Disclosure of Invention
The present invention aims to solve, at least to some extent, one of the above technical problems in the prior art. In view of the above, the present invention needs to provide a multidirectional opening and closing mold for processing sanitary ware, which has high production efficiency and can perform high-pressure grouting.
According to an embodiment of the invention, a multidirectional opening and closing die for processing sanitary wares comprises: the middle part of the main frame is provided with a guide rail arranged along the horizontal direction; the travelling trolley can move on the guide rail along the horizontal direction, a lifting mechanism is arranged on the travelling trolley, and the upper die is arranged at the lower end of the lifting mechanism and can move along the up-down direction under the action of the lifting mechanism; a lower die and an end die positioned at one side of a lower portion of the main frame; a first side mold and a second side mold which are positioned at mold clamping positions corresponding to the lower mold and the end mold, and which are connectable to the upper mold and are separated from the lower mold and the end mold to follow the movement of the upper mold; the opening and closing die is arranged opposite to the end die, and can be connected with the upper die, separated from the lower die and moved along with the upper die after being separated from the end die; the die opening mechanism is arranged on the other side of the main frame, and is connected with the die opening mechanism when the die opening and closing move to a preset position; and an opening and closing line device which is positioned at the other side of the main frame and positions the first side mold and the second side mold when the opening and closing mold is moved to the predetermined position.
According to the multidirectional opening and closing die for processing sanitary ware, high-pressure grouting of five-half model products can be achieved, production efficiency is improved, meanwhile, the dies in all directions are gradually separated from the products in the whole die opening process, the die opening process is smoother, the yield of the products is greatly improved, and the automation degree of the whole process is high.
In addition, the multidirectional opening and closing mold for processing sanitary wares according to the above embodiment of the present invention may further have the following additional technical features:
according to an embodiment of the present invention, the mold opening mechanism includes: the device comprises a fixing frame, a mold opening oil cylinder arranged on the fixing frame, a first hook connected with the mold opening oil cylinder and provided with an upward opening, and an abutting part positioned below the first hook and connected with the fixing frame, wherein a second hook arranged opposite to the first hook is arranged on the mold opening and closing die, and the second hook can extend into the first hook and is locked with the first hook.
According to one embodiment of the invention, a first guide rod is arranged on the fixing frame, a first pneumatic enclasping head is sleeved on the first guide rod, one end of the first pneumatic enclasping head is connected with the first hook, and a first spring is arranged on the other side of the first pneumatic enclasping head.
According to one embodiment of the invention, the fixing frame is provided with a second guide rod positioned below the first guide rod, the second guide rod is sleeved with a second pneumatic holding head, the abutting part is connected to one end of the second guide rod, and a second spring is arranged between the second pneumatic holding head and the abutting part.
According to one embodiment of the invention, the first guide rods are two and are located in the same horizontal plane, and the second guide rods are two and are located in the same horizontal plane.
According to one embodiment of the invention, the first guide rod and the second guide rod are respectively provided with a guide copper sleeve.
According to one embodiment of the invention, the two sides of the upper die are respectively provided with a first lifting hook, the first side die, the second side die and the opening and closing die are respectively provided with a second lifting hook corresponding to the first lifting hook, and the first lifting hook and the second lifting hook have a preset distance in a closing state.
According to one embodiment of the invention, the lifting mechanism comprises a hydraulic cylinder.
According to an embodiment of the present invention, the opening and closing line device includes a first opening and closing plate and a second opening and closing plate which are disposed opposite and movable, the first opening and closing plate and the second opening and closing plate being movable in a horizontal direction on the main frame.
According to one embodiment of the invention, the first opening and closing plate is provided with a first positioning part for positioning the first side die, and the second opening and closing plate is provided with a second positioning part for positioning the second side die. Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Description of the embodiments
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
As shown in fig. 1 and 2, a multi-directional opening and closing mold 100 for processing sanitary wares according to an embodiment of the present invention includes: the mold opening and closing device comprises a main frame 10, a travelling trolley 20, a lower mold 31, an end mold 32, a first side mold 33, a second side mold 34, an opening and closing mold 35, a mold opening mechanism 40 and an opening and closing line device 50.
Specifically, the middle portion of the main frame 10 is provided with a guide rail 11 disposed in a horizontal direction, and the guide rail 11 extends in the left-right direction of fig. 1 in the embodiment shown in fig. 1. The traveling carriage 20 is movable in a horizontal direction on the guide rail 11, in fig. 1, in a left-right direction, a lifting mechanism 21 is provided on the traveling carriage 20, and an upper die 36 is provided at a lower end of the lifting mechanism 21 and is movable in an up-down direction by the lifting mechanism 21. It should be noted that, the upper die 36 may move up and down along with the lifting mechanism 21, and may also move in a horizontal direction, for example, referring to fig. 1, in one embodiment, the upper die 36 may move in a left and right direction.
The lower mold 31 and the end mold 32 may be positioned at one side of the lower portion of the main frame 10, for example, the lower mold 31 and the end mold 32 may be fixed at one side of the lower portion of the main frame 10, as shown in fig. 1, and according to one embodiment of the present invention, the lower mold 31 and the end mold 32 are fixed at the right side.
The first side mold 33 and the second side mold 34 may be positioned at the mold clamping positions corresponding to the lower mold 31 and the end mold 32, and the first side mold 33 and the second side mold 34 may be connected to the upper mold 36 and separated from the lower mold 31 and the end mold 32 to be moved following the upper mold 36.
The opening and closing die 35 is provided opposite to the end die 32, and the opening and closing die 35 is connected to the upper die 36, is separated from the lower die 31, the first side die 33, and the second side die 34, and moves along with the upper die 36.
The mold opening mechanism 40 may be disposed at the other side of the main frame 10, and when the mold opening and closing 35 moves to a predetermined position, the mold opening and closing 35 is connected to the mold opening mechanism 40, and after the connection, the mold opening mechanism 40 may drive the mold opening and closing to move, so as to separate the mold opening and closing 35 from the product.
The opening and closing line device 50 may be located at the other side of the main frame 10, such as the left side of fig. 1, according to an embodiment of the present invention, and positions the first side mold 33 and the second side mold 34 when the opening and closing mold 35 is moved to a predetermined position, to assist the opening and closing mechanism 40 to separate the opening and closing mold 35 from the product.
According to the multidirectional opening and closing die 100 for processing sanitary wares, disclosed by the embodiment of the invention, high-pressure grouting of five-half model products can be realized, the production efficiency is improved, meanwhile, the dies in all directions are gradually separated from the products in the whole die opening process, the die opening process is smoother, the yield of the products is greatly improved, and the automation degree of the whole process is high.
As shown in fig. 3, according to one embodiment of the present invention, the mold opening mechanism 40 may include: the mold opening and closing device comprises a fixing frame 41, a mold opening oil cylinder 42 arranged on the fixing frame 41, a first hook 43 connected with the mold opening oil cylinder 42 and provided with an upward opening, and an abutting part 44 positioned below the first hook 43 and connected with the fixing frame 41, wherein a second hook 45 arranged opposite to the first hook 43 is arranged on the mold opening and closing device 35, and the second hook 45 can penetrate into the first hook 43 and be locked with the first hook 43. Thus, the mold opening and closing 35 and the mold opening mechanism 40 can be conveniently connected, and it is understood that a guide angle can be arranged at the opening of the first hook 43 so that the first hook 43 and the second hook 45 are buckled.
As shown in fig. 3, according to an embodiment of the present invention, a first guide rod 411 is disposed on the fixing frame 41, a first pneumatic hugging head 412 is sleeved on the first guide rod 411, one end of the first pneumatic hugging head 412 is connected to the first hook 43, and a first spring 413 is disposed on the other side of the first pneumatic hugging head 412. Therefore, after the first hook 43 and the second hook 45 are buckled, the first pneumatic hugging head 412 can compress the first spring 413, so that the first hook 43 and the second hook 45 are connected more tightly. Further, a second guide rod 414 located below the first guide rod 411 may be disposed on the fixing frame 41, a second pneumatic holding head 415 is sleeved on the second guide rod 414, the abutting portion 44 is connected to one end of the second guide rod 414, and a second spring 416 is disposed between the second pneumatic holding head 415 and the abutting portion 44. Thus, after the first hook 43 and the second hook 45 are buckled, the second pneumatic hugging head 415 can compress the second spring 416, so that the first hook 43 and the second hook 45 are connected more tightly.
Preferably, in order to make the connection between the first hook 43 and the second hook 45 more compact, the first guide rods 411 are two and located in the same horizontal plane, and the second guide rods 414 are two and located in the same horizontal plane.
Preferably, in order to improve working efficiency, the first guide bar 411 and the second guide bar 414 are provided with guide copper bushings 417, respectively.
As shown in fig. 1 to 3, according to an embodiment of the present invention, first hooks (not shown) are provided at both sides of the upper mold 36, respectively, and second hooks (not shown) corresponding to the first hooks are provided at the first side mold 33, the second side mold 34, and the opening and closing mold 35, respectively, and the first hooks and the second hooks have a predetermined distance in a mold-closing state. In other words, after the upper die is lifted a predetermined distance, the first hooks and the second hooks are connected to each other, and at this time, the first side die 33 and the second side die 34 may be moved upward and in the horizontal direction by the upper die 36.
It will be appreciated that the lifting mechanism 21 may include a hydraulic cylinder to provide a smooth lifting of the upper die 36.
As shown in fig. 2, according to an embodiment of the present invention, the opening and closing line device 50 may include a first opening and closing plate 51 and a second opening and closing plate 52 which are disposed opposite and movable, and the first opening and closing plate 51 and the second opening and closing plate 52 may be moved in a horizontal direction on the main frame 10. Preferably, according to one embodiment of the present invention, the first opening plate 51 is provided with a first positioning portion for positioning the first side mold 33, and the second opening plate 52 is provided with a second positioning portion for positioning the second side mold 34. It will be appreciated that the first positioning portion and the second positioning portion may be concave pits, and the first side mold 33 and the second side mold 34 are respectively provided with protruding rods corresponding to the concave pits, and the protruding rods may protrude into the concave pits so as to position the first side mold 33 and the second side mold 34.
The operation of the multi-azimuth opening and closing mold 100 for manufacturing sanitary wares according to the embodiment of the present invention is described below with reference to fig. 1 to 3.
As shown in fig. 1, after the product is molded in the mold after grouting, the lifting mechanism 21 moves upwards, and after the first lifting hook and the second lifting hook on the upper mold 36 are buckled, the first side mold 33, the second side mold 34 and the open-close mold 35 are driven to move upwards and separate from the lower mold 31 and the end mold 32.
When the upper die rises to a preset height, the traveling trolley 20 drives the upper die 36 to move, when the traveling trolley 20 moves to a position where the first hook 43 and the second hook 45 are opposite, the lifting mechanism 21 drives the upper die 36 to move downwards and enables the first hook 43 and the second hook 45 to be buckled, the first pneumatic hugging head 412 is matched with the first spring 413, and the second pneumatic hugging head 415 is matched with the second spring 416, so that the abutting part 44, the first hook 43 and the opening and closing die 35 are combined more stably.
After the first hook 43 and the second hook 45 are combined stably, the first side mold 33 and the second side mold 34 respectively fall on the first opening plate 51 and the second opening plate 52 on the opening and closing line device 50, and the mold opening mechanism 40 moves and drives the mold opening and closing 35 to move, so that the mold opening and closing 35 is separated from the product.
After the first side mold 33 and the second side mold 34 are positioned on the first opening plate 51 and the second opening plate 52, they can move with the first opening plate 51 and the second opening plate 52, the first opening plate 51 and the second opening plate 52 are separated, and the product falls down and is picked up. Demolding is thus completed.
And (5) reversely running after demoulding is finished and then carrying out mould closing.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Further, one skilled in the art can engage and combine the different embodiments or examples described in this specification.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.