CN107968616A - A kind of energy saving fuel delivery device of intelligent control - Google Patents
A kind of energy saving fuel delivery device of intelligent control Download PDFInfo
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- CN107968616A CN107968616A CN201610906220.XA CN201610906220A CN107968616A CN 107968616 A CN107968616 A CN 107968616A CN 201610906220 A CN201610906220 A CN 201610906220A CN 107968616 A CN107968616 A CN 107968616A
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The present invention relates to a kind of energy saving fuel delivery device of intelligent control,It is low to which solve the existing oil transportation efficiency of pump,Power consumption is high,Complicated technical problem,It includes frequency converter,Soft strater,Oil transportation pump motor,Oil transportation motor aerofoil fan,Switching Power Supply,Breaker of plastic casing,Miniature circuit breaker,Power frequency exports A.C. contactor,Frequency conversion exports A.C. contactor,It is soft to open bypass A.C. contactor,Wind turbine enables A.C. contactor,First electrothermal relay and the second electrothermal relay,Breaker of plastic casing output terminal with inverter input and soft strater input terminal and the soft bypass A.C. contactor input terminal that opens by being connected,The external direct current reactor of frequency converter,Inverter output terminal accesses frequency conversion by cable or copper bar and exports A.C. contactor input terminal,Frequency conversion exports the input terminal that A.C. contactor output terminal accesses output reactance device by cable or copper bar,The output terminal of output reactance device accesses the input terminal of oil transportation pump motor by cable or copper bar;The present invention is widely used in petroleum chemical industry.
Description
Technical field
The present invention relates to a kind of fuel delivery device, more particularly, to a kind of energy saving fuel delivery device of intelligent control.
Background technology
Oil field is one of a complex object, most important one characteristic, be exactly time variation in recovery process, stratum energy
It is to oil well oil transportation that amount, which constantly decays to and keeps stratum energy balance usual manner,.The height of fuel transfer pressure is to determine that oil field is reasonable
Exploitation and the important parameter of surface line and relevant device, especially in later development, oil transportation well increases, Transportation Process design and
Electromechanical equipment configuration it is well-to-do, geological condition changes greatly in addition, often causes fuel transfer pressure to fluctuate, output oil amount it is uneven and
Stablize.Fuel transfer pressure control will be improper to bring many troubles to oil field production and management, therefore oil field requires constant pressure and flow oil transportation.
But the pressure and petroleum distribution due to oil storage stratum are constantly changing, its numerical value is difficult Accurate Prediction, thus also just difficult
With control.Due to reasons such as history and technologies, in order to meet the needs of oil field development, in the configuration of technique and electromechanical equipment all
It is especially prominent particularly in oil transporting appliance according to the Demand Design of oil field maximum possible.Oil field oil transporting appliance is more using centrifugation
Pump, plunger pump matching high power motor, oil transporting appliance are often " low load with strong power " state operation in inefficiency, cause electricity
The significant wastage of energy, energy loss are up to more than 40%,.In addition, control means fall behind, fuel transfer pressure is manual by pumping out port strobe
Control, pump is matched with motor to be difficult to reach the optimal working point operation in pump.
Oil transfer pump is the highest equipment of average daily frequency of use in whole production system, and most of booster station, petroleum transferring station,
The oil transfer pump Starting mode of multi-purpose station all uses star triangle start, due to impact of the star triangle start mode to motor and oil transfer pump
Property increase, cause oil transportation pump bearing abrasion acceleration and noise many weakness such as to increase.And existing oil transporting appliance is generally people
Work operates, and when system performance changes, cannot change the working status of oil transporting appliance in time, increase energy consumption, cause very
Big energy loss.Therefore the automatic energy-saving technology of oil field oil transporting appliance is developed as early as possible as early as possible, in oil field energy saving consumption reduction work
It is of great significance in work.Oil transfer pump does not support generally directly band carries to start, the regular maintenance of oil transfer pump or the replacement of vulnerable part,
Need often to have carried out and (having stopped) pump operation, directly cannot carry pump by band since pressure is higher, it is necessary to switch flow back and forth, can just open
Dynamic, so as to cause, labor intensive, waste energy consumption, start-stop complexity, and brings some potential safety problems to operating personnel;Oil
Tian Ge oil producing operations area oil transportation scene, oil transfer pump generally need manual adjustment valve using soft control, constant pressure or constant current oil transportation,
Cause, labor intensive, energy consumption waste greatly, and pressure precision is poor, and pressure regulation tune stream difficulty is big.
The content of the invention
The present invention is in order to solve the technical problem that the existing oil transportation efficiency of pump is low, power consumption is high, complicated, there is provided Yi Zhongxiao
The energy saving fuel delivery device of intelligent control that rate is high, power consumption is low.
The energy saving fuel delivery device of intelligent control provided by the invention, including frequency converter, soft strater, oil transportation pump motor, oil transportation
Motor axial fan, Switching Power Supply, breaker of plastic casing, miniature circuit breaker, power frequency output A.C. contactor, frequency conversion output exchange connect
Tentaculum, soft bypass A.C. contactor, the wind turbine of opening enable A.C. contactor, the first electrothermal relay and the second electrothermal relay, plastic housing and break
Road device input terminal connection transformer or power distribution cabinet, breaker of plastic casing output terminal access inverter input by cable or copper bar
A.C. contactor input terminal is bypassed with soft strater input terminal and soft open;
The external direct current reactor of frequency converter, inverter output terminal access frequency conversion by cable or copper bar and export ac contactor
Device input terminal, frequency conversion export the input terminal that A.C. contactor output terminal accesses output reactance device by cable or copper bar, output
The output terminal of reactor accesses the input terminal of oil transportation pump motor by cable or copper bar;
The soft bypass A.C. contactor lead-out terminal that opens is connected by copper bar or cable with the first electrothermal relay input terminal, and first
Electrothermal relay output terminal copper bar or cable are in parallel with soft strater output terminal, and accessing power frequency with copper bar or cable after in parallel exports
The access in parallel with frequency conversion output A.C. contactor of A.C. contactor, power frequency output A.C. contactor output terminal copper bar or cable is defeated
The input terminal of Oil pump electrical machinery;
Breaker of plastic casing output terminal accesses miniature circuit breaker by cable, and miniature circuit breaker output terminal accesses wind turbine with cable
Enabled A.C. contactor input terminal, wind turbine enable A.C. contactor output terminal and are connected with the second electrothermal relay input terminal, the second heat
Relay output end accesses oil transportation motor aerofoil fan with cable;
Breaker of plastic casing output terminal by cable access AC220V power supplys to Switching Power Supply input terminal, Switching Power Supply
Lead-out terminal exports DC24V to PLC controller;The output terminal of PLC controller is connected by RS485 interfaces with frequency converter.
Preferably, breaker of plastic casing output terminal is connected with lightning protection device.
The beneficial effects of the invention are as follows:The degree of automation is high, and two kinds of operating modes of power frequency/frequency conversion are safe for operation;System energy
Realize Automatic Control, there is manual/auto switching, pressure adjustment, constant pressure, high-low voltage protection, phase failure protection, electric leakage to protect
The functions such as shield, overload protection, overtemperature protection, immediate trip protection.It is energy saving that (20HZ is generally operated in during oil transfer pump low-frequency operation)
Significant effect, up to more than 40%.
The power consumption of oil transfer pump can be not only reduced using the device, reduces the smooth startup of reactive power, optimization oil transfer pump
And stopped process, be the protection such as system with overcurrent, overvoltage, overload, overheat, short circuit, phase shortage, improve motor power factor,
Extend the service life of equipment, increase the power supply capacity of power grid, realize the capacity-increasing transformation of power grid, by controller, HMI it is man-machine,
The system integration technologies such as communication, so as to fulfill the energy saving of flow circuit, synergy automation, intelligent, visualization operation.
Using PLC and touch screen technology intelligent control frequency converter, realize that the frequency change of frequency converter controls the rotating speed of motor,
And change the outlet pressure and flow of oil transfer pump.Experiment proves that present apparatus energy conservation and consumption reduction effects are notable.The present apparatus has with economy
The characteristics of effect and very strong practicality.Under frequency conversion auto state, equipment detects pressure or flow sensor signal by PLC
And computing is carried out according to the parameter of setting, with reference to the working condition of oil transfer pump, the operation to oil transfer pump automatically is adjusted, so that
Make fuel transfer pressure or stability of flow, reliable, and good energy saving purpose can be reached.
Further aspect of the present invention, by the description of detailed description below, is clearly stated that.
Brief description of the drawings
Fig. 1 is the schematic diagram of primary circuit;
Fig. 2 is the schematic diagram of secondary circuit;
Fig. 3 is the man-machine interface schematic diagram of operating unit;
Fig. 4 is the schematic diagram of the energy saving fuel delivery device multiple linkage of intelligent control.
Symbol description in figure:
1. frequency converter, 2. soft straters, 3. lightning protection devices, 4. oil transportation pump motors, 5. oil transportation motor aerofoil fans, 6. switch electricity
Source, QF1 represent breaker of plastic casing, and QF2 represents miniature circuit breaker, and TA represents current transformer, and KM1 represents that power frequency output exchange connects
Tentaculum, KM2 represent frequency conversion output A.C. contactor, and KM3 represents soft and opens bypass A.C. contactor, and KM4 represents that wind turbine enables exchange
Contactor, FR1 represent the first electrothermal relay, and FR2 represents the second electrothermal relay.
Embodiment
As illustrated in fig. 1 and 2, the energy saving fuel delivery device of intelligent control includes primary circuit and secondary circuit, and primary circuit includes
Power supply unit, frequency conversion side unit, power frequency side unit, motor cooling blower unit.Secondary circuit includes power supply unit, control list
Member.
First, primary circuit is as follows:
1st, power supply unit:
Breaker of plastic casing QF1 input terminals are accessed with cable from transformer or power distribution cabinet, in breaker of plastic casing QF1 output terminals
Access lightning protection device 3.1 input terminal of frequency converter and soft strater 2 are accessed from breaker of plastic casing QF1 output terminals by cable or copper bar
Input terminal and soft open bypass A.C. contactor KM3 input terminals.
2nd, frequency conversion side unit:
The external direct current reactor terminal access direct current reactor of frequency converter 1,1 output terminal of frequency converter pass through cable or copper bar
Frequency conversion output A.C. contactor KM2 input terminals are accessed, frequency conversion output A.C. contactor KM2 output terminals are connect by cable or copper bar
Enter the input terminal of output reactance device, the output terminal of output reactance device accesses the input of oil transportation pump motor 4 by cable or copper bar
Terminal.
3rd, power frequency side unit:
The soft bypass A.C. contactor KM3 lead-out terminals that open are connected by copper bar or cable and the first electrothermal relay FR1 input terminals
Connect, the first electrothermal relay FR1 output terminals copper bar or cable are in parallel with 2 output terminal of soft strater, and copper bar or cable are used after in parallel
Power frequency output A.C. contactor KM1, power frequency output A.C. contactor KM1 output terminals copper bar or cable is accessed to hand over frequency conversion output
Flow the input terminal of contactor KM2 access oil transportation pump motors 4 in parallel.
4th, motor cooling blower unit:
Miniature circuit breaker QF2 is accessed from breaker of plastic casing QF1 output terminals by cable, miniature circuit breaker QF2 output terminals are used
Cable access wind turbine enables A.C. contactor KM4 input terminals, and wind turbine enables A.C. contactor KM4 output terminals and the second electrothermal relay
FR2 input terminals connect, and the second electrothermal relay FR2 output terminals are accessed with cable on the input terminal of oil transportation motor aerofoil fan 5.
2nd, secondary circuit is as follows:
Power supply unit:AC220V power supplys are accessed to the defeated of Switching Power Supply 6 from breaker of plastic casing QF1 output terminals by cable
Enter end, the lead-out terminal of Switching Power Supply 6 exports DC24V to connecting terminal block input terminal, and connecting terminal block output terminal passes through electricity
Cable accesses PLC controller.The output terminal of PLC controller is connected with frequency converter 1.
Control unit is divided into power frequency pattern and variable mode again when working, and has shield lock function between the two.Variable mode
It is divided into again automatically and manually, equally there is shield lock function between the two.
The course of work is described below:
As shown in figure 3, the energy saving fuel delivery device of intelligent control is under normal circumstances, on operating unit control panel, " become
Frequently/power frequency " switching switch selects " frequency conversion " pattern.
" automatic/hand " switching switch selects " automatic " pattern." automatic " pattern, and be divided into long-range and local." long-range/
Locally " change-over switch selects " local ", is given on man-machine interface (touch-screen) operation screen on operating unit control panel
One pressure or flow value, this value are transmitted to PLC controller by man-machine interface RS485 interfaces with signal cable." long-range/
It is local " change-over switch selection " long-range ", give a pressure on long-range host computer or flow value, this value pass through host computer
TCP interface ends are transmitted to PLC controller by Industrial Ethernet.PLC controller receives set-point, when pressing " RUN " button
When, the CPU of PLC passes through PID control process, and signal is connected RS485 interface ends by the RS485 interface ends signal cable of PLC
It is transmitted in frequency converter 1, frequency converter 1 exports certain voltage to frequency and drives oil transfer pump to oil transportation pump motor 4, oil transportation pump motor 4,
Oil transportation pump discharge pressure or flow are transmitted on connecting terminal block input terminal by transducer signal line, and connecting terminal block output terminal leads to
The RS485 interface ends that signal cable is transmitted to PLC controller Analog input mModule or PLC controller are crossed, PLC controller
CPU handles return signal and set-point, the RS485 interface ends that output frequency value is passed through PLC controller by PID arithmetic
Signal cable connection RS485 interface ends are transmitted in frequency converter 1, so repeatedly, untill the set-point for reaching stable.
" automatic/hand " switching switch selects " manual " pattern, and the man-machine interface on operating unit control panel (touches
Screen) frequency values are given on operation screen, this value is transmitted to PLC controls by man-machine interface RS485 interfaces with signal cable
Device processed, connects RS485 interface ends by RS485 interface ends signal cable by PLC controller and is transmitted in frequency converter 1, frequency converter 1
Output given frequency voltage sends oil transportation pump motor 4 to, and oil transportation pump motor 4 drives oil transportation pump operation.Pressed until pressing " stopping "
Button, end signal is controlled by signal cable to 1# A.C. contactors, disconnects power frequency output A.C. contactor KM1, while frequency conversion
1 control terminal of device receives stop signal, and frequency converter 1 is out of service, and oil transportation pump motor 4 powers off, and oil transfer pump is out of service.
When frequency converter maintenance or failure, on operating unit control panel, " frequency conversion/power frequency " switching switch
" power frequency " pattern of selection, simultaneity factor provide warning prompt frequency converter failure etc..When pressing " RUN " button, run signal passes
Be sent on connecting terminal block input terminal, then from connecting terminal block output terminal by signal cable be transmitted to soft strater 2 control it is defeated
Enter end, soft strater 2 receives enabling signal, and soft strater 2 is run, and sends voltage to oil transportation pump motor 4, oil transportation pump motor
4 drive oil transportation pump operations, after oil transfer pump operates steadily, 2 control terminal of soft strater by signal cable to it is soft open bypass exchange connect
Tentaculum KM3 controls end signal, turns on the soft bypass A.C. contactor KM3 that opens, and voltage is transmitted to oil transportation pump motor 4, oil transfer pump electricity
Machine 4 drives oil transportation pump operation, oil transfer pump even running.Until pressing " stopping " button, exported and handed over to frequency conversion by signal cable
Stream contactor KM2, the soft bypass A.C. contactor KM3 A.C. contactors that open control end signal and 2 control terminal of soft strater to receive and stop
Stop signal, makes soft strater 2 out of service and is disconnected with frequency conversion output A.C. contactor KM2, the soft bypass A.C. contactor KM3 that opens,
Oil transportation pump motor 4 powers off, and oil transfer pump is out of service.
As shown in figure 4, the process of the energy saving fuel delivery device multiple linkage of intelligent control and intelligent operation/cutting is as follows:
Pressure or flow system are set in more oil transfer pumps (there are big output oil amount main pump and small output oil amount auxiliary pump) oil transportation
(running frequency) is adjusted to the working status of oil transfer pump after system PID arithmetic, according to the judgement of main oil transfer pump running frequency value
Carry out automatically engaging and cutting out for auxiliary pump.
In host computer setting or oil transportation flow or pressure under remote mode, or set on the touchscreen in local mode
Oil transportation flow or pressure is put to be carried out according to the flowmeter or pressure of the oil transportation pump discharge collected to PLC controller, PLC controller
PID arithmetic, then PLC controller output running frequency value, frequency converter, frequency converter output voltage are sent to by MODBUS communications
Frequency adjusts the speed of service of main oil transfer pump, so that oil transportation flow reaches setting oil transportation flow.
Main pump cuts out auxiliary pump and hauls oneself willingly into:After main oil transportation pump startup oil transportation flow has reached setting oil transportation flow, and it is less than
After cutting out running frequency and continuing sometime, after main oil transfer pump is freely shut down and cut out.Small flow auxiliary oil transfer pump at the same time
Operation is automatically engaged, system reaches oil transportation flow and stablize setting according to the operating status of feedback flow adjustment auxiliary pump
Oil transportation flow (or pressure).
Auxiliary pump cuts out main pump and hauls oneself willingly into:When aiding in oil transfer pump oil transportation, system adjust automatically oil transfer pump running frequency, output
Flow (or pressure) is from motion tracking setting flow (or pressure), and output flow still can not reach after oil transfer pump reaches full speed running
To after continuing sometime, small flow auxiliary oil transfer pump autostop is cut out, and main oil transfer pump automatically engages, system adjust automatically master
Oil transfer pump running frequency, makes oil transportation flow (or pressure) reach setting flow (or pressure) and stablizes.
Can so be set according to different output oil amount, system automatically between big flow oil transfer pump and small flow oil transfer pump from
Dynamic switching.
The above is not intended to limit the invention, for the skill of this area only to the preferred embodiment of the present invention
For art personnel, the invention may be variously modified and varied.Every claim in the present invention is done in the range of limiting
Any modification, equivalent substitution, improvement and etc., should all be within protection scope of the present invention.
Claims (2)
1. a kind of energy saving fuel delivery device of intelligent control, it is characterised in that including frequency converter, soft strater, oil transportation pump motor, oil transportation
Motor axial fan, Switching Power Supply, breaker of plastic casing, miniature circuit breaker, power frequency output A.C. contactor, frequency conversion output exchange connect
Tentaculum, soft bypass A.C. contactor, the wind turbine of opening enable A.C. contactor, the first electrothermal relay and the second electrothermal relay, plastic housing and break
Road device input terminal connection transformer or power distribution cabinet, breaker of plastic casing output terminal access inverter input by cable or copper bar
A.C. contactor input terminal is bypassed with soft strater input terminal and soft open;
The external direct current reactor of frequency converter, inverter output terminal access frequency conversion by cable or copper bar and export ac contactor
Device input terminal, frequency conversion export the input terminal that A.C. contactor output terminal accesses output reactance device by cable or copper bar, output
The output terminal of reactor accesses the input terminal of oil transportation pump motor by cable or copper bar;
The soft bypass A.C. contactor lead-out terminal that opens is connected by copper bar or cable with the first electrothermal relay input terminal, and first
Electrothermal relay output terminal copper bar or cable are in parallel with soft strater output terminal, and accessing power frequency with copper bar or cable after in parallel exports
The access in parallel with frequency conversion output A.C. contactor of A.C. contactor, power frequency output A.C. contactor output terminal copper bar or cable is defeated
The input terminal of Oil pump electrical machinery;
Breaker of plastic casing output terminal accesses miniature circuit breaker by cable, and miniature circuit breaker output terminal accesses wind turbine with cable and enables
A.C. contactor input terminal, wind turbine enable A.C. contactor output terminal and are connected with the second electrothermal relay input terminal, the second hot relay
Device output terminal accesses oil transportation motor aerofoil fan with cable;
Breaker of plastic casing output terminal accesses AC220V power supplys to the input terminal of Switching Power Supply, the output of Switching Power Supply by cable
Terminal exports DC24V to PLC controller;The output terminal of PLC controller is connected by RS485 interfaces with frequency converter.
2. the energy saving fuel delivery device of intelligent control according to claim 1, it is characterised in that the breaker of plastic casing output terminal
It is connected with lightning protection device.
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CN201610906220.XA CN107968616A (en) | 2016-10-18 | 2016-10-18 | A kind of energy saving fuel delivery device of intelligent control |
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CN201610906220.XA CN107968616A (en) | 2016-10-18 | 2016-10-18 | A kind of energy saving fuel delivery device of intelligent control |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110486609A (en) * | 2019-07-31 | 2019-11-22 | 中国舰船研究设计中心 | A kind of shafting oil pump motor frequency conversion automatic control device and control method |
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CN103986374A (en) * | 2013-03-08 | 2014-08-13 | 张晓辉 | Intelligent frequency converter automatic conversion circuit |
CN204967671U (en) * | 2015-09-02 | 2016-01-13 | 李伏书 | High -voltage inverter and high -pressure solid -state soft starter's interlocking control scheme |
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