CN107983578A - A kind of coating apparatus - Google Patents

A kind of coating apparatus Download PDF

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Publication number
CN107983578A
CN107983578A CN201711461718.0A CN201711461718A CN107983578A CN 107983578 A CN107983578 A CN 107983578A CN 201711461718 A CN201711461718 A CN 201711461718A CN 107983578 A CN107983578 A CN 107983578A
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CN
China
Prior art keywords
gear
rotating cylinder
steel ball
rinse bath
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201711461718.0A
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Chinese (zh)
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CN107983578B (en
Inventor
孙文清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Guanhua New Materials Co.,Ltd.
Original Assignee
Ningbo High Tech Zone Wentu Sheng Textile Co Ltd
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Publication date
Application filed by Ningbo High Tech Zone Wentu Sheng Textile Co Ltd filed Critical Ningbo High Tech Zone Wentu Sheng Textile Co Ltd
Priority to CN201711461718.0A priority Critical patent/CN107983578B/en
Publication of CN107983578A publication Critical patent/CN107983578A/en
Application granted granted Critical
Publication of CN107983578B publication Critical patent/CN107983578B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/12Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application

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  • Treatment Of Fiber Materials (AREA)

Abstract

The invention belongs to a kind of technology for liquid or other fluids being applied to body surface, and in particular to a kind of coating apparatus;It is equipped with feed unit, bonding unit, drying unit and discharging unit successively including rack, in rack;Smoothing portion includes steel ball, compression spring and the cam for intermittently impacting steel ball;Bonding portion includes being used to roll the upper roller of base fabric and is used to support the lower roll of transfer paper;Cleaning section includes the rotating cylinder being connected with gantry rotation, and the cleaning device for being useful for cleaning roller surface is rotatablely connected on rotating cylinder;Transmission mechanism includes motor, upper roll gear, lower roll gear, rotating cylinder gear, drive bevel gear and driven wheel of differential.This programme can effectively prevent base fabric and crumple in coating process.

Description

A kind of coating apparatus
Technical field
The invention belongs to a kind of technology for liquid or other fluids being applied to body surface, and in particular to one kind, which applies, to be laid It is standby.
Background technology
Coating is called coating, refers to equably be coated with one or more layers high-molecular compound in fabric face, passes through bonding Act on the arrangement processing technology that fabric face forms one layer or plural layers.Its object is to improve the feel, outer of fabric Sight and style, make fabric increase many new functions, such as windproof, waterproof, moisture-inhibiting, DOWN PROOF, fire-retardant, shading function.
Traditional coating process is mostly direct coating, i.e., by coating agent solvent or water concentration dilution, and adding on demand Necessary medicament and colouring agent are made into coating slurry, are uniformly coated to spreader in base fabric, then drying, bake, and make solvent Or moisture evaporation, one layer of tough and tensile film is formed in base fabric.This method when in use, equably applies to ensure that coating is starched Overlay in base fabric, generally require with jockey pulley that the both ends of base fabric are exceptionally straight.
However as the development of textile technology, this method is unsuitable for some emerging textile materials, especially It is some frivolous open texture shapes and to the more sensitive kind fabric of tension force, such as leno, lint, knitted fabric etc., because tension force It is easy to allow fabric to damage or deform.To solve the problems, such as this, emerging a kind of transfer membrane formation process at present;It is first to starch coating It is coated in through on the pretreated transfer paper of organosilicon or metal tape, then by base fabric and transfer paper, overlapping turns through roll compacting roller face-to-face Move on in base fabric, after cooling, transfer paper is separated with processing fabric.
But it is existing transfer membrane formation process there are it is certain the problem of:Roll compacting roller is when base fabric and transfer paper is rolled, base Easily there is the phenomenon crumpled in cloth, and wherein one of the reason for this phenomenon occur is that roll compacting roller roll surface is not smooth enough, especially It is when handling the fabric that some easily lose hair or feathers, the batting on fabric is easy to when roll compacting roller rolls, be sticked to roll compacting roller table Face, so accumulation are increased, and increase the roughness of roll compacting roller surface all the more, wrinkle phenomenon becomes apparent.
The content of the invention
It is an object of the invention to provide a kind of coating apparatus, can effectively prevent base fabric and crumples in coating process.
To achieve the above object, the present invention provides following technical solution:A kind of coating apparatus, including rack, in rack according to It is secondary to be equipped with feed unit, bonding unit, drying unit and discharging unit, bonding unit include smoothing portion, bonding portion, cleaning section and Transmission mechanism, the portion of smoothing is between feed unit and bonding portion, and cleaning section is between bonding portion and discharging unit;Smooth portion Including steel ball, compression spring and cam for intermittently impacting steel ball, compression spring is located at the both ends of steel ball, and compression spring one end with cam respectively It is connected with rack, the other end is connected with steel ball;Bonding portion includes the upper roller for rolling base fabric and is used to support under transfer paper Roller, and upper roller is connected with lower roll with gantry rotation;Cleaning section includes the rotating cylinder being connected with gantry rotation, is rotatablely connected on rotating cylinder It is useful for cleaning the cleaning device of roller surface, and return unit is connected between cleaning device and rotating cylinder;Transmission mechanism include motor, on Roller gear, lower roll gear, rotating cylinder gear, drive bevel gear and driven wheel of differential;The output shaft of motor is fixed with rotating cylinder gear to be connected Connecing, rotating cylinder gear is fixedly connected with rotating cylinder, and rotating cylinder gear is engaged with upper roll gear, and upper roll gear is engaged with lower roll gear, and Upper roll gear is equal with the diameter of lower roll gear, and upper roll gear is fixedly connected with upper roller, and lower roll gear is fixedly connected with lower roll, main Dynamic bevel gear is fixedly connected with upper roll gear, and drive bevel gear and driven wheel of differential engagement, driven wheel of differential are fixed with cam Connection.
The beneficial effect of above-mentioned technical proposal is:
1st, steel ball, compression spring and cam are passed through so that steel ball can be rolled around in scrim surfaces, can be by scrim surfaces Fold reaches the effect of leveling, and the portion of smoothing is between feed unit and bonding portion, so base fabric can entered To bonding portion it is overlapping with transfer paper progress, bonding before just smoothed, can effectively avoid base fabric and occur when being delivered to bonding portion Fold, so as to effectively prevent base fabric coating from crumpling.
2nd, by allowing cleaning device to clean the surface of upper roller under drum rotation effect, the hair of roller surface can effectively be removed The foreign matters such as wadding, so as to avoid the situation of the frictional force between increase upper roller and base fabric, ensure that upper roller is in smooth state all the time, into One step prevents base fabric from crumpling during, bonding overlapping with transfer paper.
3rd, by allowing upper roll gear to be engaged with lower roll gear, and both diameters are equal so that the rotating speed one of upper roller and lower roll Cause, can be to avoid situation about being subjected to displacement between the base fabric and transfer paper brought by upper roller lower roll speed difference, base fabric and transfer The overlapping of both paper is better.
4th, this programme keeps upper roller and lower roll rotating speed from before bonding base fabric and transfer paper during smooth base fabric, bonding Unanimously, real time cleaning is carried out to the upper roller after bonding base fabric so as to which the aspect of frictional force three reduced between upper roller and base fabric combines, The positive effect crumpled to prevention base fabric, and can realize that only one power set of needs are just realized by the setting of transmission mechanism The action of foregoing three aspect, clever structure.
Preferred solution one, based on scheme preferred solution, the end of cleaning device is connected with spongy layer, and rotating cylinder is to upper The distance between roller is less than the length of cleaning device.Spongy layer to the cleaning effect of upper roller surface more preferably, and when cleaning device turns to During upper roller, i.e., rotated automatically because of length limited so that strong extruding, spongy layer pair occur between spongy layer and upper roller The cleaning effect of upper roller is more preferably.
The preferred solution of preferred solution two, preferably one, cleaning section further include the rinse bath being fixed in rack, Rinse bath includes being used for the upper strata rinse bath for extruding spongy layer and lower floor's rinse bath for cleaning sponge layer, upper strata rinse bath and Lower floor's rinse bath connection.In this way, the spongy layer for cleaning upper roller can be allowed to be cleaned when lower floor's rinse bath is turned to, And extruded in the rinse bath of upper strata so that the unnecessary cleaning solution in spongy layer is extruded into lower floor's rinse bath, is ensured Spongy layer will not bring excessive cleaning solution into upper roller surface.
The preferred solution of preferred solution three, preferably two, upper strata rinse bath inner wall are small to the distance between rotating cylinder In the length of cleaning device, the distance between lower floor's bottom of rinse bath to rotating cylinder is more than the length of cleaning device.In this way, when cleaning device turns When moving lower floor's rinse bath, that is, restore to the original state, spongy layer water suction, the foreign matter on its surface is cleaned in water, then when clear When clean part is rotated further upper strata rinse bath inner wall, cleaning device is because rotation occurs for length limited, between spongy layer and upper strata rinse bath Produce and extrude, the cleaning solution in spongy layer is extracted;The automatic effect for realizing cleaning sponge layer.
Preferred solution four, based on the preferred solution of scheme or preferred solution three, the quantity of steel ball is no less than two, And fixed frame is connected between steel ball.The contact area between steel ball and base fabric can effectively be increased, improve base fabric leveling effect.
The preferred solution of preferred solution five, preferably four, fixed frame include connecting rod and some shafts;One shaft A corresponding steel ball, and shaft one end is rotatablely connected with steel ball, the other end is connected with link rotatable.In this way, between each steel ball It can not only keep respective rotation, and the rolling that all steel balls can be stablized in base fabric.
Brief description of the drawings
Fig. 1 is a kind of structure diagram of coating apparatus embodiment of the present invention;
Fig. 2 is the left view that unit is binded in Fig. 1;
Fig. 3 is the dimensional structure diagram of cleaning device in Fig. 1;
Fig. 4 is the structure diagram of cleaning section in Fig. 1;
Fig. 5 is the structure diagram of transmission mechanism in Fig. 1.
Embodiment
Below by the further details of explanation of embodiment:
Reference numeral in Figure of description includes:Rack 1, base fabric 10, transfer paper 11, base fabric feeding roller 2, transfer paper are sent Expect roller 20, baking oven 3, base fabric material receiving roller 40, transfer paper material receiving roller 41, steel ball 5, compression spring 50, cam 51, connecting rod 52, shaft 53, on Roller 6, lower roll 60, rotating cylinder 7, cleaning device 70, spongy layer 71, rinse bath 8, upper strata rinse bath 80, lower floor's rinse bath 81, upper roll gear 9th, lower roll gear 90, rotating cylinder gear 91, drive bevel gear 92, driven wheel of differential 93.
Embodiment is substantially as shown in Figure 1:A kind of coating apparatus, including rack 1, be equipped with successively in rack 1 feed unit, Bind unit, drying unit and discharging unit.Feed unit, drying unit and discharging unit can directly take the prior art, Such as feed unit can be base fabric feeding roller 2 and transfer paper feeding roller 20, drying unit can be dried directly in baking oven 3, discharging Unit can be base fabric material receiving roller 40 and transfer paper material receiving roller 41.Whole coating flow is first to starch base fabric 10 with coating is coated with Transfer paper 11 be delivered to bonding unit binded, by transfer paper 11 coating slurry be transferred in base fabric 10, then dry, Base fabric 10 and transfer paper 11 are separated after drying again, up to the base fabric 10 after coating.
Bonding unit in this programme includes smoothing portion, bonding portion, cleaning section and transmission mechanism.Portion is smoothed to be located at into material list Between member and bonding portion, cleaning section is between bonding portion and discharging unit.
As shown in Fig. 2, the portion of smoothing includes steel ball 5, compression spring 50 and the cam 51 for intermittently impacting steel ball 5.The number of steel ball 5 Amount is no less than two, and the present embodiment is five, and is connected with fixed frame between steel ball 5.Fixed frame includes connecting rod 52 and five turn Axis 53;One shaft 53 corresponds to a steel ball 5, and 53 one end of shaft is rotatablely connected with steel ball 5, and the other end is rotated with connecting rod 52 to be connected Connect.In this way, five steel balls 5 can be rolled on 10 surface of base fabric together, to base fabric 10 to smooth effect more preferable.Compression spring 50 Positioned at the right end of steel ball 5, and the right end of compression spring 50 is connected with rack 1, and the steel ball 5 of left end and high order end welds.In this way, work as cam After 51 impact steel balls 5, steel ball 5 slides to the right, and compression spring 50 deforms, and allows steel ball 5 to slide to the left, so moves in circles, can be maximum Smooth to limit base fabric 10.
Bonding portion includes being used to roll the upper roller 6 of base fabric 10 and is used to support the lower roll 60 of transfer paper 11, and upper roller 6 is with Roller 60 is rotatablely connected with rack 1.
As shown in Figure 1, cleaning section includes the rotating cylinder 7 being rotatablely connected with rack 1, it is rotatablely connected on rotating cylinder 7 and is useful for cleaning The cleaning device 70 on 6 surface of upper roller, and return unit is connected between cleaning device 70 and rotating cylinder 7, the present embodiment is also compression spring.Cleaning device 70 structure can preferably adsorb the batting on 6 surface of upper roller as shown in figure 3, be bonded with spongy layer 71 in the end of cleaning device 70, Cleaning effect is more preferably.Rotating cylinder 7 arrives the length that the distance between upper roller 6 is less than cleaning device 70, in this way, when cleaning device 70 turns counterclockwise Move when being contacted with upper roller 6, cleaning device 70 rotates, and offsets with upper roller 6, and spongy layer 71 scrapes the foreign matter in upper roller 6. Cleaning section may also include the rinse bath 8 being fixed in rack 1, as shown in figure 4, rinse bath 8 includes being used to extrude spongy layer 71 Upper strata rinse bath 80 and lower floor's rinse bath 81 for cleaning sponge layer 71, upper strata rinse bath 80 are connected with lower floor rinse bath 81, The clear water for cleaning spongy layer 71 can be loaded in lower floor's rinse bath 81.80 inner wall of upper strata rinse bath between rotating cylinder 7 away from From the length less than cleaning device 70, in this way, when cleaning device 70 turns to upper strata rinse bath 80, i.e., can rotate, sea Continuous layer 71 is squeezed on 80 inner wall of upper strata rinse bath;81 bottom of lower floor's rinse bath is more than cleaning device 70 to the distance between rotating cylinder 7 Length, in this way, when cleaning device 70 rotates counterclockwise to lower floor's rinse bath 81, that is, restore to the original state, spongy layer 71 absorbs water, The foreign matter on its surface is cleaned in water, then when cleaning device 70 is rotated further to upper strata 80 inner wall of rinse bath on right side, clearly Clean part 70 rotates again, and spongy layer 71 is extracted, in this way, spongy layer 71 can be rotated further with clean state, with cleaning 6 surface of roller, cleaning effect are more excellent.
As shown in figure 5, transmission mechanism includes motor, upper roll gear 9, lower roll gear 90, rotating cylinder gear 91, drive bevel gear 92 and driven wheel of differential 93, the figure be the structure obtained from the rear apparent direction of Fig. 1.The output shaft of motor and rotating cylinder gear 91 It is fixedly connected, rotating cylinder gear 91 is fixedly connected with rotating cylinder 7, so as to drive rotating cylinder 7 to rotate;Rotating cylinder gear 91 is nibbled with upper roll gear 9 Close, upper roll gear 9 is engaged with lower roll gear 90, and upper roll gear 9 is equal with the diameter of lower roll gear 90, upper roll gear 9 with it is upper Roller 6 is fixedly connected, and lower roll gear 90 is fixedly connected with lower roll 60, can be with this way, the rotating speed between upper roller 6 and lower roll 60 is consistent Avoid the situation because being subjected to displacement between the base fabric 10 and transfer paper 11 that 6 lower roll of upper roller, 60 speed difference is brought, base fabric 10 and turn Both overlappings of paper transfer 11 are better;Drive bevel gear 92 is fixedly connected with upper roll gear 9, and drive bevel gear 92 and driven Bevel gear 93 engages, and driven wheel of differential 93 is fixedly connected with cam 51.So, it is only necessary to which a motor, can both realize and allow steel The movement of ball 5 can allow upper roller 6 and lower roll 60 to rotate so as to bind base fabric 10 and transfer paper 11 so as to smooth base fabric 10, may be used also Upper roller 6 is cleaned to allow rotating cylinder 7 to rotate.
During coating, base fabric 10 and the transfer paper 11 for being coated with coating slurry are delivered to bonding unit respectively;And start motor; Motor drives rotating cylinder gear 91 to rotate, and rotating cylinder 7 rotates, meanwhile, upper roll gear 9 is rotated with lower roll gear 90, upper roller 6 and lower roll 60 And then rotate, and drive bevel gear 92 and driven wheel of differential 93 also rotate, cam 51 rotates, so that interval impact steel ball 5.Steel ball 5 move back and forth between cam 51 and compression spring 50, play the role of smoothing to base fabric 10, reach prevention 10 corrugated effect of base fabric Fruit.Then base fabric 10 and transfer paper 11 enter between upper roller 6 and lower roll 60, are extruded, bind by upper roller 6 and lower roll 60, so that will Coating slurry in transfer paper 11 is transferred in base fabric 10;In 6 rotation process of upper roller, rotating cylinder 7 rotates, and cleaning device 70 is to and then turning Dynamic, the spongy layer 71 on cleaning device 70 reaches clean purpose to upper roller 6;, can also be into meanwhile cleaning device 70 is in rotation process Enter and cleaned automatically in lower floor's rinse bath 81, the spongy layer 71 for ensureing to offset with upper roller 6 every time is all clean, cleaning effect More preferably;In this way, it is possible to prevente effectively from increase the frictional force between upper roller 6 and base fabric 10 because of foreign matters such as the battings on 6 surface of upper roller Situation, ensure upper roller 6 be in smooth state all the time, further prevent base fabric 10 from crumpling, coating result is more preferably.
Above-described is only the embodiment of the present invention, and the general knowledge such as known concrete structure and characteristic is not made herein in scheme Excessive description., without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art Several modifications and improvements are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention Effect and practical applicability.The scope of protection required by this application should be based on the content of the claims, in specification The records such as embodiment can be used for the content for explaining claim.

Claims (6)

1. it is equipped with feed unit, bonding unit, drying unit successively a kind of coating apparatus, including rack, in rack and goes out material list Member, it is characterised in that:The bonding unit includes smoothing portion, bonding portion, cleaning section and transmission mechanism, the portion of smoothing be located at into Between material unit and bonding portion, the cleaning section is between bonding portion and discharging unit;The portion of smoothing includes steel ball, compression spring With the cam for intermittently impacting steel ball, the compression spring is located at the both ends of steel ball with cam respectively, and compression spring one end connects with rack Connect, the other end is connected with steel ball;The bonding portion includes being used to roll the upper roller of base fabric and is used to support the lower roll of transfer paper, and Upper roller is connected with lower roll with gantry rotation;The cleaning section includes the rotating cylinder being connected with gantry rotation, is rotated on the rotating cylinder It is connected with for cleaning the cleaning device of upper roller surface, and return unit is connected between cleaning device and rotating cylinder;The transmission mechanism bag Include motor, upper roll gear, lower roll gear, rotating cylinder gear, drive bevel gear and driven wheel of differential;The output shaft of the motor is with turning Cylinder gear be fixedly connected, the rotating cylinder gear is fixedly connected with rotating cylinder, and rotating cylinder gear is engaged with the upper roll gear, it is described on Roller gear is engaged with lower roll gear, and upper roll gear is equal with the diameter of lower roll gear, and upper roll gear is fixedly connected with upper roller, under Roller gear is fixedly connected with lower roll, and the drive bevel gear is fixedly connected with the upper roll gear, and drive bevel gear and driven Bevel gear engages, and the driven wheel of differential is fixedly connected with the cam.
A kind of 2. coating apparatus according to claim 1, it is characterised in that:The end of the cleaning device is connected with sponge Layer, and length of the rotating cylinder to the distance between upper roller less than cleaning device.
A kind of 3. coating apparatus according to claim 2, it is characterised in that:The cleaning section, which further includes, to be fixed in rack Rinse bath, the rinse bath include be used for extrude the upper strata rinse bath of the spongy layer and for cleaning under the spongy layer Layer rinse bath, the upper strata rinse bath are connected with lower floor rinse bath.
A kind of 4. coating apparatus according to claim 3, it is characterised in that:The upper strata rinse bath inner wall is between rotating cylinder Distance be less than the length of cleaning device, the length of the distance between lower floor's bottom of rinse bath to rotating cylinder more than cleaning device.
A kind of 5. coating apparatus according to claim 1 or 4, it is characterised in that:The quantity of the steel ball is no less than two, And fixed frame is connected between steel ball.
A kind of 6. coating apparatus according to claim 5, it is characterised in that:The fixed frame includes connecting rod and some turns Axis;One shaft corresponds to a steel ball, and shaft one end is rotatablely connected with steel ball, and the other end is connected with link rotatable.
CN201711461718.0A 2017-12-28 2017-12-28 A kind of coating apparatus Active CN107983578B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108927309A (en) * 2018-07-05 2018-12-04 常德金德新材料科技股份有限公司 A kind of apparatus for coating of discontinuous high barrier coating material
CN111822227A (en) * 2019-04-23 2020-10-27 青岛联翘智能制造有限公司 Rubber scraping structure of rubber stirring wheel of cord fabric gluing machine
CN112871544A (en) * 2021-02-19 2021-06-01 鲍怀杰 Graphene shielded cable processing equipment and processing method
CN114798329A (en) * 2022-05-05 2022-07-29 泰山石膏(湘潭)有限公司 Multidirectional balanced paper-surface gypsum board coating process

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CN101422765A (en) * 2008-11-26 2009-05-06 信利半导体有限公司 LCD cade-port gum dispersing device and method
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Publication number Priority date Publication date Assignee Title
CN108927309A (en) * 2018-07-05 2018-12-04 常德金德新材料科技股份有限公司 A kind of apparatus for coating of discontinuous high barrier coating material
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CN111822227B (en) * 2019-04-23 2021-11-16 青岛联翘智能制造有限公司 Rubber scraping structure of rubber stirring wheel of cord fabric gluing machine
CN112871544A (en) * 2021-02-19 2021-06-01 鲍怀杰 Graphene shielded cable processing equipment and processing method
CN114798329A (en) * 2022-05-05 2022-07-29 泰山石膏(湘潭)有限公司 Multidirectional balanced paper-surface gypsum board coating process
CN114798329B (en) * 2022-05-05 2023-03-10 泰山石膏(湘潭)有限公司 Multidirectional balanced paper-surface gypsum board coating process

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