)
Inventor
王赟
王国培
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Raysman Energy Saving Technology Co Ltd
Original Assignee
Jiangsu Raysman Energy Saving Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Raysman Energy Saving Technology Co Ltd filed Critical Jiangsu Raysman Energy Saving Technology Co Ltd
Priority to CN201810062519.0A priority Critical patent/CN108023422A/en
Publication of CN108023422A publication Critical patent/CN108023422A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/278Surface mounted magnets; Inset magnets

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

The present invention provides a kind of p-m rotor, magneto and compressor, it is related to technical field of motors, including iron core and permanent magnet combination, the lasting magnetic flux of the permanent magnet combination is used to establish rotor field, permanent magnet combination quantity is n, n >=2, permanent magnet combination by m set of permanent magnets into, m >=1, each permanent magnet combination are identical with iron core binding face polarity;At least two mounting grooves for fixed permanent magnet combination are provided with the iron core, and the mounting groove is uniformly in the circumferentially disposed of the iron core.P-m rotor, magneto and compressor provided by the invention on p-m rotor by setting mounting groove, permanent magnet combination is arranged in mounting groove, so improve the intensity that permanent magnet combination is combined with iron core, ensure in the case of motor high-speed rotation, glue is under huge centrifugal action, and glue failure, permanent magnet combination and iron core will not separate, ensure the proper motion of magneto, it is ensured that the proper motion of compressor.

Description

P-m rotor, magneto and compressor
Technical field
The present invention relates to technical field of motors, more particularly, to a kind of p-m rotor, magneto and compressor.
Background technology
Motor is the driving device of the various equipment such as wind turbine, pump, compressor, lathe, conveyor, weaving loom, extensive use It is that the power consumption of power consumption maximum is mechanical in multiple industries such as metallurgy, petrochemical industry, chemical industry, coal, building materials, public utility and field.According to Statistical calculation, 2011, about 1,700,000,000 kilowatts of China's motor ownership, about 3,000,000,000,000 kilowatt hour of total power consumption, accounted for the total electricity consumption of the whole society The 64% of amount, wherein industrial circle motor total electricity consumption is 2.6 trillion kilowatt hours, accounts for the 75% of commercial power.
At present, there is the problem of the following aspects during motor use.First, in motor application operating mode, bear Load rate is often all insufficient so that electric efficiency is very low.For example, it is maximum pressure that the universal type selecting of air compressor is obtained in textile mills 7.5bar, due to the upgrading of weaving loom and the consciousness reinforcement of energy-saving and emission-reduction and the needs for reducing cost, present textile mills make It is usually 4bar~5bar with compressed air pressure, the load percentage for the air compressor for being thus declines, and electric efficiency is big Width declines, and the phenomenon of " low load with strong power " that makes is even more serious.
Secondly, asynchronous machine is widely used, and asynchronous machine rotor winding can consume part electric energy, the loss in the form of generating heat The 20%~30% of motor total losses is accounted for, the efficiency of motor reduces, while influences the service life of motor.Meanwhile rotor around Group exciting current is in inductance current after converting to stator winding, the electric current into stator winding is lagged behind one angle of network voltage Degree, causing the power factor of motor reduces.
Again, during starting asynchronous motor, it is desirable to which motor has sufficiently large starting torque, but wishes that starting current should not It is too big, in case power grid produces excessive voltage landing and influences the normal fortune of other electric machinery and apparatus being connected on power grid OK.In addition, when starting current is excessive, motor will be made to be done power be subject to excessive electricity in itself and impacted, if often start, also make around The danger of group overheat.Therefore, the starting design of asynchronous machine is often faced with dilemma.
To sum up, conventional asynchronous motor is low there are power factor, and motor working efficiency is low, and starting current is big, and it is steady to influence power grid It is fixed, the problem of rotor windings consume electric energy in the form of generating heat, motor service life is impacted etc..To solve the above problems, Propose the concept of permanent magnet synchronous motor, i.e., in the structure of conventional asynchronous motor, by the way that rotor windings are changed into p-m rotor, Form permanent-magnet rotor synchronous motor.Magnetic flux can be provided to motor by p-m rotor, induce electromotive force in the stator windings, Exciting current is reduced, so as to can both improve motor power factor, improves motor working efficiency, starting current diminishes, and starts and turns round Square increases, while can reduce the thermal energy consumption of rotor windings, extends motor service life, and energy-saving effect protrudes.
But in the actual production process, between permanent magnet and iron core, bonded by glue, under motor low-speed situations, Glue bonds can be with normal use, or can use the long period, but works as under motor high-speed case, is specifically greater than When 3500 revs/min, for glue under huge centrifugal force effect, while in the case of a high temperature, glue failure, causes permanent magnet Drop, so that magneto breaks down.
The content of the invention
It is an object of the invention to provide p-m rotor, magneto and compressor, to alleviate present magneto In the case where high speed rotates, permanent magnet is separated with iron core, the technical problem for causing magneto to break down.
A kind of p-m rotor provided by the invention, including iron core and permanent magnet combination, the lasting magnetic of the permanent magnet combination Flux is used to establish rotor field, and permanent magnet combination quantity is n, n >=2, permanent magnet combination by m set of permanent magnets into, m >=1, respectively Permanent magnet combination is identical with iron core binding face polarity;
At least two mounting grooves for fixed permanent magnet combination are provided with the iron core, and the mounting groove uniformly exists The iron core it is circumferentially disposed.
Further, the longitudinal section of the mounting groove is rectangle;And the permanent magnet combination is coincide with the mounting groove.
Further, the longitudinal section of the mounting groove is trapezoidal the bottom of the trapezoidal permanent magnet combination and mounting groove Bottom contacts.
Further, the p-m rotor circumferential surface sets non-magnetic metal protection protector.
Further, the thickness of the non-magnetic metal protection protector is 1-10mm.
Further, it is interference fit between the non-magnetic metal protection protector and permanent magnet combination.
Further, rotor pressing ring is further included, the rotor pressing ring is arranged on the both ends of the iron core.
Further, sealing ring is further included;The non-magnetic metal protection protector is between two rotor pressing rings, institute Sealing ring is stated between the non-magnetic metal protection protector and the rotor pressing ring.
The present invention also provides a kind of magneto, including p-m rotor as described above, main shaft, stator, pedestal, shell Body, fan blade, fan housing, the p-m rotor are fixed on main shaft, and the track ring is set around p-m rotor, and the stator is arranged at In housing, connected between the housing and main shaft by bearing;The fan blade is arranged on main shaft, is fastened between fan housing and housing Connection.
The present invention also provides a kind of compressor, using magneto described above.
P-m rotor, magneto and compressor provided by the invention are by setting mounting groove, permanent magnet on p-m rotor Combination settings so improve the intensity that permanent magnet combination is combined with iron core, it is ensured that in motor high-speed rotation in mounting groove In the case of, glue is under huge centrifugal action, and glue failure, permanent magnet combination and iron core will not separate, it is ensured that Permanent Magnet and Electric The proper motion of machine, it is ensured that the proper motion of compressor.
Brief description of the drawings
, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution of the prior art Embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, in describing below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor Put, other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the structure diagram of p-m rotor provided in an embodiment of the present invention;
Fig. 2 is the structure diagram of another p-m rotor provided in an embodiment of the present invention;
Fig. 3 is the structure diagram of another angle of p-m rotor shown in Fig. 1;
Fig. 4 is the partial enlarged view of p-m rotor shown in Fig. 3.
Icon:100- iron cores;200- mounting grooves;300- permanent magnet combinations;The non-magnetic metal protection protectors of 400-; 500- rotor pressing rings;600- sealing rings.
Embodiment
Technical scheme is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's all other embodiments obtained without making creative work, belong to the scope of protection of the invention.
In the description of the present invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ", The orientation or position relationship of the instruction such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, merely to Easy to describe the present invention and simplify description, rather than instruction or imply signified device or element must have specific orientation, With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.In addition, term " first ", " second ", " the 3rd " is only used for description purpose, and it is not intended that instruction or hint relative importance.
In the description of the present invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;Can To be mechanical connection or be electrically connected;It can be directly connected, can also be indirectly connected by intermediary, Ke Yishi Connection inside two elements.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this Concrete meaning in invention.
Fig. 1 is the structure diagram of p-m rotor provided in an embodiment of the present invention;Fig. 2 is provided in an embodiment of the present invention another A kind of structure diagram of p-m rotor.
As Figure 1-Figure 2, a kind of p-m rotor provided by the invention, including iron core 100 and permanent magnet combination 300, institute The lasting magnetic flux for stating permanent magnet combination 300 is used to establish rotor field, and 300 quantity of permanent magnet combination is n, n >=2, permanent magnet Combination 300 is identical with 100 binding face polarity of iron core into, m >=1, each permanent magnet combination 300 by m set of permanent magnets;
At least two mounting grooves 200 for fixed permanent magnet combination 300, and the peace are provided with the iron core 100 Tankage 200 is uniformly in the circumferentially disposed of the iron core 100.
In certain embodiments, multiple mounting grooves 200, the general number 2 of mounting groove 200,4 are uniformly arranged on iron core 100 It is a, 6;Permanent magnet combination 300 is installed in mounting groove 200, can be for singly in permanent magnet combination 300 in each mounting groove 200 A permanent magnet, can also multiple single set of permanent magnets into permanent magnet combination 300 be installed on mounting groove 200 in.
Each permanent magnet combination 300 and 100 binding face of iron core are S poles;The outside of permanent magnet combination 300 is N poles.
In certain embodiments, each permanent magnet combination 300 and 100 binding face of iron core are N poles;Outside permanent magnet combination 300 Face is S poles.
P-m rotor replaces the coil of asynchronous machine rotor using permanent magnet combination 300, and electricity can be given by p-m rotor Machine provides magnetic flux, induces electromotive force in the stator windings, reduces exciting current, can both improve motor power factor, improves Motor working efficiency, starting current diminish, starting torque increase, while can reduce the thermal energy consumption of rotor windings, extend electricity Machine service life, energy-saving effect protrude.
On above-described embodiment basis, further, the longitudinal section of the mounting groove 200 is rectangle;And it is described forever Magnet combination 300 is coincide with the mounting groove 200.
In certain embodiments, the longitudinal section of mounting groove 200 is rectangle, and what permanent magnet combination 300 can coincide is installed on In mounting groove 200, and 300 outer wall of permanent magnet combination can form a cylinder with 100 outer wall of iron core.
On above-described embodiment basis, further, the longitudinal section of the mounting groove 200 is trapezoidal, trapezoidal institute The bottom for stating permanent magnet combination 300 is contacted with 200 bottom of mounting groove.
In certain embodiments, the longitudinal section of mounting groove 200 is trapezoidal, and trapezoidal bottom is towards mounting groove 200;That is the peace The width of the opening of tankage 200 is less than the width of 200 bottom of mounting groove;When the permanent magnet combination 300 coincideing with mounting groove 200 is pacified After being filled with, though motor high-speed rotating when, even if under the high temperature conditions, permanent magnet combination 300 is bonded with iron core 100 Glue fails, and permanent magnet combination 300 can not also depart from from mounting groove 200, i.e., permanent magnet combination 300 will not be from p-m rotor Come off, it is ensured that the operation for the high speed that magneto can be permanent.
In certain embodiments, 300 outer wall of permanent magnet combination can form a cylinder with 100 outer wall of iron core.
When permanent magnet combination 300 is using tile, shape and 300 shape of permanent magnet combination of mounting groove 200 are kissed Close;Permanent magnet generally uses silicon steel material.
On above-described embodiment basis, further, the p-m rotor circumferential surface sets non-magnetic metal to protect Sheath 400.
On some embodiment bases, non-magnetic metal protection protector 400 is arranged with p-m rotor, non-magnetic metal is protected Sheath 400 can be by 300 secured core 100 of permanent magnet combination on iron core 100.
When mounting groove 200 is rectangle on iron core 100 when motor in high-speed rotation when, and in hot conditions Under, for glue under huge centrifugal force effect, glue failure, permanent magnet combination 300 is subject to the work of non-magnetic metal protection protector 400 With making permanent magnet combination 300 not separated with iron core 100, so as to improve the service life of magneto, prevent permanent magnet The failure that combination 300 is separated and occurred with iron core 100.
And non-magnetic metal protection protector 400 also has and makes p-m rotor appearance beautiful, and will not be by extraneous iron filings, dust Deng the effect of pollution.
On above-described embodiment basis, further, the thickness of the non-magnetic metal protection protector 400 is 1- 10mm。
According to playing the role of difference, when mounting groove 200 is rectangle, the thickness of non-magnetic metal protection protector 400 Thicker design can be used, when mounting groove 200 is trapezoidal, the thickness of non-magnetic metal protection protector 400 can use Relatively thin design.
On above-described embodiment basis, further, the non-magnetic metal protection protector 400 and permanent magnet combination It is interference fit between 300.
Fig. 3 is the structure diagram of another angle of p-m rotor shown in Fig. 1.
With reference to shown in Fig. 3, on above-described embodiment basis, further, rotor pressing ring 500 is further included, described turn Sub- trim ring 500 is arranged on the both ends of the iron core 100.
Fig. 4 is the partial enlarged view of p-m rotor shown in Fig. 3.
With reference to shown in Fig. 4, on above-described embodiment basis, further, sealing ring 600 is further included;It is described non-to lead Magnetic metal protection protector 400 between two rotor pressing rings 500, positioned at the non-magnetic metal protect by the sealing ring 600 Between sheath 400 and the rotor pressing ring 500.
P-m rotor upper rotor part trim ring 500 is installed on iron core 100, and non-magnetic metal protection protector 400 is set in iron core 100 On;What nonmetallic protective case was fixed on iron core 100 in order to prevent is insecure, and sealing ring 600 is also arranged with iron core 100; Non-magnetic 400 one end of metal protection protector is closely bonded with rotor pressing ring 500, and the other end has one with another rotor pressing ring 500 Fixed gap, is filled with sealing ring 600;So ensure that non-magnetic metal protection protector 400 and iron core 100 are opposing stationary.
The present invention also provides a kind of magneto, including p-m rotor as described above, main shaft, stator, pedestal, shell Body, fan blade, fan housing, the p-m rotor are fixed on main shaft, and the track ring is set around p-m rotor, and the stator is arranged at In housing, connected between the housing and main shaft by bearing;The fan blade is arranged on main shaft, is fastened between fan housing and housing Connection.
Herein it should be noted that magneto provided in this embodiment is provided with any of the above-described p-m rotor, In practical applications, to realize the reducing energy consumption of asynchronous machine, on the basis of existing asynchronous machine, by by existing asynchronous electricity The rotor windings of machine change into any of the above-described p-m rotor, you can realize magneto energy-saving effect, can also realize Existing asynchronous machine remanufactures, and reduces the cost of asynchronous machine reducing energy consumption.
The technical advantage of magneto has been described above, and details are not described herein again.
The present invention also provides a kind of compressor, using magneto described above.
, can effectively band by FREQUENCY CONTROL and speed feedback between any of the above-described magneto and driver Engine-driven air compressor works normally, and in the case, magneto can provide magnetic flux by p-m rotor to motor, in stator Electromotive force is induced in winding, reduces exciting current, so as to can both improve motor power factor, improves motor working efficiency, Starting current diminishes, starting torque increase, while can reduce the thermal energy consumption of rotor windings, extends motor service life, section Can effect protrusion.
Same principle, any of the above-described magneto can also effectively drive wind turbine, pump, lathe, conveyor, Weaving loom etc. works normally.
P-m rotor, magneto and compressor provided by the invention are by setting mounting groove 200, permanent magnetism on p-m rotor Body combination 300 is arranged in mounting groove 200, so improves the intensity that permanent magnet combination 300 is combined with iron core 100, it is ensured that In the case of motor high-speed rotation, glue is under huge centrifugal action, glue failure, permanent magnet combination 300 and iron core 100 It will not separate, it is ensured that the proper motion of magneto, it is ensured that the proper motion of compressor.
Finally it should be noted that:The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe is described in detail the present invention with reference to foregoing embodiments, it will be understood by those of ordinary skill in the art that:Its according to Can so modify to the technical solution described in foregoing embodiments, either to which part or all technical characteristic into Row equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology The scope of scheme.

Claims (10)

  1. A kind of 1. p-m rotor, it is characterised in that including iron core and permanent magnet combination, the lasting magnetic flux of the permanent magnet combination For establishing rotor field, permanent magnet combination quantity is n, n >=2, and permanent magnet combination is by m set of permanent magnets into, m >=1, each permanent magnetism Body combination is identical with iron core binding face polarity;
    At least two mounting grooves for fixed permanent magnet combination are provided with the iron core, and the mounting groove is uniformly described Iron core it is circumferentially disposed.
  2. It is 2. according to claim 1, it is characterised in that the longitudinal section of the mounting groove is rectangle;And the set of permanent magnets Conjunction coincide with the mounting groove.
  3. It is 3. according to claim 1, it is characterised in that the longitudinal section of the mounting groove is trapezoidal, the trapezoidal permanent magnetism The bottom of body combination is contacted with installation trench bottom.
  4. It is 4. according to claim 1, it is characterised in that the p-m rotor circumferential surface sets non-magnetic metal coating Set.
  5. It is 5. according to claim 4, it is characterised in that the thickness of the non-magnetic metal protection protector is 1-10mm.
  6. It is 6. according to claim 4, it is characterised in that to be between the non-magnetic metal protection protector and permanent magnet combination It is full of cooperation.
  7. It is 7. according to claim 4, it is characterised in that to further include rotor pressing ring, the rotor pressing ring is arranged on the iron The both ends of core.
  8. It is 8. according to claim 7, it is characterised in that to further include sealing ring;The non-magnetic metal protection protector is located at two Between a rotor pressing ring, the sealing ring is between the non-magnetic metal protection protector and the rotor pressing ring.
  9. 9. a kind of magneto, it is characterised in that including such as claim 1-8 any one of them p-m rotor, main shaft, determine Son, pedestal, housing, fan blade, fan housing, the p-m rotor are fixed on main shaft, and the track ring is set around p-m rotor, described Stator is arranged in housing, is connected between the housing and main shaft by bearing;The fan blade is arranged on main shaft, fan housing and shell It is fastenedly connected between body.
  10. 10. a kind of compressor, it is characterised in that using the magneto described in claim 9.
CN201810062519.0A 2018-01-23 2018-01-23 P-m rotor, magneto and compressor Pending CN108023422A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810062519.0A CN108023422A (en) 2018-01-23 2018-01-23 P-m rotor, magneto and compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810062519.0A CN108023422A (en) 2018-01-23 2018-01-23 P-m rotor, magneto and compressor

Publications (1)

Publication Number Publication Date
CN108023422A true CN108023422A (en) 2018-05-11

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Family Applications (1)

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CN201810062519.0A Pending CN108023422A (en) 2018-01-23 2018-01-23 P-m rotor, magneto and compressor

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108847733A (en) * 2018-08-30 2018-11-20 南京磁谷科技有限公司 A kind of compound permanent magnet of synchronous magnetoelectric machine rotor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201438650U (en) * 2009-07-17 2010-04-14 中国矿业大学 A rotor structure of a conductor built-in permanent magnet synchronous motor
CN106505767A (en) * 2016-12-07 2017-03-15 哈尔滨工业大学 Surface-mounted high-speed permanent magnet synchronous motor rotor with laminated metal pole spacing
CN207835193U (en) * 2018-01-23 2018-09-07 江苏瑞斯曼节能技术有限公司 P-m rotor, magneto and compressor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201438650U (en) * 2009-07-17 2010-04-14 中国矿业大学 A rotor structure of a conductor built-in permanent magnet synchronous motor
CN106505767A (en) * 2016-12-07 2017-03-15 哈尔滨工业大学 Surface-mounted high-speed permanent magnet synchronous motor rotor with laminated metal pole spacing
CN207835193U (en) * 2018-01-23 2018-09-07 江苏瑞斯曼节能技术有限公司 P-m rotor, magneto and compressor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108847733A (en) * 2018-08-30 2018-11-20 南京磁谷科技有限公司 A kind of compound permanent magnet of synchronous magnetoelectric machine rotor
WO2020043049A1 (en) * 2018-08-30 2020-03-05 南京磁谷科技有限公司 Composite type permanent magnet of synchronous permanent magnet motor rotor
CN108847733B (en) * 2018-08-30 2025-02-07 南京磁谷科技有限公司 A composite permanent magnet for a synchronous permanent magnet motor rotor

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