The flat upset butt welding method prepared for solar bracket
Technical field
The present invention relates to solar energy equipment technology of preparing, specifically, it shows a kind of putting down for solar bracket preparation
Board-like upset butt welding method.
Background technology
With economic and science and technology development, the use of clean energy resource is also more and more extensive, and solar energy is the weight of clean energy resource
One of form, and then the use of solar energy equipment is also more and more extensive;
Solar bracket is the support member of solar energy equipment, in solar bracket preparation process, need to utilize and weld skill
The intermediate member that art is used for is welded to connect, and uses the upset butt welding side formed with electric welding joint style at this stage
Formula, the welding manner used at this stage seriously occupy human resources, while welding precision deficiency, it is necessary to manually welded entirely,
Need quantitatively to repair electrode tip at the same time, thus it is very big to electrode tip consumption, and weld strength is unstable, easily causes welding not
It is good.
Therefore, it is necessary to a kind of flat upset butt welding method prepared for solar bracket is provided to solve above-mentioned ask
Topic.
The content of the invention
The object of the present invention is to provide a kind of flat upset butt welding method prepared for solar bracket.
The present invention is achieved through the following technical solutions above-mentioned purpose:
A kind of flat upset butt welding method prepared for solar bracket, includes the following steps:
S1) conveyer belt assembly is set, being provided with some evenly arranged products on the conveyer belt in conveyer belt assembly fixes
Frame, the product aligning fixed block of imitative product end set is provided with product fixed frame;
S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly, welder includes bottom surface welding plate,
And conveyer belt is located at the welder position and is provided with detection sensor;
S3 intermediate products before welding) are prepared using steel band, before connecing intermediate products include welding boss at the pad,
And the matched end bends after welding fabrication;
S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly, while utilize product
The contraposition that contraposition locating piece carries out product is fixed;
S5) the conveyer belt assembly driving, intermediate products are flowed to detection sensor before driving welding, are passed by detecting
Sensor detects, and the conveyer belt assembly stops driving;
S6) a group welding device is driven to rise or fall respectively by declining drive component and rising drive component, one group
What welding plate coordinated intermediate products before pressure holding welding needs weld, falling head for falling head needed for welding 50%-
65%;
S7) by the detection device of the setting on a group welding device, detect whether that welding position aligns, position is accurate
When, it is normal, when inaccurate, readjusts;
S8) fixed pressure holding;
S8) welding plate described in one group is powered, and completes single resistance welding;
Further, welding boss is obtained by punch forming.
Further, detection device includes the welding detection hole being opened on welding plate and is arranged at the welding
The welding being used cooperatively with welding detection hole on tablet is to level detection sensor.
Compared with prior art, the present invention does not have to polishing electrode tip using two pieces of plate electrodes, saves man-hour and improves efficiency,
Avoid the loss of electrode tip;Pad uniform force, weld strength is reliable, Improving The Quality of Products stability.
Brief description of the drawings
Fig. 1 is one of structure diagram of the present invention.
Fig. 2 is the second structural representation of the present invention.
Embodiment
Embodiment 1:
Please refer to Fig.1,2, the present embodiment displaying it is a kind of for solar bracket prepare flat upset butt welding method, bag
Include following steps:
S1) conveyer belt assembly 3 is set, being provided with some evenly arranged products on the conveyer belt in conveyer belt assembly 3 consolidates
Determine frame, the product aligning fixed block of imitative product end set is provided with product fixed frame;
S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly 3, it is flat that welder includes bottom surface welding
Plate, and conveyer belt is located at the welder position and is provided with detection sensor;
S3 intermediate products 1 before welding) are prepared using steel band, the welding that intermediate products 1 are included at pad before connecing is convex
Platform 11 and the matched end bends 12 after welding fabrication;
S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly 3, while utilize product
The contraposition that contraposition locating piece carries out product is fixed;
S5) conveyer belt assembly 3 drives, and intermediate products are flowed to detection sensor before driving welding, pass through detection
Sensor detects, and the conveyer belt assembly stops driving;
S6) a group welding device 2 is driven to rise or fall respectively by declining drive component and rising drive component, one group
What welding plate coordinated intermediate products before pressure holding welding needs weld, and falling head is 50% of falling head needed for welding;
S7) by the detection device of the setting on a group welding device 2, detect whether that welding position aligns, position is accurate
When, it is normal, when inaccurate, readjusts;
S8) fixed pressure holding;
S8) welding plate described in one group is powered, and completes single resistance welding;
Welding boss 11 is obtained by punch forming.
Detection device include the welding detection hole that is opened on welding plate and be arranged on the welding plate with
The welding that welding detection hole is used cooperatively is to level detection sensor.
Embodiment 2:
Please refer to Fig.1,2, the present embodiment displaying it is a kind of for solar bracket prepare flat upset butt welding method, bag
Include following steps:
S1) conveyer belt assembly 3 is set, being provided with some evenly arranged products on the conveyer belt in conveyer belt assembly 3 consolidates
Determine frame, the product aligning fixed block of imitative product end set is provided with product fixed frame;
S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly 3, it is flat that welder includes bottom surface welding
Plate, and conveyer belt is located at the welder position and is provided with detection sensor;
S3 intermediate products 1 before welding) are prepared using steel band, the welding that intermediate products 1 are included at pad before connecing is convex
Platform 11 and the matched end bends 12 after welding fabrication;
S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly 3, while utilize product
The contraposition that contraposition locating piece carries out product is fixed;
S5) conveyer belt assembly 3 drives, and intermediate products are flowed to detection sensor before driving welding, pass through detection
Sensor detects, and the conveyer belt assembly stops driving;
S6) a group welding device 2 is driven to rise or fall respectively by declining drive component and rising drive component, one group
What welding plate coordinated intermediate products before pressure holding welding needs weld, and falling head is 65% of falling head needed for welding;
S7) by the detection device of the setting on a group welding device 2, detect whether that welding position aligns, position is accurate
When, it is normal, when inaccurate, readjusts;
S8) fixed pressure holding;
S8) welding plate described in one group is powered, and completes single resistance welding;
Welding boss 11 is obtained by punch forming.
Detection device include the welding detection hole that is opened on welding plate and be arranged on the welding plate with
The welding that welding detection hole is used cooperatively is to level detection sensor.
Embodiment 3:
Embodiment 1:
Please refer to Fig.1,2, the present embodiment displaying it is a kind of for solar bracket prepare flat upset butt welding method, bag
Include following steps:
S1) conveyer belt assembly 3 is set, being provided with some evenly arranged products on the conveyer belt in conveyer belt assembly 3 consolidates
Determine frame, the product aligning fixed block of imitative product end set is provided with product fixed frame;
S2) in being symmetrical arranged a group welding device on one end of conveyer belt assembly 3, it is flat that welder includes bottom surface welding
Plate, and conveyer belt is located at the welder position and is provided with detection sensor;
S3 intermediate products 1 before welding) are prepared using steel band, the welding that intermediate products 1 are included at pad before connecing is convex
Platform 11 and the matched end bends 12 after welding fabrication;
S4) intermediate products before welding are positioned on the product fixed frame in the conveyer belt assembly 3, while utilize product
The contraposition that contraposition locating piece carries out product is fixed;
S5) conveyer belt assembly 3 drives, and intermediate products are flowed to detection sensor before driving welding, pass through detection
Sensor detects, and the conveyer belt assembly stops driving;
S6) a group welding device 2 is driven to rise or fall respectively by declining drive component and rising drive component, one group
What welding plate coordinated intermediate products before pressure holding welding needs weld, and falling head is 57% of falling head needed for welding;
S7) by the detection device of the setting on a group welding device 2, detect whether that welding position aligns, position is accurate
When, it is normal, when inaccurate, readjusts;
S8) fixed pressure holding;
S8) welding plate described in one group is powered, and completes single resistance welding;
Welding boss 11 is obtained by punch forming.
Detection device include the welding detection hole that is opened on welding plate and be arranged on the welding plate with
The welding that welding detection hole is used cooperatively is to level detection sensor.
Compared with prior art, embodiment 1-3 does not have to polishing electrode tip using two pieces of plate electrodes, saves man-hour and improves effect
Rate, avoids the loss of electrode tip;Pad uniform force, weld strength is reliable, Improving The Quality of Products stability.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
On the premise of departing from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention
Enclose.