CN108001927B - Double-deck blast pipe material frame - Google Patents

Double-deck blast pipe material frame Download PDF

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Publication number
CN108001927B
CN108001927B CN201810032907.4A CN201810032907A CN108001927B CN 108001927 B CN108001927 B CN 108001927B CN 201810032907 A CN201810032907 A CN 201810032907A CN 108001927 B CN108001927 B CN 108001927B
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China
Prior art keywords
rack
belt
band pulley
exhaust pipe
upper layer
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CN201810032907.4A
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Chinese (zh)
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CN108001927A (en
Inventor
张丽珍
高�浩
吴青龙
李卫
梁拥成
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Shanghai Ocean University
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Shanghai Ocean University
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Publication of CN108001927A publication Critical patent/CN108001927A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/06Storage devices mechanical with means for presenting articles for removal at predetermined position or level

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Belt Conveyors (AREA)

Abstract

The invention relates to a double-layer exhaust pipe material rack, which comprises a motor, a coupling, a transmission shaft, a left side rack, a right side rack and a support rod, wherein the left side rack and the right side rack have the same structure and the same matching relationship, the motor is connected with the transmission shaft through the coupling to transmit power to the left side rack and the right side rack, the right side rack comprises an upper layer rack, a lower layer rack and a protective outer cover, the upper layer rack further comprises an upper layer transmission mechanism and a roller wire, the lower layer rack comprises a front support, a rear support and a lower layer transmission mechanism, the lower layer of goods can be transported to the upper layer rack through the lower layer transmission mechanism under the drive of the motor, the upper layer rack has a certain inclination angle, the exhaust pipe can slide downwards by means of self gravity, and meanwhile, the front support is provided with a bulge to prevent the exhaust pipe from sliding out of the rack, thereby realizing fixed-point goods taking, reducing the labor intensity of workers and improving the working efficiency.

Description

Double-deck blast pipe material frame
Technical Field
The invention relates to an exhaust pipe material rack, in particular to a double-layer material rack.
Background
In an automobile assembly workshop, the existing double-layer material rack mainly has the following problems: when workers take the exhaust pipes from the material rack, the workers are inconvenient to take the exhaust pipes from the upper layer or the lower layer; the material taking height is too high, so that the material taking is inconvenient for workers, the fatigue of assembly workers is easy to cause, and occupational diseases can be generated for a long time; the worker has different goods taking places each time, and needs to move back and forth along the longitudinal direction, so that the workload and the operation time of the worker are greatly increased. In order to solve the problems, the invention improves the exhaust pipe material rack.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the double-layer exhaust pipe material frame which not only reduces the operation time of workers, but also avoids the workers from bending down to take materials, thereby avoiding strain and improving the working efficiency.
The technical scheme of the invention for achieving the purpose is as follows: the motor is connected with the transmission shaft through the shaft coupling, the left side shelf is connected with the right side shelf through the support rod I, the support rod II and the support rod III, the right side shelf comprises an upper shelf, a lower shelf and a protective outer cover, the upper shelf comprises an upper transmission mechanism and a roller wire, the lower shelf comprises a front support, a rear support and a lower transmission mechanism, the roller wire is arranged on a mounting hole III of the front support and a mounting hole VIII of the rear support, the protective outer cover is arranged on the front support and the rear support, the upper transmission mechanism comprises an upper transmission belt, an upper exhaust pipe support, a belt pulley V and a belt pulley VI, the upper exhaust pipe support is uniformly distributed on the upper transmission belt, the upper transmission belt is arranged on the belt pulley V and the belt pulley VI, the belt pulley V is arranged on a mounting hole VII of the rear support through a rolling bearing, the belt pulley is arranged on the mounting hole VII of the rear support, the belt pulley II is arranged on the front support and the belt pulley II through a rolling bearing, the belt pulley II is arranged on the front support and the belt pulley II through the mounting hole III, the belt pulley II and the belt pulley II, the belt pulley II is respectively fixed on the belt pulley, the belt pulley II is fixedly arranged on the belt pulley II and the belt pulley II, the belt pulley II fixedly fixing device comprises a belt pulley, the belt pulley II fixedly fixing device and the belt pulley II fixedly arranged on the belt pulley II, the belt pulley device fixedly fixing device respectively, the belt pulley device and the belt pulley device respectively, the belt pulley fixing device and the belt pulley fixing device. The lower layer transmission mechanism comprises a plurality of lower layer exhaust pipe supports, the lower layer exhaust pipe supports are uniformly distributed on the lower layer transmission belt, the belt wheel I is installed on a front support installation hole I through a rolling bearing and a fixed shaft, the belt wheel II is installed on a rear support installation hole IV through a rolling bearing and a fixed shaft, the belt wheel III is installed on a rear support installation hole V through a rolling bearing and a fixed shaft, the belt wheel IV is installed on a rear support installation hole VI through a rolling bearing and a fixed shaft, the lower layer transmission belt is installed on the belt wheel I, the belt wheel II, the belt wheel III and the belt wheel IV, the left side shelf and the right side shelf are identical in structure, the matching relation of the positions is identical, and the upper layer transmission mechanism is provided with a 5-degree design angle.
The invention relates to a double-layer exhaust pipe material frame which is used for placing exhaust pipes at exhaust pipe assembly stations of an automobile assembly workshop. The upper layer goods shelf has a certain design inclination angle, the height of the rear support is slightly higher than that of the front support, meanwhile, the upper layer goods shelf is provided with a group of unpowered roller lines, and the exhaust pipe slides downwards under the dual actions of the roller lines and self gravity. The upper layer conveyer belt is equipped with upper exhaust pipe and supports, can constitute a recess between two adjacent conveyer belt supports, separates the blast pipe, prevents that the blast pipe from bumping in the slip in-process, in order to prevent that the blast pipe from roll-off upper shelf, is equipped with the protrusion in the front support upper end, and when the protrusion was slided to the front end blast pipe, the conveyer belt can stop to rotate. When the worker takes out the exhaust pipe at the protrusion, the conveyor belt starts to rotate, and when the next exhaust pipe slides down to the protrusion, the conveyor belt stops again until the worker takes out the exhaust pipe at the protrusion, and the conveyor belt runs again, so repeatedly, the worker only needs to take out the exhaust pipe at the same position each time. Meanwhile, in order to improve the operation comfort, the goods taking height of the material rack is 1254mm, and the bending action of workers is reduced.
When the exhaust pipes of the upper layer shelf are all taken out, a worker can start the motor to transport the lower layer exhaust pipes to the upper layer. In order to prevent the exhaust pipe from slipping out of the conveyor belt during transport to the upper shelf, the lower exhaust pipe support is designed in a shape resembling a "christmas hat". When the exhaust pipe is transported to the uppermost end, the exhaust pipe can fall into the upper exhaust pipe supporting groove from the lower exhaust pipe support, and meanwhile, in order to ensure that each exhaust pipe has a corresponding position to be placed, the movement speeds of the upper conveyor belt and the lower conveyor belt are the same.
The double-layer exhaust pipe material frame is characterized by comprising the following components:
1. The double-layer exhaust pipe material rack adopts a double-layer goods shelf structure, and has the advantages of large inventory, compact structure and small occupied space.
2. The double-layer exhaust pipe material rack can realize fixed-point goods taking, is simple to operate, reduces the workload of workers and improves the labor efficiency.
Drawings
The specific structure of the present invention is given by the following examples and drawings.
FIG. 1 is a schematic diagram of the overall structure of a double-layer exhaust pipe material rack according to the present invention.
FIG. 2 is a schematic view of the right shelf structure of the present invention.
FIG. 3 is a schematic view of the upper shelf structure of the present invention.
FIG. 4 is a schematic view of the structure of the underlying shelf according to the present invention.
FIG. 5 is a schematic view of the lower layer transmission mechanism of the present invention.
FIG. 6 is a schematic view of a conveyor belt securing apparatus according to the present invention.
FIG. 7 is a schematic view of a front support structure according to the present invention.
Fig. 8 is a schematic view of a rear support structure according to the present invention.
Detailed Description
A double-layer exhaust pipe material rack according to the present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, 2, 3, 4, 5, 6, 7 and 8, the double-layer exhaust pipe material rack comprises a motor (1), a coupler (2), a transmission shaft (3), a left side rack (4), a support rod I (5), a right side rack (6), a support rod II (7) and a support rod III (8), wherein the motor (1) is connected with the transmission shaft (3) through the coupler (2), and the left side rack (4) is connected with the right side rack (6) through the support rod I (5), the support rod II (7) and the support rod III (8).
The right side goods shelves (6) comprise an upper layer goods shelf (61), a lower layer goods shelf (62) and a protective housing (63), the upper layer goods shelf (61) comprises an upper layer transmission mechanism (611) and a roller line (612), the lower layer goods shelf (62) comprises a front support (621), a rear support (622) and a lower layer transmission mechanism (623), and the roller line (612) is installed on a mounting hole III (6213) of the front support (621) and a mounting Kong (6225) of the rear support (622).
The protective housing (63) is mounted on a front support (621) and a rear support (622).
The upper transmission mechanism (611) comprises an upper layer conveying belt (6111), an upper layer exhaust pipe support (6112), a belt wheel V (6113) and a belt wheel VI (6114), the upper layer transmission mechanism (611) comprises a plurality of upper layer exhaust pipe supports (6112), the upper layer exhaust pipe supports (6112) are uniformly distributed on the upper layer conveying belt (6111), the upper layer conveying belt (6111) is arranged on the belt wheel V (6113) and the belt wheel VI (6114), the belt wheel V (6113) is arranged on an installation Kong (6224) of the rear support (622) through a rolling bearing and a fixed shaft, and the belt wheel VI (6114) is arranged on an installation hole II (6212) of the front support (621) through the rolling bearing and the fixed shaft.
Lower floor's drive mechanism (623) include lower floor's conveyer belt (6231), lower floor's blast pipe support (6232), conveyer belt fixing device (6233), band pulley I (6234), band pulley II (6235), band pulley III (6236) and band pulley IV (6237), lower floor's drive mechanism (623) contain 4 conveyer belt fixing device (6233), conveyer belt fixing device (6233) include fixing device support (62331), fixing device pivot (62332) and fixing device gyro wheel (62333), conveyer belt fixing device (6233) include 6 fixing device gyro wheels (62333), fixing device gyro wheel (62333) are installed on fixing device support (62331) through fixing device pivot (62332), 4 conveyer belt fixing device (6233) are installed respectively in the left and right sides of band pulley II (6235) and band pulley III (6236), lower floor's blast pipe (623) include a plurality of lower floor's supports (6232), a plurality of lower floor's supports (6232) are on lower floor's conveyer belt (6231).
The pulley I (6234) is mounted on a mounting hole I (6211) of the front support (621) through a rolling bearing and a fixed shaft, the pulley II (6235) is mounted on a mounting Kong (6221) of the rear support (622) through a rolling bearing and a fixed shaft, the pulley III (6236) is mounted on a mounting Kong (6222) of the rear support (622) through a rolling bearing and a fixed shaft, the pulley IV (6237) is mounted on a mounting Kong (6223) of the rear support (622) through a rolling bearing and a fixed shaft, and the lower-layer conveyor belt (6231) is mounted on the pulley I (6234), the pulley II (6235), the pulley III (6236) and the pulley IV (6237).
The left shelf (4) and the right shelf (6) have the same structure and the same matching relationship. The upper layer transmission mechanism (611) has a design angle of 5 degrees.

Claims (2)

1. The utility model provides a double-deck blast pipe material frame, includes motor (1), shaft coupling (2), transmission shaft (3), left side goods shelves (4), bracing piece I (5), right side goods shelves (6), bracing piece II (7) and bracing piece III (8), motor (1) link to each other with transmission shaft (3) through shaft coupling (2), left side goods shelves (4) link to each other with right side goods shelves (6) through bracing piece I (5), bracing piece II (7), bracing piece III (8), right side goods shelves (6) include upper goods shelves (61), lower floor goods shelves (62) and protection dustcoat (63), upper goods shelves (61) include upper transmission mechanism (611) and cylinder line (612), lower floor goods shelves (62) include front support (621), back support (622) and lower floor transmission mechanism (623), cylinder line (612) are installed on the mounting Kong (6225) of front support (621) mounting hole III (6213) and back support (622), protection dustcoat (63) are installed on front support (621) and back support (61622), upper band pulley (6114) are included on upper band pulley (6113), the upper layer transmission mechanism (611) comprises a plurality of upper layer exhaust pipe supports (6112), the upper layer exhaust pipe supports (6112) are uniformly distributed on an upper layer transmission belt (6111), the upper layer transmission belt (6111) is installed on a belt wheel V (6113) and a belt wheel VI (6114), the belt wheel V (6113) is installed on an installation Kong (6224) of a rear support (622) through a rolling bearing and a fixed shaft, the belt wheel VI (6114) is installed on an installation hole II (6212) of a front support (621) through a rolling bearing and a fixed shaft, the lower layer transmission mechanism (623) comprises a lower layer transmission belt (6231), a lower layer exhaust pipe support (6232), a transmission belt fixing device (6233), a belt wheel I (6234), a belt wheel II (6235), a belt wheel III (6236) and a belt wheel VI (6237), the lower layer transmission mechanism (623) comprises 4 transmission belt fixing devices (6233) which comprise a fixing device bracket (62331), a fixing device (62332) and a rotating shaft (6282) which are fixedly installed on a rotating shaft (333) through a rotating shaft (333), the utility model discloses a rear support (622) is installed in the left and right sides of band pulley II (6235) and band pulley III (6236) respectively, lower floor's drive mechanism (623) include a plurality of lower floor's blast pipe supports (6232), a plurality of lower floor's blast pipe supports (6232) equipartition are on lower floor's conveyer belt (6231), band pulley I (6234) are installed on mounting hole I (6211) of front support (621) through antifriction bearing and fixed axle, band pulley II (6235) are installed on the installation Kong (6221) of rear support (622) through antifriction bearing and fixed axle, band pulley III (6236) are installed on the installation Kong (6222) of rear support (622) through antifriction bearing and fixed axle, band pulley IV (6237) are installed on the installation Kong (6223) of rear support (622) through antifriction bearing and fixed axle, lower floor's conveyer belt (6231) are installed on I (6234), band pulley II (6235), band pulley III (6236), band pulley IV (6237) are installed on the same structure on the left and right sides goods shelves (626), respectively.
2. A double-layer exhaust pipe material rack according to claim 1, characterized in that the upper layer transmission mechanism (611) has a design angle of 5 °.
CN201810032907.4A 2018-01-13 2018-01-13 Double-deck blast pipe material frame Active CN108001927B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810032907.4A CN108001927B (en) 2018-01-13 2018-01-13 Double-deck blast pipe material frame

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810032907.4A CN108001927B (en) 2018-01-13 2018-01-13 Double-deck blast pipe material frame

Publications (2)

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CN108001927A CN108001927A (en) 2018-05-08
CN108001927B true CN108001927B (en) 2024-04-26

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CN201810032907.4A Active CN108001927B (en) 2018-01-13 2018-01-13 Double-deck blast pipe material frame

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB895852A (en) * 1958-10-15 1962-05-09 Dexion Ltd Improvements relating to conveyerized storage racking
FR2310293A1 (en) * 1975-05-09 1976-12-03 Bigot Jacques Horizontal conveyor system for truck loading - has discharge end of final conveyor movable to remain over empty trucks
CH667064A5 (en) * 1985-08-07 1988-09-15 Hans Sieber Storage installation with batching mechanism
DE10022272A1 (en) * 2000-03-24 2001-10-04 Windmoeller & Hoelscher Device for palletizing packages
CN1981676A (en) * 2005-12-16 2007-06-20 温建 Method for transferring stored cargo circulativelly and double-layer circulating cam goods shelf
EP2199248A2 (en) * 2008-12-19 2010-06-23 viastore systems GmbH Method for operating a conveyor system.
CN103369854A (en) * 2012-04-11 2013-10-23 深圳市腾世机电有限公司 Side-by-side double-layer single-rail surface mount system workbench
CN104843409A (en) * 2015-05-07 2015-08-19 华中科技大学 Control method suitable for SMD extensible intelligent warehousing system
CN206557906U (en) * 2017-02-10 2017-10-13 东莞弘驰智能技术有限公司 Automatic vending machine lifts goods transporting device
CN207748387U (en) * 2018-01-13 2018-08-21 上海海洋大学 A kind of air gap pipes material frame

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB895852A (en) * 1958-10-15 1962-05-09 Dexion Ltd Improvements relating to conveyerized storage racking
FR2310293A1 (en) * 1975-05-09 1976-12-03 Bigot Jacques Horizontal conveyor system for truck loading - has discharge end of final conveyor movable to remain over empty trucks
CH667064A5 (en) * 1985-08-07 1988-09-15 Hans Sieber Storage installation with batching mechanism
DE10022272A1 (en) * 2000-03-24 2001-10-04 Windmoeller & Hoelscher Device for palletizing packages
CN1981676A (en) * 2005-12-16 2007-06-20 温建 Method for transferring stored cargo circulativelly and double-layer circulating cam goods shelf
EP2199248A2 (en) * 2008-12-19 2010-06-23 viastore systems GmbH Method for operating a conveyor system.
CN103369854A (en) * 2012-04-11 2013-10-23 深圳市腾世机电有限公司 Side-by-side double-layer single-rail surface mount system workbench
CN104843409A (en) * 2015-05-07 2015-08-19 华中科技大学 Control method suitable for SMD extensible intelligent warehousing system
CN206557906U (en) * 2017-02-10 2017-10-13 东莞弘驰智能技术有限公司 Automatic vending machine lifts goods transporting device
CN207748387U (en) * 2018-01-13 2018-08-21 上海海洋大学 A kind of air gap pipes material frame

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
邮件自动取包机;赵斌, 张晓梅;起重运输机械;-;第-卷(第12期);全文 *
重型电动移动式货架;物流技术(装备版)(第12期);全文 *

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