CN108002300A - A kind of built-in pneumatic wheel is to turntable - Google Patents
A kind of built-in pneumatic wheel is to turntable Download PDFInfo
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- CN108002300A CN108002300A CN201810036334.2A CN201810036334A CN108002300A CN 108002300 A CN108002300 A CN 108002300A CN 201810036334 A CN201810036334 A CN 201810036334A CN 108002300 A CN108002300 A CN 108002300A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
- B66F7/16—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks
- B66F7/18—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks by a single central jack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F2700/00—Lifting apparatus
- B66F2700/12—Lifting platforms for vehicles or motorcycles or similar lifting apparatus
- B66F2700/126—Arrangements in which the platform is fixed to the upper end of a single or plural jacks
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Abstract
本发明提供一种内置式气动轮对转盘,包括转盘体、转筒、导轮机构和导筒,其转筒外壁上套有导筒,通过导筒支撑于固定地槽上,所述转筒下端设有勾臂,所述勾臂下端连接下法兰,上端连接套,套上端设有花螺母连接,所述勾臂外侧设有缸筒,缸筒上端插入到导筒上,下端延伸到下法兰上,所述导筒外壁上设有外固定环,所述外固定环与下法兰之间通过双头螺栓连接,所述转筒上端部外侧设有导轮机构,所述转筒上端设有转盘,所述转盘上端面设有花纹面板。本发明采用外置导轮方式,动力源为风压,维护方便,故障率低;动作连贯,操作(控制)方便,方便带齿轮箱、制动盘的轮对通过,转盘体设置有检修孔,方便对转盘的调整和维修。
The invention provides a built-in pneumatic wheel set turntable, which includes a turntable body, a rotating cylinder, a guide wheel mechanism and a guide cylinder. The outer wall of the rotating cylinder is covered with a guiding cylinder, which is supported on a fixed ground groove through the guiding cylinder. The rotating cylinder The lower end is provided with a hook arm, the lower end of the hook arm is connected to the lower flange, the upper end is connected to the sleeve, and the upper end of the sleeve is provided with a flower nut to connect, the outer side of the hook arm is provided with a cylinder, the upper end of the cylinder is inserted into the guide cylinder, and the lower end extends to On the lower flange, an outer fixing ring is provided on the outer wall of the guide cylinder, and the outer fixing ring and the lower flange are connected by stud bolts, and a guide wheel mechanism is arranged on the outside of the upper end of the rotating drum. A turntable is arranged at the upper end of the barrel, and a patterned panel is arranged on the upper end surface of the turntable. The present invention adopts the mode of external guide wheel, the power source is wind pressure, convenient maintenance, low failure rate; coherent action, convenient operation (control), convenient for the wheel set with gear box and brake disc to pass through, and the turntable body is provided with inspection holes , to facilitate the adjustment and maintenance of the turntable.
Description
技术领域technical field
本发明涉及铁路车辆轮对生产和维护保养过程设备技术领域,具体涉及一种内置式气动轮对转盘。The invention relates to the technical field of production and maintenance process equipment for railway vehicle wheelsets, in particular to a built-in pneumatic wheelset turntable.
背景技术Background technique
目前,铁路车辆轮对生产和检修企业在铁路轮对通过生产和检修线换向时,使用的转盘有电动转盘,气动转盘(亦称转镐)。电动转盘价格较高,维修成本也较高;气动转盘直接从车轴中部顶起轮对进行手工或者自动换向。不适合带齿轮箱、制动盘的轮对以及客车城轨及动车段车辆轮对的检修,同时因为转镐高出地面,影响车间整体美感和安全生产,正逐步被使用企业淘汰。。At present, the turntables used by the production and maintenance enterprises of railway vehicle wheelsets include electric turntables and pneumatic turntables (also known as rotary picks) when the railway wheelset passes through the production and maintenance lines. The price of the electric turntable is higher, and the maintenance cost is also higher; the pneumatic turntable directly jacks up the wheel set from the middle of the axle for manual or automatic reversing. It is not suitable for wheel sets with gearboxes and brake discs, as well as wheel sets for passenger cars, urban rail and high-speed trains. At the same time, because the rotary pick is higher than the ground, it affects the overall aesthetics and safe production of the workshop, and is gradually being eliminated by the enterprises that use it. .
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种内置式气动轮对转盘,克服了现有技术的不足,设计合理,结构紧凑,采用外置导轮方式,动力源为风压,维护方便,故障率低;动作连贯,操作(控制)方便,方便带齿轮箱、制动盘的轮对通过,转盘体设置有检修孔,方便对转盘的调整和维修。Aiming at the deficiencies of the prior art, the present invention provides a built-in pneumatic wheel set turntable, which overcomes the deficiencies of the prior art, has a reasonable design, a compact structure, adopts an external guide wheel, the power source is wind pressure, and is easy to maintain. The failure rate is low; the action is coherent, the operation (control) is convenient, and it is convenient for the wheel set with the gear box and the brake disc to pass through. The turntable body is provided with inspection holes, which is convenient for the adjustment and maintenance of the turntable.
(二)技术方案(2) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above object, the present invention is achieved through the following technical solutions:
一种内置式气动轮对转盘,包括转筒和导筒,所述转筒外壁上套有导筒,通过导筒支撑于固定地槽上,所述转筒下端设有勾臂,所述勾臂下端连接下法兰,上端连接套,套上端设有花螺母连接,所述勾臂外侧设有缸筒,缸筒上端插入到导筒上,下端延伸到下法兰上,所述导筒外壁上设有外固定环,所述外固定环与下法兰之间通过双头螺栓连接,所述转筒上端部外侧设有导轮机构,导轮机构由导轮控制机构控制,所述转筒上端设有转盘,所述转盘上端面设有花纹面板。A built-in pneumatic wheel set turntable, including a rotating cylinder and a guide cylinder. The outer wall of the rotating cylinder is covered with a guiding cylinder, which is supported on a fixed ground groove through the guiding cylinder. The lower end of the rotating cylinder is provided with a hook arm. The lower end of the arm is connected to the lower flange, the upper end is connected to the sleeve, and the upper end of the sleeve is connected with a flower nut. The outside of the hook arm is provided with a cylinder. The upper end of the cylinder is inserted into the guide cylinder, and the lower end extends to the lower flange. The guide cylinder An outer fixed ring is provided on the outer wall, and the outer fixed ring is connected to the lower flange by stud bolts. A guide wheel mechanism is provided on the outer side of the upper end of the drum, and the guide wheel mechanism is controlled by a guide wheel control mechanism. The upper end of the drum is provided with a turntable, and the upper end of the turntable is provided with a patterned panel.
所述导轮机构,包括导柱和滚轮伸缩气缸,导柱后端连接滚轮伸缩气缸,所述导柱后端部与滚轮伸缩气缸连接部外侧套有导套,导套通过法兰与滚轮伸缩气缸前端部固定连接,所述导柱前端设有滚轮,滚轮通过压紧垫片固定于导柱上。The guide wheel mechanism includes a guide post and a roller telescopic cylinder. The rear end of the guide post is connected to the roller telescopic cylinder. A guide sleeve is sleeved on the outer side of the connection between the rear end of the guide post and the roller telescopic cylinder. The guide sleeve stretches through the flange and the roller. The front end of the cylinder is fixedly connected, and the front end of the guide post is provided with a roller, which is fixed on the guide post through a compression gasket.
导轮控制机构,包括顶升气缸和两组滚轮伸缩气缸,顶升气缸由控制风缸升降的脚踏开关控制,滚轮伸缩气缸由控制两组导轮伸缩脚踏控制,其中滚轮伸缩气缸油路管道中设有单向节流阀,滚轮伸缩气缸前端连接导轮。The guide wheel control mechanism includes a jacking cylinder and two sets of roller telescopic cylinders. The jacking cylinder is controlled by a foot switch that controls the lifting of the air cylinder, and the roller telescopic cylinder is controlled by two sets of guide wheel telescopic pedals. The oil circuit of the roller telescopic cylinder A one-way throttle valve is arranged in the pipeline, and the front end of the roller telescopic cylinder is connected with the guide wheel.
所述滚轮伸缩气缸脚踏上设有挡铁。An iron stopper is arranged on the pedal of the roller telescopic cylinder.
所述导轮机构下端设有气阀架支撑。The lower end of the guide wheel mechanism is provided with an air valve support.
所述花螺母与套上端之间设有垫片。A washer is provided between the flower nut and the upper end of the sleeve.
所述勾臂和下法兰与缸筒侧壁之间设有密封圈。A sealing ring is arranged between the hook arm, the lower flange and the side wall of the cylinder.
所述导筒与转筒侧壁之间设有密封圈。A sealing ring is provided between the guide cylinder and the side wall of the rotating cylinder.
(三)有益效果(3) Beneficial effects
本发明实施例提供了一种内置式气动轮对转盘。具备以下有益效果:本发明内置式,气动动力,维护方便,故障率低;动作连贯,操作(控制)方便,方便带齿轮箱、制动盘的轮对通过,转盘体设置有检修孔,方便对转盘的调整和维修。An embodiment of the present invention provides a built-in pneumatic wheel set turntable. The utility model has the following beneficial effects: the present invention is built-in, aerodynamic, easy to maintain, and has a low failure rate; Adjustments and repairs to turntables.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1 本发明结构示意图;Fig. 1 structural representation of the present invention;
图2本发明导轮控制机构结构示意图;Fig. 2 structural representation of guide wheel control mechanism of the present invention;
图3本发明转筒结构示意图;Fig. 3 structural representation of rotating cylinder of the present invention;
图4本发明导筒结构示意图;Fig. 4 structural representation of guide cylinder of the present invention;
图5本发明转盘结构示意图;Fig. 5 is a structural schematic diagram of the turntable of the present invention;
图6本发明转盘剖视结构示意图;Fig. 6 is a schematic diagram of a sectional structure of a turntable of the present invention;
图7本发明导轮机构结构示意图。Fig. 7 is a schematic structural diagram of the guide wheel mechanism of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
一种内置式气动轮对转盘,包括转筒3和导筒5,所述转筒3外壁上套有导筒5,通过导筒5支撑于固定地槽上,所述转筒3下端设有勾臂7,所述勾臂7下端连接下法兰16,上端连接套13,套13上端设有花螺母15连接,所述勾臂7外侧设有缸筒11,缸筒11上端插入到导筒5上,下端延伸到下法兰16上,所述导筒5外壁上设有外固定环,所述外固定环与下法兰16之间通过双头螺栓10连接,双头螺栓10在穿过下法兰16下端部分设有弹簧垫12,所述转筒3上端部外侧设有4组导轮机构9,两两对称分布;A built-in pneumatic wheel set turntable, including a rotating cylinder 3 and a guide cylinder 5, the outer wall of the rotating cylinder 3 is covered with a guiding cylinder 5, and is supported on a fixed ground groove through the guiding cylinder 5, and the lower end of the rotating cylinder 3 is provided with The hook arm 7, the lower end of the hook arm 7 is connected to the lower flange 16, the upper end is connected to the sleeve 13, the upper end of the sleeve 13 is provided with a flower nut 15 for connection, the outer side of the hook arm 7 is provided with a cylinder 11, and the upper end of the cylinder 11 is inserted into the guide The lower end of the cylinder 5 extends to the lower flange 16. An outer fixing ring is provided on the outer wall of the guide cylinder 5. The outer fixing ring and the lower flange 16 are connected by stud bolts 10. The stud bolts 10 are A spring pad 12 is provided through the lower end of the lower flange 16, and four sets of guide wheel mechanisms 9 are arranged on the outer side of the upper end of the drum 3, which are symmetrically distributed in pairs;
导轮机构1,包括导柱101和滚轮伸缩气缸902,导柱101后端连接滚轮伸缩气缸902,所述导柱101后端部与滚轮伸缩气缸902连接部外侧套有导套103,导套103通过法兰104与滚轮伸缩气缸902前端部固定连接,所述导柱101前端设有滚轮105,滚轮105通过压紧垫片106固定于导柱101上,压紧垫片106通过止紧螺丝102固定于导柱101上,所述导套103侧面通过止紧螺丝102固定于导柱上;The guide wheel mechanism 1 includes a guide post 101 and a roller telescopic cylinder 902. The rear end of the guide post 101 is connected to the roller telescopic cylinder 902. A guide sleeve 103 is sleeved on the outside of the connection between the rear end of the guide post 101 and the roller telescopic cylinder 902. The guide sleeve 103 is fixedly connected to the front end of the roller telescopic cylinder 902 through the flange 104, and the front end of the guide post 101 is provided with a roller 105, and the roller 105 is fixed on the guide post 101 through a compression washer 106, and the compression washer 106 is passed through a set screw 102 is fixed on the guide post 101, and the side of the guide sleeve 103 is fixed on the guide post by the set screw 102;
所述导轮机构1下端设有气阀架支撑8,所述转筒3上端设有转盘2,所述转盘2上端面设有花纹面板203;所述转盘2由上托板201和下托板202叠加设置构成,The lower end of the guide wheel mechanism 1 is provided with an air valve frame support 8, the upper end of the rotating drum 3 is provided with a turntable 2, and the upper end of the turntable 2 is provided with a patterned panel 203; The boards 202 are stacked to form,
所述导轮控制机构9,包括顶升气缸901和两组滚轮伸缩气缸902,顶升气缸由控制风缸升降的脚踏开关903控制,滚轮伸缩气缸由控制两组导轮伸缩脚踏904控制,其中滚轮伸缩气缸油路管道中设有单向节流阀905,滚轮伸缩气缸前端连接导轮,所述滚轮伸缩气缸脚踏上设有挡铁,所述花螺母与套上端之间设有垫片,所述勾臂和下法兰与缸筒侧壁之间设有密封圈,所述导筒与转筒侧壁之间设有密封圈;本发明采用外置导轮方式,每次转90度,风缸形程为140mm,动力源为风压,通过靠模曲线(与风动转镐一致),实现全自动正360°转动;导轮机构为两组,每组为两只,当转盘下落离地面20mm时,当铁碰到脚踏换向阀开关,一组导轮退出,另一组导轨同时进入;本发明内置式,气动动力,维护方便,故障率低;动作连贯,操作(控制)方便,方便带齿轮箱、制动盘的轮对通过,转盘体设置有检修孔,方便对转盘的调整和维修。The guide wheel control mechanism 9 includes a jacking cylinder 901 and two sets of roller telescopic cylinders 902. The jacking cylinder is controlled by a foot switch 903 that controls the lifting of the air cylinder, and the roller telescopic cylinder is controlled by two sets of guide wheel telescopic pedals 904. , wherein a one-way throttle valve 905 is provided in the oil pipeline of the roller telescopic cylinder, the front end of the roller telescopic cylinder is connected to the guide wheel, the pedal of the roller telescopic cylinder is provided with a stopper, and the flower nut and the upper end of the sleeve are provided with Gasket, a sealing ring is provided between the hook arm, the lower flange and the side wall of the cylinder, and a sealing ring is provided between the guide cylinder and the side wall of the drum; Rotate 90 degrees, the stroke of the air cylinder is 140mm, the power source is wind pressure, through the profiling curve (consistent with the pneumatic rotary pick), it can realize full-automatic positive 360° rotation; the guide wheel mechanism is two groups, each group is two , when the turntable falls 20mm from the ground, when the iron touches the pedal reversing valve switch, one set of guide wheels exits, and the other set of guide rails enters at the same time; the invention is built-in, aerodynamic, easy to maintain, and has low failure rate; the action is coherent , The operation (control) is convenient, and it is convenient for the wheel set with the gear box and the brake disc to pass through. The turntable body is provided with inspection holes, which is convenient for the adjustment and maintenance of the turntable.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN108974809A (en) * | 2018-06-04 | 2018-12-11 | 安徽瑞铁轨道装备有限公司 | A kind of built-in wheel set turntable of worm and gear driving rotation |
| CN111302283A (en) * | 2018-10-27 | 2020-06-19 | 杨何应 | Top extension supporting equipment and method for vertical jack |
| CN112477915A (en) * | 2020-11-27 | 2021-03-12 | 中车长江铜陵车辆有限公司 | Built-in wheel set turntable |
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| CN108974809A (en) * | 2018-06-04 | 2018-12-11 | 安徽瑞铁轨道装备有限公司 | A kind of built-in wheel set turntable of worm and gear driving rotation |
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| CN111302283A (en) * | 2018-10-27 | 2020-06-19 | 杨何应 | Top extension supporting equipment and method for vertical jack |
| CN112477915A (en) * | 2020-11-27 | 2021-03-12 | 中车长江铜陵车辆有限公司 | Built-in wheel set turntable |
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|---|---|
| CN108002300B (en) | 2024-11-22 |
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Denomination of invention: A built-in pneumatic wheelset turntable Granted publication date: 20241122 Pledgee: Huishang Bank Co.,Ltd. Tongling Wusongshan Branch Pledgor: ANHUI RUITIE TRACK EQUIPMENT CO.,LTD. Registration number: Y2025980040378 |
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