CN107971129B - Construction waste treatment system - Google Patents
Construction waste treatment system Download PDFInfo
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- CN107971129B CN107971129B CN201711218504.0A CN201711218504A CN107971129B CN 107971129 B CN107971129 B CN 107971129B CN 201711218504 A CN201711218504 A CN 201711218504A CN 107971129 B CN107971129 B CN 107971129B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
- B03B9/061—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
- B03B9/065—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial the refuse being building rubble
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/58—Construction or demolition [C&D] waste
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- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
本发明提供一种建筑垃圾处理系统,包括粗沙系统、细沙系统、泥系统和水循环系统,所述粗沙系统与所述细沙系统连接,所述细沙系统与所述泥系统连接,所述水循环系统分别对所述粗沙系统、所述细沙系统和所述泥系统供水,所述粗沙系统进料,在制得粗沙过程中产生的泥浆进入所述细沙系统,所述细沙系统在制得细沙过程中产生的泥浆进入所述泥处理系统,所述泥处理系统制得泥饼过程中产生的水进入所述水循环系统。通过设置粗沙系统、细沙系统、泥系统和水循环系统,并对各个系统进行有机结合,能分离得到粗沙、细沙和泥,并能实现水的循环利用,有效了回收了建筑垃圾,而且也能节约水资源,节能环保。
The present invention provides a construction waste treatment system, including a coarse sand system, a fine sand system, a mud system and a water circulation system, wherein the coarse sand system is connected to the fine sand system, the fine sand system is connected to the mud system, the water circulation system supplies water to the coarse sand system, the fine sand system and the mud system respectively, the coarse sand system is fed, the mud generated in the process of making coarse sand enters the fine sand system, the mud generated in the process of making fine sand by the fine sand system enters the mud treatment system, and the water generated in the process of making mud cake by the mud treatment system enters the water circulation system. By setting the coarse sand system, the fine sand system, the mud system and the water circulation system, and organically combining the various systems, coarse sand, fine sand and mud can be separated, and water recycling can be realized, so that construction waste is effectively recycled, water resources can be saved, and energy conservation and environmental protection can be achieved.
Description
技术领域Technical Field
本发明属于垃圾处理技术领域,尤其涉及一种建筑垃圾处理系统。The invention belongs to the technical field of garbage disposal, and in particular relates to a construction garbage disposal system.
背景技术Background technique
建筑垃圾是指建设、施工单位或个人对各类建筑物、构筑物、管网等进行建设、铺设或拆除、修缮过程中所产生的渣土、弃土、弃料、淤泥及其他废弃物。Construction waste refers to the slag, abandoned soil, abandoned materials, silt and other waste generated during the construction, laying, demolition and repair of various buildings, structures, pipelines, etc. by construction units or individuals.
建筑垃圾的处理方式目前主要是采用分拣、破碎等技术进行有限的回收利用,且回收的建筑垃圾中包含成分复杂,不能用作新建工程的主料,只能作为辅料利用,对建筑垃圾的消化量小,并且在处理过程中水浪费严重,产生的污染严重,不节能环保。The current treatment method for construction waste is mainly to use sorting, crushing and other technologies for limited recycling. The recycled construction waste contains complex components and cannot be used as the main material for new projects. It can only be used as auxiliary material. The amount of construction waste digested is small, and there is serious water waste in the treatment process, which generates serious pollution and is not energy-saving or environmentally friendly.
因此,迫切需要一种建筑垃圾处理系统能解决上述技术问题。Therefore, there is an urgent need for a construction waste treatment system that can solve the above technical problems.
发明内容Summary of the invention
本发明的目的是提供一种建筑垃圾处理系统,能有效的回收建筑垃圾,且能将建筑垃圾中的粗沙、细沙和泥分离出来,且节约水资源,节能环保。The purpose of the present invention is to provide a construction waste treatment system, which can effectively recycle construction waste, separate coarse sand, fine sand and mud in the construction waste, save water resources, and be energy-saving and environmentally friendly.
为实现本发明的目的,本发明提供了如下的技术方案:To achieve the purpose of the present invention, the present invention provides the following technical solutions:
本发明提供了一种建筑垃圾处理系统,包括粗沙系统、细沙系统、泥系统和水循环系统,所述粗沙系统与所述细沙系统连接,所述细沙系统与所述泥系统连接,所述水循环系统分别对所述粗沙系统、所述细沙系统和所述泥系统供水,所述粗沙系统进料,在制得粗沙过程中产生的泥浆进入所述细沙系统,所述细沙系统在制得细沙过程中产生的泥浆进入所述泥处理系统,所述泥处理系统制得泥饼过程中产生的水进入所述水循环系统。The present invention provides a construction waste treatment system, comprising a coarse sand system, a fine sand system, a mud system and a water circulation system, wherein the coarse sand system is connected to the fine sand system, the fine sand system is connected to the mud system, the water circulation system supplies water to the coarse sand system, the fine sand system and the mud system respectively, the coarse sand system is fed, the mud generated in the process of making coarse sand enters the fine sand system, the mud generated in the process of making fine sand by the fine sand system enters the mud treatment system, and the water generated in the process of making mud cake by the mud treatment system enters the water circulation system.
其中,所述粗沙系统包括依次布置的进料机、废料分离机、第一捞沙机、破碎机、第二捞沙机、筛沙机、洗沙机和粗沙脱水机,其中,所述废料分离机出口设有第一水池,所述破碎机出口设有第二水池,所述第一捞沙机从所述第一水池中将所述废料分离器分离的沙石捞送至所述破碎机,所述第二捞沙机从所述第二水池中将所述破碎机破碎的沙石捞入所述筛沙机,所述粗沙脱水机连接有第一输送带,所述第一输送带设置于支架上,且所述第一输送带可移动设置于所述支架上。The coarse sand system includes a feeder, a waste separator, a first sand bailer, a crusher, a second sand bailer, a sand screen, a sand washer and a coarse sand dewatering machine arranged in sequence, wherein a first water tank is provided at the outlet of the waste separator, and a second water tank is provided at the outlet of the crusher. The first sand bailer bailes the sand and gravel separated by the waste separator from the first water tank and sends them to the crusher, and the second sand bailer bailes the sand and gravel crushed by the crusher from the second water tank and puts them into the sand screen. The coarse sand dewatering machine is connected to a first conveyor belt, which is arranged on a bracket and movably arranged on the bracket.
其中,所述第一捞沙机一端设置于所述第一水池中,所述第一捞沙机相对的另一端抬高设置,并使所述第一捞沙机从所述废料分离器向所述破碎机方向呈逐渐升高的结构,所述第二捞沙机一端设置于所述第二水池中,所述第二捞沙机相对的另一端抬高设置,并使所述第二捞沙机从所述破碎机向所述筛沙机方向呈逐渐升高的结构,所述筛沙机与所述破碎机之间还连接有第二输送带,所述第二输送带输送所述筛沙机筛沙后产生的大颗粒的沙石至所述破碎机进行二次破碎。Among them, one end of the first sand bailer is arranged in the first water pool, and the other end of the first sand bailer is raised, so that the first sand bailer has a structure that gradually rises from the waste separator to the crusher; one end of the second sand bailer is arranged in the second water pool, and the other end of the second sand bailer is raised, so that the second sand bailer has a structure that gradually rises from the crusher to the sand screening machine; a second conveyor belt is also connected between the sand screening machine and the crusher, and the second conveyor belt conveys large particles of sand and gravel produced after screening by the sand screening machine to the crusher for secondary crushing.
其中,所述废料分离机连接有第三输送带,所述废料分离机分离沙石产生的废料由所述第三输送带运走。Wherein, the waste separator is connected to a third conveyor belt, and the waste generated by separating sand and gravel by the waste separator is transported away by the third conveyor belt.
其中,所述细沙系统包括第三水池、第四水池、第五水池、第六水池、第四输送带、细沙脱水机、第五输送带、第一旋流分离器和第二旋流分离器,所述第三水池与所述第一水池之间连接有第一水渠,所述第四水池与所述第二水池之间连接有第二水渠,所述第五水池与所述洗沙机之间连接有第三水渠,所述第三水池设有第一泥浆泵,所述第一泥浆泵将所述第三水池内的泥浆输送至所述第一旋流分离器,所述第一旋流分离器分离出的细沙经所述第四输送带输送至所述第六水池,所述第六水池设有第二泥浆泵,所述第二泥浆泵将所述第六水池内的泥浆输送至所述第二旋流分离器,所述第二旋流分离器分离出的细沙经所述细沙脱水机脱水后由连接所述细沙脱水机的第五输送带运走。Among them, the fine sand system includes a third water pool, a fourth water pool, a fifth water pool, a sixth water pool, a fourth conveyor belt, a fine sand dewatering machine, a fifth conveyor belt, a first cyclone separator and a second cyclone separator. A first water channel is connected between the third water pool and the first water pool, a second water channel is connected between the fourth water pool and the second water pool, and a third water channel is connected between the fifth water pool and the sand washing machine. The third water pool is provided with a first mud pump, and the first mud pump transports the mud in the third water pool to the first cyclone separator. The fine sand separated by the first cyclone separator is transported to the sixth water pool via the fourth conveyor belt. The sixth water pool is provided with a second mud pump, and the second mud pump transports the mud in the sixth water pool to the second cyclone separator. The fine sand separated by the second cyclone separator is dehydrated by the fine sand dewatering machine and then transported away by the fifth conveyor belt connected to the fine sand dewatering machine.
其中,所述细沙系统还包括第三旋流分离器和第四旋流分离器,所述第四水池设有第三泥浆泵,所述第三泥浆泵将所述第四水池内的泥浆输送至所述第三旋流分离器,所述第五水池设有第四泥浆泵,所述第四泥浆泵将所述第五水池内的泥浆输送至所述第四旋流分离器,所述第三旋流分离器和所述第四旋流分离器分离出的细沙经所述第四输送带输送至所述第六水池。Among them, the fine sand system also includes a third cyclone separator and a fourth cyclone separator. The fourth water tank is provided with a third mud pump, and the third mud pump transports the mud in the fourth water tank to the third cyclone separator. The fifth water tank is provided with a fourth mud pump, and the fourth mud pump transports the mud in the fifth water tank to the fourth cyclone separator. The fine sand separated by the third cyclone separator and the fourth cyclone separator is transported to the sixth water tank via the fourth conveyor belt.
其中,所述第一水渠设有分筛设备,以用于捞起所述第一水渠中的杂物。Wherein, the first water channel is provided with a screening device for scooping up debris in the first water channel.
其中,所述泥系统包括第一环保桶、第一渣浆泵和多台压滤机,所述第一旋流分离器与所述第一环保桶之间连接有第一输泥管,所述第一旋流分离器分离出的泥浆经所述第一输泥管输送至所述第一环保桶进行沉淀,所述第一环保桶底部沉淀的泥浆经所述第一渣浆泵输送至所述压滤机,所述压滤机对泥浆进行挤压后得到泥饼,并将泥浆中的水分离出来。Among them, the mud system includes a first environmental protection barrel, a first slurry pump and multiple filter presses. A first mud delivery pipe is connected between the first cyclone separator and the first environmental protection barrel. The mud separated by the first cyclone separator is transported to the first environmental protection barrel for sedimentation through the first mud delivery pipe. The mud precipitated at the bottom of the first environmental protection barrel is transported to the filter press through the first slurry pump. The filter press squeezes the mud to obtain a mud cake and separates the water in the mud.
其中,所述泥系统还包括第二环保桶、第三环保桶、第二渣浆泵、第三渣浆泵,所述第三旋流分离器与所述第二环保桶之间连接有第二输泥管,所述第三旋流分离器分离出的泥浆经所述第二输泥管输送至所述第二环保桶进行沉淀,所述第二环保桶底部沉淀的泥浆经所述第二渣浆泵输送至所述压滤机,所述第四旋流分离器与所述第三环保桶之间连接有第三输泥管,所述第四旋流分离器分离出的泥浆经所述第三输泥管输送至所述第三环保桶进行沉淀,所述第二旋流分离器与所述第三环保桶之间连接有第四输泥管,所述第二旋流分离器分离出的泥浆经所述第四输泥管输送至所述第三环保桶进行沉淀,所述第三环保桶底部沉淀的泥浆经所述第三渣浆泵输送至所述压滤机,所述压滤机对泥浆进行挤压后得到泥饼,并将泥浆中的水分离出来。Among them, the mud system also includes a second environmental protection barrel, a third environmental protection barrel, a second slurry pump, and a third slurry pump. A second mud delivery pipe is connected between the third cyclone separator and the second environmental protection barrel. The mud separated by the third cyclone separator is transported to the second environmental protection barrel for sedimentation through the second mud delivery pipe, and the mud precipitated at the bottom of the second environmental protection barrel is transported to the filter press through the second slurry pump. A third mud delivery pipe is connected between the fourth cyclone separator and the third environmental protection barrel. The mud separated by the fourth cyclone separator is transported to the third environmental protection barrel for sedimentation through the third mud delivery pipe. A fourth mud delivery pipe is connected between the second cyclone separator and the third environmental protection barrel. The mud separated by the second cyclone separator is transported to the third environmental protection barrel for sedimentation through the fourth mud delivery pipe, and the mud precipitated at the bottom of the third environmental protection barrel is transported to the filter press through the third slurry pump. The filter press squeezes the mud to obtain a mud cake and separates water from the mud.
其中,所述水循环系统包括清水池,所述清水池设有管道分别连接至所述第一水池、所述第二水池、所述第三水池、所述第四水池、所述第五水池、所述第六水池、所述第一环保桶、所述第二环保桶、所述第三环保桶和所述多个压滤机,所述多个压滤机分离的水经所述管道流入所述清水池中,所述清水池分别对所述第一水池、所述第二水池、所述第三水池、所述第四水池、所述第五水池、所述第六水池、所述第一环保桶、所述第二环保桶和所述第三环保桶供水。Wherein, the water circulation system includes a clear water tank, and the clear water tank is provided with pipes respectively connected to the first water tank, the second water tank, the third water tank, the fourth water tank, the fifth water tank, the sixth water tank, the first environmental protection barrel, the second environmental protection barrel, the third environmental protection barrel and the multiple filter presses. The water separated by the multiple filter presses flows into the clear water tank through the pipes, and the clear water tank supplies water to the first water tank, the second water tank, the third water tank, the fourth water tank, the fifth water tank, the sixth water tank, the first environmental protection barrel, the second environmental protection barrel and the third environmental protection barrel respectively.
本发明的有益效果:Beneficial effects of the present invention:
本发明提供的建筑垃圾处理系统通过设置粗沙系统、细沙系统、泥系统和水循环系统,并对各个系统进行有机结合,能分离得到粗沙、细沙和泥,并能实现水的循环利用,有效了回收了建筑垃圾,而且也能节约水资源,节能环保。The construction waste treatment system provided by the present invention can separate coarse sand, fine sand and mud, and realize the recycling of water by setting up a coarse sand system, a fine sand system, a mud system and a water circulation system, and organically combining each system, so as to effectively recycle construction waste, save water resources, and be energy-saving and environmentally friendly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本发明一种实施方式的建筑垃圾处理系统的结构示意图;FIG1 is a schematic structural diagram of a construction waste treatment system according to an embodiment of the present invention;
图2是图1中的水循环系统结构示意图;FIG2 is a schematic diagram of the water circulation system structure in FIG1;
图3是图1中的第一旋流分离器的结构示意图;FIG3 is a schematic structural diagram of the first cyclone separator in FIG1 ;
图4a是一种实施方式中的进料机的结构示意图;FIG4a is a schematic structural diagram of a feeder in one embodiment;
图4b是图4a中的进料机的左视结构示意图;FIG4b is a schematic diagram of the left structural view of the feeder in FIG4a;
图5a为本发明实施例提供的废料分离机的结构示意图;FIG5a is a schematic structural diagram of a waste separator provided by an embodiment of the present invention;
图5b为本发明实施例提供的废料分离机的另一视角的结构示意图;FIG5b is a schematic structural diagram of a waste separator provided by an embodiment of the present invention from another perspective;
图5c为本发明实施例提供的废料分离机的第一圆筒的结构示意图;FIG5c is a schematic structural diagram of a first cylinder of a waste separator provided by an embodiment of the present invention;
图5d为本发明实施例提供的废料分离机的筛网件的结构示意图;FIG5d is a schematic structural diagram of a screen member of a waste separator provided by an embodiment of the present invention;
图6a为本发明实施例提供的捞沙机的结构示意图;FIG6a is a schematic structural diagram of a sand dredging machine provided by an embodiment of the present invention;
图6b为本发明实施例提供的捞沙机的翻斗的结构示意图;FIG6 b is a schematic structural diagram of a tipping bucket of a sand dredging machine provided in an embodiment of the present invention;
图7a为本发明实施例提供的筛沙机的结构示意图;FIG7a is a schematic structural diagram of a sand screening machine provided by an embodiment of the present invention;
图7b为本发明实施例提供的筛沙机的第一筒体的结构示意图;FIG7b is a schematic structural diagram of a first cylinder of a sand screening machine provided by an embodiment of the present invention;
图7c为本发明实施例提供的筛沙机的第二筒体的结构示意图;FIG7c is a schematic structural diagram of a second cylinder of a sand screening machine provided by an embodiment of the present invention;
图8a是本发明一种实施方式的洗沙机的立体结构示意图;FIG8a is a schematic diagram of a three-dimensional structure of a sand washing machine according to an embodiment of the present invention;
图8b是图8a中的洗沙机的转轮横截面结构示意图;FIG8b is a schematic diagram of the cross-sectional structure of the rotor of the sand washing machine in FIG8a;
图8c是图8a中的洗沙机的筛板结构示意图;FIG8c is a schematic diagram of the screen plate structure of the sand washing machine in FIG8a;
图8d是图8a中的洗沙机的平板结构示意图;FIG8d is a schematic diagram of the flat plate structure of the sand washing machine in FIG8a;
图8e是图8a的洗沙机的使用状态示意图;FIG8e is a schematic diagram of the sand washing machine of FIG8a in use;
图9a是本发明一种实施方式的振动脱水筛的立体结构示意图;FIG9a is a schematic diagram of the three-dimensional structure of a vibrating dewatering screen according to an embodiment of the present invention;
图9b是图9a中的振动脱水筛的右视结构示意图;FIG9b is a schematic diagram of the structure of the vibrating dewatering screen in FIG9a from the right side;
图9c是图9a中的振动脱水筛的筛面的局部放大结构示意图;FIG9c is a partial enlarged structural schematic diagram of the screen surface of the vibrating dewatering screen in FIG9a;
图10a为本发明实施例提供的泥浆分离装置的结构示意图;FIG10a is a schematic structural diagram of a mud separation device provided in an embodiment of the present invention;
图10b为本发明实施例提供的泥浆分离装置的截面示意图;FIG10 b is a cross-sectional schematic diagram of a mud separation device provided by an embodiment of the present invention;
图10c为本发明实施例提供的泥浆分离装置的俯视图。FIG. 10c is a top view of the mud separation device provided in an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1和图2,本发明一种较佳实施方式提供了一种建筑垃圾处理系统,包括粗沙系统100、细沙系统200、泥系统300和水循环系统400,所述粗沙系统100与所述细沙系统200连接,所述细沙系统200与所述泥系统300连接,所述水循环系统40分别对所述粗沙系统100、所述细沙系统200和所述泥系统300供水,所述粗沙系统100进料,在制得粗沙过程中产生的泥浆进入所述细沙系统200,所述细沙系统200在制得细沙过程中产生的泥浆进入所述泥处理系统300,所述泥处理系统300制得泥饼过程中产生的水进入所述水循环系统400。Please refer to Figures 1 and 2. A preferred embodiment of the present invention provides a construction waste treatment system, including a coarse sand system 100, a fine sand system 200, a mud system 300 and a water circulation system 400. The coarse sand system 100 is connected to the fine sand system 200, and the fine sand system 200 is connected to the mud system 300. The water circulation system 40 supplies water to the coarse sand system 100, the fine sand system 200 and the mud system 300 respectively. The coarse sand system 100 is fed, and the mud generated in the process of making coarse sand enters the fine sand system 200. The mud generated in the process of making fine sand by the fine sand system 200 enters the mud treatment system 300. The water generated in the process of making mud cake by the mud treatment system 300 enters the water circulation system 400.
本实施方式中,通过设置粗沙系统100、细沙系统200、泥系统300和水循环系统400,并对各个系统进行有机结合,能分离得到粗沙、细沙和泥,并能实现水的循环利用,有效了回收了建筑垃圾,而且也能节约水资源,节能环保。In this embodiment, by setting up a coarse sand system 100, a fine sand system 200, a mud system 300 and a water circulation system 400, and organically combining each system, coarse sand, fine sand and mud can be separated, and water can be recycled, thereby effectively recycling construction waste, saving water resources, and being energy-saving and environmentally friendly.
本实施方式中,可以通过市场需求调整粗沙和细沙的尺寸范围,一般而言,所制得的粗沙的尺寸范围为0.5 mm~8mm,细沙的尺寸范围为0.075 mm~0.5mm。粗沙可用于制作混凝土,细沙可用于抹面及勾缝,泥可用于制砖。In this embodiment, the size range of coarse sand and fine sand can be adjusted according to market demand. Generally speaking, the size range of the coarse sand is 0.5 mm to 8 mm, and the size range of the fine sand is 0.075 mm to 0.5 mm. Coarse sand can be used to make concrete, fine sand can be used for plastering and grouting, and mud can be used to make bricks.
进一步的,所述粗沙系统100包括依次布置的进料机101、废料分离机102、第一捞沙机106、破碎机107、第二捞沙机109、筛沙机110、洗沙机112和粗沙脱水机113,其中,所述废料分离机101出口设有第一水池105,所述破碎机107出口设有第二水池108,所述第一捞沙机106从所述第一水池105中将所述废料分离器102分离的沙石捞送至所述破碎机107,所述第二捞沙机109从所述第二水池108中将所述破碎机107破碎的沙石捞入所述筛沙机110,所述粗沙脱水机113连接有第一输送带(图中未示出),所述第一输送带设置于支架115上,且所述第一输送带可移动设置于所述支架115上。Furthermore, the coarse sand system 100 includes a feeder 101, a waste separator 102, a first sand bailer 106, a crusher 107, a second sand bailer 109, a sand screen 110, a sand washer 112 and a coarse sand dewatering machine 113 arranged in sequence, wherein a first water tank 105 is provided at the outlet of the waste separator 101, a second water tank 108 is provided at the outlet of the crusher 107, the first sand bailer 106 bailes the sand and gravel separated by the waste separator 102 from the first water tank 105 and sends it to the crusher 107, the second sand bailer 109 bailes the sand and gravel crushed by the crusher 107 from the second water tank 108 into the sand screen 110, and the coarse sand dewatering machine 113 is connected to a first conveyor belt (not shown in the figure), the first conveyor belt is provided on a bracket 115, and the first conveyor belt can be movably provided on the bracket 115.
其中,支架115与粗沙脱水机113之间还可以设置第六输送带114,通过第六输送带114将粗沙脱水机113脱水后的粗沙输送至支架115上的第一输送带上,以用于调整第一输送带的设置位置,更便于根据地理地形安装设备。支架115上还设有可相对支架115滑动设置的副支架116,第一输送带还部分设置在副支架116上,通过副支架116的滑动改变粗沙的卸料位置,使得粗沙可在粗沙卸料区117进行卸料。支架115可由支柱118支撑在距离地面较高的位置,这样在粗沙卸料区117可以直接用卡车在支架116下面接着粗沙,可以省去将粗沙再装载到卡车上的步骤,提高了效率。Among them, a sixth conveyor belt 114 can also be set between the support 115 and the coarse sand dehydrator 113, and the coarse sand dehydrated by the coarse sand dehydrator 113 can be transported to the first conveyor belt on the support 115 through the sixth conveyor belt 114, so as to adjust the setting position of the first conveyor belt, which is more convenient for installing the equipment according to the geographical terrain. The support 115 is also provided with a sub-support 116 that can be slidably set relative to the support 115, and the first conveyor belt is also partially set on the sub-support 116. The unloading position of the coarse sand is changed by sliding the sub-support 116, so that the coarse sand can be unloaded in the coarse sand unloading area 117. The support 115 can be supported by the pillar 118 at a position higher than the ground, so that the coarse sand can be directly picked up by a truck under the support 116 in the coarse sand unloading area 117, which can save the step of loading the coarse sand onto the truck, thereby improving efficiency.
进一步的,所述第一捞沙机106一端设置于所述第一水池105中,所述第一捞沙机106相对的另一端抬高设置,并使所述第一捞沙机106从所述废料分离器102向所述破碎机107方向呈逐渐升高的结构,所述第二捞沙机109一端设置于所述第二水池108中,所述第二捞沙机109相对的另一端抬高设置,并使所述第二捞沙机109从所述破碎机107向所述筛沙机110方向呈逐渐升高的结构,所述筛沙机110与所述破碎机203之间还连接有第二输送带111,所述第二输送带111输送所述筛沙机110筛沙后产生的大颗粒的沙石至所述破碎机107进行二次破碎。Furthermore, one end of the first sand bailer 106 is arranged in the first water pool 105, and the other end of the first sand bailer 106 is raised, so that the first sand bailer 106 is gradually raised from the waste separator 102 to the crusher 107. One end of the second sand bailer 109 is arranged in the second water pool 108, and the other end of the second sand bailer 109 is raised, so that the second sand bailer 109 is gradually raised from the crusher 107 to the sand screening machine 110. A second conveyor belt 111 is also connected between the sand screening machine 110 and the crusher 203. The second conveyor belt 111 conveys large particles of sand and gravel produced after screening by the sand screening machine 110 to the crusher 107 for secondary crushing.
通过设置第一捞沙机106从第一水池105中捞沙,以对废料分离器102中分离出来的沙石进行初步的水洗,可洗出部分泥和细沙,捞出的沙石经破碎机107破碎,大尺寸的沙石被破碎为小尺寸的沙石,通过破碎机107中的筛网的筛选,得到尺寸小于破碎机107筛网尺寸的沙石,并送入第二水池108中进行水洗,进一步洗出部分泥和细沙,第二捞沙机109从第二水池108中捞出的沙石经筛沙机110筛选,得到尺寸小于筛沙机110筛网尺寸的沙石,其中尺寸大于筛沙机110筛网尺寸的沙石经过第二输送带111输送至破碎机107再次进行破碎,直到尺寸小于筛沙机110筛网尺寸为止。筛沙机110输送沙石进入洗沙机112,洗沙机112内通有水,通过转轮的转动带动洗沙机112内的沙石与水充分混合,并通过沙石自身以及与洗沙机112的摩擦,使得泥以及细沙悬浮于水中,而粗沙则被转轮带到粗沙脱水机113,洗沙机112可以包括多个并串联使用,以加快洗沙效率。The first sand dredger 106 is provided to dredge sand from the first water pool 105 so as to preliminarily wash the sand and gravel separated from the waste separator 102, and some mud and fine sand can be washed out. The dredged sand and gravel are crushed by the crusher 107, and the large-sized sand and gravel are crushed into small-sized sand and gravel. The sand and gravel are screened by the screen in the crusher 107 to obtain sand and gravel with a size smaller than the size of the screen of the crusher 107, and are sent to the second water pool 108 for washing, and some mud and fine sand are further washed out. The sand and gravel dredged from the second water pool 108 by the second sand dredger 109 are screened by the sand screen 110 to obtain sand and gravel with a size smaller than the size of the screen of the sand screen 110. The sand and gravel with a size larger than the size of the screen of the sand screen 110 are conveyed to the crusher 107 through the second conveyor belt 111 to be crushed again until the size is smaller than the size of the screen of the sand screen 110. The sand screening machine 110 transports sand and gravel into the sand washing machine 112. Water flows through the sand washing machine 112. The rotation of the impeller drives the sand and gravel in the sand washing machine 112 to be fully mixed with water. The friction between the sand and gravel themselves and the sand washing machine 112 makes the mud and fine sand suspended in the water, while the coarse sand is brought to the coarse sand dewatering machine 113 by the impeller. The sand washing machine 112 can include multiple sand washing machines connected in series to speed up the sand washing efficiency.
进一步的,所述废料分离机102连接有第三输送带103,所述废料分离机102分离沙石产生的废料由所述第三输送带103运走。一般而言,废料包括尺寸大的钢筋、木板等不能通过废料分离机102中的筛网的建筑垃圾。第三输送带103输送的废料存放于废料存放区104,这些废料当然还可以其他方式被回收利用,以充分利用资源。Furthermore, the waste separator 102 is connected to a third conveyor belt 103, and the waste generated by the waste separator 102 separating the sand and gravel is transported away by the third conveyor belt 103. Generally speaking, the waste includes large-sized steel bars, wooden boards and other construction waste that cannot pass through the screen in the waste separator 102. The waste transported by the third conveyor belt 103 is stored in the waste storage area 104, and of course, the waste can also be recycled in other ways to make full use of resources.
进一步的,请一并参考图1和图3,所述细沙系统200包括第三水池203、第四水池207、第五水池210、第六水池212、第四输送带205、细沙脱水机214、第五输送带215、第一旋流分离器204和第二旋流分离器213,所述第三水池203与所述第一水池105之间连接有第一水渠201,所述第四水池207与所述第二水池108之间连接有第二水渠206,所述第五水池210与所述洗沙机112之间连接有第三水渠209,所述第三水池203设有第一泥浆泵2041,所述第一泥浆泵2041将所述第三水池203内的泥浆输送至所述第一旋流分离器204,所述第一旋流分离器204分离出的细沙经所述第四输送带205输送至所述第六水池212,所述第六水池212设有第二泥浆泵(图中未标号),所述第二泥浆泵将所述第六水池212内的泥浆输送至所述第二旋流分离器213,所述第二旋流分离器213分离出的细沙经所述细沙脱水机214脱水后由连接所述细沙脱水机214的所述第五输送带215运走。Further, please refer to Figures 1 and 3 together. The fine sand system 200 includes a third water pool 203, a fourth water pool 207, a fifth water pool 210, a sixth water pool 212, a fourth conveyor belt 205, a fine sand dewatering machine 214, a fifth conveyor belt 215, a first cyclone separator 204 and a second cyclone separator 213. The third water pool 203 is connected to the first water pool 105 with a first water channel 201, the fourth water pool 207 is connected to the second water pool 108 with a second water channel 206, the fifth water pool 210 is connected to the sand washing machine 112 with a third water channel 209, and the third water pool 203 is connected to the first water pool 105 with a first water channel 201. There is a first mud pump 2041, which transports the mud in the third water tank 203 to the first cyclone separator 204. The fine sand separated by the first cyclone separator 204 is transported to the sixth water tank 212 via the fourth conveyor belt 205. The sixth water tank 212 is provided with a second mud pump (not numbered in the figure), which transports the mud in the sixth water tank 212 to the second cyclone separator 213. The fine sand separated by the second cyclone separator 213 is dehydrated by the fine sand dewatering machine 214 and then transported away by the fifth conveyor belt 215 connected to the fine sand dewatering machine 214.
其中,第一水渠201、第二水渠206和第三水渠209也可采用管道的形式,第一水池105上部侧边开设开口(图中未示出)与第一水渠201连接,使得第一水池105中的泥浆悬浮物通过该开口流入第一水渠201,第二水池108上部侧边开设开口(图中未示出)与第二水渠206连接,使得第二水池108中的泥浆悬浮物通过该开口流入第二水渠206,洗沙机112的洗沙池上部侧壁开设有开口(图中未示出)与第三水渠209连接,使得洗沙机112中的泥浆悬浮物通过该开口流入第三水渠209。通过在第一水渠201、第二水渠206上部侧边开设开口以及在洗沙机112的洗沙池上部侧壁开设开口的形式,避免沉入池底的沙石流出,保证了粗沙和细沙各自分离。The first water channel 201, the second water channel 206 and the third water channel 209 may also be in the form of pipes. An opening (not shown in the figure) is provided on the upper side of the first water pool 105 and connected to the first water channel 201, so that the mud suspension in the first water pool 105 flows into the first water channel 201 through the opening. An opening (not shown in the figure) is provided on the upper side of the second water pool 108 and connected to the second water channel 206, so that the mud suspension in the second water pool 108 flows into the second water channel 206 through the opening. An opening (not shown in the figure) is provided on the upper side wall of the sand washing pool of the sand washer 112 and connected to the third water channel 209, so that the mud suspension in the sand washing pool of the sand washer 112 flows into the third water channel 209 through the opening. By providing openings on the upper sides of the first water channel 201 and the second water channel 206 and on the upper side wall of the sand washing pool of the sand washer 112, it is prevented that the sand and stones that sink to the bottom of the pool flow out, and the separation of coarse sand and fine sand is ensured.
其中,洗沙机112可以设置多个,多个洗沙机112依次连接,多个洗沙机112的洗沙池上的出口之间可以设置水槽或管道互相联通,并在水槽或水管上开设开口与第三水渠209连接,第三水渠209可以设置为多个,以加快输送泥浆的速度。Among them, multiple sand washers 112 can be set, and the multiple sand washers 112 are connected in sequence. A water trough or pipe can be set between the outlets on the sand washing pools of the multiple sand washers 112 to connect with each other, and an opening is opened on the water trough or water pipe to connect with the third water channel 209. The third water channel 209 can be set to multiple to speed up the speed of conveying mud.
请参考图3,是第一旋流分离器204的一种优选实施方式的结构示意图,可以理解的,本系统中的其他旋流分离器的结构也可参照第一旋流分离器。旋流分离器又称水力旋流器,是利用离心沉降原理从悬浮物中分离固体颗粒的设备。设备主体是由圆筒和圆锥两部分构成,圆锥比圆筒更靠近下面,圆筒部分较短且圆筒部分侧壁具有悬浮物进口,圆筒部分顶部具有液体出口,分离的液体部分从圆筒顶部的液体出口出来,圆锥部分较长且从圆筒向圆锥出口部分逐渐缩口,分离的固体颗粒从缩口处的开口出来。本系统中的旋流分离器为2个并排设置,且顶部2047和2048通过管道2049联通,在管道2049上设有开口与第一输泥管301连接。第一泥浆泵2041从第三水池203中抽取的泥浆悬浮液经入管2042分为第一路2043和第二路2044沿切向分别进入2个圆筒,泥浆悬浮液在旋流分离器内向下作螺旋形运动,固体颗粒受惯性离心力作用被甩向器壁,随下旋流降至锥底的出口2045和2046。清液或含有微细颗粒的液体则成为上升的内层旋流,从顶部中心的管道排出,称为溢流。旋流分离器中,固体颗粒沿壁面的快速运动会造成分离器严重的磨损,为延长使用期限,采用耐磨材料制造或采用耐磨材料作内衬。Please refer to Figure 3, which is a structural diagram of a preferred embodiment of the first cyclone separator 204. It can be understood that the structures of other cyclone separators in this system can also refer to the first cyclone separator. The cyclone separator, also known as a hydrocyclone, is a device that uses the principle of centrifugal sedimentation to separate solid particles from suspended matter. The main body of the device is composed of a cylinder and a cone. The cone is closer to the bottom than the cylinder. The cylinder part is shorter and the side wall of the cylinder part has a suspended matter inlet. The top of the cylinder part has a liquid outlet. The separated liquid part comes out from the liquid outlet at the top of the cylinder. The cone part is longer and gradually shrinks from the cylinder to the cone outlet part, and the separated solid particles come out from the opening at the shrinkage. The cyclone separators in this system are arranged in two side by side, and the tops 2047 and 2048 are connected by a pipe 2049. An opening is provided on the pipe 2049 to connect to the first mud pipe 301. The mud suspension extracted from the third water pool 203 by the first mud pump 2041 is divided into the first path 2043 and the second path 2044 through the inlet pipe 2042 and enters the two cylinders respectively along the tangential direction. The mud suspension moves downward in the cyclone separator in a spiral shape, and the solid particles are thrown to the wall of the device under the action of inertial centrifugal force, and fall to the outlets 2045 and 2046 at the bottom of the cone with the downward cyclone. The clear liquid or the liquid containing fine particles becomes the rising inner cyclone and is discharged from the pipe at the top center, which is called overflow. In the cyclone separator, the rapid movement of solid particles along the wall will cause serious wear of the separator. In order to extend the service life, wear-resistant materials are used for manufacturing or lining.
其中,第二旋流分离器213中分离的细沙进入细沙脱水机214,经洗沙脱水机214脱水后的细沙由第五输送带215输送至细沙存放区216,细沙存放区216远离粗沙存放区117设置,使粗沙和细沙分别存放。The fine sand separated in the second cyclone separator 213 enters the fine sand dewatering machine 214, and the fine sand dewatered by the sand washing and dewatering machine 214 is transported to the fine sand storage area 216 by the fifth conveyor belt 215. The fine sand storage area 216 is arranged away from the coarse sand storage area 117, so that the coarse sand and the fine sand are stored separately.
进一步的,所述细沙系统200还包括第三旋流分离器208和第四旋流分离器211,所述第四水池207设有第三泥浆泵(图中未标号),所述第三泥浆泵将所述第四水池207内的泥浆输送至所述第三旋流分离器208,所述第五水池210设有第四泥浆泵(图中未标号),所述第四泥浆泵将所述第五水池210内的泥浆输送至所述第四旋流分离器211,所述第三旋流分离器208和所述第四旋流分离器211分离出的细沙经所述第四输送带205输送至所述第六水池212。Furthermore, the fine sand system 200 also includes a third cyclone separator 208 and a fourth cyclone separator 211. The fourth water tank 207 is provided with a third mud pump (not numbered in the figure), and the third mud pump transports the mud in the fourth water tank 207 to the third cyclone separator 208. The fifth water tank 210 is provided with a fourth mud pump (not numbered in the figure), and the fourth mud pump transports the mud in the fifth water tank 210 to the fourth cyclone separator 211. The fine sand separated by the third cyclone separator 208 and the fourth cyclone separator 211 is transported to the sixth water tank 212 via the fourth conveyor belt 205.
其中,第一旋流分离器204、第三旋流分离器208和第四旋流分离器211在本系统中布置呈一直线,第四输送带205布置在第一旋流分离器204、第三旋流分离器208和第四旋流分离器211的出口位置,第四输送带205可以假设于支架上。Among them, the first cyclone separator 204, the third cyclone separator 208 and the fourth cyclone separator 211 are arranged in a straight line in this system, and the fourth conveyor belt 205 is arranged at the outlet position of the first cyclone separator 204, the third cyclone separator 208 and the fourth cyclone separator 211, and the fourth conveyor belt 205 can be assumed to be on the bracket.
进一步的,所述第一水渠201设有分筛设备202,以用于捞起所述第一水渠201中的杂物。其中,杂物主要包括塑料、植物茎叶等,这些杂物回收后进行其他方式的处理,以避免污染环境。分筛设备202包括格栅网,进一步的,格栅网可为首尾相接的环形结构,并设置于支架上,格栅网上还还可设置有勾状突起,在支架上设置驱动装置与格栅网连接,使格栅网及勾状突起在第一水渠201上做上下回环运动,通过勾状突起勾起第一水渠201中的杂物。格栅网具有间隙以允许尺寸小于该间隙的水以及泥浆通过,从而完成杂物的分离。Furthermore, the first water channel 201 is provided with a screening device 202 for picking up debris in the first water channel 201. The debris mainly includes plastics, plant stems and leaves, etc. These debris are processed in other ways after being recovered to avoid polluting the environment. The screening device 202 includes a grille net. Furthermore, the grille net can be an annular structure connected end to end and arranged on a bracket. The grille net can also be provided with a hook-shaped protrusion. A driving device is arranged on the bracket to connect with the grille net, so that the grille net and the hook-shaped protrusion make an up and down loop motion on the first water channel 201, and the debris in the first water channel 201 is hooked up by the hook-shaped protrusion. The grille net has a gap to allow water and mud smaller than the gap to pass through, thereby completing the separation of debris.
进一步的,所述泥系统300包括第一环保桶302、第一渣浆泵304和多台压滤机309,所述第一旋流分离器204与所述第一环保桶302之间连接有第一输泥管301,所述第一旋流分离器204分离出的泥浆经所述第一输泥管301输送至所述第一环保桶302进行沉淀,所述第一环保桶302底部沉淀的泥浆经所述第一渣浆泵304输送至所述压滤机309,所述压滤机309对泥浆进行挤压后得到泥饼,并将泥浆中的水分离出来。Furthermore, the mud system 300 includes a first environmental protection barrel 302, a first slurry pump 304 and multiple filter presses 309. A first mud pipe 301 is connected between the first cyclone separator 204 and the first environmental protection barrel 302. The mud separated by the first cyclone separator 204 is transported to the first environmental protection barrel 302 for sedimentation through the first mud pipe 301. The mud precipitated at the bottom of the first environmental protection barrel 302 is transported to the filter press 309 through the first slurry pump 304. The filter press 309 squeezes the mud to obtain a mud cake and separates the water in the mud.
其中,第一渣浆泵304通过管道303与第一环保桶302连接,管道303设置于第一环保桶302外侧壁底部并联通至第一环保桶302的内部,第一渣浆泵304的出口与管道305连接,管道305连接至压滤机309。其中,为了合理控制系统的工况,设置第一渣浆泵304的输出流量可调整,调整方式可以采用PLC控制器和变频器控制与第一渣浆泵304连接的电机(图中未示出)的功率,使得第一渣浆泵304内部的叶轮转速改变,使得叶轮推动的泥浆的量变化而实现。The first slurry pump 304 is connected to the first environmental protection barrel 302 through a pipeline 303, which is arranged at the bottom of the outer wall of the first environmental protection barrel 302 and connected to the interior of the first environmental protection barrel 302. The outlet of the first slurry pump 304 is connected to a pipeline 305, and the pipeline 305 is connected to the filter press 309. In order to reasonably control the working conditions of the system, the output flow of the first slurry pump 304 is adjustable, and the adjustment method can be achieved by using a PLC controller and a frequency converter to control the power of a motor (not shown in the figure) connected to the first slurry pump 304, so that the impeller speed inside the first slurry pump 304 changes, so that the amount of mud pushed by the impeller changes.
进一步的,所述泥系统300还包括第二环保桶307、第三环保桶312、第二渣浆泵309、第三渣浆泵314,所述第三旋流分离器208与所述第二环保桶307之间连接有第二输泥管306,所述第三旋流分离器208分离出的泥浆经所述第二输泥管306输送至所述第二环保桶307进行沉淀,所述第二环保桶307底部沉淀的泥浆经所述第二渣浆泵309输送至所述压滤机319,所述第四旋流分离器211与所述第三环保桶312之间连接有第三输泥管311,所述第四旋流分离器211分离出的泥浆经所述第三输泥管311输送至所述第三环保桶312进行沉淀,所述第二旋流分离器213与所述第三环保桶312之间连接有第四输泥管316,所述第二旋流分离器213分离出的泥浆经所述第四输泥管316输送至所述第三环保桶312进行沉淀,所述第三环保桶312底部沉淀的泥浆经所述第三渣浆泵314输送至所述压滤机319,所述压滤机319对泥浆进行挤压后得到泥饼,并将泥浆中的水分离出来。Furthermore, the mud system 300 also includes a second environmental protection barrel 307, a third environmental protection barrel 312, a second slurry pump 309, and a third slurry pump 314. A second mud delivery pipe 306 is connected between the third cyclone separator 208 and the second environmental protection barrel 307. The mud separated by the third cyclone separator 208 is transported to the second environmental protection barrel 307 through the second mud delivery pipe 306 for sedimentation. The mud precipitated at the bottom of the second environmental protection barrel 307 is transported to the filter press 319 through the second slurry pump 309. A third mud delivery pipe 306 is connected between the fourth cyclone separator 211 and the third environmental protection barrel 312. Pipe 311, the mud separated by the fourth cyclone separator 211 is transported to the third environmental protection barrel 312 for sedimentation via the third mud transport pipe 311, a fourth mud transport pipe 316 is connected between the second cyclone separator 213 and the third environmental protection barrel 312, the mud separated by the second cyclone separator 213 is transported to the third environmental protection barrel 312 for sedimentation via the fourth mud transport pipe 316, the mud precipitated at the bottom of the third environmental protection barrel 312 is transported to the filter press 319 via the third slurry pump 314, the filter press 319 squeezes the mud to obtain a mud cake, and separates the water in the mud.
其中,第二渣浆泵309通过管道308与第二环保桶307连接,管道308设置于第二环保桶307外侧壁底部并联通至第二环保桶307的内部,第二渣浆泵309的出口与管道310连接,管道310连接至压滤机309。其中,为了合理控制系统的工况,设置第二渣浆泵309的输出流量可调整,调整方式可以采用PLC控制器和变频器控制与第二渣浆泵309连接的电机(图中未示出)的功率,使得第二渣浆泵309内部的叶轮转速改变,使得叶轮推动的泥浆的量变化而实现。第三渣浆泵314通过管道313与第三环保桶312连接,管道313设置于第三环保桶312外侧壁底部并联通至第三环保桶312的内部,第三渣浆泵314的出口与管道315连接,管道315连接至压滤机309。其中,为了合理控制系统的工况,设置第一渣浆泵302的输出流量可调整,调整方式可以采用PLC控制器和变频器控制与第三渣浆泵314连接的电机(图中未示出)的功率,使得第三渣浆泵314内部的叶轮转速改变,使得叶轮推动的泥浆的量变化而实现。The second slurry pump 309 is connected to the second environmental protection barrel 307 through a pipeline 308, which is arranged at the bottom of the outer wall of the second environmental protection barrel 307 and connected to the inside of the second environmental protection barrel 307. The outlet of the second slurry pump 309 is connected to a pipeline 310, which is connected to the filter press 309. In order to reasonably control the working conditions of the system, the output flow of the second slurry pump 309 is adjustable. The adjustment method can be achieved by using a PLC controller and a frequency converter to control the power of a motor (not shown in the figure) connected to the second slurry pump 309, so that the impeller speed inside the second slurry pump 309 changes, so that the amount of mud pushed by the impeller changes. The third slurry pump 314 is connected to the third environmental protection barrel 312 through a pipeline 313, which is arranged at the bottom of the outer wall of the third environmental protection barrel 312 and connected to the inside of the third environmental protection barrel 312. The outlet of the third slurry pump 314 is connected to a pipeline 315, which is connected to the filter press 309. Among them, in order to reasonably control the working condition of the system, the output flow of the first slurry pump 302 is adjustable. The adjustment method can use a PLC controller and a frequency converter to control the power of a motor (not shown in the figure) connected to the third slurry pump 314, so that the impeller speed inside the third slurry pump 314 changes, and the amount of mud pushed by the impeller changes.
其中,压滤机319可设置于厂房318中,厂房为两层结构,压滤机319设置于第二层,第一层设置泥饼存放区320,压滤机319工作过程中,压好的泥饼从压滤机319上脱落至泥饼存放区320,被挤出的水则另设管道输送至清水池401。厂房还设有楼梯317等必要的辅助设备或装置。The filter press 319 can be arranged in the plant 318, which is a two-story structure. The filter press 319 is arranged on the second floor, and the first floor is provided with a mud cake storage area 320. During the operation of the filter press 319, the pressed mud cake falls off from the filter press 319 to the mud cake storage area 320, and the squeezed water is transported to the clean water tank 401 through another pipeline. The plant is also provided with necessary auxiliary equipment or devices such as stairs 317.
进一步的,请参考图1和图2,所述水循环系统400包括清水池401,所述清水池401设有管道分别连接至所述第一水池105、所述第二水池108、所述第三水池203、所述第四水池207、所述第五水池210、所述第六水池212、所述第一环保桶302、所述第二环保桶307、所述第三环保桶312和所述多个压滤机319,所述多个压滤机319分离的水经所述管道流入所述清水池401中,所述清水池401分别对所述第一水池105、所述第二水池108、所述第三水池203、所述第四水池207、所述第五水池210、所述第六水池212、所述第一环保桶302和所述第二环保桶307供水。Further, please refer to Figures 1 and 2, the water circulation system 400 includes a clear water tank 401, and the clear water tank 401 is provided with pipes respectively connected to the first water tank 105, the second water tank 108, the third water tank 203, the fourth water tank 207, the fifth water tank 210, the sixth water tank 212, the first environmental protection barrel 302, the second environmental protection barrel 307, the third environmental protection barrel 312 and the multiple filter presses 319, the water separated by the multiple filter presses 319 flows into the clear water tank 401 through the pipes, and the clear water tank 401 supplies water to the first water tank 105, the second water tank 108, the third water tank 203, the fourth water tank 207, the fifth water tank 210, the sixth water tank 212, the first environmental protection barrel 302 and the second environmental protection barrel 307 respectively.
其中,清水池401可以设置为多个,多个清水池401之间还可以互相联通。There may be multiple clean water tanks 401 , and the multiple clean water tanks 401 may be interconnected.
其中,水的流向为,清水池401引出第一、第二和第三3条水路,第一水路从清水池401引出后,分别输送到第一水池105、第二水池108和洗沙机112;第二水路从清水池401引出后,分别输送到第三水池203、第四水池207、第五水池210和第六水池212;第三水路从清水池引出后,分别输送到第一环保桶302、第二环保桶307和第三环保桶312;第一水池105中洗沙后的部分含水的泥浆经第一水渠201流入第三水池203,第一水池105中还有部分含水沙石进入第二水池108;第二水池108中洗沙后的部分含水泥浆经第二水渠206进入第四水池207,第二水池108中还有部分含水沙石进入洗沙机112;洗沙机112中的洗沙后的泥浆经第三水渠209进入第五水池210,洗沙机112中还有部分含水沙石进入粗沙脱水机112;粗沙脱水机112还设有管道将脱水后的水输送至第五水池210;第三水池203中的泥浆经第一旋流分离器204分离为经第四输送带205输送至第六水池212的含水细沙和经第一输泥管301输送至第一环保桶302的泥浆;第四水池207的泥浆经第三旋流分离器208分离为经第四输送带205输送至第六水池212的含水细沙和经第二输泥管306输送至第二环保桶307的泥浆;第五水池210中的泥浆经第四旋流分离器211分离为经第四输送带205输送至第六水池212的含水细沙和经第三输泥管311输送至第三环保桶312的泥浆;第六水池203中的泥浆经第二旋流分离器213分离为进入细沙脱水机214的含水细沙和经第四输泥管316输送至第三环保桶312的泥浆;细沙脱水机214还设有管道将脱水后的水输送至第六水池212;第一环保桶302中沉淀的含水泥浆经第一渣浆泵304输送至压滤机319;第二环保桶307中沉淀的含水泥浆经第二渣浆泵309输送至压滤机319;第三环保桶313中沉淀的含水泥浆经第三渣浆泵314输送至压滤机319;多台压滤机319挤压泥浆后分离出来的水经管道流入清水池401,自此,完成水的循环利用,可减少水资源的浪费。The water flows in the following directions: the first, second and third waterways are led out of the clean water tank 401. After the first waterway is led out of the clean water tank 401, it is transported to the first water tank 105, the second water tank 108 and the sand washing machine 112 respectively; after the second waterway is led out of the clean water tank 401, it is transported to the third water tank 203, the fourth water tank 207, the fifth water tank 210 and the sixth water tank 212 respectively; after the third waterway is led out of the clean water tank, it is transported to the first environmental protection barrel 302, the second environmental protection barrel 307 and the third environmental protection barrel 312 respectively; part of the water-containing mud after sand washing in the first water tank 105 flows into the third water tank 203 through the first water channel 201, and the first water tank 105 flows into the third water tank 203 through the first water channel 201. Some of the water-containing sand and gravel in the second water tank 108 enter the second water tank 108; some of the water-containing slurry after sand washing in the second water tank 108 enters the fourth water tank 207 through the second water channel 206, and some of the water-containing sand and gravel in the second water tank 108 enters the sand washer 112; the mud after sand washing in the sand washer 112 enters the fifth water tank 210 through the third water channel 209, and some of the water-containing sand and gravel in the sand washer 112 enters the coarse sand dewatering machine 112; the coarse sand dewatering machine 112 is also provided with a pipeline to transport the dehydrated water to the fifth water tank 210; the mud in the third water tank 203 is separated into water-containing slurry by the first cyclone separator 204 and transported to the sixth water tank 212 via the fourth conveyor belt 205 The mud in the fourth water pool 207 is separated into water-containing fine sand which is transported to the sixth water pool 212 via the fourth conveyor belt 205 and mud which is transported to the second environmental protection bucket 307 via the second mud conveying pipe 306 by the third cyclone separator 208; the mud in the fifth water pool 210 is separated into water-containing fine sand which is transported to the sixth water pool 212 via the fourth conveyor belt 205 and mud which is transported to the third environmental protection bucket 312 via the third mud conveying pipe 311 by the fourth cyclone separator 211; the mud in the sixth water pool 203 is separated into water-containing fine sand which enters the fine sand dehydrator 214 by the second cyclone separator 213. The sand and the mud are transported to the third environmental protection barrel 312 through the fourth mud pipe 316; the fine sand dewatering machine 214 is also provided with a pipeline to transport the dehydrated water to the sixth water pool 212; the water-containing slurry precipitated in the first environmental protection barrel 302 is transported to the filter press 319 through the first slurry pump 304; the water-containing slurry precipitated in the second environmental protection barrel 307 is transported to the filter press 319 through the second slurry pump 309; the water-containing slurry precipitated in the third environmental protection barrel 313 is transported to the filter press 319 through the third slurry pump 314; the water separated after the multiple filter presses 319 squeeze the mud flows into the clear water pool 401 through the pipeline, from then on, the water recycling is completed, which can reduce the waste of water resources.
下面,给出本系统中主要设备的优选的实施例。Below, preferred embodiments of the main equipment in this system are given.
1、进料机1011. Feeder 101
请参考图4a至图4b,进料机101包括钢板围合形成的容器1011,其中,该容器1011的顶面和底面开口,该容器1011底面连接有一输送带1012,并且,该输送带1012的延伸长度超过该容器1011的长度,并伸出该容器1011长度方向一段距离,该输送带1012的延伸宽度超过该容器1011的宽度,并伸出该容器1011宽度方向一段距离。该容器1011底面与输送带1012紧密接触,在该容器1011底部靠近输送带1012附近的长度方向的一端侧板上开设一条缝1013。Please refer to FIG. 4a to FIG. 4b , the feeder 101 includes a container 1011 formed by steel plates, wherein the top and bottom surfaces of the container 1011 are open, a conveyor belt 1012 is connected to the bottom surface of the container 1011, and the extension length of the conveyor belt 1012 exceeds the length of the container 1011 and extends a distance in the length direction of the container 1011, and the extension width of the conveyor belt 1012 exceeds the width of the container 1011 and extends a distance in the width direction of the container 1011. The bottom surface of the container 1011 is in close contact with the conveyor belt 1012, and a slit 1013 is provided on a side plate at one end of the bottom of the container 1011 near the conveyor belt 1012 in the length direction.
具体的,该容器1011为顶部开口大于底部开口,在长度方向的横截面上呈倒梯形,当然,在宽度方向的横截面上也可以呈倒梯形,使得该容器1011内进的料可以依靠重力汇聚到底部开口区域,顶部大开口也便于进料,该容器1011开设的缝1013的尺寸可以设置为可调整式,以适应不同尺寸的进料需求。Specifically, the top opening of the container 1011 is larger than the bottom opening, and the cross-section in the length direction is an inverted trapezoid. Of course, the cross-section in the width direction can also be an inverted trapezoid, so that the material fed into the container 1011 can be gathered to the bottom opening area by gravity. The large top opening also facilitates feeding. The size of the slit 1013 opened in the container 1011 can be set to be adjustable to meet the feeding requirements of different sizes.
其工作流程为:利用铲车等机械将建筑垃圾从该容器1011顶部的开口放入该容器1011中,启动输送带1012,建筑垃圾从该容器1011开设的缝1013处被输送带1012带出该容器1011,并进入下一个设备。The working process is as follows: using machinery such as a forklift to put construction waste into the container 1011 from the opening at the top of the container 1011, starting the conveyor belt 1012, and the construction waste is taken out of the container 1011 through the slit 1013 opened in the container 1011 by the conveyor belt 1012 and enters the next device.
所述进料机101可适用于石头、沙、土等建筑垃圾,亦可包括具有钢筋、塑料垃圾等,进料稳定,可靠性好。The feeder 101 can be used for construction waste such as stone, sand, soil, etc., and can also include waste such as steel bars and plastics, etc. The feeder 101 has stable feeding and good reliability.
2、废料分离机1022. Waste separator 102
请一并参阅图5a至图5d,本发明实施例提供一种废料分离机102,用于将收集的建筑残渣需要进行初筛,以将建筑残渣中的钢筋、大块沙石子等体积较大的杂质与沙石分离,筛选出的沙石才能进行粉碎、二次筛选等操作。本实施例中,废料分离机包括基座1021和旋转件1022。具体的,基座1021固定于地面10上。本实施例中,基座1021为废料分离机的主要支承结构,基座1021的稳定性决定了废料分离机的整体结构稳定性。一种实施方式中,可以在地面10上打桩,以将基座1021稳定的固定。进一步的,基座1021为中空的支架,稳定固定废料分离机102的同时,降低了自身重量与材料成本。一种实施方式中,基座1021为金属支架,并在基座1021的表面涂有油漆或电镀保护膜层,以避免雨水、阳光等对基座1021的腐蚀,提高基座1021及废料分离机的寿命。Please refer to Figures 5a to 5d together. An embodiment of the present invention provides a waste separator 102 for pre-screening the collected construction debris to separate the large impurities such as steel bars, large pieces of sand and gravel in the construction debris from the sand and gravel. The screened sand and gravel can be crushed, screened again, and so on. In this embodiment, the waste separator includes a base 1021 and a rotating member 1022. Specifically, the base 1021 is fixed on the ground 10. In this embodiment, the base 1021 is the main supporting structure of the waste separator, and the stability of the base 1021 determines the overall structural stability of the waste separator. In one embodiment, piles can be driven on the ground 10 to stably fix the base 1021. Furthermore, the base 1021 is a hollow bracket, which stably fixes the waste separator 102 while reducing its own weight and material cost. In one embodiment, the base 1021 is a metal bracket, and a paint or electroplating protective film layer is coated on the surface of the base 1021 to prevent corrosion of the base 1021 by rain, sunlight, etc., thereby increasing the life of the base 1021 and the waste separator.
本实施例中,旋转件1022包括第一圆筒22和筛网件24,并且筛网件24固定于第一圆筒22内。具体到图5c,第一圆筒22为侧壁绕第一圆筒22的中心轴围绕一周形成的结构,并且第一圆筒22的两端均开口。第一圆筒22制作为圆筒状以利于自身的滚动。本实施例中,第一圆筒22的侧壁为金属材料制成,以提供足够的强度,避免滚动过程中发生变形等情况。进一步的,侧壁的表面涂有油漆或电镀保护膜层,以避免雨水、阳光等对第一圆筒22的腐蚀,提高第一圆筒22及废料分离机的寿命。本实施例中,第一圆筒22包括相对设置的外壁面与内壁面,外壁面暴露于外界,内壁面对第一圆筒22的内部,一种实施方式中,外壁面和内壁面均涂有油漆或电镀保护膜层。参阅图5a和图5b,第一圆筒22的外壁面与基座1021滑动连接,基座1021驱动旋转件1022绕中心轴自转。具体的,外壁面与基座1021接触,基座1021依靠驱动电机提供的动力驱动第一圆筒22转动。In this embodiment, the rotating member 1022 includes a first cylinder 22 and a screen member 24, and the screen member 24 is fixed in the first cylinder 22. Specifically, as shown in FIG5c, the first cylinder 22 is a structure formed by a side wall around the central axis of the first cylinder 22, and both ends of the first cylinder 22 are open. The first cylinder 22 is made into a cylindrical shape to facilitate its own rolling. In this embodiment, the side wall of the first cylinder 22 is made of metal material to provide sufficient strength to avoid deformation during rolling. Further, the surface of the side wall is coated with paint or electroplating protective film to avoid corrosion of the first cylinder 22 by rain, sunlight, etc., and to improve the life of the first cylinder 22 and the waste separator. In this embodiment, the first cylinder 22 includes an outer wall surface and an inner wall surface arranged oppositely, the outer wall surface is exposed to the outside world, and the inner wall surface faces the interior of the first cylinder 22. In one embodiment, the outer wall surface and the inner wall surface are coated with paint or electroplating protective film. 5a and 5b, the outer wall of the first cylinder 22 is slidably connected to the base 1021, and the base 1021 drives the rotating member 1022 to rotate around the central axis. Specifically, the outer wall contacts the base 1021, and the base 1021 drives the first cylinder 22 to rotate by the power provided by the driving motor.
具体到图5d,筛网件24为多个钢筋焊接形成,具体的,筛网件24通过不同方向排列的钢筋相互交织形成筛网,筛网件24的筛网尺寸根据筛选需要筛选的沙石的体积大小设计,以达到沙石可以通过,杂质不能通过的效果。本实施例中,筛网件24通过焊接等方式固定在第一圆筒22内,具体的,筛网件24固定在第一圆筒22的内壁面上。进一步的,筛网件24与第一圆筒22的内壁面之间设有间隙,换言之,筛网件24与第一圆筒22的侧壁之间形成收容空间,该空间用于容纳已穿过筛网件24的沙石。具体的,废料从旋转件1022的一端进入旋转件1022中,沙石穿过筛网件24后进入筛网件24与第一圆筒22之间的间隙,并从旋转件1022的另一端排出。Specifically, as shown in FIG5d, the screen member 24 is formed by welding a plurality of steel bars. Specifically, the screen member 24 is formed by interweaving steel bars arranged in different directions to form a screen. The screen size of the screen member 24 is designed according to the volume of the sand and stone to be screened, so as to achieve the effect that the sand and stone can pass through and the impurities cannot pass through. In this embodiment, the screen member 24 is fixed in the first cylinder 22 by welding or the like. Specifically, the screen member 24 is fixed on the inner wall surface of the first cylinder 22. Further, a gap is provided between the screen member 24 and the inner wall surface of the first cylinder 22. In other words, a receiving space is formed between the screen member 24 and the side wall of the first cylinder 22, and the space is used to accommodate the sand and stone that have passed through the screen member 24. Specifically, the waste enters the rotating member 1022 from one end of the rotating member 1022, and the sand and stone enter the gap between the screen member 24 and the first cylinder 22 after passing through the screen member 24, and are discharged from the other end of the rotating member 1022.
废料从旋转件1022的一端进入旋转件1022,具体的,废料进入筛网件24内,旋转件1022旋转的过程中,废料在旋转件1022内滚动,体积较小的沙石穿过筛网件24进入筛网件24与第一圆筒22的内壁面之间的间隙,并最终从第一圆筒22的另一端排出并收集,钢筋、大体积沙石等杂质无法穿过筛网件24,则从筛网件24的一端排出并收集,从而实现沙石与杂质的分离,旋转件1022滚动使废料与筛网件24充分接触,避免堆积于杂质上的沙石无法穿过筛网件24而被浪费,沙石筛选效果好,且筛选的效率较高。The waste enters the rotating part 1022 from one end of the rotating part 1022. Specifically, the waste enters the screen part 24. During the rotation of the rotating part 1022, the waste rolls in the rotating part 1022. Smaller sand and gravel pass through the screen part 24 and enter the gap between the screen part 24 and the inner wall surface of the first cylinder 22, and are finally discharged and collected from the other end of the first cylinder 22. Impurities such as steel bars and large sand and gravel cannot pass through the screen part 24, so they are discharged and collected from one end of the screen part 24, thereby realizing the separation of sand and gravel from impurities. The rotating part 1022 rolls to make the waste fully contact with the screen part 24, avoiding the sand and gravel accumulated on the impurities from being unable to pass through the screen part 24 and being wasted. The sand and gravel screening effect is good and the screening efficiency is high.
参阅图5a,本实施例中,旋转件1022以中心轴倾斜于地面10放置。具体的,第一圆筒22和筛网件24倾斜于地面10,废料从旋转件1022的高度较高的一端进入旋转件1022,废料分离成杂质和沙石后从旋转件1022的高度较低的一端排出旋转件1022。废料从一端进入并在旋转件1022中翻滚的同时,废料依靠自身的重力向另一端移动,可以理解的是,废料在向另一端移动的过程中实际上也是一个翻滚的过程,从而使废料与筛网件24的接触均匀,即使堆叠于杂质上的沙石也可以有机会穿过筛网件24。排出杂质的方式依靠杂质自身的重力,无需增加额外的驱动装置,结构简单、容易实现。一种实施方式中,第一圆筒22的中心轴与地面10的夹角为3°~5°,满足废料从一端向另一端移动的要求的同时,也不至于坡度太大导致废料的移动速度太大,而无法进行充分的筛选。Referring to FIG. 5a, in this embodiment, the rotating member 1022 is placed with the central axis tilted to the ground 10. Specifically, the first cylinder 22 and the screen member 24 are tilted to the ground 10, and the waste enters the rotating member 1022 from the higher end of the rotating member 1022, and the waste is separated into impurities and sand and gravel and discharged from the lower end of the rotating member 1022. While the waste enters from one end and rolls in the rotating member 1022, the waste moves to the other end by its own gravity. It can be understood that the process of the waste moving to the other end is actually a rolling process, so that the contact between the waste and the screen member 24 is uniform, and even the sand and gravel stacked on the impurities can have a chance to pass through the screen member 24. The way to discharge impurities relies on the gravity of the impurities themselves, and there is no need to add an additional driving device. The structure is simple and easy to implement. In one embodiment, the angle between the central axis of the first cylinder 22 and the ground 10 is 3° to 5°, which satisfies the requirement of moving the waste from one end to the other end while preventing the slope from being too large to cause the waste to move too fast and fail to be adequately screened.
参阅图5d,本实施例中,筛网件24为圆筒状,并且筛网件24与第一圆筒22的中心轴重合。具体的,筛网件24可以为两端开口的圆筒形状,可以理解为筛网件24为壁面环绕中心轴一周形成的圆筒结构,而筛网为壁面上设置的孔,并且孔连通筛网件24的内网,多个孔均匀排布在壁面上,从而壁面成了筛网。圆筒状筛网件24与第一圆筒22的形状相同,并且筛网件24与第一圆筒22的中心轴重合,从而使筛网件24与第一圆筒22的侧壁之间的距离均匀恒定,提高筛选效果。Referring to FIG. 5d, in this embodiment, the screen member 24 is cylindrical, and the screen member 24 coincides with the central axis of the first cylinder 22. Specifically, the screen member 24 can be a cylindrical shape with openings at both ends, which can be understood as the screen member 24 being a cylindrical structure formed by a wall surface surrounding the central axis, and the screen is a hole set on the wall surface, and the hole is connected to the inner net of the screen member 24, and a plurality of holes are evenly arranged on the wall surface, so that the wall surface becomes a screen. The cylindrical screen member 24 has the same shape as the first cylinder 22, and the screen member 24 coincides with the central axis of the first cylinder 22, so that the distance between the screen member 24 and the side wall of the first cylinder 22 is uniform and constant, thereby improving the screening effect.
参阅图5a,本实施例中,旋转件1022包括相对设置的进料端11与出料端12,进料端11与地面10的距离大于出料端12与地面10的距离,在出料端12,筛网件24设有突出于第一圆筒22的突出段13,废料中的杂质从突出段13的端口排出。具体的,筛网件24的轴向长度尺度大于第一圆筒22的长度尺寸,在进料端11,第一圆筒22与筛网件24齐平,方便废料进入筛网件24中,在出料端12,筛网件24突出于第一圆筒22,即突出段13突出于第一圆筒22外,穿过筛网件24的沙石从第一圆筒22的位于出料端12的端口排出,未穿过筛网件24的钢筋等杂质从突出段13的端口排出,沙石和杂质分开排出,并可以分开收集,从而使沙石和杂质分离。Referring to FIG. 5a, in this embodiment, the rotating member 1022 includes a feed end 11 and a discharge end 12 which are arranged opposite to each other. The distance between the feed end 11 and the ground 10 is greater than the distance between the discharge end 12 and the ground 10. At the discharge end 12, the screen member 24 is provided with a protruding section 13 protruding from the first cylinder 22, and impurities in the waste are discharged from the port of the protruding section 13. Specifically, the axial length scale of the screen member 24 is greater than the length dimension of the first cylinder 22. At the feed end 11, the first cylinder 22 is flush with the screen member 24, so that the waste can enter the screen member 24 conveniently. At the discharge end 12, the screen member 24 protrudes from the first cylinder 22, that is, the protruding section 13 protrudes outside the first cylinder 22. The sand and stone passing through the screen member 24 are discharged from the port of the first cylinder 22 located at the discharge end 12, and the impurities such as steel bars that have not passed through the screen member 24 are discharged from the port of the protruding section 13. The sand and stone and the impurities are discharged separately and can be collected separately, so that the sand and stone and the impurities are separated.
一种实施方式中,废料分离机还包括阻挡片1023,阻挡片1023设置于出料端12,突出段13收容于一对阻挡片1023之间,阻挡片1023用于防止出料端12排出的杂质或沙石溅射。具体的,阻挡片1023可以为焊接于基座1021上的金属板,一对阻挡片1023呈漏斗状设置于出料端12,由于旋转件1022始终保持旋转状态,从出料端12排出的沙石和杂质保持一定的旋转的速度而向外溅射,阻挡片1023阻挡向外溅射的杂质和沙石,使杂质和沙石都能够进入收集的容器中或进入下一步工序的设备中,提高沙石的利用率,减少浪费。In one embodiment, the waste separator further includes a blocking sheet 1023, which is disposed at the discharge end 12, and the protruding section 13 is accommodated between a pair of blocking sheets 1023, and the blocking sheet 1023 is used to prevent the impurities or sand and stones discharged from the discharge end 12 from splashing. Specifically, the blocking sheet 1023 can be a metal plate welded to the base 1021, and a pair of blocking sheets 1023 are funnel-shaped and disposed at the discharge end 12. Since the rotating member 1022 always keeps a rotating state, the sand and impurities discharged from the discharge end 12 keep a certain rotation speed and splash outward, and the blocking sheet 1023 blocks the impurities and sand and stones splashing outward, so that the impurities and sand and stones can enter the collection container or enter the equipment of the next step, thereby improving the utilization rate of sand and stones and reducing waste.
请参阅图5a和图5b,基座1021上设有驱动齿轮42,驱动齿轮42连接至驱动电机,第一圆筒22的外壁面设有齿条44,齿条44环绕于第一圆筒22的外壁面上,驱动齿轮42与齿条44配合以驱动第一圆筒22旋转。具体的,驱动电机固定于基座1021上,驱动电机驱动驱动齿轮42转动,从而驱动第一圆筒22及旋转件1022整体旋转。一种实施方式中,驱动齿轮42的数量至少为两个,驱动齿轮42对称设置于第一圆筒22的径向的相对的两侧。具体的,当驱动齿轮42的数量为两个时,两个驱动齿轮42共同与一个齿条44配合,从而两个驱动齿轮42共同通过一个齿条44驱动旋转件1022旋转。进一步的,驱动齿轮42对称设置于第一圆筒22的径向的相对的两侧,以从两侧对称的支撑旋转件1022,使旋转件1022安装稳固。Please refer to FIG. 5a and FIG. 5b. A driving gear 42 is provided on the base 1021. The driving gear 42 is connected to a driving motor. A rack 44 is provided on the outer wall of the first cylinder 22. The rack 44 surrounds the outer wall of the first cylinder 22. The driving gear 42 cooperates with the rack 44 to drive the first cylinder 22 to rotate. Specifically, the driving motor is fixed on the base 1021. The driving motor drives the driving gear 42 to rotate, thereby driving the first cylinder 22 and the rotating member 1022 to rotate as a whole. In one embodiment, the number of the driving gears 42 is at least two, and the driving gears 42 are symmetrically arranged on two opposite sides of the radial direction of the first cylinder 22. Specifically, when the number of the driving gears 42 is two, the two driving gears 42 cooperate with one rack 44, so that the two driving gears 42 drive the rotating member 1022 to rotate through one rack 44. Further, the driving gears 42 are symmetrically arranged on two opposite sides of the radial direction of the first cylinder 22 to symmetrically support the rotating member 1022 from both sides, so that the rotating member 1022 is installed firmly.
本实施例中,基座1021上还设有从动轮52,从动轮52与第一圆筒22的外壁面接触,从动轮52用于降低基座1021与第一圆筒22之间的摩擦力。具体的,从动轮52自身没有驱动力,从动轮52与第一圆筒22的外壁面接触,从动轮52将第一圆筒22及旋转件1022支撑于基座1021上,旋转件1022在旋转的过程中,第一圆筒22与从动轮52之间的摩擦力驱动从动轮52转动,换言之,从动轮52将第一圆筒22与基座1021之间的摩擦力改变为滚动摩擦力,降低了能量损耗,驱动旋转件1022旋转的效率更高。一种实施方式中,从动轮52的数量至少为两个,从动轮52对称设置于第一圆筒22的径向的相对的两侧,从动轮52从两侧支撑旋转件1022,使旋转件1022安装稳固。一种实施方式中,第一圆筒22的外壁面上还环绕有一圈导轨54,所述导轨54与从动轮52配合,以固定从动轮52在第一圆筒22上的运动轨迹,从而保持第一圆筒22及旋转件1022绕中心轴旋转。In this embodiment, a driven wheel 52 is further provided on the base 1021, and the driven wheel 52 contacts the outer wall surface of the first cylinder 22, and the driven wheel 52 is used to reduce the friction between the base 1021 and the first cylinder 22. Specifically, the driven wheel 52 itself has no driving force, and the driven wheel 52 contacts the outer wall surface of the first cylinder 22. The driven wheel 52 supports the first cylinder 22 and the rotating member 1022 on the base 1021. During the rotation of the rotating member 1022, the friction between the first cylinder 22 and the driven wheel 52 drives the driven wheel 52 to rotate. In other words, the driven wheel 52 changes the friction between the first cylinder 22 and the base 1021 into rolling friction, which reduces energy loss and drives the rotating member 1022 to rotate more efficiently. In one embodiment, the number of the driven wheels 52 is at least two, and the driven wheels 52 are symmetrically arranged on two opposite sides of the first cylinder 22 in the radial direction. The driven wheels 52 support the rotating member 1022 from both sides, so that the rotating member 1022 is firmly installed. In one embodiment, a guide rail 54 is also arranged around the outer wall of the first cylinder 22, and the guide rail 54 cooperates with the driven wheel 52 to fix the motion trajectory of the driven wheel 52 on the first cylinder 22, thereby keeping the first cylinder 22 and the rotating member 1022 rotating around the central axis.
废料从旋转件1022的一端进入旋转件1022,具体的,废料进入筛网件24内,旋转件1022旋转的过程中,废料在旋转件1022内滚动,体积较小的沙石穿过筛网件24进入筛网件24与第一圆筒22的内壁面之间的间隙,并最终从第一圆筒22的另一端排出并收集,钢筋、大体积沙石等杂质无法穿过筛网件24,则从筛网件24的一端排出并收集,从而实现沙石与杂质的分离,旋转件1022滚动使废料与筛网件24充分接触,避免堆积于杂质上的沙石无法穿过筛网件24而被浪费,沙石筛选效果好,且筛选的效率较高。The waste enters the rotating part 1022 from one end of the rotating part 1022. Specifically, the waste enters the screen part 24. During the rotation of the rotating part 1022, the waste rolls in the rotating part 1022. Smaller sand and gravel pass through the screen part 24 and enter the gap between the screen part 24 and the inner wall surface of the first cylinder 22, and are finally discharged and collected from the other end of the first cylinder 22. Impurities such as steel bars and large sand and gravel cannot pass through the screen part 24, so they are discharged and collected from one end of the screen part 24, thereby realizing the separation of sand and gravel from impurities. The rotating part 1022 rolls to make the waste fully contact with the screen part 24, avoiding the sand and gravel accumulated on the impurities from being unable to pass through the screen part 24 and being wasted. The sand and gravel screening effect is good and the screening efficiency is high.
3、捞沙机(指第一捞沙机106,第二捞沙机109可参考)3. Sand dredging machine (referring to the first sand dredging machine 106, the second sand dredging machine 109 can be used for reference)
请参阅图6a,本发明实施例提供的捞沙机106用于清洗建筑废料残渣通过粉碎、搅拌、筛选等过程后形成的颗粒较小的沙石,将沙石中的细小杂质从沙石中分离,以得到干净的沙石。具体的,捞沙机106包括第一支架1061、主动轮1062、从动轮1063、链圈1065及翻斗1068。第一支架1061为捞沙机106的主支架,第一支架1061固定于地面10上,第一支架1061为主要支承结构,因此采用金属等强度较大的材料制作而成。第一支架1061内还设有驱动电机、齿轮组等装置。一种实施方式中,第一支架1061的底端通过螺钉等固定于地面10上,以使第一支架1061稳定的固定于地面10上。本实施例中,沉淀池105内陷于地面10,第一支架1061固定于沉淀池105边,沉淀池105为放置沙石原料的容纳池,沉淀池105中还盛有持续流动的水,并且沙石浸泡于水中。Please refer to FIG. 6a. The sand dredger 106 provided in the embodiment of the present invention is used to clean the sand and gravel with smaller particles formed by the processes of crushing, mixing, screening and the like of the construction waste residue, and separate the fine impurities in the sand and gravel from the sand and gravel to obtain clean sand and gravel. Specifically, the sand dredger 106 includes a first bracket 1061, a driving wheel 1062, a driven wheel 1063, a chain ring 1065 and a tipping bucket 1068. The first bracket 1061 is the main bracket of the sand dredger 106. The first bracket 1061 is fixed on the ground 10. The first bracket 1061 is the main supporting structure, so it is made of a material with relatively high strength such as metal. The first bracket 1061 is also provided with a driving motor, a gear set and other devices. In one embodiment, the bottom end of the first bracket 1061 is fixed on the ground 10 by screws or the like, so that the first bracket 1061 is stably fixed on the ground 10. In this embodiment, the sedimentation tank 105 is sunken into the ground 10, and the first bracket 1061 is fixed to the side of the sedimentation tank 105. The sedimentation tank 105 is a holding tank for placing sand and stone raw materials. The sedimentation tank 105 also contains continuously flowing water, and the sand and stone are immersed in the water.
应当理解,本实施例中的沉淀池105对应于本发明中建筑垃圾处理系统中的第一水池105,当然,沉淀池105也可以为第二水池108。It should be understood that the sedimentation tank 105 in this embodiment corresponds to the first water tank 105 in the construction waste treatment system of the present invention. Of course, the sedimentation tank 105 can also be the second water tank 108.
本实施例中,主动轮1062转动连接于第一支架1061的顶部,从动轮1063位于沉淀池105内,且转动连接至沉淀池105的池底1051,链圈1065套设于主动轮1062与从动轮1063上,链圈1065拉伸于主动轮1062与从动轮1063之间。具体的,主动轮1062的转动轴通过齿轮组转动连接至驱动电机,驱动电机驱动主动轮1062转动,一种实施方式中,主动轮1062为圆柱形的滚动轮,以增大链圈1065与主动轮1062的接触面积,有利于提高主动轮1062带动链圈1065旋转的能量传递效率。从动轮1063位于沉淀池105的池底1051,从动轮1063与主动轮1062将链圈1065拉伸,从而通过主动轮1062和从动轮1063的配合驱动链圈1065运动。一种实施方式中,从动轮1063为圆柱形的滚动轮,以增大链圈1065与从动轮1063的接触面积,有利于提高从动轮1063对链圈1065的支撑效果。如图6a所示,主动轮1062驱动链圈1065逆时针方向旋转。一种实施方式中,受到链圈1065重力与主动轮1062及从动轮1063的拉伸力作用,链圈1065部分被拉直。一种实施方式中,链圈1065包括多个链节,每个链节首尾相连形成封闭的链圈1065,具体的,每个链节之间以铰接的方式连接,从而使每个链节之间具有一定的活动范围。In this embodiment, the driving wheel 1062 is rotatably connected to the top of the first bracket 1061, the driven wheel 1063 is located in the sedimentation tank 105 and is rotatably connected to the bottom 1051 of the sedimentation tank 105, the chain ring 1065 is sleeved on the driving wheel 1062 and the driven wheel 1063, and the chain ring 1065 is stretched between the driving wheel 1062 and the driven wheel 1063. Specifically, the rotating shaft of the driving wheel 1062 is rotatably connected to the driving motor through a gear set, and the driving motor drives the driving wheel 1062 to rotate. In one embodiment, the driving wheel 1062 is a cylindrical rolling wheel to increase the contact area between the chain ring 1065 and the driving wheel 1062, which is conducive to improving the energy transmission efficiency of the driving wheel 1062 driving the chain ring 1065 to rotate. The driven wheel 1063 is located at the bottom 1051 of the sedimentation tank 105. The driven wheel 1063 and the driving wheel 1062 stretch the chain ring 1065, so that the chain ring 1065 is driven to move through the cooperation of the driving wheel 1062 and the driven wheel 1063. In one embodiment, the driven wheel 1063 is a cylindrical rolling wheel to increase the contact area between the chain ring 1065 and the driven wheel 1063, which is beneficial to improve the support effect of the driven wheel 1063 on the chain ring 1065. As shown in FIG6a, the driving wheel 1062 drives the chain ring 1065 to rotate counterclockwise. In one embodiment, the chain ring 1065 is partially straightened due to the gravity of the chain ring 1065 and the tensile force of the driving wheel 1062 and the driven wheel 1063. In one embodiment, the chain ring 1065 includes a plurality of chain links, each of which is connected end to end to form a closed chain ring 1065. Specifically, each of the chain links is connected in a hinged manner, so that each of the chain links has a certain range of motion.
本实施例中,翻斗1068固定于链圈1065的外侧,用于搅动及舀起沉淀池105中的沙石。具体的,翻斗1068通过焊接等方式固定于链圈1065的外侧。值得注意的是,链圈1065的外侧为链圈1065背离主动轮1062与从动轮1063的一侧,链圈1065的内侧为链圈1065接触主动轮1062与从动轮1063的一侧。一种实施方式中,每一个翻斗1068焊接于一个链节上,翻斗1068与连接的运动状态同步。本实施例中,翻斗1068在链圈1065的驱动下进入沉淀池105或离开沉淀池105,翻斗1068进入沉淀池105时,搅动沉淀池105中的水与沙石,沙石之间相互研磨,使覆盖于沙石表面的杂质与沙石分离,并且破坏包覆在沙粒上的水汽层,有利于后续的脱水过程。翻斗1068经过沉淀池105最底部并上升趋向水面运动的过程中,翻斗1068舀起沙石,实际上,翻斗1068还舀起了与沙石分离的杂质及水。在链圈1065带动翻斗1068上升并移出水面后,水和体积较小的杂质从翻斗1068底部漏出,从而得到干净的沙石。沙石的清洗过程简单,清洗效果好,清洗过程连续不间断,清洗效率高。In this embodiment, the tipping bucket 1068 is fixed to the outside of the chain ring 1065, and is used to stir and scoop up the sand and gravel in the sedimentation tank 105. Specifically, the tipping bucket 1068 is fixed to the outside of the chain ring 1065 by welding or other means. It is worth noting that the outside of the chain ring 1065 is the side of the chain ring 1065 away from the driving wheel 1062 and the driven wheel 1063, and the inside of the chain ring 1065 is the side of the chain ring 1065 contacting the driving wheel 1062 and the driven wheel 1063. In one embodiment, each tipping bucket 1068 is welded to a chain link, and the tipping bucket 1068 is synchronized with the motion state of the connection. In this embodiment, the bucket 1068 enters or leaves the sedimentation tank 105 under the drive of the chain ring 1065. When the bucket 1068 enters the sedimentation tank 105, the water and sand in the sedimentation tank 105 are stirred, and the sand and stones grind each other, so that the impurities covering the surface of the sand and stones are separated from the sand and stones, and the water vapor layer covering the sand grains is destroyed, which is beneficial to the subsequent dehydration process. When the bucket 1068 passes the bottom of the sedimentation tank 105 and rises to the water surface, the bucket 1068 scoops up the sand and stones. In fact, the bucket 1068 also scoops up the impurities and water separated from the sand and stones. After the chain ring 1065 drives the bucket 1068 to rise and move out of the water surface, water and impurities with smaller volume leak out from the bottom of the bucket 1068, thereby obtaining clean sand and stones. The cleaning process of sand and stones is simple, the cleaning effect is good, the cleaning process is continuous and uninterrupted, and the cleaning efficiency is high.
本实施例中,主动轮1062与从动轮1063的连线倾斜于地面10。具体的,主动轮1062与从动轮1063的连线与地面10的夹角为45°至60°,从而使翻斗1068沿倾斜于地面1045°至60°的方向移动。相较于垂直于地面10的方向上升,斜向上升使翻斗1068在上升的过程中的形成增大,从而提供更多的时间用于使水和杂质从翻斗1068中漏出。In this embodiment, the line connecting the driving wheel 1062 and the driven wheel 1063 is inclined to the ground 10. Specifically, the angle between the line connecting the driving wheel 1062 and the driven wheel 1063 and the ground 10 is 45° to 60°, so that the tipping bucket 1068 moves in a direction inclined to the ground 10 by 45° to 60°. Compared with the ascending direction perpendicular to the ground 10, the oblique ascending increases the formation of the tipping bucket 1068 during the ascending process, thereby providing more time for water and impurities to leak out of the tipping bucket 1068.
请参阅图6b,本实施例中,翻斗1068包括容纳部16与突出部15,突出部15凸设于容纳部16的边缘,用于铲起沉淀池105中的沙石,容纳部16设有过滤孔17,用于漏出沙石中的水和杂质。具体的,过滤孔17设置于容纳部16的底端,以便于水和杂质漏出。一种实施方式中,过滤孔17的大小根据需要漏出的杂质的颗粒大小设计。Please refer to FIG. 6b. In this embodiment, the tipping bucket 1068 includes a receiving portion 16 and a protruding portion 15. The protruding portion 15 is convexly arranged at the edge of the receiving portion 16 for shoveling up the sand and gravel in the sedimentation tank 105. The receiving portion 16 is provided with a filter hole 17 for leaking out water and impurities in the sand and gravel. Specifically, the filter hole 17 is arranged at the bottom end of the receiving portion 16 to facilitate the leakage of water and impurities. In one embodiment, the size of the filter hole 17 is designed according to the particle size of the impurities to be leaked.
本实施例中,第一支架1061的顶部还设有出料导槽14,出料导槽14倾斜于地面10,出料导槽14用于将翻斗1068运输至第一支架1061的顶部的沙石导出。具体的,出料导槽14倾斜于地面10,翻斗1068运输沙石时将沙石上升至高处,出料导槽14将沙石从高处向低处运送,从而运送至下一个处理工序,利用沙石的自身重力运输沙石,沙石的运输效率高,无需额外提供动力装置。In this embodiment, a discharge guide trough 14 is further provided at the top of the first bracket 1061. The discharge guide trough 14 is inclined at the ground 10. The discharge guide trough 14 is used to discharge the sand and gravel transported to the top of the first bracket 1061 by the tipping bucket 1068. Specifically, the discharge guide trough 14 is inclined at the ground 10. When the tipping bucket 1068 transports the sand and gravel, the sand and gravel are raised to a high place. The discharge guide trough 14 transports the sand and gravel from a high place to a low place, and then transports the sand and gravel to the next processing step. The sand and gravel are transported by their own gravity, and the transportation efficiency of the sand and gravel is high, and no additional power device is required.
主动轮1062驱动链圈1065带动翻斗1068运动,翻斗1068搅动沉淀池105中的沙石,以使沙石相互研磨,使覆盖于沙石表面的杂质与沙石分离,翻斗1068将沉淀池105中的沙石、部分杂质及水的混合物舀起,翻斗1068从沉淀池105向第一支架1061顶部的移动过程中,杂质和水从翻斗1068底部的过滤孔17漏出,从而得到洁净的沙石,沙石的清洗过程简单,清洗效果好,清洗过程连续不间断,清洗效率高。The driving wheel 1062 drives the chain ring 1065 to drive the tipping bucket 1068 to move. The tipping bucket 1068 stirs the sand and gravel in the sedimentation tank 105 to make the sand and gravel grind against each other, so that the impurities covering the surface of the sand and gravel are separated from the sand and gravel. The tipping bucket 1068 scoops up the mixture of sand and gravel, some impurities and water in the sedimentation tank 105. During the movement of the tipping bucket 1068 from the sedimentation tank 105 to the top of the first bracket 1061, impurities and water leak out from the filter holes 17 at the bottom of the tipping bucket 1068, thereby obtaining clean sand and gravel. The cleaning process of the sand and gravel is simple, the cleaning effect is good, the cleaning process is continuous and uninterrupted, and the cleaning efficiency is high.
本实施例中,捞沙机106还包括第二支架1066,第二支架1066包括相对设置的第一端1064与第二端1067,第一端1064固定于第一支架1061的顶部,主动轮1062转动连接于第一端1064,第二端1067固定于沉淀池105的池底1051,从动轮1063转动连接于第二端1067。具体的,第二支架1066、第一支架1061及地面10形成三角形,从而有利于结构的稳定。进一步的,第二支架1066作为承载主动轮1062与从动轮1063的支撑结构,主动轮1062的旋转轴固定在第一端1064,从动轮1063的旋转轴固定在第二端1067,第二支架1066保持了主动轮1062与从动轮1063之间的距离,从而确定了翻斗1068上升的高度。一种实施方式中,第二支架1066的第二端1067接触沉淀池105的池底1051,并通过螺钉等方式固定在池底1051。本实施例中,第二支架1066可以为两根对称的杆状支架平行设置形成,简化第二支架1066的结构有利于降低捞沙机106整体的重量,且节省成本。In this embodiment, the sand dredger 106 further includes a second bracket 1066, the second bracket 1066 includes a first end 1064 and a second end 1067 which are arranged opposite to each other, the first end 1064 is fixed to the top of the first bracket 1061, the driving wheel 1062 is rotatably connected to the first end 1064, the second end 1067 is fixed to the bottom 1051 of the sedimentation tank 105, and the driven wheel 1063 is rotatably connected to the second end 1067. Specifically, the second bracket 1066, the first bracket 1061 and the ground 10 form a triangle, which is conducive to the stability of the structure. Further, the second bracket 1066 serves as a supporting structure for carrying the driving wheel 1062 and the driven wheel 1063, the rotating shaft of the driving wheel 1062 is fixed to the first end 1064, the rotating shaft of the driven wheel 1063 is fixed to the second end 1067, and the second bracket 1066 maintains the distance between the driving wheel 1062 and the driven wheel 1063, thereby determining the height of the tipping bucket 1068. In one embodiment, the second end 1067 of the second bracket 1066 contacts the bottom 1051 of the sedimentation tank 105 and is fixed to the bottom 1051 by screws or the like. In this embodiment, the second bracket 1066 can be formed by two symmetrical rod-shaped brackets arranged in parallel. Simplifying the structure of the second bracket 1066 is conducive to reducing the overall weight of the sand dredger 106 and saving costs.
请参阅图6a,本实施例中,第二支架1066上设有辅助轮1069,辅助轮1069抵持于链圈1065的内侧,用于支撑链圈1065。具体的,辅助轮1069为非主动旋转的滚轮,辅助轮1069的表面接触链圈1065的内侧,链圈1065的旋转带动辅助轮1069的旋转,换言之,辅助轮1069使链圈1065与第二支架1066之间为滚动摩擦,辅助轮1069起到支撑链圈1065及翻斗1068的作用的同时,降低了链圈1065旋转时的摩擦阻力。Please refer to Fig. 6a. In this embodiment, the second bracket 1066 is provided with an auxiliary wheel 1069, which abuts against the inner side of the chain ring 1065 to support the chain ring 1065. Specifically, the auxiliary wheel 1069 is a non-actively rotating roller, and the surface of the auxiliary wheel 1069 contacts the inner side of the chain ring 1065. The rotation of the chain ring 1065 drives the rotation of the auxiliary wheel 1069. In other words, the auxiliary wheel 1069 causes rolling friction between the chain ring 1065 and the second bracket 1066. The auxiliary wheel 1069 plays a role in supporting the chain ring 1065 and the tipping bucket 1068, while reducing the friction resistance of the chain ring 1065 when it rotates.
一种实施方式中,辅助轮1069设置于主动轮1062与从动轮1063之间,辅助轮1069的数量为多个,并且辅助轮1069之间的间距相同。具体的,多个辅助轮1069共同支撑链圈1065,将长度较长的链圈1065整体支撑,多个辅助轮1069之间的间距相同,以使链圈1065各部分的受力相同,链圈1065整体可以展平,有利于链圈1065的旋转及翻斗1068的上升。In one embodiment, the auxiliary wheel 1069 is disposed between the driving wheel 1062 and the driven wheel 1063, and the number of the auxiliary wheels 1069 is multiple, and the spacing between the auxiliary wheels 1069 is the same. Specifically, the multiple auxiliary wheels 1069 jointly support the chain ring 1065, and the longer chain ring 1065 is supported as a whole. The spacing between the multiple auxiliary wheels 1069 is the same, so that the forces on each part of the chain ring 1065 are the same, and the chain ring 1065 can be flattened as a whole, which is beneficial to the rotation of the chain ring 1065 and the rise of the tipping bucket 1068.
主动轮1062驱动链圈1065带动翻斗1068运动,翻斗1068搅动沉淀池105中的沙石,以使沙石相互研磨,使覆盖于沙石表面的杂质与沙石分离,翻斗1068将沉淀池105中的沙石、部分杂质及水的混合物舀起,翻斗1068从沉淀池105向第一支架1061顶部的移动过程中,杂质和水从翻斗1068底部的过滤孔17漏出,从而得到洁净的沙石,沙石的清洗过程简单,清洗效果好,清洗过程连续不间断,清洗效率高。The driving wheel 1062 drives the chain ring 1065 to drive the tipping bucket 1068 to move. The tipping bucket 1068 stirs the sand and gravel in the sedimentation tank 105 to make the sand and gravel grind against each other, so that the impurities covering the surface of the sand and gravel are separated from the sand and gravel. The tipping bucket 1068 scoops up the mixture of sand and gravel, some impurities and water in the sedimentation tank 105. During the movement of the tipping bucket 1068 from the sedimentation tank 105 to the top of the first bracket 1061, impurities and water leak out from the filter holes 17 at the bottom of the tipping bucket 1068, thereby obtaining clean sand and gravel. The cleaning process of the sand and gravel is simple, the cleaning effect is good, the cleaning process is continuous and uninterrupted, and the cleaning efficiency is high.
本发明实施例还提供一种沙石清洗方法,该清洗方法利用本发明实施例提供的捞沙机106和沉淀池105,具体的,捞沙机106包括第一支架1061、主动轮1062、从动轮1063、链圈1065及翻斗1068,第一支架1061固定于地面10上,主动轮1062转动连接于第一支架1061的顶部,从动轮1063位于沉淀池105内,且转动连接至沉淀池105的池底1051,链圈1065套设于主动轮1062与从动轮1063上,链圈1065拉伸于主动轮1062与从动轮1063之间,翻斗1068固定于链圈1065的外侧,主动轮1062驱动链圈1065带动翻斗1068运动,翻斗1068搅动沉淀池105中的沙石,以使沙石相互研磨。The embodiment of the present invention also provides a sand and gravel cleaning method, which uses the sand dredger 106 and the sedimentation tank 105 provided by the embodiment of the present invention. Specifically, the sand dredger 106 includes a first bracket 1061, a driving wheel 1062, a driven wheel 1063, a chain ring 1065 and a tipping bucket 1068. The first bracket 1061 is fixed on the ground 10, the driving wheel 1062 is rotatably connected to the top of the first bracket 1061, the driven wheel 1063 is located in the sedimentation tank 105 and is rotatably connected to the bottom 1051 of the sedimentation tank 105, the chain ring 1065 is sleeved on the driving wheel 1062 and the driven wheel 1063, the chain ring 1065 is stretched between the driving wheel 1062 and the driven wheel 1063, the tipping bucket 1068 is fixed on the outside of the chain ring 1065, the driving wheel 1062 drives the chain ring 1065 to drive the tipping bucket 1068 to move, and the tipping bucket 1068 stirs the sand and gravel in the sedimentation tank 105 so that the sand and gravel grind each other.
一种实施方式中,清洗沙石时,向沉淀池105中持续加水,沉淀池105设有溢出口,研磨沙石分解出的部分杂质漂浮于水面上,并随水从溢出口排出。本实施例中,向沉淀池105中加水后,水流在沉淀池105中起到一定的搅拌作用,与此同时,翻斗1068搅动水中的沙石,沙石表面的杂质与沙石分离,部分密度较小的杂质漂浮于水面上,当沉淀池105中的水面高度达到溢出口的位置时,杂质随着水一同从溢出口排出,从而除去了部分杂质。In one embodiment, when washing sand and gravel, water is continuously added to the sedimentation tank 105, and the sedimentation tank 105 is provided with an overflow port, and some impurities decomposed by grinding sand and gravel float on the water surface and are discharged from the overflow port with water. In this embodiment, after adding water to the sedimentation tank 105, the water flow plays a certain stirring role in the sedimentation tank 105. At the same time, the tipping bucket 1068 stirs the sand and gravel in the water, and the impurities on the surface of the sand and gravel are separated from the sand and gravel. Some impurities with lower density float on the water surface. When the water level in the sedimentation tank 105 reaches the position of the overflow port, the impurities are discharged from the overflow port together with the water, thereby removing some impurities.
一种实施方式中,主动轮1062与从动轮1063的连线倾斜于地面10,翻斗1068设有过滤孔17,翻斗1068上升的过程中通过过滤孔17漏出水与杂质。In one embodiment, the line connecting the driving wheel 1062 and the driven wheel 1063 is inclined to the ground 10 , and the tipping bucket 1068 is provided with filtering holes 17 , and water and impurities leak out through the filtering holes 17 during the rising process of the tipping bucket 1068 .
主动轮1062驱动链圈1065带动翻斗1068运动,翻斗1068搅动沉淀池105中的沙石,以使沙石相互研磨,使覆盖于沙石表面的杂质与沙石分离,翻斗1068将沉淀池105中的沙石、部分杂质及水的混合物舀起,翻斗1068从沉淀池105向第一支架1061顶部的移动过程中,杂质和水从翻斗1068底部的过滤孔17漏出,从而得到洁净的沙石,沙石的清洗过程简单,清洗效果好,清洗过程连续不间断,清洗效率高。The driving wheel 1062 drives the chain ring 1065 to drive the tipping bucket 1068 to move. The tipping bucket 1068 stirs the sand and gravel in the sedimentation tank 105 to make the sand and gravel grind against each other, so that the impurities covering the surface of the sand and gravel are separated from the sand and gravel. The tipping bucket 1068 scoops up the mixture of sand and gravel, some impurities and water in the sedimentation tank 105. During the movement of the tipping bucket 1068 from the sedimentation tank 105 to the top of the first bracket 1061, impurities and water leak out from the filter holes 17 at the bottom of the tipping bucket 1068, thereby obtaining clean sand and gravel. The cleaning process of the sand and gravel is simple, the cleaning effect is good, the cleaning process is continuous and uninterrupted, and the cleaning efficiency is high.
4、筛沙机1104. Sand screening machine 110
请一并参阅图7a、图7b及图7c,本发明实施例提供一种筛沙机110,用于从沙石混合物中将沙粒和石子等杂质分离,将筛选出的纯净的沙粒收集用于再次利用,并将石子等杂质排出并收集。本发明实施例提供的筛沙机110包括第一电机1101、第一筒体1102及第二筒体1103。具体的,第一电机1101设置于地面10上,当然,第一电机1101可以直接固定于地面10上,也可以通过固定于地面10的上的支架固定于地面10上。一种实施方式中,第一电机1101可以为步进电机,以提供驱动力。Please refer to Figures 7a, 7b and 7c together. An embodiment of the present invention provides a sand screening machine 110 for separating sand and impurities such as gravel from a sand and gravel mixture, collecting the screened pure sand for reuse, and discharging and collecting impurities such as gravel. The sand screening machine 110 provided by the embodiment of the present invention includes a first motor 1101, a first cylinder 1102 and a second cylinder 1103. Specifically, the first motor 1101 is disposed on the ground 10. Of course, the first motor 1101 can be directly fixed to the ground 10, or it can be fixed to the ground 10 through a bracket fixed to the ground 10. In one embodiment, the first motor 1101 can be a stepper motor to provide driving force.
结合图7b,第一筒体1102设置于地面10上,具体的,第一筒体1102通过支架架设于地面10上,一种实施方式中,筛沙机110还包括第一转轴1104,第一筒体1102套设于第一转轴1104上,并且第一筒体1102与第一转轴1104固定连接,可以利用支架旋转连接第一转轴1104的两端,从而将第一筒体1102架设于地面10上。本实施例中,第一筒体1102包括第一外壁21,可以理解的是,第一筒体1102是第一外壁21绕第一筒体1102的中心轴围绕一周形成的结构,并且第一筒体1102的两端均开口。一种实施方式中,第一外壁21设有通孔600,通孔600连通第一筒体1102内部与外界,具体的,通孔600的数量为多个,通孔600的尺寸相同,并且均匀的遍布第一外壁21。进一步的,通孔600的尺寸根据沙粒的尺寸设计,具体的,通孔600的尺寸可以将小颗粒的沙粒通过,但无法使体积大于沙粒的石子等杂质通过,根据沙石混合物的种类及目标沙粒的大小,可以设计不同尺寸的通孔600。本实施例中,第一电机1101连接至第一筒体1102,并用于驱动第一筒体1102绕中心轴自转,具体的,第一电机1101连接第一转轴1104,第一电机1101通过驱动第一转轴1104旋转从而带动第一筒体1102旋转。一种实施方式中,第一转轴1104与第一筒体1102的中心轴重合,第一转轴1104的自转可以驱动第一筒体1102绕中心轴旋转。本实施例中,第一电机1101与第一转轴1104之间还设有减速机,减速机将第一电机1101输出的扭矩传递至第一转轴1104,使第一转轴1104得到合适的转速。本实施例中,沙石混合物从第一筒体1102的一端进入第一筒体1102,具体的,第一筒体1102包括相对设置的进料端口1106和出料端口1105,沙石混合物从进料端口1106进入第一筒体1102中,从而在第一筒体1102内翻滚。本实施例中,沙石混合物在第一筒体1102内翻滚的过程中,沙粒从第一外壁21的通孔600漏出,由于第一筒体1102持续翻滚,可以避免进入第一筒体1102内的沙石混合物堆叠在一起而导致堆叠于杂质上的沙粒无法进入第一外壁21的通孔600,沙石混合物与第一外壁21充分接触,提高了筛选的效果,避免浪费。In conjunction with FIG. 7b, the first cylinder 1102 is disposed on the ground 10. Specifically, the first cylinder 1102 is mounted on the ground 10 through a bracket. In one embodiment, the sand screening machine 110 further includes a first rotating shaft 1104. The first cylinder 1102 is sleeved on the first rotating shaft 1104, and the first cylinder 1102 is fixedly connected to the first rotating shaft 1104. The two ends of the first rotating shaft 1104 can be rotatably connected by the bracket, so that the first cylinder 1102 is mounted on the ground 10. In this embodiment, the first cylinder 1102 includes a first outer wall 21. It can be understood that the first cylinder 1102 is a structure formed by the first outer wall 21 surrounding the central axis of the first cylinder 1102, and both ends of the first cylinder 1102 are open. In one embodiment, the first outer wall 21 is provided with a through hole 600, and the through hole 600 connects the inside of the first cylinder 1102 with the outside. Specifically, the number of the through holes 600 is multiple, and the through holes 600 have the same size and are evenly distributed on the first outer wall 21. Further, the size of the through hole 600 is designed according to the size of the sand grains. Specifically, the size of the through hole 600 can allow small particles of sand to pass through, but cannot allow impurities such as stones that are larger than the sand grains to pass through. According to the type of the sand and stone mixture and the size of the target sand grains, through holes 600 of different sizes can be designed. In this embodiment, the first motor 1101 is connected to the first cylinder 1102 and is used to drive the first cylinder 1102 to rotate around the central axis. Specifically, the first motor 1101 is connected to the first rotating shaft 1104, and the first motor 1101 drives the first rotating shaft 1104 to rotate, thereby driving the first cylinder 1102 to rotate. In one embodiment, the first rotating shaft 1104 coincides with the central axis of the first cylinder 1102, and the rotation of the first rotating shaft 1104 can drive the first cylinder 1102 to rotate around the central axis. In this embodiment, a speed reducer is further provided between the first motor 1101 and the first rotating shaft 1104, and the speed reducer transmits the torque output by the first motor 1101 to the first rotating shaft 1104, so that the first rotating shaft 1104 obtains a suitable rotation speed. In this embodiment, the sand and stone mixture enters the first cylinder 1102 from one end of the first cylinder 1102. Specifically, the first cylinder 1102 includes a feed port 1106 and a discharge port 1105 arranged relatively to each other. The sand and stone mixture enters the first cylinder 1102 from the feed port 1106, and thus rolls in the first cylinder 1102. In this embodiment, during the rolling of the sand and stone mixture in the first cylinder 1102, the sand grains leak out from the through hole 600 of the first outer wall 21. Since the first cylinder 1102 continues to roll, the sand and stone mixture entering the first cylinder 1102 can be prevented from stacking together, resulting in the sand grains stacked on the impurities being unable to enter the through hole 600 of the first outer wall 21. The sand and stone mixture is fully in contact with the first outer wall 21, thereby improving the screening effect and avoiding waste.
结合图7c,第二筒体1103套设于第一筒体1102外,本实施例中,第二筒体1103与第一筒体1102是可以相对运动的,一种实施方式中,第二筒体1103相对于地面10固定不动,第一筒体1102则可以中心轴自转。第二筒体1103包括第二外壁31,可以理解的是,第二筒体1103是第二外壁31绕第二筒体1103的中心轴围绕一周形成的结构,并且第二筒体1103的两端均开口。一种实施方式中,第二外壁31设有通孔600,通孔600连通第二筒体1103内部与外界,具体的,通孔600的数量为多个,通孔600的尺寸相同,并且均匀的遍布第二外壁31。进一步的,通孔600的尺寸根据沙粒的尺寸设计,具体的,通孔600的尺寸可以将小颗粒的沙粒通过,但无法使体积大于沙粒的石子等杂质通过,根据沙石混合物的种类及目标沙粒的大小,可以设计不同尺寸的通孔600。从第一外壁21的通孔600中漏出的沙粒进入第二筒体1103中,具体的,沙粒进入第一外壁21与第二外壁31之间,从而被第二外壁31上的通孔600进行筛选。沙粒依次经过第一外壁21与第二外壁31的筛选后从第二外壁31漏出,可以在第二外壁31外放置容器收集纯净的沙粒,而杂质则从第一筒体1102或第二筒体1103的一端排出。具体的,杂质可以通过两个路径排出,未通过第一外壁21的通孔600的杂质从第一筒体1102的一端排出,即出料端口1105,通过了第一外壁21的通孔600而未通过第二外壁31的通孔600的杂质从第二筒体1103的一端排出,即第二筒体1103与出料端口1105相对应的一端开口。In conjunction with Fig. 7c, the second cylinder 1103 is sleeved outside the first cylinder 1102. In this embodiment, the second cylinder 1103 and the first cylinder 1102 can move relative to each other. In one embodiment, the second cylinder 1103 is fixed relative to the ground 10, and the first cylinder 1102 can rotate on its central axis. The second cylinder 1103 includes a second outer wall 31. It can be understood that the second cylinder 1103 is a structure formed by the second outer wall 31 around the central axis of the second cylinder 1103, and both ends of the second cylinder 1103 are open. In one embodiment, the second outer wall 31 is provided with a through hole 600, and the through hole 600 connects the inside of the second cylinder 1103 with the outside world. Specifically, the number of the through holes 600 is multiple, the sizes of the through holes 600 are the same, and they are evenly distributed on the second outer wall 31. Further, the size of the through hole 600 is designed according to the size of the sand grains. Specifically, the size of the through hole 600 can allow small sand grains to pass through, but cannot allow impurities such as stones that are larger than the sand grains to pass through. According to the type of the sand and stone mixture and the size of the target sand grains, through holes 600 of different sizes can be designed. The sand grains leaking out of the through hole 600 of the first outer wall 21 enter the second cylinder 1103. Specifically, the sand grains enter between the first outer wall 21 and the second outer wall 31, and are screened by the through hole 600 on the second outer wall 31. The sand grains are screened by the first outer wall 21 and the second outer wall 31 in turn and then leak out of the second outer wall 31. A container can be placed outside the second outer wall 31 to collect pure sand grains, while impurities are discharged from one end of the first cylinder 1102 or the second cylinder 1103. Specifically, impurities can be discharged through two paths. Impurities that do not pass through the through hole 600 of the first outer wall 21 are discharged from one end of the first cylinder 1102, i.e., the discharge port 1105. Impurities that pass through the through hole 600 of the first outer wall 21 but not through the through hole 600 of the second outer wall 31 are discharged from one end of the second cylinder 1103, i.e., the opening at the end of the second cylinder 1103 corresponding to the discharge port 1105.
第一筒体1102滚动的过程中,第一外壁21对沙石混合物进行第一次筛选,即沙粒穿过第一外壁21的通孔600漏出,颗粒较大的沙石等杂质从第一筒体1102的一端排出,进入第一筒体1102与第二筒体1103之间的沙石进行第二次筛选,即沙粒穿过第二外壁31的通孔600漏出,颗粒较大的沙石等杂质从第二筒体1103的一端排出,两次筛选的过程有效的提高了沙粒的纯度,筛选效果好,且筛选的效率较高。During the rolling of the first cylinder 1102, the first outer wall 21 performs the first screening on the sand and gravel mixture, that is, the sand particles leak out through the through hole 600 of the first outer wall 21, and impurities such as larger sand and gravel are discharged from one end of the first cylinder 1102. The sand and gravel entering between the first cylinder 1102 and the second cylinder 1103 are screened for the second time, that is, the sand particles leak out through the through hole 600 of the second outer wall 31, and impurities such as larger sand and gravel are discharged from one end of the second cylinder 1103. The two screening processes effectively improve the purity of the sand particles, the screening effect is good, and the screening efficiency is high.
本实施例中,第一筒体1102以中心轴倾斜于地面10放置。具体的,第一转轴1104与第一筒体1102的中心轴重合,第一转轴1104倾斜于地面10放置。一种实施方式中,第一筒体1102的进料端口1106一端与地面10的距离大于出料端口1105一端,通过进料端口1106进入第一筒体1102的沙石混合物在随着第一筒体1102的滚动而翻滚的过程中,依靠自身的重力向出料端口1105滚动,沙粒从第一外壁21的通孔600漏出,石子等杂质则在第一外壁21上滚动,并滚动至出料端口1105,从而被放置于出料端口1105的容器收集。排出杂质的方式依靠杂质自身的重力,无需增加额外的驱动装置,结构简单、容易实现。一种实施方式中,第一筒体1102的中心轴与地面10的夹角为3°~5°。In this embodiment, the first cylinder 1102 is placed with the central axis tilted to the ground 10. Specifically, the first rotating shaft 1104 coincides with the central axis of the first cylinder 1102, and the first rotating shaft 1104 is placed tilted to the ground 10. In one embodiment, the distance between one end of the feed port 1106 of the first cylinder 1102 and the ground 10 is greater than one end of the discharge port 1105. The sand and stone mixture entering the first cylinder 1102 through the feed port 1106 rolls toward the discharge port 1105 by its own gravity during the rolling process of the first cylinder 1102. The sand leaks out from the through hole 600 of the first outer wall 21, and the impurities such as stones roll on the first outer wall 21 and roll to the discharge port 1105, so as to be collected by the container placed at the discharge port 1105. The way to discharge impurities depends on the gravity of the impurities themselves, without adding an additional driving device, and the structure is simple and easy to implement. In one embodiment, the angle between the central axis of the first cylinder 1102 and the ground 10 is 3°~5°.
本实施例中,第一筒体1102的中心轴与第二筒体1103的中心轴同轴,具体的,第一外壁21与第二外壁31的距离保持不变,从而有利于均匀的对沙石混合物进行筛选。一种实施方式中,第一外壁21的通孔600的孔径大于第二外壁31的通孔600的孔径。第一外壁21的通孔600用于对沙石混合物的第一次筛选,第二外壁31的通孔600用于对沙石混合物的第二次筛选,第一次筛选可以进行初筛选,将沙石混合物中颗粒较大的杂质筛除,得到的沙粒中仍然混有部分杂质,第二次筛选可以进行精筛选,将沙石混合物中颗粒较小的杂质筛除,得到纯净的沙粒。两次分级筛选可以得到更好的筛选效果,具体的,若仅进行一次筛选,通孔600尺寸过大会导致筛选得到的沙粒纯度不高,通孔600尺寸过小会导致筛选过程中大颗粒杂质堵塞通孔600,部分沙粒无法穿过通孔600,筛选效率低,浪费原材料。第一次筛选筛除大颗粒杂质,第二次筛选筛除小颗粒杂质,筛选效率高,筛选效果好。In this embodiment, the central axis of the first cylinder 1102 is coaxial with the central axis of the second cylinder 1103. Specifically, the distance between the first outer wall 21 and the second outer wall 31 remains unchanged, which is conducive to uniform screening of the sand and stone mixture. In one embodiment, the aperture of the through hole 600 of the first outer wall 21 is larger than the aperture of the through hole 600 of the second outer wall 31. The through hole 600 of the first outer wall 21 is used for the first screening of the sand and stone mixture, and the through hole 600 of the second outer wall 31 is used for the second screening of the sand and stone mixture. The first screening can be performed as a preliminary screening to screen out impurities with larger particles in the sand and stone mixture, and the obtained sand still contains some impurities. The second screening can be performed as a fine screening to screen out impurities with smaller particles in the sand and stone mixture to obtain pure sand. Two-stage screening can achieve better screening effect. Specifically, if only one screening is performed, if the size of the through hole 600 is too large, the purity of the screened sand will be low. If the size of the through hole 600 is too small, large impurities will block the through hole 600 during the screening process, and some sand cannot pass through the through hole 600, resulting in low screening efficiency and waste of raw materials. The first screening removes large impurities, and the second screening removes small impurities, with high screening efficiency and good screening effect.
一种实施方式中,筛沙机还包括第二电机,第二电机连接至第二筒体1103,第二电机用于驱动第二筒体1103绕中心轴自转。第二筒体1103以中心轴自转,沙石混合物在第二筒体1103内翻滚的过程中,沙粒从第二外壁31的通孔600漏出,由于第二筒体1103持续翻滚,可以避免进入第二筒体1103内的沙石混合物堆叠在一起而导致堆叠于杂质上的沙粒无法进入第二外壁31的通孔600,沙石混合物与第二外壁31充分接触,提高了筛选的效果,避免浪费。In one embodiment, the sand screening machine further includes a second motor, which is connected to the second cylinder 1103 and is used to drive the second cylinder 1103 to rotate about the central axis. The second cylinder 1103 rotates about the central axis, and during the rolling of the sand and stone mixture in the second cylinder 1103, the sand leaks out from the through hole 600 of the second outer wall 31. Since the second cylinder 1103 continues to roll, the sand and stone mixture entering the second cylinder 1103 can be prevented from stacking together, so that the sand stacked on the impurities cannot enter the through hole 600 of the second outer wall 31. The sand and stone mixture is in full contact with the second outer wall 31, thereby improving the screening effect and avoiding waste.
一种实施方式中,第一筒体1102与第二筒体1103的旋转方向相反,两次筛选的过程相反,可以提高筛选的效果。一种实施方式中,第二筒体1103外还设有壳体,壳体用于保护第二筒体1103,且防止第二筒体1103在旋转过程中沙粒被甩出后不易收集。In one embodiment, the first barrel 1102 and the second barrel 1103 rotate in opposite directions, and the two screening processes are opposite, which can improve the screening effect. In one embodiment, a shell is further provided outside the second barrel 1103, and the shell is used to protect the second barrel 1103 and prevent the sand from being thrown out of the second barrel 1103 during the rotation process and being difficult to collect.
本实施例中,第一筒体1102包括多个第一子筒体,第一子筒体首尾相连拼接形成第一筒体1102。第一子筒体的长度较短,多个第一子筒体拼接可以形成大尺寸的第一筒体1102,拼接方式简单易实现,有利于筛沙机的组装和运输。In this embodiment, the first cylinder 1102 includes a plurality of first sub-cylinders, which are connected end to end and spliced to form the first cylinder 1102. The length of the first sub-cylinder is relatively short, and a plurality of first sub-cylinders can be spliced to form a large-sized first cylinder 1102. The splicing method is simple and easy to implement, which is conducive to the assembly and transportation of the sand screening machine.
本实施例中,第二筒体1103包括多个第二子筒体,第二子筒体首尾相连拼接形成第二筒体1103。第二子筒体的长度较短,多个第二子筒体拼接可以形成大尺寸的第二筒体1103,拼接方式简单易实现,有利于筛沙机的组装和运输。In this embodiment, the second cylinder 1103 includes a plurality of second sub-cylinders, which are connected end to end and spliced to form the second cylinder 1103. The second sub-cylinder is short in length, and a plurality of second sub-cylinders can be spliced to form a large-sized second cylinder 1103. The splicing method is simple and easy to implement, which is conducive to the assembly and transportation of the sand screening machine.
本发明实施例提供的筛沙机中,第一外壁21和第二外壁31为网格状的金属丝编织形成。具体的,类似金属纱布,金属丝编织可以容易的得到需要的尺寸的通孔600,并且通孔600的密度大。相较于在外壁上打孔,金属丝编织可以形成的第一外壁21或第二外壁31的质量小,易于拼装,且电机需要提供的驱动力较小,筛沙过程中筛沙机消耗的能量较小。In the sand screening machine provided by the embodiment of the present invention, the first outer wall 21 and the second outer wall 31 are formed by mesh-shaped metal wire weaving. Specifically, similar to metal gauze, the metal wire weaving can easily obtain through holes 600 of required sizes, and the density of the through holes 600 is high. Compared with drilling holes on the outer wall, the first outer wall 21 or the second outer wall 31 formed by metal wire weaving has a small mass, is easy to assemble, and the driving force required to be provided by the motor is small, and the energy consumed by the sand screening machine during the sand screening process is small.
第一筒体1102滚动的过程中,第一外壁21对沙石混合物进行第一次筛选,即沙粒穿过第一外壁21的通孔600漏出,颗粒较大的沙石等杂质从第一筒体1102的一端排出,进入第一筒体1102与第二筒体1103之间的沙石进行第二次筛选,即沙粒穿过第二外壁31的通孔600漏出,颗粒较大的沙石等杂质从第二筒体1103的一端排出,两次筛选的过程有效的提高了沙粒的纯度,筛选效果好,且筛选的效率较高。During the rolling of the first cylinder 1102, the first outer wall 21 performs the first screening on the sand and gravel mixture, that is, the sand particles leak out through the through hole 600 of the first outer wall 21, and impurities such as larger sand and gravel are discharged from one end of the first cylinder 1102. The sand and gravel entering between the first cylinder 1102 and the second cylinder 1103 are screened for the second time, that is, the sand particles leak out through the through hole 600 of the second outer wall 31, and impurities such as larger sand and gravel are discharged from one end of the second cylinder 1103. The two screening processes effectively improve the purity of the sand particles, the screening effect is good, and the screening efficiency is high.
5、洗沙机1125. Sand washing machine 112
请参阅图8a至图8e,本发明一种较佳实施方式提供了一种洗沙机112,包括洗沙池01、固接在所述洗沙池01上的支撑架02、转动连接在所述支撑架02上的转轮10-1以及驱动所述转轮10-1转动的电机03,所述转轮10-1包括架设在所述支撑架02上的转轴04、通过支撑杆05连接在所述转轴04上的圆形筛网06和固接在所述筛网06外周表面且沿周向平行设置的多个隔板011,相邻两个所述隔板011之间固连有多个筛板012,所述筛板012一端连接至所述筛网06,相对的另一端远离所述筛网06设置且朝向所述转轮10-1运动方向倾斜,以使所述筛板012与所述筛网06连接点的切线与所述筛板012的夹角a为锐角,多个所述筛板012沿所述转轴04中心阵列排布,所述筛网06上开设有第一通孔(图中未标号),所述筛板012上开设有第二通孔0121。Please refer to Figures 8a to 8e. A preferred embodiment of the present invention provides a sand washing machine 112, including a sand washing pool 01, a support frame 02 fixedly connected to the sand washing pool 01, a wheel 10-1 rotatably connected to the support frame 02, and a motor 03 driving the wheel 10-1 to rotate, wherein the wheel 10-1 includes a rotating shaft 04 mounted on the support frame 02, a circular screen 06 connected to the rotating shaft 04 through a support rod 05, and a plurality of partitions 011 fixedly connected to the outer peripheral surface of the screen 06 and arranged in parallel along the circumferential direction. A plurality of sieve plates 012 are fixedly connected between two adjacent partitions 011, one end of the sieve plate 012 is connected to the sieve 06, and the other end is arranged away from the sieve 06 and inclined toward the movement direction of the wheel 10-1, so that the angle a between the tangent of the connection point between the sieve plate 012 and the sieve 06 and the sieve plate 012 is an acute angle, and the plurality of sieve plates 012 are arranged in an array along the center of the rotating shaft 04, a first through hole (not numbered in the figure) is provided on the sieve 06, and a second through hole 0121 is provided on the sieve plate 012.
本实施方式中,通过设置多个隔板011和筛板012,并在筛网06上开设第一通孔,在筛板012上开设第二通孔0121,使转轮10-1在转动时,筛网06和筛板012都可以使沙中的泥通过,洗沙彻底,提高了洗沙效率,不需要进行返工。In this embodiment, a plurality of partitions 011 and sieve plates 012 are provided, and a first through hole is opened on the sieve 06, and a second through hole 0121 is opened on the sieve plate 012, so that when the wheel 10-1 rotates, both the sieve 06 and the sieve plate 012 can allow mud in the sand to pass through, thereby thoroughly washing the sand, improving the sand washing efficiency, and eliminating the need for rework.
具体的,所述第一通孔与所述第二通孔0121的结构可以不同,例如,第一通孔为圆形,第二通孔0121为长条形孔,优选的,第一通孔与第二通孔0121的结构相同,例如两者都为通孔或都为长条形孔,所述第一通孔的尺寸为1~10mm,其中,当第一通孔为圆形孔时,此尺寸是指圆的直径,而第一通孔为长条形孔时,此尺寸是指孔所能通过的最大的物体的尺寸。进一步优选的,所述第一通孔的尺寸为3~7mm,进一步优选的,所述第一通孔的尺寸为4~6mm。Specifically, the structures of the first through hole and the second through hole 0121 can be different, for example, the first through hole is circular, and the second through hole 0121 is an elongated hole. Preferably, the structures of the first through hole and the second through hole 0121 are the same, for example, both are through holes or both are elongated holes, and the size of the first through hole is 1~10mm, wherein when the first through hole is a circular hole, this size refers to the diameter of the circle, and when the first through hole is an elongated hole, this size refers to the size of the largest object that can pass through the hole. Further preferably, the size of the first through hole is 3~7mm, and further preferably, the size of the first through hole is 4~6mm.
具体的,支撑架02设置在洗沙池01上的相对的两侧边上,使得转轮10-1连接在所述支撑架02上时,转轮10-1的部分位于洗沙池01内,洗沙池01内容纳有泥沙混合物,洗沙池01通入水后泥沙混合物中的一部分泥融入水中形成泥水,由于沙不溶于水且一般粒径较大,不能通过第一通孔和第二通孔0121,而泥结构不稳定,在转轮10-1转动过程中,部分粒径较大的泥随着与沙和转轮10-1的摩擦而分解为小粒径的泥,从第一通孔和第二通孔0121中漏下进入洗沙池01中与水接触而溶于水中,完成洗沙。Specifically, the support frame 02 is arranged on two opposite sides of the sand washing pool 01, so that when the impeller 10-1 is connected to the support frame 02, part of the impeller 10-1 is located in the sand washing pool 01. The sand washing pool 01 contains a mud-sand mixture. After water is passed into the sand washing pool 01, part of the mud in the mud-sand mixture melts into the water to form mud water. Since sand is insoluble in water and generally has a large particle size, it cannot pass through the first through hole and the second through hole 0121, and the mud structure is unstable. During the rotation of the impeller 10-1, part of the mud with a larger particle size is decomposed into small-sized mud due to the friction with the sand and the impeller 10-1, and leaks from the first through hole and the second through hole 0121 into the sand washing pool 01, contacts with water and dissolves in the water, thereby completing the sand washing.
设置筛板012上开设第二通孔0121,相比筛板012不开设孔的方案,由于粒径较大的泥可以通过第一通孔漏下,也可以通过第二通孔0121漏到筛网06上,再通过第一通孔漏到洗沙池01中与水混合,使泥分解速度更快,使进入洗沙池01中的泥的粒径更小,更易溶于水,使洗沙速度更快。The sieve plate 012 is provided with a second through hole 0121. Compared with a solution in which the sieve plate 012 has no hole, mud with larger particle size can leak through the first through hole, and can also leak through the second through hole 0121 onto the sieve 06, and then leak through the first through hole into the sand washing pool 01 to mix with water, so that the mud decomposes faster, and the particle size of the mud entering the sand washing pool 01 is smaller, which is more soluble in water, and the sand washing speed is faster.
本实施方式中,溶于水的泥位于洗沙池01中的泥水的上层,通过将上层的泥水抽走,即实现了沙中的泥的分离,后续可以使用沉降工艺将泥分离出来,得到纯度较高的泥。In this embodiment, the water-soluble mud is located in the upper layer of the muddy water in the sand washing pool 01. By pumping away the muddy water in the upper layer, the separation of the mud in the sand is achieved. Subsequently, the mud can be separated by a sedimentation process to obtain mud with higher purity.
为了将洗沙池01中的泥水取走,可以在洗沙池01上设置出水口33,所述出水口33设置于所述洗沙池01上沿附近,此处洗沙池01内的泥水漫出,可以通过设置管道或水渠连接该出水口33,以将泥水运走。可以理解的,为了加快速度,可以在洗沙池01上设置多个出水口33。In order to remove the muddy water in the sand washing pool 01, a water outlet 33 can be provided on the sand washing pool 01. The water outlet 33 is provided near the upper edge of the sand washing pool 01. The muddy water in the sand washing pool 01 overflows here. The water outlet 33 can be connected to the water outlet 33 by providing a pipe or a canal to transport the muddy water away. It can be understood that in order to speed up the process, multiple water outlets 33 can be provided on the sand washing pool 01.
本实施方式中,所述洗沙池01上还连接有支撑平台07,所述电机03设于所述支撑平台07上。所述支撑平台07包括一支撑斜板08,在洗沙池01上设支撑平台07以设置电机03,从而不需在场地上再找空间设置电机03,有利于优化设备占用空间,使生产线更为紧凑。In this embodiment, the sand washing pool 01 is further connected to a support platform 07, and the motor 03 is arranged on the support platform 07. The support platform 07 includes a support inclined plate 08. The support platform 07 is arranged on the sand washing pool 01 to arrange the motor 03, so that there is no need to find space on the site to arrange the motor 03, which is conducive to optimizing the space occupied by the equipment and making the production line more compact.
本实施方式中,在垂直于所述转轴04轴向的方向上设有进料端1121,所述进料端1121倾斜设置,以使泥沙在重力的作用下进入所述洗沙池01。In this embodiment, a feed end 1121 is provided in a direction perpendicular to the axial direction of the rotating shaft 04 , and the feed end 1121 is inclined so that the silt enters the sand washing pool 01 under the action of gravity.
具体的,进料端1121可以为洗沙池01的一个侧面,也可以在洗沙池01上单独再设一倾斜的板状结构。Specifically, the feed end 1121 may be a side surface of the sand washing tank 01 , or an inclined plate-shaped structure may be separately provided on the sand washing tank 01 .
进一步的,洗沙池01上相对进料端1121的另一侧可以设有出料端1122,出料端1122也可以倾斜设置,使得洗沙池01为船形。Furthermore, a discharge end 1122 may be provided on the other side of the sand washing pool 01 relative to the feed end 1121, and the discharge end 1122 may also be tilted so that the sand washing pool 01 is in the shape of a boat.
一种实施方式中,参考图1和图2,相邻两个所述隔板011之间固连有多个平板013,所述平板013设于相邻两个所述筛板012之间,所述平板013一端连接至所述筛网06,相对的另一端远离所述筛网06设置,且朝向所述转轮10-1运动方向倾斜,以使所述平板013与所述筛网06连接点的切线与所述平板013的夹角b为锐角,多个所述平板013沿所述转轴04中心阵列排布。In one embodiment, referring to Figures 1 and 2, a plurality of flat plates 013 are fixedly connected between two adjacent partitions 011, and the flat plate 013 is arranged between two adjacent screen plates 012. One end of the flat plate 013 is connected to the screen 06, and the other end is arranged away from the screen 06 and inclined toward the movement direction of the wheel 10-1, so that the angle b between the tangent of the connection point between the flat plate 013 and the screen 06 and the flat plate 013 is an acute angle, and a plurality of the flat plates 013 are arranged in an array along the center of the rotating shaft 04.
具体的,筛板012与平板013在相邻两个隔板011之间交错设置,在一种优选的实施方式中,筛板012与平板013在筛网06上的倾斜角度相同。进一步优选的实施方式中,筛板012与相邻的两个平板013之间的距离相等,平板013与相邻的两个筛板012之间的距离相等。Specifically, the sieve plate 012 and the flat plate 013 are arranged alternately between two adjacent partitions 011. In a preferred embodiment, the sieve plate 012 and the flat plate 013 have the same inclination angle on the screen 06. In a further preferred embodiment, the distance between the sieve plate 012 and two adjacent flat plates 013 is equal, and the distance between the flat plate 013 and two adjacent sieve plates 012 is equal.
由于泥沙混合物中也包含有粒径较小的沙,粒径较小的沙也可以通过筛板012和筛网06漏下,使转轮10-1转动时向前推动的沙较少,故设置平板013,平板013上不开设孔,粒径较小的沙经筛板012漏下后被平板013接收,再随着转轮10-1的转动往前推动,提高沙的出料速度。Since the mud and sand mixture also contains sand with smaller particle sizes, the sand with smaller particle sizes can also leak through the sieve plate 012 and the screen 06, so that less sand is pushed forward when the impeller 10-1 rotates. Therefore, a flat plate 013 is provided, and no holes are provided on the flat plate 013. The sand with smaller particle sizes leaks through the sieve plate 012 and is received by the flat plate 013, and then pushed forward with the rotation of the impeller 10-1, thereby increasing the discharge speed of the sand.
进一步的,所述隔板包括第一隔板011、第二隔板021、第三隔板031、第四隔板041和第五隔板051,所述第一隔板011与所述第二隔板021之间设有相邻的第一筛板012和第一平板013、所述第二隔板021与所述第三隔板031之间设有相邻的第二筛板022和第二平板023、所述第三隔板031与所述第四隔板041之间设有相邻的第三筛板032和第三平板033、所述第四隔板041与所述第五隔板051之间设有相邻的第四筛板042和第四平板043,所述第一筛板012与所述第三平板033平齐共面,所述第一平板013与所述第三筛板032齐平共面。Furthermore, the partition includes a first partition 011, a second partition 021, a third partition 031, a fourth partition 041 and a fifth partition 051, an adjacent first sieve plate 012 and a first flat plate 013 are arranged between the first partition 011 and the second partition 021, an adjacent second sieve plate 022 and a second flat plate 023 are arranged between the second partition 021 and the third partition 031, an adjacent third sieve plate 032 and a third flat plate 033 are arranged between the third partition 031 and the fourth partition 041, an adjacent fourth sieve plate 042 and a fourth flat plate 043 are arranged between the fourth partition 041 and the fifth partition 051, the first sieve plate 012 is flush and coplanar with the third flat plate 033, and the first flat plate 013 is flush and coplanar with the third sieve plate 032.
通过上述设置,隔板增多,使转轮10-1的有效使用面积增大,并通过设置所述第一筛板012与所述第三平板033平齐共面,所述第一平板013与所述第三筛板032齐平共面,使各个隔板之间的推动沙的速率不同,而出料端1122却可获得相对连续的出沙速率,有利于后续工艺的布局。Through the above arrangement, the number of partitions is increased, so that the effective use area of the impeller 10-1 is increased, and by arranging the first screen plate 012 to be flush with the third flat plate 033 and the first flat plate 013 to be flush with the third screen plate 032, the speed of pushing sand between each partition is different, while the discharge end 1122 can obtain a relatively continuous sand discharge rate, which is beneficial to the layout of subsequent processes.
进一步的,所述第二筛板022与所述第四平板043平齐共面,所述第二平板023与所述第四筛板042齐平共面。进一步使出沙的速率保持连续。Furthermore, the second screen plate 022 is flush with the fourth flat plate 043 and the second flat plate 023 is flush with the fourth screen plate 042. The sand discharge rate is further kept continuous.
进一步的,所述第二筛板022设置于所述第一筛板012与所述第一平板013之间的中部位置,所述第二平板023设置于所述第一平板013与间隔的所述第一筛板012之间的中部位置。如此设置,最大化的利用了多个隔板的优势,相比一个隔板或多个隔板但其中的筛板全部平齐设置的方案,出料连续稳定,另外转轮10-1上所需的驱动力始终较为稳定,也节省了电机03的功耗。Furthermore, the second sieve plate 022 is arranged at the middle position between the first sieve plate 012 and the first flat plate 013, and the second flat plate 023 is arranged at the middle position between the first flat plate 013 and the first sieve plate 012. Such arrangement maximizes the advantages of multiple partitions, and compared with a solution in which one partition or multiple partitions but the sieve plates therein are all arranged flush, the discharge is continuous and stable, and the driving force required on the rotating wheel 10-1 is always relatively stable, which also saves the power consumption of the motor 03.
其中,所述第一隔板011与所述第五隔板051位于所述转轮10-1的最外侧,所述第一隔板011与所述第五隔板051外沿设有沿周向分布的锯齿052。设置锯齿052的目的是松动位于洗沙池01中靠边上的泥沙混合物,避免卡住转轮10-1。The first partition plate 011 and the fifth partition plate 051 are located at the outermost side of the runner 10-1, and the outer edges of the first partition plate 011 and the fifth partition plate 051 are provided with serrations 052 distributed along the circumferential direction. The purpose of providing the serrations 052 is to loosen the mud and sand mixture located on the side of the sand washing pool 01 to prevent the runner 10-1 from getting stuck.
请参考图8e,是本实施方式的洗沙机112的实际使用过程中的示意图,串联设置了4个洗沙机,其中,进料端1121进入泥沙混合物01,通入水后形成泥水,转轮10-1顺时针转动,将泥沙混合物01中的泥和沙充分搅动并通过带动旋转,泥与沙及转轮10-1摩擦分解,从转轮10-1中的筛网和筛板中漏下到洗沙池中,并溶于水,图中省略了抽走洗沙池中上层的泥水的结构,洗后的沙从出料端1122后卸下,完成洗沙的过程。Please refer to Figure 8e, which is a schematic diagram of the actual use process of the sand washing machine 112 of this embodiment. Four sand washers are arranged in series, wherein the feed end 1121 enters the mud and sand mixture 01, and water is passed into it to form muddy water. The impeller 10-1 rotates clockwise to fully stir the mud and sand in the mud and sand mixture 01 and drive the rotation. The mud, sand and the impeller 10-1 are decomposed by friction, and leak through the screen and screen plate in the impeller 10-1 into the sand washing pool and dissolve in water. The structure of pumping away the mud and water in the upper layer of the sand washing pool is omitted in the figure. The washed sand is unloaded from the discharge end 1122 to complete the sand washing process.
由于现代生产线要求洗沙效率要高,同时出沙量要大,因此,实际生产中,单台洗沙机尽管可以达到很好的洗沙效果,洗后沙中含泥量可以做到很低,但是单台洗沙机的出沙量少,而采用多台洗沙机串联的形式,其中各台洗沙机的技术要求比使用单台洗沙机的情况下稍低,以达到大量出沙的目的,以串联4台洗沙机为例:第一洗沙机的出料端1122与第二洗沙机的进料端1123紧紧贴靠,第二洗沙机的出料端1124与第三洗沙机的进料端1125紧紧贴靠,第三洗沙机的出料端1126与第四洗沙机的进料端4011127紧紧贴靠,第四洗沙机的出料端1128连接有卸料结构1129,例如可以是传送带等,第一转轮10-1、第二转轮10-2、第三转轮10-3和第四转轮10-4顺时针旋转,以分别对各自洗沙池中的泥沙混合物进行搅动并将沙向前推动,而泥从各自洗沙池中的泥水中流走,经过4个洗沙机的洗沙,使最终在卸料机构1129处得到的沙纯度高,含泥量低。Since modern production lines require high sand washing efficiency and large sand output, in actual production, although a single sand washing machine can achieve good sand washing effect and the mud content in the washed sand can be very low, the sand output of a single sand washing machine is small. Instead, multiple sand washing machines are connected in series, and the technical requirements of each sand washing machine are slightly lower than those of a single sand washing machine. In order to achieve a large amount of sand output, take 4 sand washing machines in series as an example: the discharge end 1122 of the first sand washing machine is tightly attached to the feed end 1123 of the second sand washing machine, and the discharge end 1124 of the second sand washing machine is tightly attached to the feed end 1125 of the third sand washing machine. 25 is tightly attached, the discharge end 1126 of the third sand washing machine is tightly attached to the feed end 4011127 of the fourth sand washing machine, and the discharge end 1128 of the fourth sand washing machine is connected with a discharge structure 1129, which can be, for example, a conveyor belt, etc. The first wheel 10-1, the second wheel 10-2, the third wheel 10-3 and the fourth wheel 10-4 rotate clockwise to stir the mud and sand mixture in their respective sand washing pools and push the sand forward, and the mud flows away from the muddy water in their respective sand washing pools. After the sand is washed by the four sand washers, the sand finally obtained at the discharge mechanism 1129 has high purity and low mud content.
6、粗沙脱水机113(细沙脱水机214可参考)6. Coarse sand dehydrator 113 (fine sand dehydrator 214 for reference)
请参阅图9a至图9b,本发明一种较佳实施方式提供了一种振动脱水筛,包括筛箱610和支撑件640,所述筛箱610由所述支撑件640支撑,所述支撑件640具有减震功能,所述筛箱610包括筛面611、第一侧框612和第二侧框613,所述第一侧框612和所述第二侧框613相对设于所述筛面611两侧,所述第一侧框612和所述第二侧框613之间设有第一横梁621,所述第一横梁621上固接第一电机631和第二电机632,所述第一电机631和所述第二电机632的输出轴分别连接有偏心块(未图示),且所述第一电机631和所述第二电机632反方向同步旋转,所述偏心块形成两个振动器,所述两个振动器产生的离心力沿振动方向的分力叠加,反向离心力抵消,以使所述筛箱610沿直线方向做周期性往复运动,所述筛面611开设筛孔601,所述筛孔601的尺寸小于物料的尺寸。Please refer to Figures 9a to 9b. A preferred embodiment of the present invention provides a vibrating dewatering screen, including a screen box 610 and a support member 640. The screen box 610 is supported by the support member 640. The support member 640 has a shock absorbing function. The screen box 610 includes a screen surface 611, a first side frame 612 and a second side frame 613. The first side frame 612 and the second side frame 613 are arranged on both sides of the screen surface 611. A first crossbeam 621 is arranged between the first side frame 612 and the second side frame 613. The first crossbeam 621 is arranged between the first side frame 612 and the second side frame 613. 1, the output shafts of the first motor 631 and the second motor 632 are respectively connected with eccentric blocks (not shown), and the first motor 631 and the second motor 632 rotate synchronously in opposite directions, and the eccentric blocks form two vibrators, and the centrifugal forces generated by the two vibrators are superimposed along the vibration direction, and the reverse centrifugal forces are offset, so that the screen box 610 performs periodic reciprocating motion in a straight line direction, and the screen surface 611 is provided with screen holes 601, and the size of the screen holes 601 is smaller than the size of the material.
本实施方式中,通过设置第一电机631和第二电机632,并使第一电机631和第二电机632反方向同步旋转,使筛箱610沿直线方向做周期性往复运动,并开设筛孔601的尺寸小于物料的尺寸,使得尺寸较小的物料不会从筛孔601漏下,从而解决了振动脱水效率低和和细沙物料流失严重的问题。In this embodiment, by setting the first motor 631 and the second motor 632, and making the first motor 631 and the second motor 632 rotate synchronously in opposite directions, the screen box 610 is made to perform periodic reciprocating motion in a straight line direction, and the size of the screen hole 601 is smaller than the size of the material, so that the smaller material will not leak through the screen hole 601, thereby solving the problems of low vibration dehydration efficiency and serious loss of fine sand materials.
本实施方式中,振动脱水的工作原理是采用双电机自同步技术,通过设置偏心块形成两个振动器,在筛箱610上设置两个并排设置的振动器作同步反向运转,两组偏心质量产生的离心力沿振动方向的分力叠加,反向离心抵消,从而形成单一的没振动方向的激振动,使筛箱610做作往复直线运动。其中,第一横梁621上还设有用于支撑第一电机631和第二电机632的平台623,平台623可以与筛面611平行,也可以具有倾斜的角度。In this embodiment, the working principle of vibration dehydration is to adopt dual motor self-synchronization technology, by setting an eccentric block to form two vibrators, and setting two vibrators arranged side by side on the screen box 610 for synchronous reverse operation, the centrifugal force generated by the two sets of eccentric masses is superimposed along the vibration direction, and the reverse centrifugal force is offset, thereby forming a single excitation vibration without vibration direction, so that the screen box 610 performs reciprocating linear motion. Among them, the first crossbeam 621 is also provided with a platform 623 for supporting the first motor 631 and the second motor 632, and the platform 623 can be parallel to the screen surface 611 or have an inclined angle.
本实施方式中,第一电机631和第二电机632还包括有外壳,输出轴以及与输出轴连接的偏心块均被外壳所包覆,使第一电机631和第二电机632形成整体。第一电机631和第二电机632的设置方向为沿筛面611的方向,即与第一侧框612和第二侧框613的平面延伸方向,第一电机631和第二电机632可以平行设置。需要说明的是,第一电机631和第二电机632的方向是指输出轴的延伸方向。In this embodiment, the first motor 631 and the second motor 632 further include a housing, and the output shaft and the eccentric block connected to the output shaft are covered by the housing, so that the first motor 631 and the second motor 632 form a whole. The first motor 631 and the second motor 632 are arranged in a direction along the screen surface 611, that is, in a plane extending direction of the first side frame 612 and the second side frame 613, and the first motor 631 and the second motor 632 can be arranged in parallel. It should be noted that the direction of the first motor 631 and the second motor 632 refers to the extension direction of the output shaft.
本实施方式中,筛箱610包括进料端和出料端,第一电机631和第二电机632沿进料端向出料端的方向,即第一电机631和第二电机632的转轴与进料端向出料端的方向平行,第一电机631和第二电机632的转轴连接的偏心块的离心力相互抵消,只具有沿进料端向出料端的方向的激振动,使筛箱610的振动具有规律,使得物料在筛箱610中脱水更为均匀,提高脱水效率。In the present embodiment, the screen box 610 includes a feed end and a discharge end, and the first motor 631 and the second motor 632 are in the direction from the feed end to the discharge end, that is, the rotating shafts of the first motor 631 and the second motor 632 are parallel to the direction from the feed end to the discharge end, and the centrifugal forces of the eccentric blocks connected to the rotating shafts of the first motor 631 and the second motor 632 offset each other, and there is only induced vibration in the direction from the feed end to the discharge end, so that the vibration of the screen box 610 is regular, so that the material is dehydrated more evenly in the screen box 610, thereby improving the dehydration efficiency.
本实施方式中,筛面611上的筛孔601阵列排列,排列的方式一般为矩形阵列,当然也可以为圆形阵列。筛孔601一般为圆形通孔,此时筛孔601的尺寸是指圆形筛孔的直径,筛孔601当然也可以为矩形通孔,此时筛孔601的尺寸是指矩形筛孔相对的两边之间的距离。In this embodiment, the mesh holes 601 on the mesh surface 611 are arranged in an array, and the arrangement is generally a rectangular array, and of course it can also be a circular array. The mesh holes 601 are generally circular through holes, and the size of the mesh holes 601 refers to the diameter of the circular mesh holes. The mesh holes 601 can also be rectangular through holes, and the size of the mesh holes 601 refers to the distance between the two opposite sides of the rectangular mesh holes.
下面给出几种优选的筛孔601的尺寸范围,满足筛孔601的尺寸小于物料的尺寸,使得尺寸较小的物料不会从筛孔601中漏下,解决细沙物料流失严重的问题。Several preferred size ranges of the sieve holes 601 are given below, which satisfy the requirement that the size of the sieve holes 601 is smaller than the size of the material, so that the smaller material will not leak through the sieve holes 601, thereby solving the problem of serious loss of fine sand material.
进一步的,所述筛孔601的尺寸为0.005~0.035mm。Furthermore, the size of the sieve hole 601 is 0.005-0.035 mm.
进一步的,所述筛孔601的尺寸为0.010~0.030mm。Furthermore, the size of the sieve hole 601 is 0.010-0.030 mm.
进一步的,所述筛孔601的尺寸为0.010mm。Furthermore, the size of the sieve hole 601 is 0.010 mm.
进一步的,所述筛孔601的尺寸为0.030mm。Furthermore, the size of the sieve hole 601 is 0.030 mm.
一种实施方式中,请参考图9b,还包括底座642,所述筛面611倾斜于所述底座642设置,且所述筛面611与所述底座642的参考面形成的夹角e为0~20°。In one embodiment, please refer to FIG. 9 b , a base 642 is further included, the screen surface 611 is arranged to be inclined with respect to the base 642 , and an angle e formed between the screen surface 611 and a reference surface of the base 642 is 0 to 20°.
本实施方式中,筛面611进料一端比出料一端具有更高的高度,即筛面611从进料一端向出料一端向下倾斜,物料在筛面611上的移动更快,可加快脱水效率,当然,筛面611与所述底座642的参考面形成的夹角e不宜过大,防止物料在筛面611上停留的时间过短而来不及脱水。In this embodiment, the feed end of the screen surface 611 is at a higher height than the discharge end, that is, the screen surface 611 is inclined downward from the feed end to the discharge end, and the material moves faster on the screen surface 611, which can speed up the dehydration efficiency. Of course, the angle e formed by the screen surface 611 and the reference surface of the base 642 should not be too large to prevent the material from staying on the screen surface 611 for too short a time and not having enough time for dehydration.
其中,底座642可为桁架式结构,底座642还具有相对设置的另一底座641,另一底座641与底座642一般为一体式结构。底座642的参考面可以为水平面。The base 642 may be a truss structure, and the base 642 further includes another base 641 disposed opposite to the base 642, and the other base 641 and the base 642 are generally an integrated structure. The reference plane of the base 642 may be a horizontal plane.
另一种实施方式中,筛面611出料一端比进料一端具有更高的高度,即筛面611从出料一端向进料一端向下倾斜,使物料在筛面611上具有足够长的停留时间,以适用于含水量过大的物料,例如泥浆等。In another embodiment, the discharge end of the screen surface 611 is at a higher height than the feed end, that is, the screen surface 611 is inclined downward from the discharge end to the feed end, so that the material has a sufficiently long residence time on the screen surface 611, which is suitable for materials with excessive water content, such as mud.
进一步的,所述筛面611进料一端还连接第一平板619,所述第一平板619相对两侧还连接有第三侧板614和第四侧板615,所述第三侧板13与所述第一侧板612连接,所述第四侧板615与所述第二侧板613连接,所述第一平板619倾斜设置,且所述第一平板619与所述底座642的参考面形成的夹角f为20°~45°。Furthermore, one feeding end of the screen surface 611 is also connected to a first flat plate 619, and the first flat plate 619 is also connected to a third side plate 614 and a fourth side plate 615 on two opposite sides, the third side plate 13 is connected to the first side plate 612, and the fourth side plate 615 is connected to the second side plate 613. The first flat plate 619 is tilted, and an angle f formed by the first flat plate 619 and the reference surface of the base 642 is 20°~45°.
本实施方式中,通过设置第一平板619的角度,使第一平板619具有比筛面611更陡的倾斜斜面,使得第一平板619用于进料,可以加快物料从第一平板619向筛面的移动速度。In this embodiment, by setting the angle of the first flat plate 619, the first flat plate 619 has a steeper slope than the screen surface 611, so that the first flat plate 619 is used for feeding, which can speed up the movement of materials from the first flat plate 619 to the screen surface.
进一步的,所述筛面611出料一端还连接有用于卸料的第二平板618,所述第二平板618倾斜设置,所述第二平板618相对两侧还分别设置第五侧板616和第六侧板617,所述第五侧板616与所述第一侧板612连接,所述第六侧板617与所述第二侧板613连接。Furthermore, a second flat plate 618 for unloading is connected to one end of the screen surface 611 for discharging materials. The second flat plate 618 is tilted, and a fifth side plate 616 and a sixth side plate 617 are respectively provided on two opposite sides of the second flat plate 618. The fifth side plate 616 is connected to the first side plate 612, and the sixth side plate 617 is connected to the second side plate 613.
其中,第一侧板612、第二侧板613、第三侧板614、第四侧板615、第五侧板616和第六侧板617用于防止物料从侧边滑落,并使振动脱水筛具有更好的稳定性。Among them, the first side plate 612, the second side plate 613, the third side plate 614, the fourth side plate 615, the fifth side plate 616 and the sixth side plate 617 are used to prevent materials from sliding down from the sides and make the vibration dewatering screen have better stability.
进一步的,所述第一侧板612和所述第二侧板613之间还连接有第二横梁622,用于加强筛箱610的稳定性。Furthermore, a second cross beam 622 is connected between the first side plate 612 and the second side plate 613 to enhance the stability of the screen box 610 .
其中,第二横梁622可以与第一横梁621具有相同的结构,第二横梁622也可以与第一横梁621结构不同,但第二横梁622应与第一横梁621平行设置,使筛箱610的第一侧板612和第二侧板613之间连接的筛面611、第一横梁621、第二横梁622之间形成稳定的结构,加强筛箱610的稳定。Among them, the second crossbeam 622 can have the same structure as the first crossbeam 621, and the second crossbeam 622 can also have a different structure from the first crossbeam 621, but the second crossbeam 622 should be arranged parallel to the first crossbeam 621, so that a stable structure is formed between the screen surface 611 connected between the first side plate 612 and the second side plate 613 of the screen box 610, the first crossbeam 621, and the second crossbeam 622, thereby enhancing the stability of the screen box 610.
进一步的,所述支撑件640设于所述底座642上,所述支撑件640为橡胶弹簧。Furthermore, the support member 640 is disposed on the base 642 , and the support member 640 is a rubber spring.
其中,支撑件640具有减震功能,而橡胶弹簧的减震效果优秀,且结构稳定,使用寿命长。Among them, the support member 640 has a shock-absorbing function, and the rubber spring has an excellent shock-absorbing effect, a stable structure, and a long service life.
7、第一环保桶302(第二环保桶307与第三环保桶312可参考)7. The first environmental protection barrel 302 (the second environmental protection barrel 307 and the third environmental protection barrel 312 can be used as reference)
请一并参阅图10a、图10b及图10c,本发明实施例提供的环保桶302用于将泥水混合物中泥浆与水分离,其中泥浆用于烧制砖块,水用于再次进入再利用循环系统中,从而将泥水混合物实现再次利用,起到环保的效果。本实施例中,环保桶302包括第一桶体710、第二桶体720及套筒730。Please refer to FIG. 10a, FIG. 10b and FIG. 10c together. The environmental protection barrel 302 provided in the embodiment of the present invention is used to separate mud and water in the mud-water mixture, wherein the mud is used to burn bricks, and the water is used to re-enter the recycling circulation system, so that the mud-water mixture can be reused to achieve the effect of environmental protection. In this embodiment, the environmental protection barrel 302 includes a first barrel body 710, a second barrel body 720 and a sleeve 730.
具体的,第一桶体710,包括第一周壁712和底壁714,第一周壁712固定连接于第一周壁712一端,第一桶体710为一端具有开口的桶状结构。一种实施方式中,第一桶体710为圆桶形状,换言之,第一周壁712绕中心线旋转形成圆筒,底壁714连接于圆筒的一端从而形成一端具有开口的圆桶。其他实施方式中,第一桶体710也可以为其他形状的桶体,例如长方体等。本实施例中,为了提高环保桶302的工作效率,提高同时分离的泥水混合物的量,环保桶302的体积较大,第一桶体710直接放置于地面上,具体的,底壁714放置于地面上。一种实施方式中,第一周壁712的内壁面和外壁面、底壁714的内壁面和外壁面均涂有油漆,以防止第一桶体710内的泥水混合物及外界环境(例如雨水、阳光)对第一周壁712和底壁714的腐蚀,提高第一桶体710的使用寿命。Specifically, the first barrel body 710 includes a first circumferential wall 712 and a bottom wall 714. The first circumferential wall 712 is fixedly connected to one end of the first circumferential wall 712. The first barrel body 710 is a barrel-shaped structure with an opening at one end. In one embodiment, the first barrel body 710 is in the shape of a barrel. In other words, the first circumferential wall 712 rotates around the center line to form a cylinder, and the bottom wall 714 is connected to one end of the cylinder to form a barrel with an opening at one end. In other embodiments, the first barrel body 710 can also be a barrel body of other shapes, such as a cuboid. In this embodiment, in order to improve the working efficiency of the environmental protection barrel 302 and increase the amount of mud and water mixture separated at the same time, the volume of the environmental protection barrel 302 is relatively large, and the first barrel body 710 is directly placed on the ground. Specifically, the bottom wall 714 is placed on the ground. In one embodiment, the inner wall surface and the outer wall surface of the first circumferential wall 712 and the inner wall surface and the outer wall surface of the bottom wall 714 are painted to prevent the mud-water mixture in the first barrel body 710 and the external environment (such as rain and sunlight) from corroding the first circumferential wall 712 and the bottom wall 714, thereby improving the service life of the first barrel body 710.
本实施例中,第一桶体710内还设有第二周壁722,第二周壁722的一端固定连接至底壁714,第二周壁722与底壁714连接形成第二桶体720,第二桶体720位于第一桶体710内。本实施例中,可以理解为第二周壁722将第一桶体710的内部空间分隔为两个独立的部分,其中第二周壁722内部的空间与第二周壁722至第一周壁712之间的空间被第二周壁722隔开,也可以理解为,底壁714盖合于第二周壁722的一端形成第二桶体720,第二桶体720位于第一桶体710的内部。一种实施方式中,第二桶体720为圆桶形状,换言之,第二周壁722绕中心线旋转形成圆筒,底壁714连接于圆筒的一端从而形成一端具有开口的圆桶。其他实施方式中,第二桶体720也可以为其他形状的桶体,例如长方体等。In this embodiment, a second circumferential wall 722 is further provided in the first barrel body 710, one end of the second circumferential wall 722 is fixedly connected to the bottom wall 714, the second circumferential wall 722 and the bottom wall 714 are connected to form a second barrel body 720, and the second barrel body 720 is located in the first barrel body 710. In this embodiment, it can be understood that the second circumferential wall 722 divides the internal space of the first barrel body 710 into two independent parts, wherein the space inside the second circumferential wall 722 and the space between the second circumferential wall 722 and the first circumferential wall 712 are separated by the second circumferential wall 722, and it can also be understood that the bottom wall 714 covers one end of the second circumferential wall 722 to form the second barrel body 720, and the second barrel body 720 is located inside the first barrel body 710. In one embodiment, the second barrel body 720 is in the shape of a barrel, in other words, the second circumferential wall 722 is rotated around the center line to form a cylinder, and the bottom wall 714 is connected to one end of the cylinder to form a barrel with an opening at one end. In other implementations, the second barrel body 720 may also be a barrel body of other shapes, such as a cuboid.
本实施例中,第一桶体710内还设有套筒730,套设于第二桶体720外,套筒730与第一周壁712之间形成收容空间740,套筒730与第二周壁722之间形成第一间隙750。一种实施方式中,套筒730为与第一周壁712及第二周壁722形状相同的圆筒,套筒730套设于第二周壁722上,套筒730可以通过支架与第二周壁722固定连接,套筒730也可以通过支架与第一周壁712固定连接。本实施例中,套筒730与第二周壁722之间形成第一间隙750,当第二桶体720盛满泥水混合物后,泥水混合物从第二桶体720溢出,经过第一间隙750后流入收容空间740,并在收容空间740内沉淀分离。In this embodiment, a sleeve 730 is further provided in the first barrel body 710, which is sleeved outside the second barrel body 720, and a receiving space 740 is formed between the sleeve 730 and the first peripheral wall 712, and a first gap 750 is formed between the sleeve 730 and the second peripheral wall 722. In one embodiment, the sleeve 730 is a cylinder with the same shape as the first peripheral wall 712 and the second peripheral wall 722, and the sleeve 730 is sleeved on the second peripheral wall 722. The sleeve 730 can be fixedly connected to the second peripheral wall 722 through a bracket, and the sleeve 730 can also be fixedly connected to the first peripheral wall 712 through a bracket. In this embodiment, a first gap 750 is formed between the sleeve 730 and the second peripheral wall 722. When the second barrel body 720 is filled with mud and water mixture, the mud and water mixture overflows from the second barrel body 720, flows into the receiving space 740 after passing through the first gap 750, and is precipitated and separated in the receiving space 740.
图10b所示箭头为泥水混合物的流动方向。输送至第二桶体720内的泥水混合物首先在第二桶体720内沉淀,完成初步的泥浆与水的分离,泥水混合物从第二桶体720溢出后经过第一间隙750流入收容空间740,泥浆在收容空间740内进一步沉淀而与水分离,第一间隙750使泥水混合物从靠近收容空间740的底部进入收容空间740,进一步提高了泥浆和水的分离效果,泥浆与水的分离效果好,有利于泥浆与水的再次利用。The arrow shown in Fig. 10b is the flow direction of the mud-water mixture. The mud-water mixture transported to the second barrel 720 is first precipitated in the second barrel 720 to complete the preliminary separation of mud and water. After the mud-water mixture overflows from the second barrel 720, it flows into the receiving space 740 through the first gap 750. The mud is further precipitated in the receiving space 740 and separated from the water. The first gap 750 allows the mud-water mixture to enter the receiving space 740 from the bottom of the receiving space 740, further improving the separation effect of mud and water. The separation effect of mud and water is good, which is conducive to the reuse of mud and water.
本实施例中,收容空间740内设有斜料插管层760,斜料插管层760用于将收容空间740分隔成清水区742与泥浆区744。一种实施方式中,斜料插管层760水平放置于收容空间740中间的位置,将收容空间740分隔成清水区742与泥浆区744,其中泥浆区744靠近底壁714,清水区742靠近第一桶体710的开口。具体的,斜料插管层760包括多个互连为一体的空心管,空心管倾斜于底壁714放置。一种实施方式中,空心管与水平面的夹角为45°~60°,斜料插管层760起到了过滤的作用,泥水混合物中的水经过斜料插管层760后进入清水区742,而泥浆沉淀至泥浆区744。In this embodiment, an inclined material inserting tube layer 760 is provided in the receiving space 740, and the inclined material inserting tube layer 760 is used to separate the receiving space 740 into a clean water area 742 and a mud area 744. In one embodiment, the inclined material inserting tube layer 760 is horizontally placed in the middle of the receiving space 740, and the receiving space 740 is divided into a clean water area 742 and a mud area 744, wherein the mud area 744 is close to the bottom wall 714, and the clean water area 742 is close to the opening of the first barrel body 710. Specifically, the inclined material inserting tube layer 760 includes a plurality of hollow tubes interconnected as one, and the hollow tubes are placed obliquely to the bottom wall 714. In one embodiment, the angle between the hollow tube and the horizontal plane is 45°~60°, and the inclined material inserting tube layer 760 plays a filtering role. The water in the mud-water mixture enters the clean water area 742 after passing through the inclined material inserting tube layer 760, and the mud settles in the mud area 744.
本实施例中,底壁714设有第一排出口772,第一排出口772连通收容空间740与外界,用于将泥浆区744的泥浆排出。具体的,第一排出口772连接输出管,通过抽水泵将泥浆从第一排出口772抽出,并将泥浆送入下一个工序。In this embodiment, the bottom wall 714 is provided with a first outlet 772, which connects the receiving space 740 with the outside and is used to discharge the mud in the mud area 744. Specifically, the first outlet 772 is connected to the output pipe, and the mud is pumped out from the first outlet 772 by a water pump and sent to the next process.
本实施例中,第一周壁712与底壁714的连接处设有第一斜坡782,第二周壁722的外壁面与底壁714的连接处设有第二斜坡784,第一排出口772位于第一斜坡782和第二斜坡784在底壁714的垂直投影之间,第一斜坡782和第二斜坡784用于将泥浆区744的泥浆引导至第一排出口772。具体的,第一斜坡782与第二斜坡784使收容空间740的底端形成类似漏斗的形状,第一排出口772位于漏斗的最小口位置,泥浆区744向下沉淀的泥浆被引导至第一排出口772,提高了泥浆排出的效率。In this embodiment, a first slope 782 is provided at the connection between the first peripheral wall 712 and the bottom wall 714, a second slope 784 is provided at the connection between the outer wall surface of the second peripheral wall 722 and the bottom wall 714, and the first discharge port 772 is located between the vertical projections of the first slope 782 and the second slope 784 on the bottom wall 714. The first slope 782 and the second slope 784 are used to guide the mud in the mud area 744 to the first discharge port 772. Specifically, the first slope 782 and the second slope 784 form a funnel-like shape at the bottom end of the receiving space 740, and the first discharge port 772 is located at the minimum opening position of the funnel. The mud precipitated downward in the mud area 744 is guided to the first discharge port 772, thereby improving the efficiency of mud discharge.
本实施例中,底壁714还设有第二排出口774,第二排出口774连通第二桶体720的内部与外界,用于将第二桶体720内的泥浆排出。具体的,第二排出口774连接输出管,通过抽水泵将泥浆从第二排出口774抽出,并将泥浆送入下一个工序。本实施例中,环保桶302进行了两次泥浆与水的分离,其中第二桶体720内部的泥水混合物自然沉淀,泥浆从第二排出口774排出。在第二桶体720中未被分离泥水混合物在收容空间740内进一步分离。In this embodiment, the bottom wall 714 is further provided with a second discharge port 774, which connects the interior of the second barrel body 720 with the outside, and is used to discharge the mud in the second barrel body 720. Specifically, the second discharge port 774 is connected to the output pipe, and the mud is pumped out from the second discharge port 774 by a water pump, and the mud is sent to the next process. In this embodiment, the environmental protection barrel 302 separates the mud and water twice, wherein the mud-water mixture inside the second barrel body 720 naturally settles, and the mud is discharged from the second discharge port 774. The mud-water mixture that is not separated in the second barrel body 720 is further separated in the receiving space 740.
本实施例中,第二周壁722的内壁面与底壁714的连接处设有第三斜坡786,第二排出口774位于第三斜坡786在底壁714的垂直投影之间,第三斜坡786用于将第二桶体720内的泥浆引导至第二排出口774。具体的,第三斜坡786使第二桶体720内部的底端形成类似漏斗的形状,第二排出口774位于漏斗的最小口位置,向下沉淀的泥浆被引导至第二排出口774,提高了泥浆排出的效率。In this embodiment, a third slope 786 is provided at the connection between the inner wall surface of the second peripheral wall 722 and the bottom wall 714, and the second discharge outlet 774 is located between the vertical projections of the third slope 786 on the bottom wall 714. The third slope 786 is used to guide the mud in the second barrel body 720 to the second discharge outlet 774. Specifically, the third slope 786 forms a funnel-like shape at the bottom end of the second barrel body 720, and the second discharge outlet 774 is located at the minimum opening position of the funnel, and the mud precipitated downward is guided to the second discharge outlet 774, thereby improving the efficiency of mud discharge.
本实施例中,第一周壁712上设有第三排出口76,第三排出口76的位置对应清水区742,第三排出口76用于排出清水区742的水。具体的,第三排出口76靠近第一周壁712的顶端,以将清水区742内的水排出。In this embodiment, the first peripheral wall 712 is provided with a third outlet 76, the position of the third outlet 76 corresponds to the clean water area 742, and the third outlet 76 is used to discharge water from the clean water area 742. Specifically, the third outlet 76 is close to the top of the first peripheral wall 712 to discharge water in the clean water area 742.
本实施例中,套筒730包括背离底壁714的第一端面3022,第二桶体720包括背离底壁714的第二端面3021,第二桶体720内的泥水混合物从第二端面3021的开口溢出后流入第一间隙750,第一端面3022与底壁714之间的距离不小于第二端面3021与底壁714之间的距离,以使从第二端面3021的开口溢出的泥水混合物全部流入第一间隙750。具体的,第一端面3022的水平位置高于第二端面3021的水平位置,避免泥水混合物从第二端面3021的开口溢出时从第一间隙750以外溅射至收容空间740,从而将从第二端面3021的开口溢出的泥水混合物全部经过第一间隙750从收容空间740的底部进入收容空间740。In this embodiment, the sleeve 730 includes a first end face 3022 away from the bottom wall 714, and the second barrel body 720 includes a second end face 3021 away from the bottom wall 714. The muddy water mixture in the second barrel body 720 flows into the first gap 750 after overflowing from the opening of the second end face 3021, and the distance between the first end face 3022 and the bottom wall 714 is not less than the distance between the second end face 3021 and the bottom wall 714, so that the muddy water mixture overflowing from the opening of the second end face 3021 all flows into the first gap 750. Specifically, the horizontal position of the first end face 3022 is higher than the horizontal position of the second end face 3021, so as to prevent the muddy water mixture from splashing from the outside of the first gap 750 to the receiving space 740 when overflowing from the opening of the second end face 3021, so that the muddy water mixture overflowing from the opening of the second end face 3021 all passes through the first gap 750 and enters the receiving space 740 from the bottom of the receiving space 740.
本实施例中,环保桶302还包括输入管790,输入管790插入于第二桶体720内。具体的,输入管790至少部分插入第二桶体720中,以防止泥水混合物输入第二桶体720中时由于流量较大而溅射。In this embodiment, the environmental protection barrel 302 further includes an input pipe 790, which is inserted into the second barrel body 720. Specifically, the input pipe 790 is at least partially inserted into the second barrel body 720 to prevent the muddy water mixture from splashing due to a large flow when it is input into the second barrel body 720.
输送至第二桶体720内的泥水混合物首先在第二桶体720内沉淀,完成初步的泥浆与水的分离,泥水混合物从第二桶体720溢出后经过第一间隙750流入收容空间740,泥浆在收容空间740内进一步沉淀而与水分离,第一间隙750使泥水混合物从靠近收容空间740的底部进入收容空间740,有利于泥浆向下沉淀,进一步提高了泥浆和水的分离效果,泥浆与水的分离效果好,有利于泥浆与水的再次利用。The mud-water mixture transported to the second barrel body 720 is first precipitated in the second barrel body 720 to complete the preliminary separation of mud and water. After the mud-water mixture overflows from the second barrel body 720, it flows into the receiving space 740 through the first gap 750. The mud is further precipitated in the receiving space 740 and separated from the water. The first gap 750 allows the mud-water mixture to enter the receiving space 740 from the bottom of the receiving space 740, which is conducive to the downward sedimentation of the mud, further improving the separation effect of the mud and water. The good separation effect of the mud and water is conducive to the reuse of the mud and water.
以上所揭露的仅为本发明一种较佳实施方式而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施方式的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of implementing the above-mentioned embodiment and making equivalent changes according to the claims of the present invention still fall within the scope of the invention.
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