CN108000050A - A kind of turbine wheel shaft remanufactures renovation technique - Google Patents

A kind of turbine wheel shaft remanufactures renovation technique Download PDF

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Publication number
CN108000050A
CN108000050A CN201711435590.0A CN201711435590A CN108000050A CN 108000050 A CN108000050 A CN 108000050A CN 201711435590 A CN201711435590 A CN 201711435590A CN 108000050 A CN108000050 A CN 108000050A
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CN
China
Prior art keywords
turbine wheel
wheel shaft
workpiece
locking screw
main shaft
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Pending
Application number
CN201711435590.0A
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Chinese (zh)
Inventor
黄永平
刘全
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JIANGSU YIHEJIE AUTOMOBILE TECHNOLOGY Co Ltd
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JIANGSU YIHEJIE AUTOMOBILE TECHNOLOGY Co Ltd
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Priority to CN201711435590.0A priority Critical patent/CN108000050A/en
Publication of CN108000050A publication Critical patent/CN108000050A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • B23P6/002Repairing turbine components, e.g. moving or stationary blades, rotors

Abstract

The present invention provides a kind of turbine wheel shaft to remanufacture renovation technique, it comprises the following steps:1) preliminary surveying, 2) installation workpiece:Turbine wheel shaft to be repaired is installed on desk-top instrument lathe, starts instrument lathe, allows turbine wheel shaft to rotate;3) axle journal reparation:Including corase grinding, fine grinding and polishing, 4) closure gasket groove reparation:Including corase grinding, fine grinding and polishing;5) once clean workpiece, 6) fixed workpiece, 7) locking screw reparation:Operation is carried out to locking screw using screw die, locking screw is repaired, ensures turbine wheel shaft concentricity and improve locking screw alveolus cleannes;8) workpiece is once cleaned;9) ultrasonic cleaning;10) final measurement.Above-mentioned turbine wheel shaft, which remanufactures renovation technique, can not only recover turbine wheel shaft surface state, and it is for example new to be allowed to quality;And it is significantly cost-effective, reduce material and energy consumption;Lifting turbocharger remanufactures rate.

Description

A kind of turbine wheel shaft remanufactures renovation technique
Technical field
The invention belongs to automobile turbocharger re-manufacturing technology, more particularly to a kind of turbine wheel shaft of turbocharger to make again Make renovation technique.
Background technology
China comes into automotive society, there is large quantities of motor vehicle liquidations, the turbocharger of these abandoned cars every year Also scrap therewith, these substantial amounts of turbocharger all melt down smeltings according to the material property of parts at present, cause cost with The significantly waste of material, energy consumption, environmental pollution significantly rise therewith;It is a small amount of after simple cleaning, sandblasting just again Assembling, the turbocharger performance for causing to produce does not reach much with quality remanufactures turbocharger requirement, more not Say compared with equal new product.
Turbine wheel shaft is very high as requirements such as turbocharger vital part, complex process, material, size and geometric tolerances, Cost accounts for 20% or so of whole turbocharger, all melts down the significantly waste smelted and be bound to cause cost and material, phase That answers also brings the raising of energy consumption and environmental pollution;And simply repair and be extremely difficult to remanufacture requirement, let alone New product is met or exceeded to remanufacture turbocharger quality to lay the foundation.
The content of the invention
It is an object of the invention to provide a kind of turbine wheel shaft to remanufacture renovation technique, and to solve in the prior art, turbine wheel shaft is again The problem of turbine wheel shaft of manufacture renovation technique reparation can not meet requirement.
For this purpose, the present invention uses following technical scheme:
A kind of turbine wheel shaft remanufactures renovation technique, it comprises the following steps:
1) preliminary surveying:With measuring device to turbine wheel shaft and floating bearing engagement journal diameter, turbine wheel shaft and impeller endoporus Engagement journal diameter, closure gasket groove width and turbine wheel shaft concentricity measure, and qualified workpiece continues to operate, unqualified workpiece Into scrapping frame;
2) workpiece is installed:Turbine wheel shaft to be repaired is installed on desk-top instrument lathe, turbine wheel shaft both ends centre bore thimble top Firmly, and pin, start instrument lathe, allow turbine wheel shaft to rotate;
3) axle journal reparation:According to turbine wheel shaft main shaft surface condition, following steps are carried out to select or sort entirely:
Corase grinding, corase grinding operation is carried out to journal surface of the main shaft in addition to locking screw, the main iron removed on main shaft surface Rust, the difficult greasy dirt removed and finite wear, pull, and notices that axial movement speed is uniform in operation process, it is ensured that journal surface is justified Degree;
Fine grinding, carries out fine grinding operation to journal surface of the main shaft in addition to locking screw, mainly removes coarse sand operation and leave Trace, improve main shaft surface roughness to a certain extent, notice that axial movement speed is uniform in operation process, to ensure axle journal Surface roundness;
Polishing, is polished operation to journal surface of the main shaft in addition to locking screw, mainly greatly improves main shaft surface Roughness, reaches and remanufactures requirement, notices that axial movement speed is uniform in operation process, to ensure journal surface circularity;
4) closure gasket groove reparation:Comprise the following steps:
Step 1, according to closure gasket groove surface condition, carries out main shaft seal annular groove by rolling up sand paper on steel ruler respectively Operation is roughly ground, removes closure gasket groove iron rust, greasy dirt and finite wear, steel ruler side is hung down with spindle centerline all the time in operation process Directly, to ensure the closure gasket groove two sides depth of parallelism;
Step 2, according to closure gasket groove surface condition, carries out main shaft seal annular groove by rolling up sand paper on steel ruler respectively Fine grinding operation, mainly removes the trace that coarse sand operation leaves, to a certain extent raising main shaft surface roughness, in operation process Steel ruler side is vertical with spindle centerline all the time, to ensure the closure gasket groove two sides depth of parallelism;
Step 3, according to closure gasket groove surface condition, carries out main shaft seal annular groove by rolling up sand paper on steel ruler respectively Polishing operation, greatly improves closure gasket groove surface roughness, and steel ruler side is vertical with spindle centerline all the time in operation process, with Ensure the closure gasket groove two sides depth of parallelism;
5) workpiece is once cleaned:Workpiece is pulled down from instrument lathe, and workpiece is cleaned;
6) fixed workpiece:Both ends centre bore is withstood with the thimble up and down of special tooling, it is vertical to fix and pin;
7) locking screw reparation:Operation is carried out to locking screw using screw die, locking screw is repaired, ensures that turbine wheel shaft is coaxial Spend and improve locking screw alveolus cleannes;
8) secondary cleaning workpiece:Workpiece is pulled down in frock from step 6), and workpiece is cleaned again;
9) ultrasonic cleaning:Workpiece is cleaned by ultrasonic cleaning equipment;
10) final measurement:Whether workpiece meets tolerance dimension requirement after measurement is repaired, if qualified, repair and completes, transhipment Workpiece, if unqualified, be directly placed into and scrap frame.
Especially, the specific measurement method in the step 1) is:Turbine wheel shaft and floating bearing are measured with digimatic micrometer Engagement journal diameter, turbine wheel shaft and impeller inner hole journal diameter, qualified workpiece continue to operate, and unqualified workpiece, which enters, to be scrapped Frame;Closure gasket groove width is measured with precision gage block, qualified workpiece continues to operate, and unqualified workpiece, which enters, scraps frame;Use concentricity Measuring instrument measures turbine wheel shaft concentricity, and qualified workpiece continues to operate, and unqualified workpiece, which enters, scraps frame.
Especially, corase grinding selects 400# sand paper in the step 3);1200# sand paper is selected in fine grinding;Metallographic sand is selected in polishing Paper.
Especially, the step one in the step 4) selects 0.8mm thickness, the steel ruler of 150mm long, and being rolled up on steel ruler has 400# sand Paper;Step 2 selects 0.8mm thickness, the steel ruler of 150mm long, and being rolled up on steel ruler has 1200# sand paper;Step 3 selection 0.8mm thickness, The steel ruler of 150mm long, volume has 2500# sand paper on steel ruler.
Especially, Superficial Foreign Body is purged with air gun in the step 5), cleans turbine wheel shaft.
Especially, locking screw and other Superficial Foreign Bodies are purged with air gun in the step 8), cleans turbine wheel shaft.
Especially, the concrete technology of the step 9) is:Workpiece to be cleaned is put into supersonic wave cleaning machine, 60 DEG C -80 DEG C hot water, cleans 3min or adds degreasing metal cleaner in water, by 1:20 ratios are prepared, 60 DEG C of -80 DEG C of fine purifiation 1- 3min, then next step operation is carried out after rinsing, antirust, drying.
Especially, specific measurement method is in the step 10):Turbine wheel shaft and floating bearing are measured with digimatic micrometer Engagement journal diameter, turbine wheel shaft and impeller inner hole journal diameter, size qualification then carry out next step operation, unqualified workpiece Into scrapping frame;Closure gasket groove width is measured with precision gage block, size qualification then carries out next step operation, and unqualified workpiece enters Scrap frame;Turbine wheel shaft concentricity is measured with axiality measuring apparatus, tolerance qualification then carries out next step operation, and unqualified workpiece enters Scrap frame;Range estimation and touch main shaft surface, and with sample axis, roughness sample block comparing check surface roughness, size qualification then into Row next step operation, unqualified workpiece, which enters, scraps frame.
Beneficial effects of the present invention are that the turbine wheel shaft remanufactures renovation technique and can thoroughly repair compared with prior art With remanufacture value the affiliated face of turbine wheel shaft, locking screw, the position such as closure gasket groove size, geometric tolerance, make turbine wheel shaft Return to normal condition, meeting or exceeding new product to remanufacture Reliability of Turbochargers establishes solid foundation, is greatly reduced and makes again Turbocharger production cost is made, lift turbocharger remanufactures rate, effectively energy saving, section material, cost-effective, strong promotion Turbocharger industry continues the development of health.
Embodiment
For ease of understanding the present invention, it is as follows that the present invention enumerates embodiment.Those skilled in the art are it will be clearly understood that the implementation Example is only to aid in understanding the present invention, is not construed as the concrete restriction to the present invention.
A kind of turbine wheel shaft remanufactures renovation technique, and turbine wheel shaft to be repaired must be classification, cleaning, be surface-treated pieces O.K., Dry tack free and noresidue sand ball, the technique comprise the following steps:
Step 1, preliminary surveying:1) with digimatic micrometer measurement turbine wheel shaft and floating bearing engagement journal diameter, turbine wheel shaft With impeller inner hole journal diameter, qualified workpiece continues to operate, and unqualified workpiece, which enters, scraps frame;2) measured with precision gage block Closure gasket groove width, qualified workpiece continue to operate, and unqualified workpiece, which enters, scraps frame;3) turbine wheel shaft is measured with axiality measuring apparatus Concentricity, qualified workpiece continue to operate, and unqualified workpiece, which enters, scraps frame.
Step 2, installs workpiece:1) turbine wheel shaft both ends centre bore is withstood with thimble with desk-top instrument lathe, and pinned; 2) start instrument lathe, allow turbine wheel shaft to rotate.
Step 3, axle journal reparation:According to turbine wheel shaft main shaft surface condition, following steps are carried out to select or sort entirely:1) root According to turbine wheel shaft main shaft surface condition, 400# sand paper is selected, corase grinding operation is carried out to journal surface of the main shaft in addition to locking screw, it is main Remove the iron rust on main shaft surface, the difficult greasy dirt removed and finite wear, pull, to pay attention to axial movement speed in operation process Degree is uniform, it is ensured that journal surface circularity;2) according to turbine wheel shaft main shaft surface condition, 1200# sand paper is selected, locking screw is removed to main shaft Journal surface outside line carries out fine grinding operation, mainly removes the trace that coarse sand operation leaves, improves main spindle table to a certain extent Surface roughness, notices that axial movement speed is uniform in operation process, to ensure journal surface circularity;3) according to turbine wheel shaft main spindle table Face situation, selects abrasive paper for metallograph, is polished operation to journal surface of the main shaft in addition to locking screw, mainly greatly improves master Axis surface roughness, reaches and remanufactures requirement, notices that axial movement speed is uniform in operation process, to ensure journal surface Circularity.
Step 4, closure gasket groove reparation:Comprise the following steps, 1) 0.8mm thickness, the steel ruler of 150mm long are selected, according to sealing Ring groove surface situation, 400# sand paper is rolled up on steel ruler and carries out corase grinding operation respectively to main shaft seal annular groove, removes sealing ring channel Rust, greasy dirt and finite wear, steel ruler side is vertical with spindle centerline all the time in operation process, to ensure closure gasket groove two sides The depth of parallelism;2) 0.8mm thickness, the steel ruler of 150mm long are selected, according to closure gasket groove surface condition, 1200# sand paper pair is rolled up on steel ruler Main shaft seal annular groove carries out fine grinding operation respectively, mainly removes the trace that coarse sand operation leaves, improves main shaft to a certain extent Surface roughness, steel ruler side is vertical with spindle centerline all the time in operation process, to ensure the closure gasket groove two sides depth of parallelism; 3) 0.8mm thickness, the steel ruler of 150mm long are selected, according to closure gasket groove surface condition, it is close to main shaft that 2500# sand paper is rolled up on steel ruler Seal ring groove is polished operation respectively, greatly improves closure gasket groove surface roughness, in operation process steel ruler side all the time with master Shaft centre line is vertical, to ensure the closure gasket groove two sides depth of parallelism.
Step 5, once cleans workpiece:Workpiece is pulled down from instrument lathe, Superficial Foreign Body is purged with air gun, cleans turbine Axis.
Step 6, fixed workpiece;Both ends centre bore is withstood with the thimble up and down of special tooling, it is vertical to fix and pin.
Step 7, locking screw reparation:Operation is carried out to locking screw using screw die, locking screw is repaired, ensures turbine Axis concentricity simultaneously improves locking screw alveolus cleannes.
Step 8, secondary cleaning workpiece:Pull down workpiece in frock from step 6), with air gun purge locking screw and its His Superficial Foreign Body, cleans turbine wheel shaft.
Step 9, ultrasonic cleaning:Workpiece to be cleaned is put into supersonic wave cleaning machine, 60 DEG C of -80 DEG C of hot water, cleaned 3min adds degreasing metal cleaner in water, by 1:20 ratios are prepared, 60 DEG C of -80 DEG C of fine purifiation 1-3min, then by drift Wash, antirust, next step operation carried out after drying.
Step 10, final measurement:With digimatic micrometer measurement turbine wheel shaft and floating bearing engagement journal diameter, turbine wheel shaft with Impeller inner hole journal diameter, size qualification then carry out next step operation, and unqualified workpiece, which enters, scraps frame;Use precision gage block Closure gasket groove width is measured, size qualification then carries out next step operation, and unqualified workpiece, which enters, scraps frame;Use axiality measuring apparatus Turbine wheel shaft concentricity is measured, tolerance qualification then carries out next step operation, and unqualified workpiece, which enters, scraps frame;Range estimation and touch main shaft Surface, and then carry out next step operation, unqualified work with sample axis, roughness sample block comparing check surface roughness, size qualification Part, which enters, scraps frame.
Above-mentioned turbine wheel shaft, which remanufactures renovation technique, can not only recover turbine wheel shaft surface state, and it is for example new to be allowed to quality;And It is significantly cost-effective, reduce material and energy consumption;Lifting turbocharger remanufactures rate.
Applicant states that the present invention illustrates the detailed process equipment of the present invention and technological process by above-described embodiment, But the invention is not limited in above-mentioned detailed process equipment and technological process, that is, it is above-mentioned detailed not mean that the present invention has to rely on Process equipment and technological process could be implemented.Person of ordinary skill in the field it will be clearly understood that any improvement in the present invention, The addition of equivalence replacement and auxiliary element to each raw material of product of the present invention, selection of concrete mode etc., all fall within the present invention's Within protection domain and the open scope.

Claims (8)

1. a kind of turbine wheel shaft remanufactures renovation technique, it comprises the following steps:
1) preliminary surveying:With measuring device to turbine wheel shaft and floating bearing engagement journal diameter, turbine wheel shaft and impeller inner hole Journal diameter, closure gasket groove width and turbine wheel shaft concentricity measure, and qualified workpiece continues to operate, and unqualified workpiece enters Scrap frame;
2) workpiece is installed:Turbine wheel shaft to be repaired is installed on desk-top instrument lathe, turbine wheel shaft both ends centre bore is withstood with thimble, and Pin, start instrument lathe, allow turbine wheel shaft to rotate;
3) axle journal reparation:According to turbine wheel shaft main shaft surface condition, following steps are carried out to select or sort entirely:
Corase grinding, corase grinding operation is carried out to journal surface of the main shaft in addition to locking screw, the main iron rust removed on main shaft surface, difficulty The greasy dirt and finite wear of removal, pull, and notices that axial movement speed is uniform in operation process, it is ensured that journal surface circularity;
Fine grinding, carries out fine grinding operation to journal surface of the main shaft in addition to locking screw, mainly removes the trace that coarse sand operation leaves Mark, improves main shaft surface roughness to a certain extent, notices that axial movement speed is uniform in operation process, to ensure journal surface Circularity;
Polishing, is polished operation to journal surface of the main shaft in addition to locking screw, mainly greatly improves main shaft rough surface Degree, reaches and remanufactures requirement, notices that axial movement speed is uniform in operation process, to ensure journal surface circularity;
4) closure gasket groove reparation:Comprise the following steps:
Step 1, according to closure gasket groove surface condition, roughly grinds main shaft seal annular groove by rolling up sand paper on steel ruler respectively Operation, removes closure gasket groove iron rust, greasy dirt and finite wear, and steel ruler side is vertical with spindle centerline all the time in operation process, To ensure the closure gasket groove two sides depth of parallelism;
Step 2, according to closure gasket groove surface condition, fine grinding is carried out by rolling up sand paper on steel ruler respectively to main shaft seal annular groove Operation, mainly removes the trace that coarse sand operation leaves, to a certain extent raising main shaft surface roughness, steel ruler in operation process Side is vertical with spindle centerline all the time, to ensure the closure gasket groove two sides depth of parallelism;
Step 3, according to closure gasket groove surface condition, is polished main shaft seal annular groove by rolling up sand paper on steel ruler respectively Operation, greatly improves closure gasket groove surface roughness, and steel ruler side is vertical with spindle centerline all the time in operation process, to ensure The closure gasket groove two sides depth of parallelism;
5) workpiece is once cleaned:Workpiece is pulled down from instrument lathe, and workpiece is cleaned;
6) fixed workpiece:Both ends centre bore is withstood with the thimble up and down of special tooling, it is vertical to fix and pin;
7) locking screw reparation:Operation is carried out to locking screw using screw die, locking screw is repaired, ensures turbine wheel shaft concentricity simultaneously Improve locking screw alveolus cleannes;
8) secondary cleaning workpiece:Workpiece is pulled down in frock from step 6), and workpiece is cleaned again;
9) ultrasonic cleaning:Workpiece is cleaned by ultrasonic cleaning equipment;
10) measure:Whether workpiece meets tolerance dimension requirement after measurement is repaired, if qualified, repair and completes, transporting work pieces, if It is unqualified, then it is directly placed into and scraps frame.
2. turbine wheel shaft as claimed in claim 1 remanufactures renovation technique, it is characterised in that the specific measurement in the step 1) Mode is:With digimatic micrometer measurement turbine wheel shaft and floating bearing engagement journal diameter, turbine wheel shaft and impeller inner hole axle journal Diameter, qualified workpiece continue to operate, and unqualified workpiece, which enters, scraps frame;Closure gasket groove width, qualified work are measured with precision gage block Part continues to operate, and unqualified workpiece, which enters, scraps frame;Turbine wheel shaft concentricity is measured with axiality measuring apparatus, qualified workpiece continues to grasp Make, unqualified workpiece, which enters, scraps frame.
3. turbine wheel shaft as claimed in claim 1 remanufactures renovation technique, it is characterised in that corase grinding is selected in the step 3) 400# sand paper;1200# sand paper is selected in fine grinding;Abrasive paper for metallograph is selected in polishing.
4. turbine wheel shaft as claimed in claim 1 remanufactures renovation technique, it is characterised in that the step one in the step 4) is selected With 0.8mm is thick, steel ruler of 150mm long, being rolled up on steel ruler has 400# sand paper;Step 2 selects 0.8mm thickness, the steel ruler of 150mm long, steel Volume has 1200# sand paper on ruler;Step 3 selects 0.8mm thickness, the steel ruler of 150mm long, and being rolled up on steel ruler has 2500# sand paper.
5. turbine wheel shaft as claimed in claim 1 remanufactures renovation technique, it is characterised in that is purged in the step 5) with air gun Superficial Foreign Body, cleans turbine wheel shaft.
6. turbine wheel shaft as claimed in claim 1 remanufactures renovation technique, it is characterised in that is purged in the step 8) with air gun Locking screw and other Superficial Foreign Bodies, clean turbine wheel shaft.
7. turbine wheel shaft as claimed in claim 1 remanufactures renovation technique, it is characterised in that the concrete technology of the step 9) For:Workpiece to be cleaned is put into supersonic wave cleaning machine, 60 DEG C of -80 DEG C of hot water, cleans 3min or add degreasing gold in water Belong to cleaning agent, by 1:20 ratios are prepared, 60 DEG C of -80 DEG C of fine purifiation 1-3min, then are carried out in next step after rinsing, antirust, drying Operation.
8. turbine wheel shaft as claimed in claim 1 remanufactures renovation technique, it is characterised in that is specifically surveyed in the step 10) Amount mode is:With digimatic micrometer measurement turbine wheel shaft and floating bearing engagement journal diameter, turbine wheel shaft and impeller inner hole axis Neck diameter, size qualification then carry out next step operation, and unqualified workpiece, which enters, scraps frame;Sealing ring groove width is measured with precision gage block Degree, size qualification then carry out next step operation, and unqualified workpiece, which enters, scraps frame;It is coaxial with axiality measuring apparatus measurement turbine wheel shaft Degree, tolerance qualification then carry out next step operation, and unqualified workpiece, which enters, scraps frame;Range estimation and touch main shaft surface, and with sample axis, Roughness sample block comparing check surface roughness, size qualification then carry out next step operation, and unqualified workpiece, which enters, scraps frame.
CN201711435590.0A 2017-12-26 2017-12-26 A kind of turbine wheel shaft remanufactures renovation technique Pending CN108000050A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108818176A (en) * 2018-09-11 2018-11-16 中车株洲电机有限公司 A kind of Regrinding System and grinding method for eliminating machine shaft internal taper hole formation of crack

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