CN107997196A - A kind of coffee fresh fruit peeling removes adhesive dispenser - Google Patents
A kind of coffee fresh fruit peeling removes adhesive dispenser Download PDFInfo
- Publication number
- CN107997196A CN107997196A CN201810017252.3A CN201810017252A CN107997196A CN 107997196 A CN107997196 A CN 107997196A CN 201810017252 A CN201810017252 A CN 201810017252A CN 107997196 A CN107997196 A CN 107997196A
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- degumming
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- feeding
- coffee
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- 235000016213 coffee Nutrition 0.000 title claims abstract description 49
- 235000013353 coffee beverage Nutrition 0.000 title claims abstract description 49
- 235000021022 fresh fruits Nutrition 0.000 title claims 9
- 239000000853 adhesive Substances 0.000 title claims 8
- 230000001070 adhesive effect Effects 0.000 title claims 8
- 238000000926 separation method Methods 0.000 claims abstract description 60
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 20
- 241000533293 Sesbania emerus Species 0.000 claims abstract description 19
- 240000007154 Coffea arabica Species 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 38
- 238000007599 discharging Methods 0.000 claims description 13
- 230000005484 gravity Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 4
- 241001284615 Frangula californica Species 0.000 claims 1
- 235000004433 Simmondsia californica Nutrition 0.000 claims 1
- 239000000084 colloidal system Substances 0.000 claims 1
- 241000167854 Bourreria succulenta Species 0.000 abstract description 9
- 235000019693 cherries Nutrition 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 241001391944 Commicarpus scandens Species 0.000 abstract description 4
- 241000283690 Bos taurus Species 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 235000007460 Coffea arabica Nutrition 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 2
- 244000046052 Phaseolus vulgaris Species 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
本发明涉及一种咖啡鲜果去皮除胶装置,属于咖啡机械加工技术领域。本发明包括喂料系统、去皮系统、分离系统、输送系统、脱胶系统、收集箱;喂料系统用于通过绞龙匀速转动,来控制喂料速度;去皮系统用于利用腔体内的均质圆柱绞龙和腔体内壁挤压来将咖啡果破碎;分离系统用于通过其腔体内设置的分离刮杆转动刮走咖啡果皮;输送系统用于通过输送带上设置U型输送板来输送脱皮的咖啡豆到脱胶系统;脱胶系统用于通过脱胶辊使得咖啡果在脱胶辊之间受相互摩擦进行脱胶。本发明喂料均匀,能有效防止卡堵;挤压去皮,去皮分离时不易破碎且去皮分离彻底;柔性辊脱胶,不伤咖啡豆且脱胶效果好、效率高。
The invention relates to a fresh coffee fruit peeling and gum removal device, which belongs to the technical field of coffee mechanical processing. The invention includes a feeding system, a peeling system, a separation system, a conveying system, a degumming system, and a collection box; the feeding system is used to control the feeding speed through the uniform rotation of the auger; the peeling system is used to use the uniform Cylinder auger and the inner wall of the cavity are extruded to crush the coffee cherries; the separation system is used to rotate and scrape off the coffee rinds through the separation scraper set in the cavity; the conveying system is used to convey the coffee cherries through the U-shaped conveyor plate on the conveyor belt The dehulled coffee beans go to the degumming system; the degumming system is used to degumming the coffee cherries by friction between the degumming rollers. The invention feeds evenly and can effectively prevent jamming; extruding and peeling, the peeling and separation are not easy to break and the peeling and separation are thorough; the degumming roller does not damage the coffee beans and has good degumming effect and high efficiency.
Description
技术领域technical field
本发明涉及一种咖啡鲜果去皮除胶装置,属于咖啡机械加工技术领域。The invention relates to a fresh coffee fruit peeling and gum removal device, which belongs to the technical field of coffee machining.
背景技术Background technique
咖啡豆是咖啡树果实内部的果仁,咖啡豆烘焙之后配合不同的烹煮器具可以制作日常饮用的咖啡。目前咖啡豆的获取过程是将咖啡鲜果由咖啡树上采摘下来后,人工筛选后进行加压挤碎,使咖啡鲜果外部的果皮碾碎,并将附着在咖啡豆表面的咖啡鲜果胶去除,然后再进行干燥和储存。Coffee beans are the nuts inside the fruit of the coffee tree. After the coffee beans are roasted, they can be used with different cooking utensils to make daily drinking coffee. At present, the process of obtaining coffee beans is to pick the fresh coffee fruit from the coffee tree, manually screen it, press and crush it, crush the outer skin of the fresh coffee fruit, and remove the fresh coffee pectin attached to the surface of the coffee bean, and then Then dry and store.
在上述过程中,人工碾压效率低,且碾压效果差,除胶效果不明显,不便于规模化生产。现有的装置去皮不彻底,脱胶效率低,严重影响了生产效率,且去皮、脱胶装置分离,成本高昂,不利于经济效益。In the above process, the efficiency of manual rolling is low, and the rolling effect is poor, and the effect of removing glue is not obvious, which is not convenient for large-scale production. The existing device does not peel thoroughly, and the degumming efficiency is low, which seriously affects the production efficiency, and the peeling and degumming devices are separated, the cost is high, and it is not conducive to economic benefits.
发明内容Contents of the invention
本发明要解决的技术问题是:本发明提供一种咖啡鲜果去皮除胶装置,用于解决人工碾压效率低,且碾压效果差,除胶效果不明显,不便于规模化生产的问题及现有的装置去皮不彻底,脱胶效率低,严重影响了生产效率,且去皮、脱胶装置分离,成本高昂,不利于经济效益的问题。The technical problem to be solved by the present invention is: the present invention provides a fresh coffee fruit peeling and degumming device, which is used to solve the problems of low manual rolling efficiency, poor rolling effect, inconspicuous degumming effect, and inconvenient large-scale production And existing device peeling is not thorough, and degumming efficiency is low, has had a strong impact on production efficiency, and peeling, degumming device separates, and cost is high, is unfavorable for the problem of economic benefit.
本发明技术方案是:一种咖啡鲜果去皮除胶装置,包括喂料系统1、去皮系统2、分离系统3、输送系统4、脱胶系统5、收集箱7;The technical solution of the present invention is: a fresh coffee fruit peeling and degumming device, comprising a feeding system 1, a peeling system 2, a separation system 3, a conveying system 4, a degumming system 5, and a collection box 7;
所述喂料系统1用于通过绞龙匀速转动,来控制喂料速度,使得喂料均匀;The feeding system 1 is used to control the feeding speed through the uniform rotation of the auger, so that the feeding is uniform;
所述去皮系统2用于利用腔体内的均质圆柱绞龙和腔体内壁挤压来将咖啡果破碎;The peeling system 2 is used to crush the coffee cherries by using the homogeneous cylindrical auger in the cavity and the inner wall of the cavity to squeeze;
所述分离系统3用于通过其腔体内设置的分离刮杆转动刮走咖啡果皮,果皮呈抛物线从腔体中脱离;The separation system 3 is used to rotate and scrape away the coffee peel through the separation scraper provided in the cavity, and the peel is parabolically detached from the cavity;
所述输送系统4用于通过输送带上设置U型输送板来输送脱皮的咖啡豆到脱胶系统;The delivery system 4 is used to deliver dehulled coffee beans to the degumming system by setting a U-shaped delivery plate on the conveyor belt;
所述脱胶系统5用于通过其脱胶腔体内两列转向向内且转速不一的脱胶辊使得咖啡果在脱胶辊之间受相互摩擦进行脱胶,咖啡鲜果受重力下降落到收集箱7。The degumming system 5 is used to degumming the coffee fruit by mutual friction between the degumming rollers through two rows of degumming rollers in the degumming chamber that turn inward and have different rotation speeds, and the fresh coffee fruit falls to the collection box 7 under gravity .
所述喂料系统1位于壳体6上方,去皮系统2位于喂料系统1下方,分离系统3位于去皮系统2下方,输送系统4连接分离系统3与脱胶系统5,脱胶系统5位于整个装置内部,且与去皮系统2、分离系统3不在同一侧,收集箱7位于脱胶系统5下方。The feeding system 1 is located above the housing 6, the peeling system 2 is located below the feeding system 1, the separation system 3 is located below the peeling system 2, the conveying system 4 is connected to the separation system 3 and the degumming system 5, and the degumming system 5 is located in the whole Inside the device, and not on the same side as the peeling system 2 and the separation system 3, the collection box 7 is located below the degumming system 5.
所述喂料系统1包括喂料斗11、入料口Ⅰ12、喂料腔体13、喂料绞龙14、出料口Ⅰ15和出料滑道Ⅰ16;喂料腔体13位于壳体6上方,喂料腔体13两端分别开入料口Ⅰ12和出料口Ⅰ15,入料口Ⅰ12上方安装喂料斗11,出料口Ⅰ15下方安装出料滑道Ⅰ16,喂料绞龙14安装在喂料腔体13内;The feeding system 1 includes a feeding hopper 11, a material inlet I12, a feeding cavity 13, a feeding auger 14, a material outlet I15 and a discharge slideway I16; the feeding cavity 13 is located above the housing 6, The two ends of the feeding cavity 13 are respectively opened with the material inlet I12 and the material outlet I15, the feeding hopper 11 is installed above the material inlet I12, the discharge slideway I16 is installed under the material outlet I15, and the feeding auger 14 is installed on the feeding Inside the cavity 13;
所述去皮系统2包括去皮腔体21、入料口Ⅱ22、出料口Ⅱ23、出料滑道Ⅱ24和去皮绞龙25;去皮系统2安装在壳体6内部喂料系统1下方,入料口Ⅱ22与出料口Ⅰ15通过出料滑道Ⅰ16连接,去皮绞龙25安装在去皮腔体21内部,出料口Ⅱ23下方安装出料滑道Ⅱ24;The peeling system 2 includes a peeling cavity 21, a material inlet II 22, a material outlet II 23, a discharge slideway II 24 and a peeling auger 25; the peeling system 2 is installed under the feeding system 1 inside the housing 6 , the material inlet II22 and the material outlet I15 are connected through the discharge slideway I16, the peeling auger 25 is installed inside the peeling cavity 21, and the discharge slideway II24 is installed under the discharge port II23;
所述分离系统3包括分离腔体31、入料口Ⅲ32、出料口Ⅲ33、出料口Ⅳ34、分离刮杆35、分离轴36、出料滑道Ⅲ37和出料挡板38;分离系统3安装在壳体6内部去皮系统2下方,入料口Ⅲ32与出料口Ⅱ23通过出料滑道Ⅱ24连接,分离刮杆35分布在分离轴36表面,分离轴36安装在分离腔体31内部,分离腔体31下方设置出料口Ⅲ33,出料口Ⅲ33下方连接出料滑道Ⅲ37,分离腔体31水平位置设置出料口Ⅳ34,出料口Ⅳ34外连接出料挡板38;The separation system 3 includes a separation chamber 31, a material inlet III 32, a material outlet III 33, a material outlet IV 34, a separation scraper 35, a separation shaft 36, a discharge slideway III 37 and a discharge baffle 38; the separation system 3 Installed under the peeling system 2 inside the shell 6, the material inlet III32 and the material outlet II23 are connected through the discharge slideway II24, the separation scraper 35 is distributed on the surface of the separation shaft 36, and the separation shaft 36 is installed inside the separation chamber 31 , the discharge port III33 is set under the separation chamber 31, the discharge slideway III37 is connected under the discharge port III33, the discharge port IV34 is set at the horizontal position of the separation chamber 31, and the discharge baffle 38 is connected outside the discharge port IV34;
所述输送系统4包括输送腔体41、出料口Ⅴ42、转轴43、输送带44、入料口Ⅳ45和输送板46;入料口Ⅳ45与出料口Ⅲ33通过出料滑道Ⅲ37连接,转轴43安装在输送腔体41内,输送带44缠绕在转轴43上,输送板46均匀分布在输送带44上,出料口Ⅴ42分布在输送系统4异于进料口Ⅳ45的一端;The conveying system 4 includes a conveying cavity 41, a discharge port V42, a rotating shaft 43, a conveyor belt 44, a material inlet IV45 and a conveying plate 46; the material inlet IV45 is connected to the discharge port III33 through a discharge slideway III37, and the rotating shaft 43 is installed in the conveying cavity 41, the conveying belt 44 is wound on the rotating shaft 43, the conveying plate 46 is evenly distributed on the conveying belt 44, and the discharge port V42 is distributed at the end of the conveying system 4 different from the feed port IV45;
所述脱胶系统5包括脱胶腔体51、入料斗52、入料口Ⅴ53、脱胶辊54、出料口Ⅵ55和出料滑道Ⅳ56;脱胶系统5位于整个装置内部,且与去皮系统2、分离系统3不在同一侧,脱胶腔体51上方设置入料口Ⅴ53,入料口Ⅴ53上方设置入料斗52,入料斗52位于出料口Ⅴ42下方,脱胶腔体51内安装脱胶辊54,脱胶腔体51下方设置出料口Ⅵ55,出料口Ⅵ55下方安装出料滑道Ⅳ56。The degumming system 5 includes a degumming cavity 51, a hopper 52, a material inlet V53, a degumming roller 54, a discharge port VI55 and a discharge slideway IV56; , The separation system 3 is not on the same side, the top of the degumming cavity 51 is provided with a feed inlet V53, the top of the feed inlet V53 is provided with a feed hopper 52, the feed hopper 52 is located below the discharge outlet V42, and a degumming roller 54 is installed in the degumming cavity 51. Below the degumming cavity 51, a discharge port Ⅵ55 is arranged, and a discharge slideway Ⅳ56 is installed below the discharge port Ⅵ55.
所述去皮系统2、分离系统3、输送系统4、除胶系统5和收集箱7外部设置有壳体6。A casing 6 is arranged outside the peeling system 2 , separation system 3 , delivery system 4 , glue removal system 5 and collection box 7 .
所述收集箱7位于壳体6内部,设置在出料滑道Ⅳ56下方。The collection box 7 is located inside the casing 6 and is arranged below the discharge slideway IV56.
所述喂料绞龙14、去皮绞龙25、分离轴36、转轴43和脱胶辊54均由电机驱动。The feeding auger 14, the peeling auger 25, the separation shaft 36, the rotating shaft 43 and the degumming roller 54 are all driven by a motor.
所述去皮腔体21腔体内壁设有凸点,呈梯形分布。The cavity inner wall of the peeling cavity 21 is provided with bumps, which are distributed in a trapezoidal shape.
本发明中,喂料系统通过绞龙匀速转动,控制喂料速度,使喂料均匀,防止卡堵。去皮系统中绞龙是均质圆柱绞龙,去皮系统腔内壁有凸点,呈梯形分布,咖啡果在腔内受到绞龙与腔体内壁的挤压,将咖啡果破碎,咖啡豆分离出来,这种结构使得咖啡豆不易破碎;分离系统中分布刮杆,刮杆转动,刮走咖啡果皮,果皮呈抛物线从腔体中脱离,咖啡豆受重力作用下落;输送系统输送脱皮的咖啡豆到脱胶系统,输送板呈U型,保证输送过程不会遗漏;脱胶系统中两列脱胶辊转向向内且转速不一,使得咖啡果在脱胶辊之间受相互摩擦脱胶,咖啡鲜果受重力下降落到收集箱。In the present invention, the feeding system rotates at a constant speed through the auger to control the feeding speed to make the feeding uniform and prevent jamming. The auger in the peeling system is a homogeneous cylindrical auger. There are bumps on the inner wall of the peeling system cavity, which are distributed in a trapezoidal shape. The coffee cherries are squeezed by the auger and the inner wall of the cavity in the cavity, breaking the coffee cherries and separating the coffee beans. This structure makes the coffee beans not easy to break; the scraper is distributed in the separation system, the scraper rotates, and the coffee peel is scraped away, and the peel is detached from the cavity in a parabola, and the coffee beans fall under the action of gravity; the conveying system transports the peeled coffee beans To the degumming system, the conveying plate is U-shaped to ensure that the conveying process will not be missed; in the degumming system, the two rows of degumming rollers turn inward and have different speeds, so that the coffee cherries are degummed by mutual friction between the degumming rollers, and the fresh coffee fruits are subjected to friction. Falls by gravity to the collection box.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明机械作业,效率高,机构简单,稳定性好;1. The mechanical operation of the present invention has high efficiency, simple mechanism and good stability;
2、本发明喂料均匀,能有效防止卡堵;2. The invention feeds evenly and can effectively prevent jamming;
3、本发明挤压去皮,去皮分离时不易破碎且去皮分离彻底;3. Extruded and peeled in the present invention, it is not easy to break when peeled and separated, and the peeled and separated are thorough;
4、本发明柔性辊脱胶,不伤咖啡豆且脱胶效果好、效率高;4. The degumming of the flexible roller of the present invention does not damage the coffee beans and has good degumming effect and high efficiency;
5、本发明结构简单,设计合理,使用方便,利用设备能自动完成咖啡鲜果去皮、脱胶等工序,快速便捷,减少人工操作,提高工作效率,具有很好的推广价值。5. The present invention is simple in structure, reasonable in design, and easy to use. The equipment can automatically complete the processes of peeling and degumming of fresh coffee fruit, which is fast and convenient, reduces manual operations, improves work efficiency, and has good promotion value.
附图说明Description of drawings
图1是本发明的整机结构示意图;Fig. 1 is the structural representation of complete machine of the present invention;
图2是本发明的喂料系统1的结构示意图;Fig. 2 is the structural representation of feeding system 1 of the present invention;
图3是本发明的去皮系统2的结构示意图;Fig. 3 is the structural representation of peeling system 2 of the present invention;
图4是本发明的分离系统3的结构示意图;Fig. 4 is the structural representation of separation system 3 of the present invention;
图5是本发明的输送系统4的结构示意图;Fig. 5 is the structural representation of delivery system 4 of the present invention;
图6是本发明的脱胶系统5的结构示意图。Fig. 6 is a schematic structural view of the degumming system 5 of the present invention.
图中各标号为:1-喂料系统,2-去皮系统,3-分离系统,4-输送系统,5-脱胶系统,6-壳体,7-收集箱,11-喂料斗,12-入料口Ⅰ,13-喂料腔体,14-喂料绞龙,15-出料口Ⅰ,16-出料滑道Ⅰ,21-去皮腔体,22-入料口Ⅱ,23-出料口Ⅱ,24-出料滑道Ⅱ,25-去皮绞龙,31-分离腔体,32-入料口Ⅲ,33-出料口Ⅲ,34-出料口Ⅳ,35-分离刮杆,36-分离轴37-出料滑道Ⅲ,38-出料挡板,41-输送腔体,42-出料口Ⅴ,43-转轴,44-输送带,45-入料口Ⅳ,46-输送板,51-脱胶腔体,52-入料斗,53-入料口Ⅴ,54-脱胶辊,55-出料口Ⅵ,56-出料滑道Ⅳ。The labels in the figure are: 1-feeding system, 2-peeling system, 3-separation system, 4-conveying system, 5-degumming system, 6-shell, 7-collecting box, 11-feeding hopper, 12- Inlet Ⅰ, 13-feeding cavity, 14-feeding auger, 15-outlet Ⅰ, 16-outlet chute Ⅰ, 21-peeling cavity, 22-inlet Ⅱ, 23- Discharge port Ⅱ, 24-discharge slideway Ⅱ, 25-peeling auger, 31-separation chamber, 32-material inlet Ⅲ, 33-discharge port Ⅲ, 34-discharge port Ⅳ, 35-separation Scraper, 36-separation shaft, 37-discharging chute III, 38-discharging baffle, 41-transporting cavity, 42-discharging portⅤ, 43-rotating shaft, 44-conveyor belt, 45-feeding portⅣ , 46-conveyor plate, 51-degumming chamber, 52-into the hopper, 53-inlet V, 54-degumming roller, 55-outlet VI, 56-outlet chute IV.
具体实施方式Detailed ways
下面结合附图和具体实施例,对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1:如图1-6所示,一种咖啡鲜果去皮除胶装置,包括喂料系统1、去皮系统2、分离系统3、输送系统4、脱胶系统5、收集箱7;Embodiment 1: As shown in Figures 1-6, a fresh coffee fruit peeling and degumming device includes a feeding system 1, a peeling system 2, a separation system 3, a conveying system 4, a degumming system 5, and a collection box 7;
所述喂料系统1用于通过绞龙匀速转动,来控制喂料速度,使得喂料均匀;The feeding system 1 is used to control the feeding speed through the uniform rotation of the auger, so that the feeding is uniform;
所述去皮系统2用于利用腔体内的均质圆柱绞龙和腔体内壁挤压来将咖啡果破碎;The peeling system 2 is used to crush the coffee cherries by using the homogeneous cylindrical auger in the cavity and the inner wall of the cavity to squeeze;
所述分离系统3用于通过其腔体内设置的分离刮杆转动刮走咖啡果皮,果皮呈抛物线从腔体中脱离;The separation system 3 is used to rotate and scrape away the coffee peel through the separation scraper provided in the cavity, and the peel is parabolically detached from the cavity;
所述输送系统4用于通过输送带上设置U型输送板来输送脱皮的咖啡豆到脱胶系统;The delivery system 4 is used to deliver dehulled coffee beans to the degumming system by setting a U-shaped delivery plate on the conveyor belt;
所述脱胶系统5用于通过其脱胶腔体内两列转向向内且转速不一的脱胶辊使得咖啡果在脱胶辊之间受相互摩擦进行脱胶,咖啡鲜果受重力下降落到收集箱7。The degumming system 5 is used to degumming the coffee fruit by mutual friction between the degumming rollers through two rows of degumming rollers in the degumming chamber that turn inward and have different rotation speeds, and the fresh coffee fruit falls to the collection box 7 under gravity .
进一步的,所述喂料系统1位于壳体6上方,去皮系统2位于喂料系统1下方,分离系统3位于去皮系统2下方,输送系统4连接分离系统3与脱胶系统5,脱胶系统5位于整个装置内部,且与去皮系统2、分离系统3不在同一侧,收集箱7位于脱胶系统5下方。Further, the feeding system 1 is located above the housing 6, the peeling system 2 is located below the feeding system 1, the separation system 3 is located below the peeling system 2, the conveying system 4 is connected to the separation system 3 and the degumming system 5, and the degumming system 5 is located inside the entire device, and is not on the same side as the peeling system 2 and the separation system 3, and the collection box 7 is located below the degumming system 5.
进一步的,所述喂料系统1包括喂料斗11、入料口Ⅰ12、喂料腔体13、喂料绞龙14、出料口Ⅰ15和出料滑道Ⅰ16;喂料腔体13位于壳体6上方,喂料腔体13两端分别开入料口Ⅰ12和出料口Ⅰ15,入料口Ⅰ12上方安装喂料斗11,出料口Ⅰ15下方安装出料滑道Ⅰ16,喂料绞龙14安装在喂料腔体13内;Further, the feeding system 1 includes a feeding hopper 11, an inlet I12, a feeding chamber 13, a feeding auger 14, an outlet I15 and an outlet chute I16; the feeding chamber 13 is located in the casing Above 6, the two ends of the feeding cavity 13 are respectively opened with the inlet I12 and the outlet I15, the feeding hopper 11 is installed above the inlet I12, the discharge slideway I16 is installed under the outlet I15, and the feeding auger 14 is installed In the feeding cavity 13;
所述去皮系统2包括去皮腔体21、入料口Ⅱ22、出料口Ⅱ23、出料滑道Ⅱ24和去皮绞龙25;去皮系统2安装在壳体6内部喂料系统1下方,入料口Ⅱ22与出料口Ⅰ15通过出料滑道Ⅰ16连接,去皮绞龙25安装在去皮腔体21内部,出料口Ⅱ23下方安装出料滑道Ⅱ24;The peeling system 2 includes a peeling cavity 21, a material inlet II 22, a material outlet II 23, a discharge slideway II 24 and a peeling auger 25; the peeling system 2 is installed under the feeding system 1 inside the housing 6 , the material inlet II22 and the material outlet I15 are connected through the discharge slideway I16, the peeling auger 25 is installed inside the peeling cavity 21, and the discharge slideway II24 is installed under the discharge port II23;
所述分离系统3包括分离腔体31、入料口Ⅲ32、出料口Ⅲ33、出料口Ⅳ34、分离刮杆35、分离轴36、出料滑道Ⅲ37和出料挡板38;分离系统3安装在壳体6内部去皮系统2下方,入料口Ⅲ32与出料口Ⅱ23通过出料滑道Ⅱ24连接,分离刮杆35分布在分离轴36表面,分离轴36安装在分离腔体31内部,分离腔体31下方设置出料口Ⅲ33,出料口Ⅲ33下方连接出料滑道Ⅲ37,分离腔体31水平位置设置出料口Ⅳ34,出料口Ⅳ34外连接出料挡板38;The separation system 3 includes a separation chamber 31, a material inlet III 32, a material outlet III 33, a material outlet IV 34, a separation scraper 35, a separation shaft 36, a discharge slideway III 37 and a discharge baffle 38; the separation system 3 Installed under the peeling system 2 inside the shell 6, the material inlet III32 and the material outlet II23 are connected through the discharge slideway II24, the separation scraper 35 is distributed on the surface of the separation shaft 36, and the separation shaft 36 is installed inside the separation chamber 31 , the discharge port III33 is set under the separation chamber 31, the discharge slideway III37 is connected under the discharge port III33, the discharge port IV34 is set at the horizontal position of the separation chamber 31, and the discharge baffle 38 is connected outside the discharge port IV34;
所述输送系统4包括输送腔体41、出料口Ⅴ42、转轴43、输送带44、入料口Ⅳ45和输送板46;入料口Ⅳ45与出料口Ⅲ33通过出料滑道Ⅲ37连接,转轴43安装在输送腔体41内,输送带44缠绕在转轴43上,输送板46均匀分布在输送带44上,出料口Ⅴ42分布在输送系统4异于进料口Ⅳ45的一端;The conveying system 4 includes a conveying cavity 41, a discharge port V42, a rotating shaft 43, a conveyor belt 44, a material inlet IV45 and a conveying plate 46; the material inlet IV45 is connected to the discharge port III33 through a discharge slideway III37, and the rotating shaft 43 is installed in the conveying cavity 41, the conveying belt 44 is wound on the rotating shaft 43, the conveying plate 46 is evenly distributed on the conveying belt 44, and the discharge port V42 is distributed at the end of the conveying system 4 different from the feed port IV45;
所述脱胶系统5包括脱胶腔体51、入料斗52、入料口Ⅴ53、脱胶辊54、出料口Ⅵ55和出料滑道Ⅳ56;脱胶系统5位于整个装置内部,且与去皮系统2、分离系统3不在同一侧,脱胶腔体51上方设置入料口Ⅴ53,入料口Ⅴ53上方设置入料斗52,入料斗52位于出料口Ⅴ42下方,脱胶腔体51内安装脱胶辊54,脱胶腔体51下方设置出料口Ⅵ55,出料口Ⅵ55下方安装出料滑道Ⅳ56。The degumming system 5 includes a degumming cavity 51, a hopper 52, a material inlet V53, a degumming roller 54, a discharge port VI55 and a discharge slideway IV56; , The separation system 3 is not on the same side, the top of the degumming cavity 51 is provided with a feed inlet V53, the top of the feed inlet V53 is provided with a feed hopper 52, the feed hopper 52 is located below the discharge outlet V42, and a degumming roller 54 is installed in the degumming cavity 51. Below the degumming cavity 51, a discharge port Ⅵ55 is arranged, and a discharge slideway Ⅳ56 is installed below the discharge port Ⅵ55.
进一步的,所述去皮系统2、分离系统3、输送系统4、除胶系统5和收集箱7外部设置有壳体6。Further, a casing 6 is provided outside the peeling system 2 , separation system 3 , delivery system 4 , glue removal system 5 and collection box 7 .
进一步的,所述收集箱7位于壳体6内部,设置在出料滑道Ⅳ56下方。Further, the collection box 7 is located inside the casing 6 and is arranged below the discharge slideway IV56.
进一步的,所述喂料绞龙14、去皮绞龙25、分离轴36、转轴43和脱胶辊54均由电机驱动。Further, the feeding auger 14, the peeling auger 25, the separating shaft 36, the rotating shaft 43 and the degumming roller 54 are all driven by motors.
进一步的,所述去皮腔体21腔体内壁设有凸点,呈梯形分布。Further, the inner wall of the peeling cavity 21 is provided with bumps, which are distributed in a trapezoidal shape.
本发明的工作原理是:工作时,首先将分选好的咖啡鲜果放入喂料斗11,通过入料口Ⅰ12进入喂料腔体13,喂料绞龙14匀速转动,将咖啡鲜果匀速输送到出料口Ⅰ15,防止卡堵,通过出料滑道Ⅰ16到达入料口Ⅱ22,进入去皮腔体21,腔体内壁设有凸点,呈梯形分布,去皮绞龙25是均质圆柱绞龙且匀速转动,将咖啡鲜果由间隙大端挤压输送至小端,同时咖啡鲜果在腔体内受到绞龙与腔体内壁的挤压,咖啡果破碎,咖啡豆分离,这种结构确保了咖啡豆不易破碎,脱皮的咖啡豆通过出料口Ⅱ23、出料滑道Ⅱ24到达入料口Ⅲ32,进入分离腔体31,分离轴36匀速转动,带动分离刮杆35将咖啡皮分离并通过出料口Ⅳ34、出料挡板38将咖啡果皮呈抛物线从分离腔体31脱离,去皮后的咖啡豆受重力作用通过出料口Ⅲ33、出料滑道Ⅲ37达到进料口Ⅳ45,进入输送腔体41,转轴43匀速转动,带动输送带44转动,输送带44上的输送板46将咖啡豆升运输送至出料口Ⅴ42,由于输送板呈U型,保证运输过程中不会遗漏,咖啡豆通过入料斗52、入料口Ⅴ53进入脱胶腔体51,脱胶辊54是两列转向向内差速转动的脱胶辊,咖啡果在脱胶辊之间受相互摩擦脱胶,脱胶后的咖啡豆通过出料口Ⅳ55、出料滑道Ⅵ56下落到收集箱7。The working principle of the present invention is: when working, first put the sorted fresh coffee fruit into the feeding hopper 11, enter the feeding cavity 13 through the feed inlet I12, and the feeding auger 14 rotates at a constant speed to transport the fresh coffee fruit to the Outlet Ⅰ15, to prevent jamming, through the discharge slide Ⅰ16 to the material inlet Ⅱ22, enter the peeling cavity 21, the inner wall of the cavity is provided with bumps, distributed in a trapezoidal shape, the peeling auger 25 is a homogeneous cylindrical twist The dragon rotates at a constant speed to squeeze and transport the fresh coffee fruit from the large end of the gap to the small end. At the same time, the fresh coffee fruit is squeezed by the auger and the inner wall of the cavity in the cavity, the coffee fruit is broken, and the coffee beans are separated. This structure ensures that the coffee The beans are not easy to break, and the peeled coffee beans reach the material inlet Ⅲ32 through the discharge port II23 and the discharge slideway II24, and then enter the separation chamber 31. The separation shaft 36 rotates at a constant speed, driving the separation scraper 35 to separate the coffee skins and pass through the discharge port. Port IV 34 and discharge baffle 38 separate the coffee peel from the separation chamber 31 in a parabola, and the peeled coffee beans are subjected to gravity to reach the feed port IV 45 through the discharge port III 33 and the discharge slideway III 37, and then enter the conveying cavity 41. The rotating shaft 43 rotates at a constant speed, which drives the conveyor belt 44 to rotate. The conveyor plate 46 on the conveyor belt 44 transports the coffee beans to the outlet V42. Since the conveyor plate is U-shaped, it is guaranteed that no coffee beans will be missed during transportation. Enter the degumming cavity 51 through the hopper 52 and the material inlet V53. The degumming rollers 54 are two rows of degumming rollers that turn inward and rotate at a differential speed. The coffee cherries are degummed by mutual friction between the degumming rollers. The beans fall to the collection box 7 through the discharge port IV55 and the discharge slideway VI56.
上面结合附图对本发明的具体实施例作了详细说明,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and can also be made without departing from the gist of the present invention within the scope of knowledge possessed by those of ordinary skill in the art. Variations.
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