CN108007861A - Cement treated material rapidly determining compaction degree instrument - Google Patents
Cement treated material rapidly determining compaction degree instrument Download PDFInfo
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- CN108007861A CN108007861A CN201711482507.5A CN201711482507A CN108007861A CN 108007861 A CN108007861 A CN 108007861A CN 201711482507 A CN201711482507 A CN 201711482507A CN 108007861 A CN108007861 A CN 108007861A
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Abstract
一种水稳基层压实度快速测定仪,在底板上表面左右对称设置有2根纵杆,纵杆的顶端设置有顶板,顶板与底板之间设置有导向筒,导向筒前侧设置有导向板,导向板上设置有限位孔,限位机构通过限位孔设置在导向板上,落锤设置在导向筒内且落锤的上部与限位机构相接触,纵杆的下部设置有安装移动车轮的车轮架;本发明具有设计合理、结构简单、可快速进行、无损等优点,可推广应用到公路路面水稳基层压实度测定领域。
A rapid tester for the compactness of water-stabilized bases. Two longitudinal rods are symmetrically arranged on the upper surface of the base plate. The top of the longitudinal rods is provided with a top plate. The limit hole is set on the guide plate, the limit mechanism is set on the guide plate through the limit hole, the drop hammer is set in the guide cylinder and the upper part of the drop hammer is in contact with the limit mechanism, and the lower part of the longitudinal rod is provided with a mounting movement The wheel frame of the wheel; the invention has the advantages of reasonable design, simple structure, fast operation, non-destructive, etc., and can be popularized and applied to the field of measuring the degree of compaction of the road surface water stability base.
Description
技术领域technical field
本发明属于道路、铁路或桥梁建筑装置或设备技术领域,具体涉及到一种公路路面水稳基层压实度快速测定仪及测定方法。The invention belongs to the technical field of road, railway or bridge construction devices or equipment, and in particular relates to a rapid measuring instrument and a measuring method for the compactness of a water-stabilized base of a highway pavement.
背景技术Background technique
路面基层的压实度是确保路面使用性能的关键,亦是道路施工质量的重要指标。目前用于水稳基层的压实度检测方法可分为有损检测与无损检测。The compactness of pavement base is the key to ensure the performance of pavement, and it is also an important index of road construction quality. At present, the compaction detection methods used for water-stabilized bases can be divided into destructive testing and non-destructive testing.
有损检测包括灌砂法与灌水法等,这类检测方法需要在待测路基路面上挖坑至碾压层底、称挖取试样的质量、测量试样含水率和体积,计算湿密度,由计算出的湿密度换算得到干密度,最后计算得到路基路面填筑材料的实际压实度。虽然原理简单,但操作过程较为繁琐,检测速度慢,风雨以及施工机械都会对试验造成干扰,影响试验结果。Destructive testing includes sand filling method and water filling method, etc. This kind of testing method needs to dig a hole on the roadbed to be tested to the bottom of the rolling layer, weigh the quality of the excavated sample, measure the moisture content and volume of the sample, and calculate the wet density , the dry density is converted from the calculated wet density, and finally the actual compaction degree of the subgrade and pavement filling materials is calculated. Although the principle is simple, the operation process is cumbersome and the detection speed is slow. Wind, rain and construction machinery will interfere with the test and affect the test results.
无损检测包括核子密度仪法、瑞雷波法、机载式压实度检测等,上述方法可快速测定填筑材料的压实度。核子密度仪具有放射性、价格昂贵,且水稳基层材料不均匀、离散型大,核子密度仪并不适用。瑞雷波法是根据介质密实度与在介质中瑞雷波波速的关系求取压实度,该方法精准、快速但其击振设备和整机较为笨重,不利于提高效率。机载式压实度检测是根据振动压路机某项参数的变化判定土体压实度的变化,该方法属于定性测量,且由于压路机影响深度大,所测结果不能完全代表所铺筑层压实度状况。Non-destructive testing includes nuclear density test method, Rayleigh wave method, airborne compaction test, etc. The above methods can quickly determine the compaction degree of filling materials. The nuclear density meter is radioactive, expensive, and the water-stabilized base material is uneven and discrete, so the nuclear density meter is not suitable. The Rayleigh wave method calculates the degree of compaction based on the relationship between the density of the medium and the velocity of the Rayleigh wave in the medium. This method is accurate and fast, but the shocking equipment and the whole machine are cumbersome, which is not conducive to improving efficiency. The airborne compaction test is based on the change of a certain parameter of the vibratory roller to determine the change of the soil compaction. This method is a qualitative measurement, and because the depth of the impact of the roller is large, the measured results cannot fully represent the compaction of the paved layer. degree status.
由于无损检测的方法存在局限性,目前施工方主要使用的是灌砂法来检测压实度,而水稳基层加水拌合后不断硬化,对压实度检测有着时间上的要求,以求及时掌握水稳基层压实度信息而进行针对性处理,并且挖坑处亦容易引起早期道路损坏,因此,缺少一种合适的方法对水稳基层进行快速、无损的压实度检测方法。Due to the limitations of the non-destructive testing method, the current construction party mainly uses the sand filling method to test the degree of compaction, and the water-stabilized base will continue to harden after adding water and mixing, so there is a time requirement for the test of the degree of compaction, in order to timely Grasp the information of the compactness of the water-stabilized base and carry out targeted processing, and the excavation of the pit is also likely to cause early road damage. Therefore, there is a lack of a suitable method for rapid and non-destructive detection of the compactness of the water-stabilized base.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服上述现有技术的不足,提供一种设计合理、结构简单、可快速进行、无损的水稳基层压实度快速测定仪。The technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned prior art, and provide a rapid measuring instrument for the degree of compaction of water-stabilized bases, which is reasonable in design, simple in structure, fast and non-destructive.
解决上述技术问题采用的技术方案是:在底板上表面左右对称设置有2 根纵杆,纵杆的顶端设置有顶板,顶板与底板之间设置有导向筒,导向筒前侧设置有导向板,导向板上设置有限位孔,限位机构通过限位孔设置在导向板上,落锤设置在导向筒内且落锤的上部与限位机构相接触,纵杆的下部设置有安装移动车轮的车轮架。The technical solution adopted to solve the above technical problems is: two longitudinal rods are symmetrically arranged on the upper surface of the bottom plate, the top of the longitudinal rods is provided with a top plate, a guide cylinder is provided between the top plate and the bottom plate, and a guide plate is provided on the front side of the guide cylinder. The limit hole is set on the guide plate, and the limit mechanism is set on the guide plate through the limit hole. The drop hammer is set in the guide cylinder and the upper part of the drop hammer is in contact with the limit mechanism. wheel rack.
本发明的导向板为U型板,U型板的底部和侧壁上均加工有限位孔。The guide plate of the present invention is a U-shaped plate, and the bottom and side walls of the U-shaped plate are all processed with limited holes.
本发明的限位机构为:U型固定架上设置有与导向板上的限位孔相适应的安装孔,U型固定架的内侧壁上对称设置有矩形槽,矩形槽内安装有挡板,U型固定架的外底部设置有弹簧安装板,弹簧安装板的两端均设置有弹簧,弹簧的一端通过绳索与挡板相连接、另一端固定在拉手固定板上,拉手固定板上设置有拉手。The limiting mechanism of the present invention is as follows: the U-shaped fixed frame is provided with mounting holes adapted to the limiting holes on the guide plate, the inner side wall of the U-shaped fixed frame is symmetrically provided with rectangular grooves, and baffle plates are installed in the rectangular grooves , the outer bottom of the U-shaped fixed frame is provided with a spring mounting plate, both ends of the spring mounting plate are provided with springs, one end of the spring is connected to the baffle plate through a rope, and the other end is fixed on the handle fixing plate, and the handle fixing plate is set There are handles.
本发明的落锤为:锤体上表面中部设置有拉杆,锤体上表面拉杆两侧设置有固定杆,配重块穿过固定杆设置在锤体上,拉杆上端设置有限位块,限位块顶部设置有安装槽,加速度传感器设置在安装槽内并通过安装在限位块顶部的固定板固定,限位块上设置有可拆卸的限位杆,锤体下部设置有弹性锤头。The drop hammer of the present invention is as follows: a pull rod is arranged in the middle of the upper surface of the hammer body, fixed rods are arranged on both sides of the pull rod on the upper surface of the hammer body, the counterweight is arranged on the hammer body through the fixed rod, and a limit block is arranged on the upper end of the pull rod. The top of the block is provided with an installation groove, the acceleration sensor is arranged in the installation groove and fixed by a fixed plate installed on the top of the limit block, the limit block is provided with a detachable limit rod, and the lower part of the hammer body is provided with an elastic hammer head.
本发明的弹性锤头的几何形状为半球形,半球形直径为80~90mm。The geometric shape of the elastic hammer head of the present invention is hemispherical, and the diameter of the hemispherical shape is 80-90mm.
本发明的导向筒的两侧对称加工有滑槽,限位杆可在滑槽内滑行。Both sides of the guide cylinder of the present invention are symmetrically processed with slide grooves, and the limit rod can slide in the slide grooves.
本发明的顶板由顶板上层板和顶板下层板连为一体构成,顶板下层板和顶板上层板的中心位置加工有顶板通孔,顶板通孔的孔径与导向筒的外径相适应。The top plate of the present invention is composed of a top upper plate and a top lower plate. The central positions of the top lower plate and the top upper plate are processed with a top plate through hole. The aperture of the top plate through hole is compatible with the outer diameter of the guide cylinder.
本发明的底板由底板上层板和底板下层板连为一体构成,顶板上层板中心加工有上层板中心孔,上层板中心孔的孔径与导向筒的外径相适应,底板下层板上加工有垫片槽,垫片安装在垫片槽内;所述的垫片槽的一端为半圆形槽、另一端为矩形槽,半圆形槽的直径与垫片的直径相适应,矩形槽的宽度与垫片的半径相适应。The bottom plate of the present invention is composed of the upper plate of the bottom plate and the lower plate of the bottom plate. The center of the upper plate on the top plate is processed with a center hole of the upper plate. The aperture of the center hole of the upper plate is adapted to the outer diameter of the guide cylinder. The gasket is installed in the gasket groove; one end of the gasket groove is a semicircular groove, and the other end is a rectangular groove. The diameter of the semicircular groove is compatible with the diameter of the gasket, and the width of the rectangular groove is Compatible with the radius of the spacer.
本发明的垫片为圆形橡胶垫片或者圆形橡胶尼龙复合垫片。The gasket of the present invention is a circular rubber gasket or a circular rubber nylon composite gasket.
本发明的纵杆上设置有把手,顶板上设置有推拉杆。A handle is arranged on the longitudinal rod of the present invention, and a push-pull rod is arranged on the top plate.
本发明相比于现有技术具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、检测装置更为便捷,数据处理系统集中在一个箱体内,使得操作系统更加节省空间、操作更为方便。1. The detection device is more convenient, and the data processing system is concentrated in one box, which makes the operating system more space-saving and more convenient to operate.
2、本发明的限位机构使得操作者不必手动将落锤维持在一定高度,减轻了操作者的负担。2. The limit mechanism of the present invention makes it unnecessary for the operator to manually maintain the drop hammer at a certain height, which reduces the burden on the operator.
3、本发明采用配重块实现所需要的落锤重量,并且配重块为半圆形结构,安装拆卸更为方便,落锤的重量只需要增加或者减少配重块,控制更为灵活。3. The present invention uses counterweights to achieve the required drop weight, and the counterweights have a semicircular structure, which is more convenient to install and disassemble. The weight of the drop hammer only needs to increase or decrease the counterweights, and the control is more flexible.
4、缩小了导向筒的内径和落锤的外径,减小了落锤底部的曲率,落锤下落状态更为稳定,保障了测试结果的稳定性。4. The inner diameter of the guide cylinder and the outer diameter of the drop hammer are reduced, the curvature of the bottom of the drop hammer is reduced, the falling state of the drop hammer is more stable, and the stability of the test results is guaranteed.
5、导向板上设置有限位孔,用螺纹紧固连接件将限位机构固定在所需的高度,限位机构的这种设置方式使得落锤的落距可有效控制。5. The limit hole is set on the guide plate, and the limit mechanism is fixed at the required height with the threaded fastening connector. This setting method of the limit mechanism can effectively control the drop distance of the falling hammer.
6、本发明采用时域处理方法进行数据处理,尽可能多地提取反映冲击响应加速度特性和冲击能量传播规律的有用信息,并找出其规律性。6. The present invention uses a time-domain processing method for data processing, extracts as much useful information reflecting the acceleration characteristics of the shock response and the law of shock energy propagation as possible, and finds out its regularity.
附图说明Description of drawings
图1是本发明一个实施例的结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the present invention.
图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .
图3是图2的俯视图。FIG. 3 is a top view of FIG. 2 .
图4是本发明落锤的结构示意。Fig. 4 is a structural representation of the drop hammer of the present invention.
图5是本发明的使用状态图。Fig. 5 is a use state diagram of the present invention.
图6是图1中限位机构的结构示意图。Fig. 6 is a structural schematic diagram of the limiting mechanism in Fig. 1 .
图7是图1中顶板6的结构示意图。FIG. 7 is a schematic structural view of the top plate 6 in FIG. 1 .
图8是底板上层板10-1的结构示意图。FIG. 8 is a schematic structural view of the upper plate 10-1 on the bottom plate.
图9是底板下层板10-2的结构示意图。FIG. 9 is a schematic structural view of the bottom plate 10-2.
图10采用不同垫片时对不同压实度的骨架密实型水泥稳定碎石的测试结果。Figure 10 is the test results of the skeleton-dense cement-stabilized macadam with different compaction degrees when different gaskets are used.
图11采用不同垫片时对不同压实度的悬浮密实型水泥稳定碎石的测试结果。Figure 11 is the test results of suspended dense cement-stabilized gravel with different compaction degrees when different gaskets are used.
图12是本发明冲击响应信号的分析流程图。Fig. 12 is a flow chart of the analysis of the impulse response signal of the present invention.
图13是本发明冲击振动加速度响应信号随时间变化的关系图。Fig. 13 is a relationship diagram of the shock vibration acceleration response signal changing with time in the present invention.
图中:1、移动车轮;2、纵杆;3、把手;4、导向板;5、推拉杆;6、顶板;7、限位机构;8、导向筒;9、车轮架;10、底板;11、垫片;12、限位杆;13、固定板;14、限位块;15、配重块;16、固定杆;17、锤体; 18、弹性锤头;19、拉杆;6-1、顶板上层板;6-2、顶板下层板;7-1、U型固定架;7-2、绳索;7-3、挡板;7-4、弹簧安装板;7-5、弹簧;7-6、拉手固定板;7-7、拉手;10-1、底板上层板;10-2、底板下层板;a、限位孔;b、安装槽;c、安装孔;d、顶板通孔;e、上层板中心孔;f、垫片槽。In the figure: 1, mobile wheel; 2, longitudinal rod; 3, handle; 4, guide plate; 5, push-pull rod; 6, top plate; 7, limit mechanism; 8, guide cylinder; 9, wheel frame; 10, bottom plate ;11, gasket; 12, limit rod; 13, fixed plate; 14, limit block; 15, counterweight block; 16, fixed rod; 17, hammer body; 18, elastic hammer head; -1, upper plate on the top plate; 6-2, lower plate on the top plate; 7-1, U-shaped fixing frame; 7-2, rope; 7-3, baffle plate; 7-4, spring mounting plate; 7-5, spring ;7-6, handle fixing plate; 7-7, handle; 10-1, upper plate of the bottom plate; 10-2, lower plate of the bottom plate; a, limit hole; b, installation groove; c, installation hole; d, top plate Through hole; e, the center hole of the upper plate; f, the gasket groove.
具体实施方式Detailed ways
下面结合附图和实施例对本发明做进一步详细说明,但本发明不限于这些实施例。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments, but the present invention is not limited to these embodiments.
实施例1Example 1
在图1~9中,本发明水稳基层压实度快速测定仪,在底板10上表面左右对称焊接固定有2根纵杆2,纵杆2的顶端焊接固定有顶板6,本实施例的顶板6由顶板上层板6-1、顶板下层板6-2连为一体构成,顶板下层板6-2 和顶板上层板6-1的中心位置加工有顶板通孔d,顶板通孔d的孔径与导向筒8的外径相适应,底板10由底板上层板10-1和底板下层板10-2连为一体构成,顶板上层板10-1中心加工有上层板中心孔e,上层板中心孔e的孔径与导向筒8的外径相适应,底板下层板10-2上加工有垫片槽f,本实施例的垫片槽f的一端为半圆形槽、另一端为矩形槽,半圆形槽的直径与垫片11 的直径相适应,矩形槽的宽度与垫片11的半径相适应,垫片11安装在垫片槽f内,进一步地,垫片11为圆形垫片,本发明的垫片11可以采用圆形橡胶垫片也可以采用圆形橡胶尼龙复合垫片。顶板6与底板10之间焊接固定有导向筒8,导向筒8的两侧对称加工有滑槽,限位杆12可在滑槽内滑行。导向筒8前侧焊接固定有导向板4,进一步地,本实施例的导向板4为U型板,U型板的底部和侧壁上均加工有限位孔a,限位机构7通过限位孔a用螺纹紧固连接件固定连接安装在导向板4上,落锤安装在导向筒8内且限位杆12与限位机构7相接触,纵杆2的下部焊接有安装移动车轮1的车轮架9,纵杆2上焊接有把手3,顶板6上焊接有推拉杆5,把手3和推拉杆5为操作者移动和使用本装置提供方便。In Figures 1 to 9, the rapid tester for the compaction degree of the water-stabilized base of the present invention has two longitudinal rods 2 fixed symmetrically on the upper surface of the bottom plate 10, and a top plate 6 is welded and fixed on the top of the longitudinal rods 2. In this embodiment, The top plate 6 is composed of the top plate upper plate 6-1 and the top plate lower plate 6-2. The center position of the top plate lower plate 6-2 and the top plate upper plate 6-1 is processed with a top plate through hole d, and the aperture of the top plate through hole d is Compatible with the outer diameter of the guide cylinder 8, the bottom plate 10 is composed of the upper plate 10-1 on the bottom plate and the lower plate 10-2 on the bottom plate. The aperture of e is adapted to the outer diameter of the guide cylinder 8, and a gasket groove f is processed on the lower layer of the base plate 10-2. One end of the gasket groove f of this embodiment is a semicircular groove, and the other end is a rectangular groove. The diameter of the circular groove adapts to the diameter of the gasket 11, the width of the rectangular groove adapts to the radius of the gasket 11, the gasket 11 is installed in the gasket groove f, further, the gasket 11 is a circular gasket, Gasket 11 of the present invention can adopt circular rubber gasket and also can adopt circular rubber nylon composite gasket. A guide cylinder 8 is welded and fixed between the top plate 6 and the bottom plate 10, and both sides of the guide cylinder 8 are symmetrically processed with chute, and the limit rod 12 can slide in the chute. The front side of the guide cylinder 8 is welded and fixed with a guide plate 4. Further, the guide plate 4 of this embodiment is a U-shaped plate, and the bottom and side walls of the U-shaped plate are all processed with a limit hole a, and the limit mechanism 7 passes through the limit The hole a is fixedly connected and installed on the guide plate 4 with a threaded fastening connector, the drop hammer is installed in the guide cylinder 8 and the limit rod 12 is in contact with the limit mechanism 7. The wheel frame 9 is welded with a handle 3 on the longitudinal bar 2, and the push-pull rod 5 is welded on the top plate 6. The handle 3 and the push-pull rod 5 provide convenience for the operator to move and use the device.
本实施的限位机构由U型固定架7-1、绳索7-2、挡板7-3、弹簧安装板 7-4、弹簧7-5、拉手固定板7-6、拉手7-7连接构成,U型固定架7-1上加工有与导向板4上的限位孔a相适应的安装孔c,U型固定架7-1用螺纹紧固连接件固定连接安装在导向板4上,U型固定架7-1的内侧壁上对称加工有矩形槽,矩形槽内安装有挡板7-3,挡板7-3可在矩形槽内来回滑动,U 型固定架7-1的外底部安装有弹簧安装板7-4,弹簧安装板7-4的两端均安装有弹簧7-5,弹簧7-5的一端通过绳索7-2与挡板7-3相连接、另一端固定在拉手固定板7-6上,拉手固定板7-6上安装有拉手7-7,使用时落锤的限位杆12放置在挡板7-3上,操作者拉动拉手7-7使挡板7-3在弹簧7-5 的拉力作用下向内侧移动,限位杆12与挡板7-3脱离,落锤在重力作用下落下。The limit mechanism of this implementation is connected by U-shaped fixed frame 7-1, rope 7-2, baffle plate 7-3, spring mounting plate 7-4, spring 7-5, handle fixed plate 7-6, and handle 7-7 Composition, the U-shaped fixed frame 7-1 is processed with a mounting hole c compatible with the limit hole a on the guide plate 4, and the U-shaped fixed frame 7-1 is fixedly connected and installed on the guide plate 4 with a threaded fastening connector , the inner side wall of the U-shaped fixed frame 7-1 is symmetrically processed with a rectangular groove, and a baffle plate 7-3 is installed in the rectangular groove, and the baffle plate 7-3 can slide back and forth in the rectangular groove, and the U-shaped fixed frame 7-1 Outer bottom is equipped with spring mounting plate 7-4, and the two ends of spring mounting plate 7-4 are all equipped with spring 7-5, and one end of spring 7-5 is connected with baffle plate 7-3 by rope 7-2, and the other end It is fixed on the handle fixing plate 7-6, and the handle 7-7 is installed on the handle fixing plate 7-6. During use, the limit rod 12 of the drop hammer is placed on the baffle plate 7-3, and the operator pulls the handle 7-7 to make it The baffle plate 7-3 moves inwardly under the pulling force of the spring 7-5, the limit rod 12 is separated from the baffle plate 7-3, and the drop hammer falls under the action of gravity.
本实施例的落锤由限位杆12、固定板13、限位块14、配重块15、固定杆16、锤体17、弹性锤头18、拉杆19连接构成,锤体17上表面中部焊接固定有拉杆19,锤体17上表面拉杆两侧焊接有固定杆16,配重块15可根据需要穿过固定杆16放置在锤体17上,配重块15设计成半圆形结构,方便安装和拆卸,拉杆19上端固定有限位块14,限位块14顶部加工有安装槽b,加速度传感器安装在安装槽b内并通过安装在限位块14顶部的固定板13 固定,加速度传感器通过数据线与数据处理系统连接,为了节省空间本发明的数据处理系统集中设置在一个箱体内,限位块14上安装有可拆卸的限位杆12,锤体17下部安装有弹性锤头18,本发明的弹性锤头18几何形状为半球形,半球形直径为80mm或者90mm。The drop hammer of this embodiment is composed of a limit rod 12, a fixed plate 13, a limit block 14, a counterweight 15, a fixed rod 16, a hammer body 17, an elastic hammer head 18, and a pull rod 19. The middle part of the upper surface of the hammer body 17 is A tie rod 19 is welded and fixed, and fixed rods 16 are welded on both sides of the upper surface of the hammer body 17. The counterweight 15 can pass through the fixed rod 16 and be placed on the hammer body 17 as required. The counterweight 15 is designed as a semicircular structure. Convenient installation and disassembly, the upper end of the pull rod 19 is fixed with a limit block 14, and the top of the limit block 14 is processed with an installation groove b, and the acceleration sensor is installed in the installation groove b and fixed by the fixed plate 13 installed on the top of the limit block 14, the acceleration sensor The data processing system is connected to the data processing system through a data line. In order to save space, the data processing system of the present invention is centrally arranged in a box. A detachable limit rod 12 is installed on the limit block 14, and an elastic hammer head 18 is installed on the lower part of the hammer body 17. , The geometric shape of the elastic hammer head 18 of the present invention is hemispherical, and the diameter of the hemispherical shape is 80mm or 90mm.
使用上述水稳基层压实度快速测定仪测定路面压实度的方法步骤如下:The method steps for measuring the pavement compaction degree by using the above-mentioned rapid tester for the degree of compaction of the water-stabilized base course are as follows:
1)将推车移动到待测路面。1) Move the cart to the road to be tested.
2)在顶板6的圆形通孔中放入落锤,用螺纹紧固连接件将限位机构7固定在所需高度,放置加速度传感器,连接好线路。2) Put the drop hammer in the circular through hole of the top plate 6, fix the limit mechanism 7 at the required height with the threaded fastening connector, place the acceleration sensor, and connect the circuit.
3)握紧拉手7-7,挡板7-3缩进,落锤沿着导向筒8下落至地面上的垫片11并向上反弹,数据处理箱得到加速度最大值x。3) Hold the handle 7-7 tightly, the baffle 7-3 retracts, the drop weight falls along the guide cylinder 8 to the gasket 11 on the ground and bounces upward, and the data processing box obtains the maximum acceleration x.
4)提起落锤的限位杆12,同时握紧拉手7-7,挡板7-3缩进,将落锤提升至限位机构7的上方,松开拉手7-7,挡板7-3复位,固定落锤。4) Lift the limit lever 12 of the drop hammer, hold the handle 7-7 at the same time, the baffle 7-3 retracts, lift the drop hammer to the top of the limit mechanism 7, loosen the handle 7-7, the baffle 7- 3 Reset and fix the drop hammer.
5)重复步骤3)和步骤4)3次得到3个加速度值x,求加速度均值x5) Repeat step 3) and step 4) 3 times to get 3 acceleration values x, and calculate the average acceleration value x
6)在该待测路面用灌砂法(耗时长,有损)测得路面的压实度Ki。6) Measure the degree of compaction K i of the road surface by using the sand filling method (long time-consuming and lossy) on the road surface to be tested.
7)将水稳基层压实度快速测定仪移动到下一待测路面。7) Move the rapid tester for the compactness of the water-stabilized base to the next road surface to be tested.
8)重复步骤2~7,检测下一待测路面的压实度Ki,从而获取一系列的建立压实度Ki和加速度均值的插值关系公式: 8) Repeat steps 2-7 to detect the compactness K i of the next road surface to be tested, so as to obtain a series of Establish compactness K i and mean acceleration The interpolation relation formula of :
其中,n为插值函数次数,n+1为对水稳基层标定的次数。Among them, n is the number of interpolation function, and n+1 is the number of calibration for water-stabilized base.
9)经过步骤1~8中的压实度K和加速度均值x的标定后,即可通过步骤1~5来由数据处理箱获取的加速度均值x计算待测路面的压实度K(不需再用灌砂法)。9) After the calibration of the degree of compaction K and the mean value of acceleration x in steps 1 to 8, the degree of compaction K of the road surface to be tested can be calculated from the mean value of acceleration x obtained by the data processing box through steps 1 to 5 (no need Then use the sand filling method).
以下为采用本发明的装置进行实验的实验结果。The following are the experimental results of experiments using the device of the present invention.
采用4种直径均为12cm,厚度分别为5mm、10mm、15mm的橡胶垫片和 5mm橡胶垫片+5mm尼龙复合垫片,复合垫片采用胶水粘结,分别命名为DP- 1、DP-2、DP-3、DP-4,每一种垫片对应一组试件,每组试件包含6个试件,试件的压实度分别为93%、94%、95%、96%、97%和98%,垫片放置于垫片槽内,使之处于导向筒和试件之间。Four kinds of rubber gaskets with diameters of 12cm and thicknesses of 5mm, 10mm, and 15mm and 5mm rubber gaskets + 5mm nylon composite gaskets are used. The composite gaskets are bonded with glue and named DP-1 and DP-2 respectively. , DP-3, DP-4, each type of gasket corresponds to a group of test pieces, each group of test pieces contains 6 test pieces, and the compaction degrees of the test pieces are 93%, 94%, 95%, 96%, 97% and 98%, the gasket is placed in the gasket groove so that it is between the guide cylinder and the test piece.
表1 采用不同垫片时对不同压实度的骨架密实型水泥稳定碎石的测试结果Table 1 Test results of skeleton-dense cement-stabilized macadam with different compaction degrees when different gaskets are used
由图10和表1可以看出,垫片的类型对测试结果影响很大,与其他垫片相比,采用DP-1时,加速度均值和标准差系数均值最大,相关系数最小。较大的标准差系数均值意味着单层橡胶片不能有效地降低水泥稳定碎石的表面不均匀和锤密作用对测试结果的影响。因此,采用DP-1后,加速度均值和压实度之间的相关系数较小。相较于DP-1,DP-2的厚度得到提高,加速度均值和标准差系数均值均降低,相关系数增大。说明垫片厚度的增大可在一定程度上改善水泥稳定碎石的表面不均匀和锤密作用对测试结果的影响程度。然而采用了在DP-2基础上继续增大的DP-3之后,尽管加速度均值和标准差系数均值继续降低,但相关系数降低了。认为是由于垫片厚度的提高降低了检测的灵敏度。尼龙板比橡胶更硬,DP-4是由尼龙板和橡胶符合而成。冲击能量可由上边的尼龙板较为均匀地传递到下方,同时下方的橡胶片可紧密地与水泥稳定碎石表面接触。从而DP-4可使落锤对水泥稳定碎石的冲击由“点冲击”改为“面冲击”,进而使得标准差系数均值的数值最小,较低的标准差系数均值意味着采用DP-4可有效地降低水泥稳定碎石的表面不均匀和锤密作用对测试结果的影响。另外,较大的加速度均值说明采用 DP-4后,检测的灵敏度任然保持在较高水平。因此,采用了DP-4后,加速度均值和水泥稳定碎石的压实度之间的相关性较好。It can be seen from Figure 10 and Table 1 that the type of gasket has a great influence on the test results. Compared with other gaskets, when DP-1 is used, the average value of the acceleration mean and the standard deviation coefficient are the largest, and the correlation coefficient is the smallest. The large mean value of the standard deviation coefficient means that the single-layer rubber sheet cannot effectively reduce the influence of the surface unevenness and hammer compaction of cement-stabilized macadam on the test results. Therefore, after adopting DP-1, the correlation coefficient between the mean acceleration and the degree of compaction is small. Compared with DP-1, the thickness of DP-2 is increased, the mean value of acceleration and the mean value of standard deviation coefficient are decreased, and the correlation coefficient is increased. It shows that the increase of gasket thickness can improve the impact of cement-stabilized macadam surface unevenness and hammer compaction on test results to a certain extent. However, after adopting DP-3 which continues to increase on the basis of DP-2, although the mean value of acceleration and the mean value of standard deviation coefficient continue to decrease, the correlation coefficient decreases. It is considered that the sensitivity of the detection is reduced due to the increase of the gasket thickness. Nylon board is harder than rubber, and DP-4 is made of nylon board and rubber. The impact energy can be transmitted from the upper nylon plate to the lower part more evenly, and the lower rubber sheet can be in close contact with the surface of cement stabilized gravel. Therefore, DP-4 can change the impact of the falling hammer on the cement-stabilized macadam from "point impact" to "surface impact", thereby making the average value of the standard deviation coefficient the smallest, and a lower average value of the standard deviation coefficient means that the use of DP-4 It can effectively reduce the influence of surface unevenness and hammer compaction of cement-stabilized macadam on test results. In addition, the larger mean value of acceleration shows that after using DP-4, the detection sensitivity remains at a relatively high level. Therefore, with DP-4, the correlation between the average acceleration and the degree of compaction of cement-stabilized macadam is better.
表2 采用不同垫片时对不同压实度的悬浮密实型水泥稳定碎石的测试结果Table 2 Test results of suspended dense cement-stabilized macadam with different compaction degrees when different gaskets are used
由图11和表2可以看出,垫片的类型对悬浮密实型水泥稳定碎石的测试结果影响同样很大。采用DP-1时,加速度均值不随试件的压实度增长而增长,两者之间的相关性很弱。较大的标准差系数均值说明单层橡胶片不能有效地降低悬浮密实型水泥稳定碎石的表面不均匀和锤密作用对测试结果的影响。一般而言,悬浮密实型的均匀性要优于骨架密实型。认为对于悬浮密实型水泥稳定碎石,锤密作用对标准差系数均值起着较大的作用。采用了在 DP-1的基础上增大橡胶垫片厚度的DP-2后,垫片的缓冲作用增加,进而使得标准差系数均值明显下降,并且加速度均值和压实度间的相关系数大幅上升,达到了0.847。继续增大橡胶垫片厚度后,尽管标准差系数均值下降,但同时加速度均值也明显降低,说明增大垫片厚度会降低检测的灵敏度,进而相关系数降低。与对骨架密实型水泥稳定碎石的测试的情况一样,测试时 DP-4上端的尼龙板将落锤的冲击能量由“点冲击”转变为“面冲击”,而DP-4下端的橡胶片与水泥稳定碎石表面紧密接触,尼龙板和橡胶片的结合使得冲击能量较为均匀地传递到下方的水稳试件上,进而有效地降低了悬浮密实型水泥稳定碎石的表面不均匀和锤密作用对测试结果的影响。并且较大的加速度均值表明检测的灵敏度较高。It can be seen from Figure 11 and Table 2 that the type of gasket also has a great influence on the test results of suspended dense cement-stabilized macadam. When DP-1 is used, the average acceleration does not increase with the increase of the compaction degree of the specimen, and the correlation between the two is very weak. The large mean value of the standard deviation coefficient indicates that the single-layer rubber sheet cannot effectively reduce the influence of surface unevenness and hammer compaction on the test results of suspended dense cement-stabilized macadam. Generally speaking, the uniformity of the suspension compact type is better than that of the skeleton compact type. It is considered that for suspended dense cement-stabilized macadam, hammer compaction plays a greater role in the mean value of the coefficient of standard deviation. After adopting DP-2, which increases the thickness of the rubber gasket on the basis of DP-1, the cushioning effect of the gasket increases, which leads to a significant decrease in the average value of the standard deviation coefficient, and a significant increase in the correlation coefficient between the average acceleration value and the degree of compaction , reached 0.847. After continuing to increase the thickness of the rubber gasket, although the mean value of the standard deviation coefficient decreases, the mean value of the acceleration also decreases significantly at the same time, indicating that increasing the thickness of the gasket will reduce the detection sensitivity, and then the correlation coefficient will decrease. As in the case of the test on the cement-stabilized macadam with dense skeleton, the nylon plate at the upper end of the DP-4 changes the impact energy of the falling hammer from "point impact" to "surface impact", while the rubber sheet at the lower end of the DP-4 In close contact with the surface of cement-stabilized gravel, the combination of nylon plate and rubber sheet makes the impact energy more evenly transmitted to the water-stabilized specimen below, thereby effectively reducing the surface unevenness and impact of suspended dense cement-stabilized gravel. The effect of encryption on the test results. And a larger mean value of acceleration indicates a higher detection sensitivity.
基于试验结果,本发明采用DP-4型垫片,使得检测仪器可粗略地分辨出水泥稳定碎石试件的压实度。Based on the test results, the present invention adopts the DP-4 gasket, so that the detection instrument can roughly distinguish the compaction degree of the cement-stabilized gravel test piece.
本发明的工作原理如下:The working principle of the present invention is as follows:
通过本发明试验测得的冲击响应信号是一种原始资料,它包含了大量的信息,包括有用信号和噪声信号,不是真实的冲击振动信号,与真实的冲击振动信号之间存在一定的差别,为了从这些原始信号中得到冲击响应信号的真实表现,采用图12的分析流程图进行分析,从中提取反映冲击响应加速度特性和冲击能量传播规律的有用信息,并找出其规律性,如图12所示,冲击加速度响应信号先以电压的形式表示,经过模数转换,转换了成数字信号,再将数字信号转入电脑进行预处理,去掉不必要的干扰成分,然后分别进行波形分析或频谱分析,得到相应的结果。The shock response signal measured by the test of the present invention is a kind of original data, which contains a large amount of information, including useful signals and noise signals, and is not a real shock vibration signal, and there is a certain difference with the real shock vibration signal. In order to obtain the true performance of the shock response signal from these original signals, the analysis flow chart in Figure 12 is used for analysis, from which useful information reflecting the acceleration characteristics of the shock response and the law of shock energy propagation is extracted, and its regularity is found, as shown in Figure 12 As shown, the shock acceleration response signal is expressed in the form of voltage first, converted into a digital signal through analog-to-digital conversion, and then the digital signal is transferred to the computer for preprocessing to remove unnecessary interference components, and then the waveform analysis or spectrum Analyze and get the corresponding results.
本发明采用时域处理方法进行数据处理,冲击振动信号的时域处理又称为冲击信号波形分析,主要是对冲击振动加速度信号在时域上的波形分析处理,是以时间轴t为横坐标,重力加速度A为纵坐标,表示冲击振动加速度响应信号(以重力加速度g为单位)随时间变化的关系,如图13所示,△t=c–a表示落锤与水稳碎石混合料碰撞的时间,当密实度高时,△t较短,峰值b越大;密实度越小,冲击信号峰值越小,△t越长。由碰撞规律可知,在a前和c后的信号为干扰信号,可采用采集仪自带软件截取有效冲击波形abc段进行信号分析。本发明的时域分析方法从加速度信号中提取出加速度峰值,考虑到数据的离散性,根据数理统计原理计算峰值的代表值。冲击振动响应代表值是具有一定置信区间的,比平均值更能反映出一组数据中最有可能振动幅值。具体计算方法如下式:The present invention adopts the time-domain processing method for data processing, and the time-domain processing of the shock vibration signal is also called the shock signal waveform analysis, which is mainly the waveform analysis and processing of the shock vibration acceleration signal in the time domain, with the time axis t as the abscissa , the acceleration of gravity A is the ordinate, which represents the relationship of the impact vibration acceleration response signal (in the unit of acceleration of gravity g) with time, as shown in Figure 13, △t=c–a represents the mixture of falling hammer and water-stabilized gravel For the collision time, when the compactness is high, △t is shorter and the peak value b is larger; the smaller the compactness is, the smaller the peak value of the impact signal is, and the longer △t is. It can be seen from the collision law that the signals before a and after c are interference signals, and the abc section of the effective shock waveform can be intercepted by the software of the acquisition instrument for signal analysis. The time-domain analysis method of the present invention extracts the acceleration peak value from the acceleration signal, and calculates the representative value of the peak value according to the principle of mathematical statistics in consideration of the discreteness of the data. The representative value of the shock vibration response has a certain confidence interval, which can better reflect the most likely vibration amplitude in a set of data than the average value. The specific calculation method is as follows:
其中,A表示一组检测数据的加速度代表值,A表示算数平均值,n为数据个数;ta为分布表中随自由度和保证率变化的系数,对于高等级公路置信区间取99%,其他等级公路取值为95%,本试验中以每5个数据为一组,因此查表可得此时的保证率系数为1.6449;S为标准差,表示加速度信号的离散程度,令Ai表示信号幅值,代表值的标准差计算公式为:Among them, A represents the acceleration representative value of a group of detection data, A represents the arithmetic mean value, n is the number of data; t a is the coefficient that changes with the degree of freedom and guarantee rate in the distribution table, and the confidence interval for high-grade highways is 99% , the value of other grade roads is 95%. In this experiment, every 5 data is used as a group, so the guarantee rate coefficient at this time can be obtained by looking up the table; S is the standard deviation, indicating the degree of dispersion of the acceleration signal. Let A i represents the signal amplitude, and the formula for calculating the standard deviation of the representative value is:
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