Die cutting device for mobile phone heat dissipation graphite sheet
Technical Field
The invention belongs to the technical field of mobile phone heat dissipation, and relates to a die cutting device for a mobile phone heat dissipation graphite sheet.
Background
As communication equipment commonly used in daily life of people, mobile phones are becoming an indispensable tool for people due to their multiple advantages such as portability and entertainment. After long-time use, the temperature of the mobile phone can rise, and the phenomenon of scalding the mobile phone occurs. The common heat dissipation mode of the mobile phone is to paste heat conduction silicone grease or a heat dissipation membrane on the mobile phone, wherein the heat dissipation membrane is generally a graphite sheet, a copper sheet or a composite structure of the graphite sheet and the copper sheet, and the like. When the graphite sheet is used as the radiating diaphragm, the graphite sheet and the double faced adhesive tape are attached together and then are adhered to a radiating area of the mobile phone. The thickness of the graphite flake is generally 0.05mm, the thickness of the double faced adhesive tape attached to the graphite flake is generally 0.1mm, and the double faced adhesive tape is wider than the single side of the graphite flake by 1mm, so that the double faced adhesive tape completely covers the graphite flake and the graphite flake is covered with edges. However, as the graphite material is relatively brittle and is easy to crack, if the graphite sheets and the double faced adhesive tape are respectively punched and then bonded, the cracking rate of the graphite sheets is high, and the graphite sheets after the die cutting are difficult to be accurately bonded with the double faced adhesive tape, so that the double faced adhesive tape is 1mm wider than the single side of the graphite sheets; if the graphite sheet is attached to the double faced adhesive tape, and then two-step punching is performed, namely, the periphery of the graphite sheet is punched firstly, and then the double faced adhesive tape on the lower layer of the graphite sheet is punched after the waste of the outer frame of the graphite sheet is discharged, the double faced adhesive tape is excessively large in adhesion with the graphite sheet, so that the waste of the outer frame of the graphite sheet is firmly adhered by the double faced adhesive tape and is difficult to discharge, and the feasibility of the method is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the die cutting device for the mobile phone heat dissipation graphite flake, which has high processing precision and good product quality.
The aim of the invention can be achieved by the following technical scheme:
The utility model provides a cross cutting device for cell-phone heat dissipation graphite flake, the device includes along the material take the first cross cutting unit that the direction of movement set gradually, first row useless unit, double faced adhesive tape laminating unit, second cross cutting unit, single face is glued separating unit and third cross cutting unit, the graphite flake that the laminating was glued on the single face is die-cut shaping in first cross cutting unit, after the frame waste material of graphite flake is discharged through first row useless unit, laminate the double faced adhesive tape that takes the release liner with the graphite flake in double faced adhesive tape laminating unit to location punching a hole in second cross cutting unit, after single face is glued separating unit to arrange the single face, die-cut is carried out to double faced adhesive tape by third cross cutting unit.
The first die cutting unit comprises a first upper die base and a first lower die base matched with the first upper die base, and a first cutting die is arranged on the lower surface of the first upper die base.
The first cutting die comprises a first die cutter and a first positioning hole punching needle, wherein the first die cutter is arranged on the lower surface of the first upper die holder. The first die-cutting knife is consistent with the appearance size of the graphite flake in the finished product, and only cuts off the graphite flake without punching single-sided adhesive tape attached to the graphite flake. The first positioning hole punching needle cuts through the single-sided adhesive so as to punch a first positioning hole on the single-sided adhesive.
The first cutting die further comprises a first fool-proof hole punching needle arranged on the lower surface of the first upper die base. The first fool-proof hole punching needle cuts through the single-sided adhesive so as to punch a first fool-proof hole on the single-sided adhesive, wherein the first fool-proof hole can play a fool-proof role, namely is used for marking the completed punching step of the material belt and the correct direction of the material belt, and thus misoperation is prevented.
The first waste discharge unit comprises a first waste discharge roller and a first waste discharge roller driving motor in transmission connection with the first waste discharge roller. The first waste discharge roller driving motor drives the first waste discharge roller to rotate so as to roll up the outer frame waste of the graphite sheet, thereby realizing waste discharge of the outer frame waste of the graphite sheet.
The double faced adhesive tape laminating unit comprises a double faced adhesive tape feeding roller and a double faced adhesive tape feeding roller driving motor in transmission connection with the double faced adhesive tape feeding roller. The double faced adhesive tape with the release film is wound on the double faced adhesive tape feeding roller, and the double faced adhesive tape feeding roller driving motor drives the double faced adhesive tape feeding roller to rotate, so that the double faced adhesive tape with the release film can be continuously attached to the graphite flake on the material belt.
The second die cutting unit comprises a second upper die holder and a second lower die holder matched with the second upper die holder, and a first sleeve hole needle and a second positioning hole needle are arranged on the lower surface of the second upper die holder. The first sleeve hole needle passes through the first positioning hole on the single-sided adhesive tape, so that the single-sided adhesive tape can be accurately positioned, and meanwhile, the second positioning hole punching needle cuts through the release film so as to punch the second positioning hole on the release film.
As the preferable technical scheme, the lower surface of the second upper die holder is also provided with a second foolproof hole punching needle which cuts through the release film so as to punch out a second foolproof hole on the release film.
The single-sided adhesive separating unit comprises a single-sided adhesive separating roller and a single-sided adhesive separating roller driving motor in transmission connection with the single-sided adhesive separating roller. The single-sided adhesive separating roller is driven by the single-sided adhesive separating roller driving motor to rotate so as to roll up the single-sided adhesive in the material belt, separate the single-sided adhesive from the material belt and drain the single-sided adhesive.
The third die cutting unit comprises a third upper die holder and a third lower die holder matched with the third upper die holder, and a second cutting die is arranged on the lower surface of the third upper die holder.
The second cutting die comprises a second die cutter and a second sleeve hole needle which are arranged on the lower surface of the third upper die holder. The second die-cutting knife is consistent with the appearance size of the double-sided adhesive tape in the finished product, and only cuts the double-sided adhesive tape, but does not cut a release film attached to the double-sided adhesive tape. The second sleeve hole needle passes through a second positioning hole on the release film to accurately position the release film material belt.
As a preferred technical scheme, the device also comprises a second waste discharge unit, wherein the second waste discharge unit comprises a second waste discharge roller and a second waste discharge roller driving motor in transmission connection with the second waste discharge roller. The second waste discharge roller driving motor drives the second waste discharge roller to rotate so as to roll up the outer frame waste of the double faced adhesive tape and realize waste discharge of the outer frame waste of the double faced adhesive tape.
When the device is in practical application, the lower surface of the graphite flake is attached to the single-sided adhesive tape, and the attached material tape is in the first die cutting unit to realize die cutting and forming of the graphite flake, and meanwhile, a first positioning hole is punched on the single-sided adhesive tape; the waste materials of the outer frames of the graphite sheets are rolled up by a first waste discharge roller in a first waste discharge unit, so that waste discharge of the waste materials of the outer frames of the graphite sheets is realized; then bonding the double-sided adhesive tape with the release film with the upper surface of the graphite sheet through a double-sided adhesive tape bonding unit; in the second die cutting unit, the first sleeve hole needle passes through the first positioning hole on the single-sided adhesive to be positioned, and meanwhile, the second positioning hole punching needle punches a second positioning hole on the release film; in the single-sided adhesive tape separating unit, discharging single-sided adhesive tape on the lower surface of the graphite sheet, so that the material tape only leaves the graphite sheet and double-sided adhesive tape with release film attached on the upper surface of the graphite sheet; turning over the material belt to enable the graphite sheet to be positioned at the uppermost layer, enabling the release film to be positioned at the lowermost layer and enabling the middle of the release film to be double faced adhesive tape; and (3) die-cutting and forming the double faced adhesive tape in a third die-cutting unit to realize the processing and production of the graphite flake with the double faced adhesive tape.
Compared with the prior art, the invention has the following characteristics:
1) Firstly, a single-sided adhesive is used as a material belt carrier to realize die cutting molding of graphite sheets, and then a release film is used as a material belt carrier to realize die cutting molding of double-sided adhesive, wherein in the processing process, the graphite sheets are always protected by the material belt carrier, so that the fragmentation rate of the graphite sheets is greatly reduced, and meanwhile, the single-sided adhesive with weak viscosity is easy to separate from the graphite sheets, so that the processing difficulty is reduced, and the quality of finished products is improved;
2) The material belt can be accurately positioned in each die cutting unit by matching the twice trepanning needle with the positioning hole, so that the processing precision is improved, and the quality of a finished product is further improved;
3) Can realize continuous production and improve the production efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a material belt structure after single-sided tape and graphite flake are attached;
FIG. 3 is a schematic view of the bottom view of the first upper die holder of the present invention;
FIG. 4 is a schematic diagram of a material belt structure after a double-sided adhesive tape with a release film is attached to a graphite sheet;
FIG. 5 is a schematic view of the bottom view of the second upper die holder of the present invention;
FIG. 6 is a schematic bottom view of a third upper die holder according to the present invention;
FIG. 7 is a schematic view of the structure of the finished material belt according to the present invention;
FIG. 8 is a schematic structural view of a finished graphite sheet with double sided tape according to the present invention;
The figure indicates:
1-single sided adhesive tape, 2-graphite sheets, 3-release film, 4-double sided adhesive tape, 5-first upper die holder, 6-first lower die holder, 7-first die cutter, 8-first positioning hole punching needle, 9-first foolproof hole punching needle, 10-first waste discharge roller, 11-double sided adhesive tape feeding roller, 12-second upper die holder, 13-second lower die holder, 14-first trepanning needle, 15-second positioning hole punching needle, 16-single sided adhesive tape separating roller, 17-third upper die holder, 18-third lower die holder, 19-second die cutter and 20-second trepanning needle.
Detailed Description
The invention will now be described in detail with reference to the drawings and specific examples. The present embodiment is implemented on the premise of the technical scheme of the present invention, and a detailed implementation manner and a specific operation process are given, but the protection scope of the present invention is not limited to the following examples.
Examples:
The device comprises a first die cutting unit, a first waste discharging unit, a double-sided adhesive tape attaching unit, a second die cutting unit, a single-sided adhesive tape separating unit and a third die cutting unit which are sequentially arranged along the moving direction of a material belt, wherein a graphite sheet 2 attached to the single-sided adhesive tape 1 is die-cut and formed in the first die cutting unit, after the waste material of an outer frame of the graphite sheet 2 is discharged through the first waste discharging unit, the double-sided adhesive tape 4 with a release film 3 is attached to the graphite sheet 2 in the double-sided adhesive tape attaching unit, and a hole is positioned and punched in the second die cutting unit, and after the single-sided adhesive tape 1 is discharged through the single-sided adhesive tape separating unit, the double-sided adhesive tape 4 is die-cut by the third die cutting unit.
The first die cutting unit comprises a first upper die holder 5 and a first lower die holder 6 matched with the first upper die holder 5, as shown in fig. 3, a first cutting die is arranged on the lower surface of the first upper die holder 5, and the first cutting die comprises a first die cutting knife 7 and a first positioning hole punching needle 8 which are arranged on the lower surface of the first upper die holder 5. The first cutting die further comprises a first fool-proof hole punching needle 9 arranged on the lower surface of the first upper die holder 5.
The first waste discharging unit includes a first waste discharging roller 10 and a first waste discharging roller driving motor in driving connection with the first waste discharging roller 10.
The double-sided tape laminating unit comprises a double-sided tape feeding roller 11 and a double-sided tape feeding roller driving motor in transmission connection with the double-sided tape feeding roller 11.
The second die cutting unit comprises a second upper die holder 12 and a second lower die holder 13 matched with the second upper die holder 12, as shown in fig. 5, a first set of hole needles 14 and a second positioning hole punch needle 15 are arranged on the lower surface of the second upper die holder 12.
The single-sided adhesive separating unit comprises a single-sided adhesive separating roller 16 and a single-sided adhesive separating roller driving motor in transmission connection with the single-sided adhesive separating roller 16.
The third die cutting unit comprises a third upper die holder 17 and a third lower die holder 18 matched with the third upper die holder 17, and as shown in fig. 6, a second cutting die is arranged on the lower surface of the third upper die holder 17. The second die comprises a second die cutter 19 arranged on the lower surface of the third upper die holder 17 and a second trepanning pin 20.
When the die cutting device is actually applied, as shown in fig. 2, the lower surface of the graphite flake 2 is attached to the single-sided adhesive 1, and the attached material is arranged in a first die cutting unit to realize die cutting and forming of the graphite flake 2, and meanwhile, a first positioning hole is punched on the single-sided adhesive 1; the waste materials of the outer frames of the graphite sheets 2 are rolled up by a first waste discharge roller 10 in a first waste discharge unit, so that waste discharge of the waste materials of the outer frames of the graphite sheets 2 is realized; then the double-sided adhesive tape 4 with the release film 3 is attached to the upper surface of the graphite sheet 2 through a double-sided adhesive tape attaching unit, and the attached material tape is shown in fig. 4; in the second die cutting unit, a first sleeve of hole punching needles 14 penetrate through first positioning holes in the single-sided adhesive tape 1 to position, and meanwhile, second positioning hole punching needles 15 punch second positioning holes in the release film 3; in the single-sided adhesive tape separating unit, discharging the single-sided adhesive tape 1 on the lower surface of the graphite sheet 2, so that the material tape only leaves the graphite sheet 2 and the double-sided adhesive tape 4 with the release film 3 attached to the upper surface of the graphite sheet 2; turning over the material belt to enable the graphite sheet 2 to be positioned at the uppermost layer, enabling the release film 3 to be positioned at the lowermost layer and enabling the middle of the release film to be provided with the double faced adhesive tape 4; in a third die-cutting unit, the double faced adhesive tape 4 is die-cut and molded, a finished product material belt after die-cutting is shown in fig. 7, and further the processing production of the graphite flake 2 with the double faced adhesive tape 4 is realized, wherein a finished product of the graphite flake 2 with the double faced adhesive tape 4 is shown in fig. 8.
The previous description of the embodiments is provided to facilitate a person of ordinary skill in the art in order to make and use the present invention. It will be apparent to those skilled in the art that various modifications can be readily made to these embodiments and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above-described embodiments, and those skilled in the art, based on the present disclosure, should make improvements and modifications without departing from the scope of the present invention.