CN107999684A - A kind of automatic assembly and testing equipment for induction cooker anode - Google Patents

A kind of automatic assembly and testing equipment for induction cooker anode Download PDF

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Publication number
CN107999684A
CN107999684A CN201711319846.1A CN201711319846A CN107999684A CN 107999684 A CN107999684 A CN 107999684A CN 201711319846 A CN201711319846 A CN 201711319846A CN 107999684 A CN107999684 A CN 107999684A
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Prior art keywords
cylinder
feeding
blanking
track
fixture
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CN201711319846.1A
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Chinese (zh)
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黄辉宇
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Dongguan University of Technology
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Dongguan University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/14Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/30Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
    • B21J15/32Devices for inserting or holding rivets in position with or without feeding arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/38Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063Using robots

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the technical field of assembly, in particular to automatic assembling and detecting equipment for an induction cooker anode, which comprises a rack and a power distribution control box, wherein a reversing conveying device, an alignment detecting mechanism and a correcting conveying device are sequentially arranged in the same linear direction on the rack; through the design of the riveting mechanism, the alignment detection mechanism and the clamp assembling and discharging mechanism, the processes of automatic riveting, defective product detection, clamp assembling, finished product placing and the like are completed, and the production efficiency and the product assembling quality are effectively improved through automatic operation.

Description

一种电磁炉阳极自动组装及检测设备A kind of automatic assembly and testing equipment for induction cooker anode

技术领域technical field

本发明涉及组装技术领域,尤其涉及一种电磁炉阳极自动组装及检测设备。The invention relates to the field of assembling technology, in particular to an automatic assembling and testing equipment for an electromagnetic furnace anode.

背景技术Background technique

随着时代的飞速发展,劳动力成本的不断提高,越来越多的企业关注工厂自动化这一领域,也给这一行业带来了发展商机,同时,如何提升服务水准也成了非标自动化机械行业的当务之急,当前,我国非标自动化机械化企业数量较多,但规模较小,技术落后、竞争同质化是共同的特点,如何参与这一行业的竞争成为一个挑战,工业的发展,各行各业对工人的需求量都在大幅度的提高。With the rapid development of the times and the continuous increase of labor costs, more and more companies are paying attention to the field of factory automation, which has also brought development opportunities to this industry. At the same time, how to improve the service level has become a non-standard automation machinery The top priority of the industry. At present, there are a large number of non-standard automation and mechanization enterprises in my country, but the scale is small, the technology is backward, and the competition is homogeneous. How to participate in the competition of this industry has become a challenge. The industry's demand for workers is increasing dramatically.

目前电磁炉阳极组装存在以下问题:电磁炉阳极组装大多通过人工使用简单的机器进行加工,每一个工位都需要一个人加工,工作效率低,成品率也低,造成产品的竞争力降低。At present, the following problems exist in the anode assembly of induction cooker: most of the anode assembly of induction cooker is processed manually by using simple machines, and each station requires one person to process, the work efficiency is low, and the yield rate is also low, which reduces the competitiveness of the product.

发明内容Contents of the invention

本发明的目的是提供一种电磁炉阳极自动组装及检测设备,通过铆接机构、对位检测机构、夹具组装和下料机构的设计,完成自动铆接、次品检测、夹具组装、成品摆放等工序,自动化操作使生产效率以及产品组装质量有效得到提高。The purpose of the present invention is to provide a kind of automatic assembly and detection equipment for electromagnetic furnace anode, through the design of riveting mechanism, alignment detection mechanism, fixture assembly and blanking mechanism, complete automatic riveting, defective product detection, fixture assembly, finished product placement and other processes , Automated operation effectively improves production efficiency and product assembly quality.

为了实现以上目的,本发明采用的技术方案为:一种电磁炉阳极自动组装及检测设备,它包括机架和配电控制箱,所述机架上同一直线方向依次设置有换向输送装置、对位检测机构、回正输送装置,所述换向输送装置的前侧设置有铆接机构,所述回正输送装置的左侧设置有相互配合的下料机构和夹具组装,所述下料机构包括设置于夹具组装后侧与回正输送装置配合的下料搬运装置,所述下料搬运装置的左侧设置有成品收集装置。In order to achieve the above objectives, the technical solution adopted by the present invention is: an automatic assembly and detection equipment for the anode of an electromagnetic furnace, which includes a frame and a power distribution control box, and the frame is sequentially provided with a reversing conveying device in the same straight line direction. A position detection mechanism and a return to normal conveying device. The front side of the reversing conveying device is provided with a riveting mechanism. The unloading and conveying device is arranged on the rear side of the jig assembly and cooperates with the return conveying device, and the left side of the unloading and conveying device is provided with a finished product collecting device.

进一步的,所述铆接机构包括上料轨道、设置于上料轨道上方的上料搬运装置和铆压装置,所述铆压装置包括铆压气缸、铆压升降座、铆压头、载料台,所述铆压气缸通过支架设置在机架上,且铆压气缸的活塞杆下端连接有铆压升降座、所述铆压升降座底部设置有铆压头,所述铆压头与设置在机架上的载料台上下对齐,所述铆压气缸与配电控制箱电性连接。Further, the riveting mechanism includes a feeding rail, a feeding and conveying device arranged above the feeding rail, and a riveting device, and the riveting device includes a riveting cylinder, a riveting lifting seat, a riveting head, and a loading table , the riveting cylinder is arranged on the frame through a bracket, and the lower end of the piston rod of the riveting cylinder is connected with a riveting lifting seat, and the bottom of the riveting lifting seat is provided with a riveting head, and the riveting head is arranged on the The loading platform on the frame is aligned up and down, and the riveting cylinder is electrically connected with the power distribution control box.

进一步的,所述上料搬运装置包括上料搬运支架、上料导轨气缸、上料升降座、上料搬运滑块、上料升降气缸、第一气爪,所述上料导轨气缸设置于上料搬运支架上,且上料导轨气缸上设置有上料搬运滑块,所述上料搬运滑块上竖直设置有上料升降气缸,所述上料升降气缸的活塞杆下端连接有与上料搬运滑块滑动配合的上料升降座,所述上料升降座上设置有第一气爪,所述上料导轨气缸、上料升降气缸、第一气爪均与配电控制箱电性连接。Further, the loading and conveying device includes a loading and conveying bracket, a feeding guide rail cylinder, a feeding lifting seat, a feeding and handling slider, a feeding lifting cylinder, and a first air claw, and the feeding guide rail cylinder is set on the upper On the material handling bracket, and the feeding guide rail cylinder is provided with a material handling slider, the material loading lifting cylinder is vertically arranged on the material handling slider, and the lower end of the piston rod of the feeding lifting cylinder is connected with the upper The material handling slider is slidingly matched with the material lifting seat. The first air claw is arranged on the material loading lifting seat. connect.

进一步的,所述换向输送装置包括取料槽、第一斜面输送轨道、推料座、换向推料板、换向推进气缸、水平输送轨道、第二气爪、送料升降座、送料升降气缸、第一连接板、第一导轨气缸、第一输送滑座,所述水平输送轨道设置在机架上位于上料搬运装置的左侧,所述第一斜面输送轨道设置在水平输送轨道的左端,且水平输送轨道侧面设置有推料座,所述推料座上设置有换向推进气缸,所述换向推进气缸的活塞杆朝向水平输送轨道且连接有换向推料板,所述第一导轨气缸通过支撑架水平设置在第一斜面输送轨道的上方,且第一导轨气缸上设置有第一输送滑座,所述第一输送滑座上设置有第一连接板,所述第一连接板上竖直设置有送料升降气缸,所述送料升降气缸的活塞杆下端连接有与第一连接板滑动配合的送料升降座,所述送料升降座上朝下设置有第二气爪,所述第二气爪与第一斜面输送轨道上开设的取料槽上下对齐,所述换向推进气缸、第二气爪、送料升降气缸、第一导轨气缸均与配电控制箱电性连接。Further, the reversing conveying device includes a retrieving trough, a first inclined conveying track, a pushing seat, a reversing pushing plate, a reversing propulsion cylinder, a horizontal conveying track, a second air claw, a feeding lifting seat, a feeding lifting Cylinder, the first connecting plate, the first guide rail cylinder, the first conveying slide, the horizontal conveying track is arranged on the frame on the left side of the loading and handling device, and the first inclined conveying track is arranged on the horizontal conveying track The left end, and the side of the horizontal conveying track is provided with a pushing seat, and the pushing seat is provided with a reversing propulsion cylinder, and the piston rod of the reversing propulsing cylinder faces the horizontal conveying track and is connected with a reversing pushing plate. The first guide rail cylinder is horizontally arranged above the first inclined plane conveying track through the support frame, and the first guide rail cylinder is provided with a first conveying slide seat, and the first conveying slide seat is provided with a first connecting plate, and the first guide rail cylinder is provided with a first connecting plate, and the first guide rail cylinder is provided with a first connecting plate. A feeding lifting cylinder is vertically arranged on a connecting plate, and the lower end of the piston rod of the feeding lifting cylinder is connected with a feeding lifting seat that slides and fits with the first connecting plate, and a second air claw is arranged downward on the feeding lifting seat, The second air claw is aligned up and down with the retrieving trough set up on the first inclined conveying track, and the reversing propulsion cylinder, the second air claw, the feeding lifting cylinder, and the first guide rail cylinder are all electrically connected to the power distribution control box .

进一步的,所述对位检测机构由检测装置和次品排出装置组成,所述检测装置包括对位推进气缸、检测滑座、检测导轨、放料模具、定位夹块、夹料气缸、检测后模具、检测前模具,所述放料模具中心开设有载料槽并通过支撑底板设置在机架上,且放料模具的两端设置有与载料槽配合的定位夹块,所述定位夹块与设置在放料模具侧面的加料气缸连接,所述支撑底板上于放料模具的前后两侧对称设置有检测导轨,所述检测导轨上滑动配合有检测滑座,且前、后检测滑座朝向放料模具的一侧设置有相互配合的前检测模具和检测后模具,所述检测滑座的另一侧与设置在支撑底板上的对位推进气缸连接,所述对位推进气缸、夹料气缸均与配电控制箱电性连接。Further, the alignment detection mechanism is composed of a detection device and a defective product discharge device. The detection device includes an alignment propulsion cylinder, a detection slide, a detection guide rail, a discharging mold, a positioning clamp block, a material clamping cylinder, and a post-detection mold, the mold before detection, the center of the discharging mold is provided with a loading trough and is arranged on the frame through the supporting base plate, and the two ends of the discharging mold are provided with positioning clamps that cooperate with the loading trough, and the positioning clamps The block is connected with the feeding cylinder arranged on the side of the discharging mould, and the detection guide rails are symmetrically arranged on the front and rear sides of the discharging mould, on the support base plate, and the detection slide seats are slid on the detection guide rails, and the front and rear detection slides The side of the seat facing the discharge mold is provided with a front detection mold and a detection rear mold that cooperate with each other, and the other side of the detection slide is connected with the alignment propulsion cylinder arranged on the support base plate, the alignment propulsion cylinder, The clamping cylinders are electrically connected with the distribution control box.

进一步的,所述次品排出装置包括设置于检测装置前侧的次品排出轨道、次品气爪、次品升降座、第二连接板、次品升降气缸、第二导轨气缸、次品搬运座,所述次品排出轨道设置于机架上位于放料模具的前侧,所述第二导轨气缸设置于机架上位于次品排出轨道的上方,且第二导轨气缸上设置有次品搬运座,所述次品搬运座上设置有第二连接板,所述第二连接板上设置有次品气爪,所述次品气爪、次品升降气缸、第二导轨气缸均与配电控制箱电性连接。Further, the defective product discharge device includes a defective product discharge track arranged on the front side of the detection device, a defective product air claw, a defective product lifting seat, a second connecting plate, a defective product lifting cylinder, a second guide rail cylinder, and a defective product handling seat, the defective product discharge track is set on the frame at the front side of the discharge mold, the second guide rail cylinder is set on the frame above the defective product discharge track, and the second guide rail cylinder is provided with defective product The handling seat, the second connecting plate is arranged on the defective product carrying seat, the defective air claw is arranged on the second connecting plate, the defective air claw, the defective lifting cylinder, and the second guide rail cylinder are all matched The electric control box is electrically connected.

进一步的,所述回正输送装置包括分料夹板、回正推进气缸、回正推料板、第三导轨气缸、第二输送滑座、第三连接板、第三升降气缸、第三升降座、第三气爪、分料连杆、分料气缸、回正输送轨道、第二斜面输送轨道,所述第二斜面输送轨道设置在机架上于对位检测机构的左侧,所述回正输送轨道设置在第二斜面输送轨道的左端,且第二斜面输送轨道的一侧设置有回正推进气缸,所述回正推进气缸的活塞杆朝向第二斜面输送轨道并连接有回正推料板,所述回正输送轨道的一侧设置有分料气缸,所述分料气缸的活塞杆末端铰接有与回正输送轨道侧面配合的分料连杆,所述分料连杆上端设置有分料夹板,所述第三导轨气缸设置于机架上位于第二斜面输送轨道的上方,且第三导轨气缸上设置有第二输送滑座,所述第二输送滑座上设置有第三连接板,所述第三连接板上朝下设置有第三升降气缸,所述第三升降气缸的活塞杆下端连接有第三升降座,所述第三升降座上设置有与放置在放料模具上的工件配合的第三气爪,所述回正推进气缸、第三导轨气缸、第三升降气缸、第三气爪、分料气缸均与配电控制箱电性连接。Further, the back-to-alignment conveying device includes a distribution splint, a back-to-alignment propulsion cylinder, a back-to-alignment pushing plate, a third guide rail cylinder, a second conveying slide, a third connecting plate, a third lifting cylinder, and a third lifting seat , the third air claw, the material distribution connecting rod, the material distribution cylinder, the return conveyor track, and the second slope conveyor track, the second slope conveyor track is set on the frame on the left side of the alignment detection mechanism, and the return The positive conveying track is arranged on the left end of the second inclined plane conveying track, and one side of the second inclined plane transporting track is provided with a forwarding cylinder whose piston rod faces the second inclined plane conveying track and is connected with a forward pushing cylinder. Material plate, one side of the return-to-alignment conveying track is provided with a material distribution cylinder, the end of the piston rod of the said material-distribution cylinder is hinged with a material-distribution connecting rod cooperating with the side of the return-to-alignment conveying track, and the upper end of the distribution material connection rod is set There is a material distribution splint, the third guide rail cylinder is arranged on the frame above the second inclined plane conveying track, and the third guide rail cylinder is provided with a second conveying slide, and the second conveying slide is provided with a second conveying slide Three connecting plates, the third connecting plate is downwardly provided with a third lifting cylinder, the lower end of the piston rod of the third lifting cylinder is connected with a third lifting seat, and the third lifting seat is provided with and placed on the The third air claw matched with the workpiece on the material mould, the return-to-alignment propulsion cylinder, the third guide rail cylinder, the third lifting cylinder, the third air claw, and the material distribution cylinder are all electrically connected to the power distribution control box.

进一步的,所述夹具组装由夹具上料装置和夹具压入机构组成,所述夹具上料装置包括夹具推块、夹具推进气缸、夹具分料气缸、夹具上料轨道、电机,所述夹具上料轨道通过支撑架设置在机架上,且夹具上料轨道由直线送料轨道和分料斜轨道组成,所述分料斜轨道的依次设置有夹具分料气缸,所述夹具分料气缸的活塞杆上连接有挡料条,所述直线送料轨道的一端沿输送方向设置有夹具推进气缸,所述夹具推进气缸的活塞杆上连接有与直线送料轨道滑动配合的夹具推块,所述夹具压入机构包括下压升降座、下压上模、定位夹块、治具座、定位气缸、压合气缸、下压支架,所述治具座设置于机架上与直线送料轨道的出料端配合,且治具座的两端设置有定位气缸,所述定位气缸的活塞杆上连接有与治具座滑动配合的定位夹块,所述下压支架上朝下设置有压合气缸,所述压合气缸的活塞杆下端连接有下压升降座,所述下压升降座的下端设置有与治具座上下对齐的下压上模,所述夹具推进气缸、夹具分料气缸、电机均与配电控制箱电性连接。Further, the jig assembly is composed of a jig feeding device and a jig pressing mechanism, the jig feeding device includes a jig pushing block, a jig pushing cylinder, a jig distributing cylinder, a jig feeding track, and a motor. The material track is set on the frame through the support frame, and the fixture feeding track is composed of a straight line feeding track and a material distribution inclined track. The rod is connected with a stop bar, and one end of the linear feeding track is provided with a clamp pushing cylinder along the conveying direction, and the piston rod of the clamp pushing cylinder is connected with a clamp pushing block slidingly matched with the linear feeding track. The feeding mechanism includes a pressing lifting seat, a pressing upper mold, a positioning clamp block, a fixture seat, a positioning cylinder, a pressing cylinder, and a pressing support. The fixture seat is arranged on the frame and the discharge end of the linear feeding track. Cooperate, and the two ends of the jig seat are provided with a positioning cylinder, the piston rod of the positioning cylinder is connected with a positioning clamp block that slides and fits with the jig base, and the press-down bracket is provided with a pressing cylinder downwards, so that The lower end of the piston rod of the pressing cylinder is connected with a down-pressing lifting seat, and the lower end of the down-pressing lifting seat is provided with a down-pressing upper die aligned up and down with the jig seat. Electrically connected with the power distribution control box.

进一步的,所述下料搬运装置包括下料导轨气缸、下料升降气缸、下料搬运座、下料升降座、下料气爪,所述下料导轨气缸通过下料支架设置于夹具压入机构的后侧,且下料导轨气缸上设置有下料搬运座,所述下料搬运座上间隔均匀的朝下设置有三组下料升降气缸,所述下料升降气缸的活塞杆下端连接有下料升降座、所述下料升降座上设置有与放置在治具座上的工件配合的下料气爪,所述所述下料搬运装置左侧设置有成品收集装置,所述下料导轨气缸、下料升降气缸、下料气爪均与配电控制箱电性连接。Further, the blanking and conveying device includes a blanking guide rail cylinder, a blanking lifting cylinder, a blanking handling seat, a blanking lifting seat, and a blanking claw. The rear side of the mechanism, and the blanking guide rail cylinder is provided with a blanking transport seat, and three groups of blanking lifting cylinders are arranged downwards at even intervals on the blanking transporting seat, and the lower end of the piston rod of the blanking lifting cylinder is connected with a The blanking lifting seat, the blanking lifting seat is provided with a blanking air claw that cooperates with the workpiece placed on the jig seat, the left side of the blanking handling device is provided with a finished product collection device, and the blanking The guide rail cylinder, the feeding lifting cylinder, and the feeding claw are all electrically connected with the power distribution control box.

进一步的,所述成品收集装置包括成品收集盘、下料轨道、下料挡板、摆料气缸、摆料推板,所述下料轨道设置于机架上位于下料气爪的正下方,且下料轨道的一侧设置有成品收集盘,下料轨道的另一侧设置有摆料气缸,所述摆料气缸的活塞杆末端连接有与成品收集盘配合的摆料推板,所述摆料推板的右端设置有与下料轨道配合的下料挡板,所述摆料气缸与配电控制箱电性连接。Further, the finished product collection device includes a finished product collection tray, a blanking track, a blanking baffle, a swing cylinder, and a swing push plate, and the blanking track is set on the frame directly below the blanking claw, And one side of the blanking track is provided with a finished product collection tray, and the other side of the blanking track is provided with a swing material cylinder, the end of the piston rod of the swing material cylinder is connected with a swing material push plate matched with the finished product collection tray, the The right end of the swing push plate is provided with a blanking baffle matched with the blanking track, and the swing cylinder is electrically connected with the power distribution control box.

本发明的有益效果为:The beneficial effects of the present invention are:

1、通过铆接机构、对位检测机构、夹具组装和下料机构的设计,完成自动铆接、次品检测、夹具组装、成品摆放等工序,自动化操作使生产效率以及产品组装质量有效得到提高。1. Through the design of riveting mechanism, alignment detection mechanism, fixture assembly and blanking mechanism, automatic riveting, defective product detection, fixture assembly, finished product placement and other processes are completed. Automatic operation can effectively improve production efficiency and product assembly quality.

2、通过铆接机构自动化控制实现高效的电磁炉阳极组装,有效的提高生产效率。2. Through the automatic control of the riveting mechanism, the efficient assembly of the anode of the induction cooker is realized, and the production efficiency is effectively improved.

3、换向输送装置的设计,通过换向推进气缸带动换向推料板将工件推入第一斜面输送轨道,工件在斜面上滚动至取料槽处同时自动完成转向,轨道结构设计巧妙,为对位检测创造了条件。3. The design of the reversing conveying device, the reversing propulsion cylinder drives the reversing pusher plate to push the workpiece into the first inclined conveying track, and the workpiece rolls on the inclined surface to the retrieving trough and automatically completes the turning. The track structure design is ingenious, Created conditions for alignment detection.

4、检测装置的设计,通过对位推进气缸向中间推动检测前模具和检测后模具,使检测前、后模具与工件两端配合,进行轴向定位,并通过夹料气缸推动定位夹块与工件侧面配合,进行径向定位,有利于精准定位,确保检测质量精度。4. The design of the detection device pushes the pre-test mold and the post-test mold to the middle through the alignment propulsion cylinder, so that the front and back molds and the two ends of the workpiece are matched for axial positioning, and the positioning clamp is pushed through the clamping cylinder. The side of the workpiece cooperates for radial positioning, which is conducive to precise positioning and ensures the quality and accuracy of the inspection.

5、次品排出装置的设计,通过次品排出轨道及时排除不良品,有效的提高生产质量。5. The design of the defective product discharge device can timely remove defective products through the defective product discharge track, and effectively improve the production quality.

6、回正装置的设计,通过工件在第二斜面输送轨道的斜面上滚动,至回正推料板处自动完成转向,通过回正推料气缸将工件推入回正输送轨道,轨道结构设计巧妙。6. The design of the backing device, through the workpiece rolling on the slope of the second inclined conveying track, the steering is automatically completed at the backing pushing plate, and the workpiece is pushed into the backing conveying track through the backing pusher cylinder, the track structure design clever.

7、夹具组装的设计,通过夹具上料轨道进行工件夹具输送,通过夹具推进气缸推动单个夹具至治具座上,然后下料气爪将工件放置到夹具上,然后由压合气缸向下推动下压上模,将工件压入夹具内,自动化完成夹具组装工序,生产效率高。7. The design of the fixture assembly, the workpiece fixture is transported through the fixture feeding track, the single fixture is pushed to the fixture seat by the fixture propulsion cylinder, and then the workpiece is placed on the fixture by the unloading air claw, and then pushed down by the pressing cylinder The upper mold is pressed down, the workpiece is pressed into the fixture, and the fixture assembly process is completed automatically, with high production efficiency.

8、成品收集装置的设计,通过摆料气缸推动摆料推板将成品一排一排的摆放在成品收集盘内,使工件摆放整齐有序。8. The design of the finished product collection device pushes the swing material push plate through the swing material cylinder to place the finished products row by row in the finished product collection tray, so that the workpieces are placed neatly and orderly.

附图说明Description of drawings

图1为一种电磁炉阳极自动组装及检测设备的结构示意图。Fig. 1 is a structural schematic diagram of an automatic anode assembly and testing equipment for an induction cooker.

图2为铆接机构的结构示意图。Fig. 2 is a structural schematic diagram of the riveting mechanism.

图3为换向输送装置的结构示意图。Fig. 3 is a structural schematic diagram of the reversing conveying device.

图4为对位检测机构的结构示意图。FIG. 4 is a structural schematic diagram of the alignment detection mechanism.

图5为放料模具的结构示意图。Fig. 5 is a structural schematic diagram of the discharging mold.

图6为换向输送装置的结构示意图。Fig. 6 is a schematic structural view of the reversing conveying device.

图7为夹具组装和夹具上料装置的结构示意图。Fig. 7 is a schematic structural view of the jig assembly and jig feeding device.

图8为下料搬运装置和成品收集装置的结构示意图。Fig. 8 is a structural schematic diagram of the unloading and conveying device and the finished product collecting device.

图中所示文字标注表示为:1、机架;2、夹具上料装置;3、夹具组装;4、次品排出装置;5、铆接机构;6、换向输送装置;7、对位检测机构;8、回正输送装置;9、下料搬运装置;10、成品收集装置;11、上料轨道;12、上料搬运支架;13、上料导轨气缸;14、上料升降座;15、上料搬运滑块;16、上料升降气缸;17、铆压气缸;18、铆压升降座;19、铆压头;20、第一气爪;21、载料台;22、取料槽;23、第一斜面输送轨道;24、推料座;25、换向推料板;26、换向推进气缸;27、水平输送轨道;28、第二气爪;29、送料升降座;30、送料升降气缸;31、第一连接板;32、第一导轨气缸;33、第一输送滑座;34、对位推进气缸;35、检测滑座;36、检测导轨;37、放料模具;38、定位夹块;39、夹料气缸;40、次品排出轨道;41、检测后模具;42、检测前模具;43、次品气爪;44、次品升降座;45、第二连接板;46、次品升降气缸;47、第二导轨气缸;48、次品搬运座;49、载料槽;50、分料夹板;51、回正推进气缸;52、回正推料板;53、第三导轨气缸;54、第二输送滑座;55、第三连接板;56、第三升降气缸;57、第三升降座;58、第三气爪;59、分料连杆;60、分料气缸;61、回正输送轨道;62、第二斜面输送轨道;63、下压升降座;64、下压上模;65、定位夹块;66、治具座;67、定位气缸;68、电机;69、压合气缸;70、下压支架;71、夹具推块;72、夹具推进气缸;73、夹具分料气缸;74、夹具上料轨道;75、成品收集盘;76、下料导轨气缸;77、下料升降气缸;78、下料搬运座;79、下料升降座;80、下料气爪;81、下料轨道;82、下料挡板;83、摆料气缸;84、摆料推板。The characters shown in the figure are marked as: 1. Rack; 2. Fixture feeding device; 3. Fixture assembly; 4. Defective product discharge device; 5. Riveting mechanism; 6. Reversing conveying device; 7. Alignment detection Mechanism; 8. Returning conveyor device; 9. Unloading and conveying device; 10. Finished product collection device; 11. Feeding track; 12. Feeding and conveying support; 13. Feeding guide rail cylinder; 1. Feeding slider; 16. Feeding lifting cylinder; 17. Riveting pressure cylinder; 18. Riveting lifting seat; 19. Riveting head; 20. First air claw; 21. Loading table; Groove; 23, the first inclined-plane conveying track; 24, the pushing seat; 25, the reversing pushing plate; 26, the reversing propulsion cylinder; 27, the horizontal conveying track; 28, the second air claw; 30. Feeding lifting cylinder; 31. The first connecting plate; 32. The first guide rail cylinder; 33. The first conveying slide; 34. Alignment propulsion cylinder; 35. Detection slide; 36. Detection guide rail; Mold; 38, positioning clamp block; 39, material clamping cylinder; 40, defective product discharge track; 41, mold after inspection; 42, mold before inspection; 43, defective air claw; 44, defective product lifting seat; 45, the first Two connecting plates; 46, defective product lifting cylinder; 47, second guide rail cylinder; 48, defective product carrying seat; 49, loading trough; 50, material distribution splint; Plate; 53, the third guide rail cylinder; 54, the second conveying slide; 55, the third connecting plate; 56, the third lifting cylinder; 57, the third lifting seat; 58, the third claw; Rod; 60, distributing cylinder; 61, returning to the normal conveying track; 62, the second inclined plane conveying track; 63, pressing down the lifting seat; 64, pressing down the upper mold; 65, positioning clamp block; 66, fixture seat; 67 , positioning cylinder; 68, motor; 69, pressing cylinder; 70, pressing down bracket; 71, fixture pushing block; 72, fixture pushing cylinder; 73, fixture distribution cylinder; 74, fixture feeding track; 75, finished product collection Disk; 76, blanking guide rail cylinder; 77, blanking lifting cylinder; 78, blanking carrying seat; 79, blanking lifting seat; 80, blanking air claw; 81, blanking track; 82, blanking baffle; 83, swing material cylinder; 84, swing material push plate.

具体实施方式Detailed ways

为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .

如图1-图8所示,本发明的结构为:一种电磁炉阳极自动组装及检测设备,它包括机架1和配电控制箱,所述机架1上同一直线方向依次设置有换向输送装置6、对位检测机构7、回正输送装置8,所述换向输送装置6的前侧设置有铆接机构5,所述回正输送装置8的左侧设置有相互配合的下料机构和夹具组装3,所述下料机构包括设置于夹具组装3后侧与回正输送装置8配合的下料搬运装置9,所述下料搬运装置9的左侧设置有成品收集装置10。As shown in Figures 1 to 8, the structure of the present invention is: an automatic assembly and testing equipment for the anode of an induction cooker, which includes a frame 1 and a power distribution control box, and the frame 1 is sequentially provided with commutation in the same straight line direction Conveying device 6, alignment detection mechanism 7, and returning conveying device 8, the front side of the reversing conveying device 6 is provided with a riveting mechanism 5, and the left side of the returning conveying device 8 is provided with a cooperating unloading mechanism Assembled with the jig 3, the unloading mechanism includes a unloading conveying device 9 arranged on the rear side of the jig assembling 3 and cooperating with the return conveying device 8, and a finished product collecting device 10 is provided on the left side of the unloading conveying device 9.

优选的,所述铆接机构5包括上料轨道11、设置于上料轨道11上方的上料搬运装置和铆压装置,所述铆压装置包括铆压气缸17、铆压升降座18、铆压头19、载料台21,所述铆压气缸17通过支架设置在机架1上,且铆压气缸17的活塞杆下端连接有铆压升降座18、所述铆压升降座18底部设置有铆压头19,所述铆压头19与设置在机架1上的载料台21上下对齐,所述铆压气缸17与配电控制箱电性连接。Preferably, the riveting mechanism 5 includes a feeding rail 11, a feeding and handling device arranged above the feeding rail 11, and a riveting device, and the riveting device includes a riveting cylinder 17, a riveting lifting seat 18, a riveting Head 19, material loading platform 21, described riveting pressure cylinder 17 is arranged on the frame 1 by bracket, and the piston rod lower end of riveting pressure cylinder 17 is connected with riveting pressure lifting seat 18, and the bottom of described riveting pressure lifting seat 18 is provided with The riveting head 19 is vertically aligned with the loading table 21 arranged on the frame 1, and the riveting cylinder 17 is electrically connected with the power distribution control box.

优选的,所述上料搬运装置包括上料搬运支架12、上料导轨气缸13、上料升降座14、上料搬运滑块15、上料升降气缸16、第一气爪20,所述上料导轨气缸13设置于上料搬运支架12上,且上料导轨气缸13上设置有上料搬运滑块15,所述上料搬运滑块15上竖直设置有上料升降气缸16,所述上料升降气缸16的活塞杆下端连接有与上料搬运滑块15滑动配合的上料升降座14,所述上料升降座14上设置有第一气爪20,所述上料导轨气缸13、上料升降气缸16、第一气爪20均与配电控制箱电性连接。Preferably, the loading and transporting device includes a loading and transporting bracket 12, a loading guide rail cylinder 13, a loading lifting seat 14, a loading and transporting slider 15, a loading and lifting cylinder 16, and a first air gripper 20. The material guide rail cylinder 13 is arranged on the material handling support 12, and the material feeding guide rail cylinder 13 is provided with a material handling slide block 15, and the material loading lift cylinder 16 is vertically arranged on the material loading transport slide block 15, and the The lower end of the piston rod of the feeding lifting cylinder 16 is connected with a feeding lifting seat 14 slidingly matched with the feeding transport slider 15. The first air claw 20 is arranged on the feeding lifting seat 14, and the feeding guide rail cylinder 13 , the feeding lift cylinder 16, and the first air gripper 20 are all electrically connected with the power distribution control box.

优选的,所述换向输送装置6包括取料槽22、第一斜面输送轨道23、推料座24、换向推料板25、换向推进气缸26、水平输送轨道27、第二气爪28、送料升降座29、送料升降气缸30、第一连接板31、第一导轨气缸32、第一输送滑座33,所述水平输送轨道27设置在机架1上位于上料搬运装置的左侧,所述第一斜面输送轨道23设置在水平输送轨道27的左端,且水平输送轨道27侧面设置有推料座24,所述推料座24上设置有换向推进气缸26,所述换向推进气缸26的活塞杆朝向水平输送轨道27且连接有换向推料板25,所述第一导轨气缸32通过支撑架水平设置在第一斜面输送轨道23的上方,且第一导轨气缸32上设置有第一输送滑座33,所述第一输送滑座33上设置有第一连接板31,所述第一连接板31上竖直设置有送料升降气缸30,所述送料升降气缸30的活塞杆下端连接有与第一连接板31滑动配合的送料升降座29,所述送料升降座29上朝下设置有第二气爪28,所述第二气爪28与第一斜面输送轨道23上开设的取料槽22上下对齐,所述换向推进气缸26、第二气爪28、送料升降气缸30、第一导轨气缸32均与配电控制箱电性连接。Preferably, the reversing conveying device 6 includes a retrieving trough 22, a first inclined plane conveying track 23, a pushing seat 24, a reversing pushing plate 25, a reversing propulsion cylinder 26, a horizontal conveying track 27, and a second air gripper 28. Feeding lifting seat 29, feeding lifting cylinder 30, first connecting plate 31, first guide rail cylinder 32, first conveying slide 33, the horizontal conveying track 27 is set on the frame 1 and is located on the left side of the feeding and handling device On the side, the first inclined plane conveying track 23 is arranged on the left end of the horizontal conveying track 27, and the side of the horizontal conveying track 27 is provided with a pushing seat 24, and the pushing seat 24 is provided with a reversing propulsion cylinder 26, and the changing The piston rod of the propelling cylinder 26 faces the horizontal conveying track 27 and is connected with a reversing pusher plate 25. The first guide rail cylinder 32 is horizontally arranged above the first inclined plane conveying track 23 by a support frame, and the first guide rail cylinder 32 The first conveying slide 33 is arranged on the top, and the first connecting plate 31 is arranged on the first conveying slide 33. The feeding lifting cylinder 30 is vertically arranged on the first connecting plate 31. The feeding lifting cylinder 30 The lower end of the piston rod is connected with a feeding lifting seat 29 that is slidingly matched with the first connecting plate 31. The feeding lifting seat 29 is provided with a second air claw 28 facing down, and the second air claw 28 is connected to the first inclined plane conveying track. The retrieving chute 22 provided on the 23 is aligned up and down, and the reversing propulsion cylinder 26, the second air claw 28, the feeding lifting cylinder 30, and the first guide rail cylinder 32 are all electrically connected with the power distribution control box.

优选的,所述对位检测机构7由检测装置和次品排出装置4组成,所述检测装置包括对位推进气缸34、检测滑座35、检测导轨36、放料模具37、定位夹块38、夹料气缸39、检测后模具41、检测前模具42,所述放料模具37中心开设有载料槽49并通过支撑底板设置在机架1上,且放料模具37的两端设置有与载料槽49配合的定位夹块38,所述定位夹块38与设置在放料模具37侧面的加料气缸39连接,所述支撑底板上于放料模具37的前后两侧对称设置有检测导轨36,所述检测导轨36上滑动配合有检测滑座35,且前、后检测滑座35朝向放料模具37的一侧设置有相互配合的前检测模具42和检测后模具41,所述检测滑座35的另一侧与设置在支撑底板上的对位推进气缸34连接,所述对位推进气缸34、夹料气缸39均与配电控制箱电性连接。Preferably, the alignment detection mechanism 7 is composed of a detection device and a defective product discharge device 4, and the detection device includes an alignment propulsion cylinder 34, a detection slide 35, a detection guide rail 36, a discharging mold 37, and a positioning clamp 38 , the clamping cylinder 39, the mold 41 after detection, the mold 42 before detection, the center of the discharge mold 37 is provided with a loading tank 49 and is arranged on the frame 1 by the support base plate, and the two ends of the discharge mold 37 are provided with The positioning clamp block 38 that cooperates with the loading tank 49, the positioning clamp block 38 is connected with the feeding cylinder 39 arranged on the side of the discharging mold 37, and the front and rear sides of the discharging mold 37 on the support base plate are symmetrically provided with detection Guide rail 36, said detection guide rail 36 is slidably fitted with a detection slide 35, and the front and rear detection slides 35 are provided with a front detection mold 42 and a detection rear mold 41 that cooperate with each other towards the side of the discharge mold 37, said The other side of the detection slide 35 is connected to the alignment propulsion cylinder 34 arranged on the support base plate, and the alignment propulsion cylinder 34 and the clamping cylinder 39 are both electrically connected to the power distribution control box.

优选的,所述次品排出装置4包括设置于检测装置前侧的次品排出轨道40、次品气爪43、次品升降座44、第二连接板45、次品升降气缸46、第二导轨气缸47、次品搬运座48,所述次品排出轨道40设置于机架1上位于放料模具37的前侧,所述第二导轨气缸47设置于机架1上位于次品排出轨道40的上方,且第二导轨气缸47上设置有次品搬运座48,所述次品搬运座48上设置有第二连接板45,所述第二连接板45上设置有次品气爪43,所述次品气爪43、次品升降气缸46、第二导轨气缸47均与配电控制箱电性连接。Preferably, the defective product discharge device 4 includes a defective product discharge track 40 arranged on the front side of the detection device, a defective product air claw 43, a defective product lifting seat 44, a second connecting plate 45, a defective product lifting cylinder 46, a second Guide rail cylinder 47, defective product handling seat 48, the defective product discharge track 40 is arranged on the front side of the frame 1 and is located at the discharge mold 37, and the second guide rail cylinder 47 is arranged on the frame 1 and located on the defective product discharge track 40, and the second guide rail cylinder 47 is provided with a defective product handling seat 48, the second connecting plate 45 is provided on the defective product carrying seat 48, and the defective product air claw 43 is provided on the second connecting plate 45 , the defective air claw 43, the defective lifting cylinder 46, and the second guide rail cylinder 47 are all electrically connected to the power distribution control box.

优选的,所述回正输送装置8包括分料夹板50、回正推进气缸51、回正推料板52、第三导轨气缸53、第二输送滑座54、第三连接板55、第三升降气缸56、第三升降座57、第三气爪58、分料连杆59、分料气缸60、回正输送轨道61、第二斜面输送轨道62,所述第二斜面输送轨道62设置在机架1上于对位检测机构7的左侧,所述回正输送轨道61设置在第二斜面输送轨道62的左端,且第二斜面输送轨道62的一侧设置有回正推进气缸51,所述回正推进气缸51的活塞杆朝向第二斜面输送轨道62并连接有回正推料板52,所述回正输送轨道61的一侧设置有分料气缸60,所述分料气缸60的活塞杆末端铰接有与回正输送轨道61侧面配合的分料连杆59,所述分料连杆59上端设置有分料夹板50,所述第三导轨气缸53设置于机架1上位于第二斜面输送轨道62的上方,且第三导轨气缸53上设置有第二输送滑座54,所述第二输送滑座54上设置有第三连接板55,所述第三连接板55上朝下设置有第三升降气缸56,所述第三升降气缸56的活塞杆下端连接有第三升降座57,所述第三升降座57上设置有与放置在放料模具37上的工件配合的第三气爪58,所述回正推进气缸51、第三导轨气缸53、第三升降气缸56、第三气爪58、分料气缸60均与配电控制箱电性连接。Preferably, the return-to-align conveying device 8 includes a distribution splint 50, a return-to-align push cylinder 51, a return-to-align push plate 52, a third guide rail cylinder 53, a second conveying slide 54, a third connecting plate 55, a third Lifting cylinder 56, the third lifting seat 57, the third air pawl 58, material distribution connecting rod 59, material distribution cylinder 60, return to normal transport track 61, second inclined plane transport track 62, the second inclined plane transport track 62 is arranged on On the left side of the alignment detection mechanism 7 on the frame 1, the return-to-alignment transport track 61 is arranged on the left end of the second inclined-plane transport track 62, and one side of the second inclined-plane transport track 62 is provided with a return-to-alignment propulsion cylinder 51, The piston rod of the return-to-normal propulsion cylinder 51 faces the second inclined-plane conveying track 62 and is connected with the return-to-normal pusher plate 52. One side of the return-to-normal transport track 61 is provided with a distribution cylinder 60, and the distribution cylinder 60 The end of the piston rod is hinged with a material distribution connecting rod 59 that cooperates with the side of the return track 61. The upper end of the material distribution connecting rod 59 is provided with a material distribution splint 50, and the third guide rail cylinder 53 is arranged on the frame 1 at The top of the second inclined plane conveying track 62, and the third guide rail cylinder 53 is provided with a second conveying slide 54, and the second conveying slide 54 is provided with a third connecting plate 55, and on the third connecting plate 55 A third lifting cylinder 56 is arranged downwards, and the lower end of the piston rod of the third lifting cylinder 56 is connected with a third lifting seat 57. The third air claw 58, the return-to-normal propulsion cylinder 51, the third guide rail cylinder 53, the third lifting cylinder 56, the third air claw 58, and the material distribution cylinder 60 are all electrically connected to the power distribution control box.

优选的,所述夹具组装3由夹具上料装置2和夹具压入机构组成,所述夹具上料装置2包括夹具推块71、夹具推进气缸72、夹具分料气缸73、夹具上料轨道74、电机68,所述夹具上料轨道74通过支撑架设置在机架1上,且夹具上料轨道74由直线送料轨道和分料斜轨道组成,所述分料斜轨道的依次设置有夹具分料气缸73,所述夹具分料气缸73的活塞杆上连接有挡料条,所述直线送料轨道的一端沿输送方向设置有夹具推进气缸72,所述夹具推进气缸72的活塞杆上连接有与直线送料轨道滑动配合的夹具推块71,所述夹具压入机构包括下压升降座63、下压上模64、定位夹块65、治具座66、定位气缸67、压合气缸69、下压支架70,所述治具座66设置于机架1上与直线送料轨道的出料端配合,且治具座66的两端设置有定位气缸67,所述定位气缸67的活塞杆上连接有与治具座66滑动配合的定位夹块65,所述下压支架70上朝下设置有压合气缸69,所述压合气缸69的活塞杆下端连接有下压升降座63,所述下压升降座63的下端设置有与治具座66上下对齐的下压上模64,所述夹具推进气缸72、夹具分料气缸73、电机68均与配电控制箱电性连接。Preferably, the fixture assembly 3 is composed of a fixture feeding device 2 and a fixture pressing mechanism, and the fixture feeding device 2 includes a fixture push block 71, a fixture pushing cylinder 72, a fixture distributing cylinder 73, and a fixture feeding track 74 , motor 68, the fixture feeding track 74 is arranged on the frame 1 through the support frame, and the fixture feeding track 74 is composed of a straight line feeding track and a material distribution inclined track, and the described material distribution inclined track is provided with clamps in turn. material cylinder 73, the piston rod of the clamp distributing cylinder 73 is connected with a material retaining bar, one end of the linear feeding track is provided with a clamp advancing cylinder 72 along the conveying direction, and the piston rod of the clamp advancing cylinder 72 is connected with The clamp pushing block 71 that is slidingly matched with the linear feeding track, the clamp press-in mechanism includes a pressing lifting seat 63, a pressing upper mold 64, a positioning clamp block 65, a jig seat 66, a positioning cylinder 67, a pressing cylinder 69, Press down the support 70, the fixture seat 66 is arranged on the frame 1 to cooperate with the discharge end of the linear feeding track, and the two ends of the fixture seat 66 are provided with a positioning cylinder 67, and the piston rod of the positioning cylinder 67 A positioning clip 65 is connected with a sliding fit with the jig seat 66, and the press-down bracket 70 is provided with a press-fit cylinder 69 facing down, and the lower end of the piston rod of the press-fit cylinder 69 is connected with a press-down lifting seat 63. The lower end of the press-down lift seat 63 is provided with a press-down upper die 64 aligned up and down with the jig seat 66, and the clamp push cylinder 72, the clamp material distribution cylinder 73, and the motor 68 are all electrically connected to the power distribution control box.

优选的,所述下料搬运装置9包括下料导轨气缸76、下料升降气缸77、下料搬运座78、下料升降座79、下料气爪80,所述下料导轨气缸76通过下料支架设置于夹具压入机构的后侧,且下料导轨气缸76上设置有下料搬运座78,所述下料搬运座78上间隔均匀的朝下设置有三组下料升降气缸77,所述下料升降气缸79的活塞杆下端连接有下料升降座79、所述下料升降座79上设置有与放置在治具座66上的工件配合的下料气爪80,所述所述下料搬运装置9左侧设置有成品收集装置10,所述下料导轨气缸76、下料升降气缸77、下料气爪80均与配电控制箱电性连接。Preferably, the blanking handling device 9 includes a blanking rail cylinder 76, a blanking lifting cylinder 77, a blanking transport seat 78, a blanking lifting seat 79, and a blanking claw 80. The blanking rail cylinder 76 passes through the The material support is arranged on the rear side of the clamp press-in mechanism, and the blanking guide rail cylinder 76 is provided with a blanking transport seat 78, and the blanking transport seat 78 is provided with three groups of blanking lifting cylinders 77 evenly spaced downwards. The lower end of the piston rod of the blanking lifting cylinder 79 is connected with a blanking lifting seat 79, and the blanking lifting seat 79 is provided with a blanking claw 80 that cooperates with the workpiece placed on the jig seat 66. The finished product collecting device 10 is arranged on the left side of the blanking handling device 9, and the blanking guide rail cylinder 76, the blanking lifting cylinder 77, and the blanking air claw 80 are all electrically connected to the power distribution control box.

优选的,所述成品收集装置10包括成品收集盘75、下料轨道81、下料挡板82、摆料气缸83、摆料推板84,所述下料轨道81设置于机架1上位于下料气爪80的正下方,且下料轨道81的一侧设置有成品收集盘75,下料轨道81的另一侧设置有摆料气缸83,所述摆料气缸83的活塞杆末端连接有与成品收集盘75配合的摆料推板84,所述摆料推板84的右端设置有与下料轨道81配合的下料挡板82,所述摆料气缸83与配电控制箱电性连接。Preferably, the finished product collection device 10 includes a finished product collection tray 75, a blanking track 81, a blanking baffle 82, a swing cylinder 83, and a swing pusher 84, and the blanking track 81 is arranged on the frame 1 at Just below the blanking claw 80, and one side of the blanking track 81 is provided with a finished product collection tray 75, and the other side of the blanking track 81 is provided with a swing cylinder 83, and the end of the piston rod of the swing cylinder 83 is connected to There is a swing material push plate 84 matched with the finished product collection tray 75, the right end of the swing material push plate 84 is provided with a blanking baffle plate 82 that cooperates with the blanking track 81, and the swing material cylinder 83 is electrically connected to the power distribution control box. sexual connection.

具体使用时,打开设备电源开关,按下启动按钮,各机构运动到初始位置,工件经过前一工序加工后送入上料轨道11,再由第一气爪20抓取工件放到铆接机构5中的载料台21上,然后铆压气缸17下压推动铆压头19运动,铆接完成后,再由第一气爪20抓取放到水平输送轨道27上传送,再传送过程中由换向推进气缸26带动换向推料板25将工件推入第一斜面输送轨道,工件在斜面上滚动取料槽22处同时完成转向,为对位检测创造了条件,然后由第二气爪28抓取放到检测装置7中放料模具37上,通过对位推进气缸34向中间推动检测前模具42和检测后模具41,使检测前、后模具与工件两端配合,进行轴向定位,并通过夹料气缸39推动定位夹块38与工件侧面配合,进行径向定位,然后检测完成后,次品由次品气爪43抓取放到次品排出轨道40上送出,合格品由第三气爪58抓取放到第二斜面输送轨道62上,然后工件沿斜面滚动至回正推料板52处完成回正,再由回正推料气缸51将工件推入回正输送轨道61,然后通过分料气缸60转动分料夹板50将工件分成单个输送,再由下料气爪80将工件抓取,同时由夹具上料轨道74进行工件夹具输送,通过夹具推进气缸72推动单个夹具至治具座66上,然后下料气爪80将工件放置到夹具上,然后由压合气缸69向下推动下压上模64,将工件压入夹具内,完成夹具组装工序,然后再由下料气爪80抓取完成夹具组装的工件并放到下料轨道81上,然后通过摆料气缸83推动摆料推板84将成品一排一排的摆放在成品收集盘75内,完成产品的自动铆接、检测、压合、摆放工序,自动化操作使生产效率有效得到提高。In specific use, turn on the power switch of the equipment, press the start button, each mechanism moves to the initial position, the workpiece is sent to the feeding track 11 after being processed by the previous process, and then the first air claw 20 grabs the workpiece and puts it into the riveting mechanism 5 Then the riveting cylinder 17 presses down to push the riveting head 19 to move. After the riveting is completed, the first air claw 20 grabs it and puts it on the horizontal conveying track 27 for transmission. The propulsion cylinder 26 drives the reversing pusher plate 25 to push the workpiece into the first inclined conveying track, and the workpiece rolls on the inclined surface at the trough 22 to complete the turning at the same time, creating conditions for the alignment detection, and then the second air gripper 28 Grab and put it on the discharge mold 37 in the detection device 7, and push the pre-test mold 42 and the post-test mold 41 to the middle through the alignment push cylinder 34, so that the pre-test and back molds cooperate with the two ends of the workpiece for axial positioning. And through the clamping cylinder 39, the positioning clamp block 38 is pushed to cooperate with the side of the workpiece for radial positioning, and then after the detection is completed, the defective product is grabbed by the defective product air claw 43 and placed on the defective product discharge track 40 to be sent out, and the qualified product is sent out by the second product. The three air claws 58 grab and put it on the second inclined-plane conveying track 62, and then the workpiece rolls along the inclined surface to the return-to-alignment pusher plate 52 to complete the return-to-alignment, and then the return-to-alignment pusher cylinder 51 pushes the workpiece into the return-to-alignment delivery track 61 , and then the workpiece is divided into individual conveyance by rotating the distribution splint 50 through the material distribution cylinder 60, and then the workpiece is grasped by the unloading air claw 80, and the workpiece fixture is transported by the fixture feeding track 74 at the same time, and the single fixture is pushed by the fixture push cylinder 72 to the jig seat 66, then the blanking air jaw 80 places the workpiece on the fixture, and then the pressing cylinder 69 pushes down the upper die 64 to press the workpiece into the fixture to complete the fixture assembly process, and then The blanking air claw 80 grabs the workpieces assembled by the fixture and puts them on the blanking track 81, and then pushes the swinging push plate 84 through the swinging material cylinder 83 to place the finished products row by row in the finished product collecting tray 75, and completes the process. The automatic riveting, testing, pressing and placing process of the product, and the automatic operation can effectively improve the production efficiency.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.

本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想,以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method of the present invention and its core idea. The above is only a preferred implementation of the present invention. It should be pointed out that , due to the limitation of written expression, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements, modifications or changes can also be made. The above-mentioned technical features can be combined in an appropriate manner; these improvements, changes or combinations, or direct application of the inventive idea and technical solution to other occasions without improvement should be regarded as the protection scope of the present invention.

Claims (10)

1. a kind of electromagnetic oven anode assembles automatically and detection device, it includes rack (1) and distribution control box, it is characterised in that: Same rectilinear direction is disposed with reversing conveyer (6), to position detecting mechanism (7), time positive conveying dress on the rack (1) Put (8), riveting mechanism (5) is provided with front side of the reversing conveyer (6), is set on the left of described time positive conveying device (8) Cutting agency and the fixture assembling (3) of mutual cooperation are equipped with, the cutting agency includes being arranged on rear side of fixture assembling (3) with returning The blanking handling device (9) that positive conveying device (8) coordinates, is provided with finished product on the left of the blanking handling device (9) and collects dress Put (10).
2. a kind of electromagnetic oven anode according to claim 1 assembles automatically and detection device, it is characterised in that:The riveting Mechanism (5) includes feeding track (11), the feeding handling device and riveting device being arranged above feeding track (11), the riveting Pressure device includes riveting cylinder (17), riveting lifting seat (18), riveting head (19), material carrier platform (21), the riveting cylinder (17) It is arranged on by stent in rack (1), and the piston-rod lower end of riveting cylinder (17) is connected with riveting lifting seat (18), the riveting Pressure lifting seat (18) bottom is provided with riveting head (19), the riveting head (19) and the material carrier platform (21) being arranged in rack (1) Consistency from top to bottom, the riveting cylinder (17) are electrically connected with distribution control box.
3. a kind of electromagnetic oven anode according to claim 2 assembles automatically and detection device, it is characterised in that:The feeding Handling device includes feeding transporting supports (12), loading guide cylinder (13), feeding lifting seat (14), feeding and carries sliding block (15), feeding lifting cylinder (16), the first pneumatic clamper (20), the loading guide cylinder (13) are arranged at feeding transporting supports (12) On, and be provided with feeding on loading guide cylinder (13) and carry sliding block (15), the feeding is carried to be vertically arranged on sliding block (15) There is feeding lifting cylinder (16), the piston-rod lower end of the feeding lifting cylinder (16) is connected with to be slided with feeding carrying sliding block (15) The feeding lifting seat (14) coordinated is moved, the first pneumatic clamper (20), the loading guide gas are provided with the feeding lifting seat (14) Cylinder (13), feeding lifting cylinder (16), the first pneumatic clamper (20) are electrically connected with distribution control box.
4. a kind of electromagnetic oven anode according to claim 1 assembles automatically and detection device, it is characterised in that:The commutation Conveying device (6) includes feeding groove (22), the first inclined-plane delivery track (23), feeding seat (24), commutation scraping wings (25), commutation Propulsion cylinder (26), horizontal transfer track (27), the second pneumatic clamper (28), feeding lifting seat (29), feeding lifting cylinder (30), One connecting plate (31), the first guide rail cylinder (32), the first conveying slide (33), the horizontal transfer track (27) are arranged on rack (1) it is located at the left side of feeding handling device on, first inclined-plane delivery track (23) is arranged on horizontal transfer track (27) Left end, and horizontal transfer track (27) side is provided with feeding seat (24), and commutation is provided with the feeding seat (24) and promotes gas Cylinder (26), the piston rod of the commutation propulsion cylinder (26) towards horizontal transfer track (27) and are connected with commutation scraping wings (25), first guide rail cylinder (32) is horizontally set on the top of the first inclined-plane delivery track (23), and by supporting rack The first conveying slide (33) is provided with one guide rail cylinder (32), the first connecting plate is provided with the first conveying slide (33) (31), feeding lifting cylinder (30), the work of the feeding lifting cylinder (30) are vertically arranged with first connecting plate (31) Stopper rod lower end is connected with the feeding lifting seat (29) being slidably matched with the first connecting plate (31), court on the feeding lifting seat (29) It is arranged with the second pneumatic clamper (28), second pneumatic clamper (28) and the feeding groove (22) opened up on the first inclined-plane delivery track (23) Consistency from top to bottom, the commutation propulsion cylinder (26), the second pneumatic clamper (28), feeding lifting cylinder (30), the first guide rail cylinder (32) It is electrically connected with distribution control box.
5. a kind of electromagnetic oven anode according to claim 1 assembles automatically and detection device, it is characterised in that:The contraposition Testing agency (7) is made of detection device and substandard products discharger (4), the detection device include contraposition propulsion cylinder (34), Detect slide (35), detection guide rail (36), blowing mould (37), positioning fixture block (38), material folding cylinder (39), detection rear mold (41), front mold (42) is detected, blowing mould (37) center offers material containing groove (49) and is arranged on by support baseboard In rack (1), and the positioning fixture block (38) being provided at both ends with material containing groove (49) cooperation of blowing mould (37), the locating clip Block (38) is connected with being arranged on the charging cylinder (39) of blowing mould (37) side, in blowing mould (37) on the support baseboard Front and rear sides be symmetrically arranged with detection guide rail (36), detection slide (35) is sliding combined with detection guide rail (36), and After the side of forward and backward detection slide (35) towards blowing mould (37) is provided with preceding detection mould (42) and the detection of mutual cooperation Mould (41), the opposite side of the detection slide (35) are connected with the contraposition propulsion cylinder (34) being arranged on support baseboard, institute Contraposition propulsion cylinder (34), material folding cylinder (39) is stated to be electrically connected with distribution control box.
6. a kind of electromagnetic oven anode according to claim 5 assembles automatically and detection device, it is characterised in that:The substandard products Discharger (4) includes being arranged at substandard products discharge track (40), substandard products pneumatic clamper (43), the substandard products lifting seat on front side of detection device (44), the second connecting plate (45), substandard products lifting cylinder (46), the second guide rail cylinder (47), substandard products transport pallet (48), the substandard products Discharge track (40) is arranged at the front side for being located at blowing mould (37) in rack (1), and second guide rail cylinder (47) is arranged at Positioned at the top of substandard products discharge track (40) in rack (1), and substandard products transport pallet (48) is provided with the second guide rail cylinder (47), The second connecting plate (45) is provided with the substandard products transport pallet (48), substandard products pneumatic clamper is provided with second connecting plate (45) (43), the substandard products pneumatic clamper (43), substandard products lifting cylinder (46), the second guide rail cylinder (47) electrically connect with distribution control box Connect.
7. a kind of electromagnetic oven anode according to claim 1 assembles automatically and detection device, it is characterised in that:Described time just Conveying device (8) include sub-material clamping plate (50), return positive propulsion cylinder (51), return positive scraping wings (52), the 3rd guide rail cylinder (53), Second conveying slide (54), the 3rd connecting plate (55), the 3rd lifting cylinder (56), the 3rd lifting seat (57), the 3rd pneumatic clamper (58), Sub-material connecting rod (59), material splitting cylinder (60), go back to positive delivery track (61), the second inclined-plane delivery track (62), second inclined-plane Delivery track (62) is arranged in rack (1) in the left side to position detecting mechanism (7), and described time positive delivery track (61) is arranged on The left end of second inclined-plane delivery track (62), and the side of the second inclined-plane delivery track (62) is provided with back positive propulsion cylinder (51), the piston rod of described time positive propulsion cylinder (51) towards the second inclined-plane delivery track (62) and is connected with back positive scraping wings (52), the side of described time positive delivery track (61) is provided with material splitting cylinder (60), the piston rod end of the material splitting cylinder (60) End is hinged with the sub-material connecting rod (59) coordinated with going back to positive delivery track (61) side, and sub-material connecting rod (59) upper end is provided with point Feed collet plate (50), the 3rd guide rail cylinder (53) are arranged at the top for being located at the second inclined-plane delivery track (62) in rack (1), And the 3rd is provided with the second conveying slide (54) in guide rail cylinder (53), and the 3rd company is provided with the second conveying slide (54) Fishplate bar (55), towards being arranged with the 3rd lifting cylinder (56), the 3rd lifting cylinder (56) on the 3rd connecting plate (55) Piston-rod lower end be connected with the 3rd lifting seat (57), be provided with and be placed on blowing mould on the 3rd lifting seat (57) (37) the 3rd pneumatic clamper (58) of the work pieces mate on, described time positive propulsion cylinder (51), the 3rd guide rail cylinder (53), the 3rd lifting Cylinder (56), the 3rd pneumatic clamper (58), material splitting cylinder (60) are electrically connected with distribution control box.
8. a kind of electromagnetic oven anode according to claim 1 assembles automatically and detection device, it is characterised in that:The fixture Assembling (3) is made of fixture feeding device (2) and fixture pressing mechanism, and the fixture feeding device (2) includes fixture pushing block (71), fixture propulsion cylinder (72), fixture material splitting cylinder (73), fixture feeding track (74), motor (68), the fixture feeding Track (74) is arranged in rack (1) by supporting rack, and fixture feeding track (74) is by linear feeding track and sub-material ramp Road forms, and the sub-material oblique orbit is disposed with fixture material splitting cylinder (73), the piston of the fixture material splitting cylinder (73) Stop block material bar is connected with bar, one end of the linear feeding track is provided with fixture propulsion cylinder (72) along conveying direction, described The fixture pushing block (71) being slidably matched with linear feeding track, the fixture are connected with the piston rod of fixture propulsion cylinder (72) Pressing mechanism include push lifting seat (63), push upper mold (64), positioning fixture block (65), gauge seat (66), positioning cylinder (67), Press cylinder (69), push stent (70), the gauge seat (66) is arranged at the discharge end in rack (1) with linear feeding track Coordinate, and gauge seat (66) is provided at both ends with positioning cylinder (67), be connected with the piston rod of the positioning cylinder (67) with The positioning fixture block (65) that gauge seat (66) is slidably matched, towards being arranged with pressing cylinder (69), institute on pushing stent (70) The piston-rod lower end for stating pressing cylinder (69) is connected with pushing lifting seat (63), and the lower end for pushing lifting seat (63) is provided with With the pushing upper mold (64) of gauge seat (66) consistency from top to bottom, the fixture propulsion cylinder (72), fixture material splitting cylinder (73), motor (68) it is electrically connected with distribution control box.
9. a kind of electromagnetic oven anode according to claim 1 assembles automatically and detection device, it is characterised in that:The blanking Handling device (9) includes blanking guide rail cylinder (76), blanking lifting cylinder (77), blanking transport pallet (78), blanking lifting seat (79), blanking pneumatic clamper (80), the blanking guide rail cylinder (76) are arranged at the rear side of fixture pressing mechanism by blanking stent, and It is provided with blanking transport pallet (78) in blanking guide rail cylinder (76), it is evenly spaced on the blanking transport pallet (78) to set downward Have three groups of blanking lifting cylinders (77), the piston-rod lower end of the blanking lifting cylinder (79) be connected with blanking lifting seat (79), The blanking pneumatic clamper (80) for the work pieces mate for being provided with and being placed on the blanking lifting seat (79) on gauge seat (66), the institute State and be provided with finished product collection device (10), the blanking guide rail cylinder (76), blanking lifting cylinder on the left of blanking handling device (9) (77), blanking pneumatic clamper (80) is electrically connected with distribution control box.
10. a kind of electromagnetic oven anode according to claim 1 assembles automatically and detection device, it is characterised in that:It is described into Product collection device (10) includes product collection tray (75), blanking track (81), discharge flapper (82), pendulum material cylinder (83), pendulum material Push plate (84), the blanking track (81) are arranged at the underface for being located at blanking pneumatic clamper (80) in rack (1), and blanking track (81) side is provided with product collection tray (75), and the opposite side of blanking track (81) is provided with pendulum material cylinder (83), the pendulum The piston-rod end of material cylinder (83) is connected with the pendulum material push plate (84) coordinated with product collection tray (75), the pendulum material push plate (84) right end is provided with the discharge flapper (82) coordinated with blanking track (81), the pendulum material cylinder (83) and distribution control box It is electrically connected.
CN201711319846.1A 2017-12-12 2017-12-12 A kind of automatic assembly and testing equipment for induction cooker anode Withdrawn CN107999684A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711319846.1A CN107999684A (en) 2017-12-12 2017-12-12 A kind of automatic assembly and testing equipment for induction cooker anode

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Application Number Priority Date Filing Date Title
CN201711319846.1A CN107999684A (en) 2017-12-12 2017-12-12 A kind of automatic assembly and testing equipment for induction cooker anode

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637677A (en) * 2018-07-13 2018-10-12 成都科启新力科技有限公司 A kind of general nozzle automatic assembling machine
CN109346900A (en) * 2018-10-15 2019-02-15 孙来庆 A kind of motor binding post crimping apparatus
CN109623360A (en) * 2018-11-22 2019-04-16 江苏昱博自动化设备有限公司 A kind of air conditioning for automobiles lower water chamber general assembly line
CN110712060A (en) * 2019-09-19 2020-01-21 邵东县富利佳工具有限责任公司 Loading device of adjustable wrench and control method
CN111020658A (en) * 2019-12-31 2020-04-17 福冈科技(苏州)有限公司 Production process and production equipment for PET (polyethylene terephthalate) electroplating decorative film
CN112427319A (en) * 2020-10-27 2021-03-02 上海岩井精工结构件有限公司 Electric toothbrush drive shaft detection device
CN114850048A (en) * 2022-04-02 2022-08-05 青岛诚广丰自动化工程有限公司 Air bag tube detection system for automobile
CN116067985A (en) * 2023-01-18 2023-05-05 博罗县康达盛五金塑胶电子有限公司 Multi-face detection structure of six-face detection equipment for appearance of transformer

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108637677A (en) * 2018-07-13 2018-10-12 成都科启新力科技有限公司 A kind of general nozzle automatic assembling machine
CN108637677B (en) * 2018-07-13 2024-09-24 南京玄武高新技术产业集团有限公司 Automatic assembly machine for universal spray head
CN109346900A (en) * 2018-10-15 2019-02-15 孙来庆 A kind of motor binding post crimping apparatus
CN109623360B (en) * 2018-11-22 2021-09-14 江苏昱博自动化设备有限公司 Water chamber assembly line under vehicle air conditioner
CN109623360A (en) * 2018-11-22 2019-04-16 江苏昱博自动化设备有限公司 A kind of air conditioning for automobiles lower water chamber general assembly line
CN110712060A (en) * 2019-09-19 2020-01-21 邵东县富利佳工具有限责任公司 Loading device of adjustable wrench and control method
CN110712060B (en) * 2019-09-19 2022-01-28 邵东市富利佳工具有限责任公司 Loading device of adjustable wrench and control method
CN111020658A (en) * 2019-12-31 2020-04-17 福冈科技(苏州)有限公司 Production process and production equipment for PET (polyethylene terephthalate) electroplating decorative film
CN112427319A (en) * 2020-10-27 2021-03-02 上海岩井精工结构件有限公司 Electric toothbrush drive shaft detection device
CN112427319B (en) * 2020-10-27 2022-07-15 上海岩井精工结构件有限公司 Electric toothbrush drive shaft detection device
CN114850048A (en) * 2022-04-02 2022-08-05 青岛诚广丰自动化工程有限公司 Air bag tube detection system for automobile
CN116067985A (en) * 2023-01-18 2023-05-05 博罗县康达盛五金塑胶电子有限公司 Multi-face detection structure of six-face detection equipment for appearance of transformer
CN116067985B (en) * 2023-01-18 2024-02-20 博罗县康达盛五金塑胶电子有限公司 Multi-face detection structure of six-face detection equipment for appearance of transformer

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Application publication date: 20180508