CN107999944A - The flat upset butt welding method prepared for solar bracket - Google Patents

The flat upset butt welding method prepared for solar bracket Download PDF

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Publication number
CN107999944A
CN107999944A CN201711222963.6A CN201711222963A CN107999944A CN 107999944 A CN107999944 A CN 107999944A CN 201711222963 A CN201711222963 A CN 201711222963A CN 107999944 A CN107999944 A CN 107999944A
Authority
CN
China
Prior art keywords
welding
conveyer belt
belt assembly
intermediate products
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201711222963.6A
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Chinese (zh)
Other versions
CN107999944B (en
Inventor
黄龙
陶慧敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Youli Intelligent Equipment Co ltd
Original Assignee
Suzhou Unitary Seiko Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Unitary Seiko Technology Co Ltd filed Critical Suzhou Unitary Seiko Technology Co Ltd
Priority to CN201711222963.6A priority Critical patent/CN107999944B/en
Publication of CN107999944A publication Critical patent/CN107999944A/en
Application granted granted Critical
Publication of CN107999944B publication Critical patent/CN107999944B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/02Pressure butt welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment

Abstract

The present invention is used for flat upset butt welding method prepared by solar bracket, includes the following steps:Conveyer belt assembly is set, some evenly arranged product fixed frames is provided with the conveyer belt in conveyer belt assembly, the product aligning fixed block of imitative product end set is provided with product fixed frame;In being symmetrical arranged a group welding device on one end of conveyer belt assembly, welder includes bottom surface welding plate, and conveyer belt is located at the welder position and is provided with detection sensor;Intermediate products before welding are prepared using steel band;Intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly;The conveyer belt assembly driving, intermediate products are flowed to detection sensor before driving welding;What one group welding tablet coordinated intermediate products before pressure holding welding needs weld, and falling head is 50% 65% of falling head needed for welding;Detection device fixes pressure holding;Welding plate is powered, resistance welding.

Description

The flat upset butt welding method prepared for solar bracket
Technical field
The present invention relates to solar energy equipment technology of preparing, specifically, it shows a kind of putting down for solar bracket preparation Board-like upset butt welding method.
Background technology
With economic and science and technology development, the use of clean energy resource is also more and more extensive, and solar energy is the weight of clean energy resource One of form, and then the use of solar energy equipment is also more and more extensive;
Solar bracket is the support member of solar energy equipment, in solar bracket preparation process, need to utilize and weld skill The intermediate member that art is used for is welded to connect, and uses the upset butt welding side formed with electric welding joint style at this stage Formula, the welding manner used at this stage seriously occupy human resources, while welding precision deficiency, it is necessary to manually welded entirely, Need quantitatively to repair electrode tip at the same time, thus it is very big to electrode tip consumption, and weld strength is unstable, easily causes welding not It is good.
Therefore, it is necessary to a kind of flat upset butt welding method prepared for solar bracket is provided to solve above-mentioned ask Topic.
The content of the invention
The object of the present invention is to provide a kind of flat upset butt welding method prepared for solar bracket.
The present invention is achieved through the following technical solutions above-mentioned purpose:
A kind of flat upset butt welding method prepared for solar bracket, includes the following steps:
S1) conveyer belt assembly is set, being provided with some evenly arranged products on the conveyer belt in conveyer belt assembly fixes Frame, the product aligning fixed block of imitative product end set is provided with product fixed frame;
S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly, welder includes bottom surface welding plate, And conveyer belt is located at the welder position and is provided with detection sensor;
S3 intermediate products before welding) are prepared using steel band, before connecing intermediate products include welding boss at the pad, And the matched end bends after welding fabrication;
S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly, while utilize product The contraposition that contraposition locating piece carries out product is fixed;
S5) the conveyer belt assembly driving, intermediate products are flowed to detection sensor before driving welding, are passed by detecting Sensor detects, and the conveyer belt assembly stops driving;
S6) a group welding device is driven to rise or fall respectively by declining drive component and rising drive component, one group What welding plate coordinated intermediate products before pressure holding welding needs weld, falling head for falling head needed for welding 50%- 65%;
S7) by the detection device of the setting on a group welding device, detect whether that welding position aligns, position is accurate When, it is normal, when inaccurate, readjusts;
S8) fixed pressure holding;
S8) welding plate described in one group is powered, and completes single resistance welding;
Further, welding boss is obtained by punch forming.
Further, detection device includes the welding detection hole being opened on welding plate and is arranged at the welding The welding being used cooperatively with welding detection hole on tablet is to level detection sensor.
Compared with prior art, the present invention does not have to polishing electrode tip using two pieces of plate electrodes, saves man-hour and improves efficiency, Avoid the loss of electrode tip;Pad uniform force, weld strength is reliable, Improving The Quality of Products stability.
Brief description of the drawings
Fig. 1 is one of structure diagram of the present invention.
Fig. 2 is the second structural representation of the present invention.
Embodiment
Embodiment 1:
Please refer to Fig.1,2, the present embodiment displaying it is a kind of for solar bracket prepare flat upset butt welding method, bag Include following steps:
S1) conveyer belt assembly 3 is set, being provided with some evenly arranged products on the conveyer belt in conveyer belt assembly 3 consolidates Determine frame, the product aligning fixed block of imitative product end set is provided with product fixed frame;
S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly 3, it is flat that welder includes bottom surface welding Plate, and conveyer belt is located at the welder position and is provided with detection sensor;
S3 intermediate products 1 before welding) are prepared using steel band, the welding that intermediate products 1 are included at pad before connecing is convex Platform 11 and the matched end bends 12 after welding fabrication;
S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly 3, while utilize product The contraposition that contraposition locating piece carries out product is fixed;
S5) conveyer belt assembly 3 drives, and intermediate products are flowed to detection sensor before driving welding, pass through detection Sensor detects, and the conveyer belt assembly stops driving;
S6) a group welding device 2 is driven to rise or fall respectively by declining drive component and rising drive component, one group What welding plate coordinated intermediate products before pressure holding welding needs weld, and falling head is 50% of falling head needed for welding;
S7) by the detection device of the setting on a group welding device 2, detect whether that welding position aligns, position is accurate When, it is normal, when inaccurate, readjusts;
S8) fixed pressure holding;
S8) welding plate described in one group is powered, and completes single resistance welding;
Welding boss 11 is obtained by punch forming.
Detection device include the welding detection hole that is opened on welding plate and be arranged on the welding plate with The welding that welding detection hole is used cooperatively is to level detection sensor.
Embodiment 2:
Please refer to Fig.1,2, the present embodiment displaying it is a kind of for solar bracket prepare flat upset butt welding method, bag Include following steps:
S1) conveyer belt assembly 3 is set, being provided with some evenly arranged products on the conveyer belt in conveyer belt assembly 3 consolidates Determine frame, the product aligning fixed block of imitative product end set is provided with product fixed frame;
S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly 3, it is flat that welder includes bottom surface welding Plate, and conveyer belt is located at the welder position and is provided with detection sensor;
S3 intermediate products 1 before welding) are prepared using steel band, the welding that intermediate products 1 are included at pad before connecing is convex Platform 11 and the matched end bends 12 after welding fabrication;
S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly 3, while utilize product The contraposition that contraposition locating piece carries out product is fixed;
S5) conveyer belt assembly 3 drives, and intermediate products are flowed to detection sensor before driving welding, pass through detection Sensor detects, and the conveyer belt assembly stops driving;
S6) a group welding device 2 is driven to rise or fall respectively by declining drive component and rising drive component, one group What welding plate coordinated intermediate products before pressure holding welding needs weld, and falling head is 65% of falling head needed for welding;
S7) by the detection device of the setting on a group welding device 2, detect whether that welding position aligns, position is accurate When, it is normal, when inaccurate, readjusts;
S8) fixed pressure holding;
S8) welding plate described in one group is powered, and completes single resistance welding;
Welding boss 11 is obtained by punch forming.
Detection device include the welding detection hole that is opened on welding plate and be arranged on the welding plate with The welding that welding detection hole is used cooperatively is to level detection sensor.
Embodiment 3:
Embodiment 1:
Please refer to Fig.1,2, the present embodiment displaying it is a kind of for solar bracket prepare flat upset butt welding method, bag Include following steps:
S1) conveyer belt assembly 3 is set, being provided with some evenly arranged products on the conveyer belt in conveyer belt assembly 3 consolidates Determine frame, the product aligning fixed block of imitative product end set is provided with product fixed frame;
S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly 3, it is flat that welder includes bottom surface welding Plate, and conveyer belt is located at the welder position and is provided with detection sensor;
S3 intermediate products 1 before welding) are prepared using steel band, the welding that intermediate products 1 are included at pad before connecing is convex Platform 11 and the matched end bends 12 after welding fabrication;
S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly 3, while utilize product The contraposition that contraposition locating piece carries out product is fixed;
S5) conveyer belt assembly 3 drives, and intermediate products are flowed to detection sensor before driving welding, pass through detection Sensor detects, and the conveyer belt assembly stops driving;
S6) a group welding device 2 is driven to rise or fall respectively by declining drive component and rising drive component, one group What welding plate coordinated intermediate products before pressure holding welding needs weld, and falling head is 57% of falling head needed for welding;
S7) by the detection device of the setting on a group welding device 2, detect whether that welding position aligns, position is accurate When, it is normal, when inaccurate, readjusts;
S8) fixed pressure holding;
S8) welding plate described in one group is powered, and completes single resistance welding;
Welding boss 11 is obtained by punch forming.
Detection device include the welding detection hole that is opened on welding plate and be arranged on the welding plate with The welding that welding detection hole is used cooperatively is to level detection sensor.
Compared with prior art, embodiment 1-3 does not have to polishing electrode tip using two pieces of plate electrodes, saves man-hour and improves effect Rate, avoids the loss of electrode tip;Pad uniform force, weld strength is reliable, Improving The Quality of Products stability.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not On the premise of departing from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention Enclose.

Claims (3)

  1. A kind of 1. flat upset butt welding method prepared for solar bracket, it is characterised in that:Include the following steps:
    S1) conveyer belt assembly is set, some evenly arranged product fixed frames are provided with the conveyer belt in conveyer belt assembly, is produced The product aligning fixed block of imitative product end set is provided with product fixed frame;
    S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly, welder includes bottom surface welding plate, and defeated Band is sent to be provided with detection sensor at the welder position;
    S3 intermediate products before welding) are prepared using steel band, before connecing intermediate products include welding boss at the pad and The matched end bends after welding fabrication;
    S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly, while utilize product aligning The contraposition that locating piece carries out product is fixed;
    S5) the conveyer belt assembly driving, intermediate products are flowed to detection sensor before driving welding, pass through detection sensor Detection, the conveyer belt assembly stop driving;
    S6) a group welding device is driven to rise or fall respectively by declining drive component and rising drive component, a group welding What tablet coordinated intermediate products before pressure holding welding needs weld, falling head for falling head needed for welding 50%-65%;
    S7) by the detection device of the setting on a group welding device, detect whether that welding position aligns, when position is accurate, be Normally, when inaccurate, readjust;
    S8) fixed pressure holding;
    S8) welding plate described in one group is powered, and completes single resistance welding.
  2. 2. a kind of flat upset butt welding method prepared for solar bracket according to claim 1, its feature exist In:Welding boss is obtained by punch forming.
  3. 3. a kind of flat upset butt welding method prepared for solar bracket according to claim 1 or 2, its feature It is:Detection device include the welding detection hole that is opened on welding plate and be arranged on the welding plate with weldering Welding that detection hole is used cooperatively is connect to level detection sensor.
CN201711222963.6A 2017-11-29 2017-11-29 Flat plate type resistance butt welding method for preparing solar bracket Active CN107999944B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711222963.6A CN107999944B (en) 2017-11-29 2017-11-29 Flat plate type resistance butt welding method for preparing solar bracket

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711222963.6A CN107999944B (en) 2017-11-29 2017-11-29 Flat plate type resistance butt welding method for preparing solar bracket

Publications (2)

Publication Number Publication Date
CN107999944A true CN107999944A (en) 2018-05-08
CN107999944B CN107999944B (en) 2020-06-19

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5415445A (en) * 1977-07-06 1979-02-05 Hino Motors Ltd Automatic continuous spot welding device
CN101254570A (en) * 2008-04-11 2008-09-03 曲阜天博汽车零部件制造有限公司 Vehicle brake-holder block steel-back and sound deadening chip bonding processing method
CN102744508A (en) * 2012-08-02 2012-10-24 李洪普 Light foot lead welding machine of bulb in bulb
CN204711453U (en) * 2015-05-29 2015-10-21 苏州亿朗电子科技有限公司 Solar photovoltaic bracket welding positioning tool
CN105921868A (en) * 2016-06-30 2016-09-07 安徽安耐捷新能源科技有限公司 Automatic spot welding method for battery electrodes
CN205764923U (en) * 2016-06-23 2016-12-07 苏州工业园区明源金属有限公司 A kind of solar energy mounting bracket production line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5415445A (en) * 1977-07-06 1979-02-05 Hino Motors Ltd Automatic continuous spot welding device
CN101254570A (en) * 2008-04-11 2008-09-03 曲阜天博汽车零部件制造有限公司 Vehicle brake-holder block steel-back and sound deadening chip bonding processing method
CN102744508A (en) * 2012-08-02 2012-10-24 李洪普 Light foot lead welding machine of bulb in bulb
CN204711453U (en) * 2015-05-29 2015-10-21 苏州亿朗电子科技有限公司 Solar photovoltaic bracket welding positioning tool
CN205764923U (en) * 2016-06-23 2016-12-07 苏州工业园区明源金属有限公司 A kind of solar energy mounting bracket production line
CN105921868A (en) * 2016-06-30 2016-09-07 安徽安耐捷新能源科技有限公司 Automatic spot welding method for battery electrodes

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Address after: 2599 Linhu Avenue, Lili Town, Wujiang District, Suzhou City, Jiangsu Province

Applicant after: JIANGSU YOULI INTELLIGENT EQUIPMENT Co.,Ltd.

Address before: 2599 Linhu Avenue, Lili Town, Wujiang District, Suzhou City, Jiangsu Province

Applicant before: SUZHOU UNIQUE PRECISION TECHNOLOGY Co.,Ltd.

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Address after: 215000 no.1589, west side of Xinzhou Road, Lili Town, Wujiang District, Suzhou City, Jiangsu Province

Patentee after: Jiangsu Youli Intelligent Equipment Co.,Ltd.

Address before: 2599 Linhu Avenue, Lili Town, Wujiang District, Suzhou City, Jiangsu Province

Patentee before: JIANGSU YOULI INTELLIGENT EQUIPMENT Co.,Ltd.