CN107973223A - A kind of installation car for huge concrete structure - Google Patents
A kind of installation car for huge concrete structure Download PDFInfo
- Publication number
- CN107973223A CN107973223A CN201711414342.8A CN201711414342A CN107973223A CN 107973223 A CN107973223 A CN 107973223A CN 201711414342 A CN201711414342 A CN 201711414342A CN 107973223 A CN107973223 A CN 107973223A
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- Prior art keywords
- hydraulic
- hydraulic cylinder
- vehicle frame
- traveling vehicle
- device body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Road Paving Machines (AREA)
Abstract
The present invention relates to a kind of installation car for huge concrete structure, has door shape traveling vehicle frame and walking track, and traveling vehicle frame can vertically move on walking track；It is characterized in that, traveling vehicle frame, which corresponds to leg location, is equipped with hydraulic pressure three-dimensional regulating mechanism, described hydraulic pressure three-dimensional regulating mechanism includes：Flexible axis pin, flexible axis pin are transversely mounted on hydraulic regulating device body, and flexible axis pin can opposing hydraulic regulating device body transverse movement；First hydraulic cylinder, it is that X connects flexible axis pin to setting, the cylinder rod of first hydraulic cylinder that first hydraulic cylinder, which is laterally set, for driving telescopic pin axis transverse movement；Second hydraulic cylinder, the longitudinally disposed i.e. Y-direction of second hydraulic cylinder are set, and the cylinder rod of second hydraulic cylinder connects hydraulic device body, for driving hydraulic device body lengthwise movement；3rd hydraulic cylinder, the vertically arranged i.e. Z-direction of the 3rd hydraulic cylinder are set, and the 3rd hydraulic cylinder is used to drive hydraulic device body to move up and down.
Description
Technical field
The present invention relates to a kind of installation car for huge concrete structure.
Background technology
In the prior art, when huge concrete structure (pipe gallery) is installed, mostly by crane by lifting component to now
, in-site installation is carried out by manpower completely, installation effectiveness is low, and installation quality can not be completely secured.
The content of the invention
The goal of the invention of the present invention is to provide a kind of installation car for huge concrete structure, effectively improves installation and imitate
Rate, ensures installation quality.
Realize the technical solution of the object of the invention：
A kind of installation car for huge concrete structure, has door shape traveling vehicle frame and walking track, traveling vehicle frame can
Vertically moved on walking track；Traveling vehicle frame is made of horizontal vehicle frame and supporting leg, and supporting leg is located at below horizontal vehicle frame, its feature
It is, traveling vehicle frame corresponds to leg location and is equipped with hydraulic pressure three-dimensional regulating mechanism, and described hydraulic pressure three-dimensional regulating mechanism includes：
Flexible axis pin, flexible axis pin are transversely mounted on hydraulic regulating device body, and flexible axis pin can opposing hydraulic adjusting
Device body transverse movement；
First hydraulic cylinder, it is that X connects flexible axis pin to setting, the cylinder rod of first hydraulic cylinder that first hydraulic cylinder, which is laterally set, is used
In driving telescopic pin axis transverse movement；
Second hydraulic cylinder, the longitudinally disposed i.e. Y-direction of second hydraulic cylinder are set, and the cylinder rod of second hydraulic cylinder connects hydraulic device sheet
Body, for driving hydraulic device body lengthwise movement；
3rd hydraulic cylinder, the vertically arranged i.e. Z-direction of the 3rd hydraulic cylinder are set, and the 3rd hydraulic cylinder is used to drive hydraulic device body
Move up and down.
Further, 4 supporting legs, the lateral symmetry setting two-by-two of 4 supporting legs are equipped with below horizontal support；Equipped with two hydraulic pressure
Three-dimensional regulating mechanism, each hydraulic pressure three-dimensional regulating mechanism are located between two supporting legs of Y-direction homonymy.
Further, hydraulic regulating device body is arranged in casing；Hydraulic regulating device body is rolled equipped with lengthwise movement
Take turns, be correspondingly provided with casing and matched first track plates of lengthwise movement roller, the first track plates Y-direction are set.
Further, the 3rd hydraulic cylinder is located at the lower section of casing, and the cylinder rod of the 3rd hydraulic cylinder picks shell；Set on the outside of casing
Have up and down motion roller, be correspondingly provided with the supporting leg of traveling vehicle frame with matched second track plates of up and down motion roller, second
Track plates Z-direction is set.
Further, traveling vehicle frame is provided with two removable working arms, two lateral symmetry settings of working arm, two
Working arm is longitudinally disposed, and positioned at the surface of walking track, described working arm is used for the installation of continued access walking track；Moving trolley
The supporting leg of frame is equipped with is located at the lower section of working arm with the matched hydraulic wireline winch of working arm, hydraulic wireline winch.
Further, working arm is made of lifting working arm and weight arm, lifts working arm and weight arm in one, difference
Positioned at the both sides of supporting leg longitudinal direction, weight arm lower part connects clump weight.
Further, walking beam is connected to below supporting leg, for walking beam above walking track, walking beam is equipped with traveling wheel；
Walking beam is equipped with drive motor, and drive motor is used to drive walking beam to drive traveling vehicle frame along walking track lengthwise movement.
Further, cushion block is equipped between supporting leg and walking beam, cushion block is used for the height for adjusting traveling vehicle frame.
The device have the advantages that：
The present invention has door shape traveling vehicle frame and walking track, and traveling vehicle frame can be vertically moved on walking track, walked
Vehicle frame corresponds to leg location and is equipped with hydraulic pressure three-dimensional regulating mechanism.The present invention is vertically moved by traveling vehicle frame, it can be achieved that to large-scale
The lengthwise position movement of concrete component (pipe gallery) scene；The present invention can be real by the peculiar structure of hydraulic pressure three-dimensional regulating mechanism
Now the position in tri- directions of X, Y, Z of huge concrete structure (pipe gallery) is adjusted, installation effectiveness is effectively improved, all adopts
It is steady with hydraulic control, installation process.Moreover, the present invention is reduced, component knocks damage caused by manpower Rig up error in the prior art
The problems such as, effectively improve installation quality；Present invention installation car is crossed over outside component installation bed course and run, will not be because pacifying loading operation
Damage existing component installation bed course by pressure, installation quality is effectively ensured.
Hydraulic regulating device body of the present invention is arranged in casing；Hydraulic regulating device body is equipped with lengthwise movement roller,
It is correspondingly provided with casing and is set with matched first track plates of lengthwise movement roller, the first track plates Y-direction；3rd hydraulic cylinder position
In the lower section of casing, the cylinder rod of the 3rd hydraulic cylinder picks shell；The outside of casing is equipped with up and down motion roller, the supporting leg of traveling vehicle frame
On be correspondingly provided with and matched second track plates of up and down motion roller, the second track plates Z-direction is set.Further optimization of the invention
Structure is simplified, the 3rd hydraulic cylinder drives hydraulic regulating device body to move up and down by casing；The first rail is equipped with casing
Guidance tape, second hydraulic cylinder driving hydraulic regulating device body are vertically moved with respect to the first track plates, further ensure hydraulic pressure three
The even running that dimension regulating device adjusts components three-dimensional.
Traveling vehicle frame of the present invention is provided with two removable working arms, and the supporting leg of traveling vehicle frame is equipped with and working arm phase
The hydraulic wireline winch of cooperation, hydraulic wireline winch are located at the lower section of working arm；The present invention is needed continuous by working arm, hydraulic wireline winch Liftable
The walking track connect, the scene laying of convenient track of walking.Working arm is dismantled and assembled working arm, can pass through bolt and traveling vehicle frame
Fast Installation, continued access walking track after it is i.e. dismountable, do not influence in-site installation component.
Walking beam is connected to below supporting leg of the present invention, for walking beam above walking track, walking beam is equipped with traveling wheel；Walking
Beam is equipped with drive motor, and drive motor is used to drive walking beam to drive traveling vehicle frame along walking track lengthwise movement.This hair
It is bright that traveling vehicle frame lengthwise movement is driven by walking beam, further ensure the even running of traveling vehicle frame.Supporting leg of the present invention with
Cushion block is equipped between walking beam, the height of traveling vehicle frame is adjusted by cushion block, further facilitates the in-site installation of component.
Through field experiment, the present invention can disposably complete the series installation techniques such as the short distance transport of component scene, installation
Process, compared with using conventional crane installation, can improve efficiency more than 2 times；Improve speed of application, to construction enterprises bring through
Ji benefit；Because of fast, the short time limit using intrinsic safety entrucking speed of application, road is reduced because of off-period of constructing, mitigates pipe gallery etc.
Mega project construction road off-period, mitigates the traffic negative effect of construction pair.The present invention only need to be in component by road surface handling
Conventional crane is used to mounting surface, the programs such as conventional crane positioning, installation, operation is reduced, it is wide to reduce engineering construction road occupying
Degree, reduces the interim floor space of engineering；Can solve to run into the large foundation constructions such as original major trunk roads pipe gallery because
Excavation face upper strata and space cloth full-bobbin line, cable etc. have the problem of immovable obstruction influences engineering construction.The present invention is suitable
In-site installation for components such as pipe gallery, large diameter tubular component, large-sized sections.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the structure diagram of hydraulic pressure three-dimensional regulating mechanism of the present invention；
Fig. 3 is the top view of hydraulic pressure three-dimensional regulating mechanism of the present invention；
Fig. 4 is the working state figure of continued access walking track of the present invention；
One schematic diagram of working status when Fig. 5 is installation component of the present invention；
Two schematic diagram of working status when Fig. 6 is installation component of the present invention；
Three schematic diagram of working status when Fig. 7 is installation component of the present invention.
Embodiment
As shown in Figure 1, with door shape traveling vehicle frame and walking track 1, traveling vehicle frame can longitudinally move on walking track 1
It is dynamic；Traveling vehicle frame is made of horizontal vehicle frame 11 and supporting leg 5, and supporting leg 5 is located at the horizontal lower section of vehicle frame 11, and 4 are equipped with below horizontal support
A supporting leg, the lateral symmetry setting two-by-two of 4 supporting legs.As shown in Figure 1, Figure 2, Figure 3 shows, traveling vehicle frame corresponds to leg location and is equipped with hydraulic pressure
Three-dimensional regulating mechanism, equipped with two hydraulic pressure three-dimensional regulating mechanisms, each hydraulic pressure three-dimensional regulating mechanism is located at two branch of Y-direction homonymy
Between leg.Hydraulic pressure three-dimensional regulating mechanism includes flexible axis pin 15, first hydraulic cylinder 9, second hydraulic cylinder 16, the 3rd hydraulic cylinder 27.
Flexible axis pin 15 is transversely mounted on hydraulic regulating device body 18, and the axis pin 15 that stretches can the horizontal stroke of opposing hydraulic regulating device body 18
To movement.It is that X connects flexible axis pin 15 to setting, the cylinder rod of first hydraulic cylinder 9 that first hydraulic cylinder 9, which is laterally set, is stretched for driving
15 transverse movement of contracting axis pin.The longitudinally disposed i.e. Y-direction of second hydraulic cylinder 16 is set, and the cylinder rod of second hydraulic cylinder 16 connects hydraulic device sheet
Body 18, for driving 18 lengthwise movement of hydraulic device body；3rd hydraulic cylinder, 27 vertically arranged i.e. Z-direction is set, the 3rd hydraulic cylinder
27 are used to drive hydraulic device body to move up and down.Hydraulic regulating device body 18 is arranged in casing 17；Hydraulic regulating device
Body 18 is equipped with lengthwise movement roller 14, be correspondingly provided with casing 17 with matched first track plates 28 of lengthwise movement roller,
First track plates Y-direction is set.3rd hydraulic cylinder 27 is located at the lower section of casing 17, and the cylinder rod of the 3rd hydraulic cylinder 27 picks shell 17；Machine
The outside of shell 17 is equipped with up and down motion roller 19, is correspondingly provided with the supporting leg of traveling vehicle frame and up and down motion roller matched
Two track plates 29, the second track plates Z-direction are set.
As Figure 1 and Figure 4, traveling vehicle frame is provided with two removable working arms, and two working arms are lateral symmetry to be set
Put, two working arms are longitudinally disposed, and positioned at the surface of walking track, working arm is used for the installation of continued access walking track.Work
Make arm to be made of lifting working arm 12 and weight arm 10, lift working arm 12 and weight arm 10 in one, indulged respectively positioned at supporting leg
To both sides, 10 lower part of weight arm connects clump weight 21.The supporting leg of traveling vehicle frame is equipped with and the matched hydraulic wireline winch of working arm
13, hydraulic wireline winch 13 is located at the lower section of working arm.
As shown in Figure 1, being connected to walking beam 2 below supporting leg, walking beam 2 is equipped with row positioned at 1 top of walking track, walking beam 2
Walk wheel；Walking beam 2 is equipped with drive motor 6, and drive motor 6 can drive walking beam 2 (driving traveling vehicle frame) edge through gear reducer 7
Walking 1 lengthwise movement of track.Walking beam 2 is equipped with hydraulic station 8, and hydraulic station 8 is used for the hydraulic power supply for providing vehicle.Supporting leg 5
Cushion block 3 is equipped between walking beam 2, cushion block 3 is used for the height for adjusting traveling vehicle frame.
Fast-assembling trackwork process：
As shown in figure 4, before work, the ground (ground of both sides is first installed by gantry or autocrane in component
Bearing capacity must be up to standard) on installation length be not less than 12 meters of walking track, then on this track using gantry or
Autocrane assembling installation car, and installment work arm, hydraulic wireline winch.After installation car can be with normal operation, Gantry is used
Detachable track is hung in installation region by machine or autocrane, and the track 22 for needing continued access is sling using working arm, hydraulic wireline winch,
Then installation car, which is run to, needs attachment rail position, and track 22 is put down in hydraulic wireline winch operation, and align attachment rail, carries out continued access row
Walk track installation.Similarly, working arm, the track of the detachable institute's continued access of hydraulic wireline winch are utilized.
The installation process of concrete component：
Before work, installation car adjusts state, is easy for installation, working arm, hydraulic wireline winch etc. generally are used for continued access rail
The device in road is removed；
Concrete component is hung in into fabricating yard by gantry or autocrane, is positioned over position of making an appointment,
The position is in installation car span；As shown in figure 5, installation car lengthwise movement, makes component 25 to be installed be placed in installation garage and walks
In vehicle frame, i.e., between two supporting legs of traveling vehicle frame, at this time, under the driving of hydraulic pressure three-dimensional regulating mechanism first hydraulic cylinder,
The flexible axis pin of hydraulic pressure three-dimensional regulating mechanism stretches out, and the axis pin that stretches is inserted into the preformed hole of component 25 to be installed.
Under the driving of the 3rd hydraulic cylinder of hydraulic pressure three-dimensional regulating mechanism, component 25 to be installed is held up, installation car is to having installed
26 direction of component is run, and when away from 26 certain distance of installation component is reached, installation car is out of service, is adjusted by the way that hydraulic pressure is three-dimensional
The position that device treats installation component 25 is finely adjusted, it is ensured that component 25 to be installed and 26 aligned in position of installation component.Such as Fig. 6
Shown, installation car continues to run to 26 direction of installation component, component 25 to be installed is adjacent to installation component 26, is pacified
Set position.To ensure to be accurately positioned, two hydraulic pressure three-dimensional adjusting devices for installing car are controlled using all-hydraulic synchronous control technique.
After completing component installation, under the driving of hydraulic pressure three-dimensional regulating mechanism first hydraulic cylinder, the telescopic pin of hydraulic pressure three-dimensional regulating mechanism
Axis is retracted so that flexible axis pin leaves the preformed hole of component, as shown in fig. 7, installation car leaves mounted component, carries out next
Secondary installation preparation.
Claims (8)
1. a kind of installation car for huge concrete structure, there is door shape traveling vehicle frame and walking track, traveling vehicle frame can be
Vertically moved on walking track；Traveling vehicle frame is made of horizontal vehicle frame and supporting leg, and supporting leg is located at below horizontal vehicle frame, its feature exists
In traveling vehicle frame corresponds to leg location and is equipped with hydraulic pressure three-dimensional regulating mechanism, and described hydraulic pressure three-dimensional regulating mechanism includes：
Flexible axis pin, flexible axis pin are transversely mounted on hydraulic regulating device body, and flexible axis pin can opposing hydraulic regulating device
Body transverse movement；
First hydraulic cylinder, first hydraulic cylinder laterally sets i.e. X, and to setting, the cylinder rod of first hydraulic cylinder connects flexible axis pin, for driving
Dynamic flexible axis pin transverse movement；
Second hydraulic cylinder, the longitudinally disposed i.e. Y-direction of second hydraulic cylinder are set, and the cylinder rod of second hydraulic cylinder connects hydraulic device body, uses
In driving hydraulic device body lengthwise movement；
3rd hydraulic cylinder, the vertically arranged i.e. Z-direction of the 3rd hydraulic cylinder are set, and the 3rd hydraulic cylinder is used to drive above and below hydraulic device body
Movement.
2. the installation car according to claim 1 for huge concrete structure, it is characterised in that：Set below horizontal support
There are 4 supporting legs, the lateral symmetry setting two-by-two of 4 supporting legs；Equipped with two hydraulic pressure three-dimensional regulating mechanisms, each hydraulic pressure three-dimensional regulation dress
Setting between two supporting legs of Y-direction homonymy.
3. the installation car according to claim 2 for huge concrete structure, it is characterised in that：Hydraulic regulating device sheet
Body is arranged in casing；Hydraulic regulating device body is equipped with lengthwise movement roller, is correspondingly provided with and lengthwise movement roller in casing
Matched first track plates, the first track plates Y-direction are set.
4. the installation car according to claim 3 for huge concrete structure, it is characterised in that：3rd hydraulic cylinder is located at
The lower section of casing, the cylinder rod of the 3rd hydraulic cylinder pick shell；The outside of casing is equipped with up and down motion roller, on the supporting leg of traveling vehicle frame
It is correspondingly provided with and is set with matched second track plates of up and down motion roller, the second track plates Z-direction.
5. the installation car for huge concrete structure according to claim 1-4 any one, it is characterised in that：Walking
Vehicle frame is provided with two removable working arms, and two lateral symmetry settings of working arm, two working arms are longitudinally disposed, are located at
The surface of walking track, described working arm are used for the installation of continued access walking track；The supporting leg of traveling vehicle frame is equipped with and work
The matched hydraulic wireline winch of arm, hydraulic wireline winch are located at the lower section of working arm.
6. the installation car according to claim 5 for huge concrete structure, it is characterised in that：Working arm is by slinger
Make arm and weight arm composition, lift working arm and weight arm in one, connect respectively positioned at the both sides of supporting leg longitudinal direction, weight arm lower part
Clump weight.
7. the installation car according to claim 6 for huge concrete structure, it is characterised in that：Row is connected to below supporting leg
Beam is walked, for walking beam above walking track, walking beam is equipped with traveling wheel；Walking beam is equipped with drive motor, and drive motor is used
Traveling vehicle frame is driven along walking track lengthwise movement in driving walking beam.
8. the installation car according to claim 7 for huge concrete structure, it is characterised in that：Supporting leg and walking beam it
Between be equipped with cushion block, cushion block is used for the height for adjusting traveling vehicle frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711414342.8A CN107973223A (en) | 2017-12-13 | 2017-12-13 | A kind of installation car for huge concrete structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711414342.8A CN107973223A (en) | 2017-12-13 | 2017-12-13 | A kind of installation car for huge concrete structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107973223A true CN107973223A (en) | 2018-05-01 |
Family
ID=62007502
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711414342.8A Pending CN107973223A (en) | 2017-12-13 | 2017-12-13 | A kind of installation car for huge concrete structure |
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| Country | Link |
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| CN (1) | CN107973223A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109706960A (en) * | 2018-12-26 | 2019-05-03 | 中国建筑土木建设有限公司 | Corridor erecting trolley |
| CN112027900A (en) * | 2020-08-15 | 2020-12-04 | 陆少益 | Double-station synchronous bridge double-hoisting-point hoisting device |
| CN113479787A (en) * | 2021-07-21 | 2021-10-08 | 中交二公局第六工程有限公司 | Side feeding rack corridor machine and pipe corridor construction process |
| CN113942945A (en) * | 2021-11-02 | 2022-01-18 | 合肥市春华起重机械有限公司 | Crane with adjustable installation height for metallurgical casting and working method thereof |
-
2017
- 2017-12-13 CN CN201711414342.8A patent/CN107973223A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109706960A (en) * | 2018-12-26 | 2019-05-03 | 中国建筑土木建设有限公司 | Corridor erecting trolley |
| CN109706960B (en) * | 2018-12-26 | 2024-08-02 | 中国建筑土木建设有限公司 | Car of frame tribune |
| CN112027900A (en) * | 2020-08-15 | 2020-12-04 | 陆少益 | Double-station synchronous bridge double-hoisting-point hoisting device |
| CN113479787A (en) * | 2021-07-21 | 2021-10-08 | 中交二公局第六工程有限公司 | Side feeding rack corridor machine and pipe corridor construction process |
| CN113942945A (en) * | 2021-11-02 | 2022-01-18 | 合肥市春华起重机械有限公司 | Crane with adjustable installation height for metallurgical casting and working method thereof |
| CN113942945B (en) * | 2021-11-02 | 2024-03-22 | 合肥市春华起重机械有限公司 | Metallurgical casting crane with adjustable installation height and working method thereof |
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Legal Events
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180501 |