CN107966207B - On-load tap changer vibration signal acquisition device and analysis system - Google Patents

On-load tap changer vibration signal acquisition device and analysis system Download PDF

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Publication number
CN107966207B
CN107966207B CN201711492762.8A CN201711492762A CN107966207B CN 107966207 B CN107966207 B CN 107966207B CN 201711492762 A CN201711492762 A CN 201711492762A CN 107966207 B CN107966207 B CN 107966207B
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signal
vibration
load tap
wireless transmission
tap changer
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CN107966207A (en
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杨森
陈莎莎
熊俊
莫文雄
王劲
郑服利
田妍
吉旺威
林艺
何昊
刘宇
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Guangzhou Power Supply Bureau of Guangdong Power Grid Co Ltd
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Guangzhou Power Supply Bureau of Guangdong Power Grid Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H11/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
    • G01H11/06Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
    • G01H11/08Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means using piezoelectric devices
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/26Pc applications
    • G05B2219/2612Data acquisition interface
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/26Pc applications
    • G05B2219/2656Instrumentation

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Automation & Control Theory (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

The invention relates to a vibration signal acquisition device and an analysis system of an on-load tap-changer. The vibration signal acquisition device of the on-load tap-changer comprises a vibration sensor, a signal converter and wireless transmission equipment, wherein the vibration sensor, the signal converter and the wireless transmission equipment are sequentially connected, and the wireless transmission equipment is in wireless communication connection with signal analysis equipment; the vibration sensor collects vibration signals of the on-load tap-changer and transmits the vibration signals to the signal converter, the signal converter carries out analog-to-digital conversion on the vibration signals to obtain digital signals, and the digital signals are wirelessly transmitted to the signal analysis equipment through the wireless transmission equipment. Through wireless transmission, the wireless sensor is not limited by communication cables, no cable is required to be laid on site for collection, and the wireless sensor is convenient to use and particularly suitable for being used under the conditions of multi-sampling point requirements and severe application environments.

Description

Vibration signal acquisition device and analysis system of on-load tap-changer
Technical Field
The invention relates to the technical field of power equipment monitoring, in particular to a vibration signal acquisition device and an analysis system of an on-load tap-changer.
Background
The on-load tap-changer is used as the only movable part in the power transformer, and the main fault type is mechanical fault, which can damage the on-load tap-changer and the power transformer, affect the normal and safe operation of the power equipment and the power system and cause serious consequences. When the on-load tap-changer has fault hidden trouble, the vibration signal caused by the action of the contact is different from the vibration signal in the normal state; therefore, the vibration signals of the on-load tap-changer are collected, and the state characteristic information contained in the vibration signals is extracted to analyze and diagnose the running state of the on-load tap-changer, so that the fault hidden danger of the power grid can be found as soon as possible.
Vibration signals are collected in a traditional mode of mainly adopting wiring, a cable is used for connecting the vibration sensor and the processor, and the cable transmits the vibration signals collected by the vibration sensor to the processor. However, in order to obtain a more realistic, higher accuracy vibration signal of the on-load tap-changer, the sampling points and the parameters of the sampling at the vibration measurement need to be increased accordingly. If a wiring mode is used, in the acquisition process of multi-sampling-point and multi-parameter vibration signals, vibration sensors and cables which are required to be laid on site are dense and more, the layout of the cables is very troublesome and is very easy to produce errors, and the acquisition is inconvenient.
Disclosure of Invention
Based on this, it is necessary to provide an on-load tap changer vibration signal acquisition device and analysis system capable of improving the convenience of vibration signal acquisition, in order to solve the problem of inconvenient acquisition of the conventional vibration signal.
The vibration signal acquisition device of the on-load tap-changer comprises a vibration sensor, a signal converter and wireless transmission equipment, wherein the vibration sensor, the signal converter and the wireless transmission equipment are sequentially connected, and the wireless transmission equipment is in wireless communication connection with signal analysis equipment;
the vibration sensor collects vibration signals of the on-load tap-changer and transmits the vibration signals to the signal converter, the signal converter carries out analog-to-digital conversion on the vibration signals to obtain digital signals, and the digital signals are wirelessly transmitted to the signal analysis equipment through the wireless transmission equipment.
The vibration signal acquisition device of the on-load tap-changer is sequentially connected with the vibration sensor, the signal converter and the wireless transmission equipment, the signal converter converts the vibration signal acquired by the vibration sensor into a digital signal, and the wireless transmission equipment wirelessly transmits the digital signal to the signal analysis equipment; through wireless transmission, the wireless sensor is not limited by communication cables, no cable is required to be laid on site for collection, and the wireless sensor is convenient to use and particularly suitable for being used under the conditions of multi-sampling point requirements and severe application environments.
The vibration signal analysis system of the on-load tap-changer comprises signal analysis equipment and the vibration signal acquisition device of the on-load tap-changer, wherein the wireless transmission equipment is connected with the signal analysis equipment in a wireless communication mode.
According to the vibration signal analysis system of the on-load tap-changer, through wireless communication between the signal analysis equipment and the vibration signal acquisition device of the on-load tap-changer, the acquisition and transmission of vibration signals are not limited by communication cables, cables are not required to be laid on the acquisition site, the use is convenient, and the vibration signal analysis system is particularly suitable for being applied to multi-sampling point requirements and severe application environments.
Drawings
FIG. 1 is a block diagram of a vibration signal acquisition device of an on-load tap-changer according to an embodiment;
FIG. 2 is a block diagram of a vibration signal acquisition device for an on-load tap-changer according to another embodiment;
Fig. 3 is a schematic diagram of a vibration signal analysis system of an on-load tap-changer according to an embodiment.
Detailed Description
Referring to fig. 1, in an embodiment, an on-load tap-changer vibration signal acquisition apparatus is provided, which includes a vibration sensor 110, a signal converter 120 and a wireless transmission device 130, where the vibration sensor 110, the signal converter 120 and the wireless transmission device 130 are sequentially connected, and the wireless transmission device 130 is connected to a signal analysis device in a wireless communication manner.
The vibration sensor 110 collects the vibration signal of the on-load tap-changer and transmits the vibration signal to the signal converter 120, and the signal converter 120 performs analog-to-digital conversion on the vibration signal to obtain a digital signal and wirelessly transmits the digital signal to the signal analysis device through the wireless transmission device 130.
Specifically, the vibration sensor 110 is fixedly disposed inside the on-load tap-changer to sense vibration of the on-load tap-changer, and converts a physical quantity of the vibration into a vibration signal in the form of an electrical signal, for example, the vibration signal acquisition device of the entire on-load tap-changer may be fixedly disposed inside the on-load tap-changer; the signal analysis device is arranged outside the on-load tap-changer. The vibration signal is analog in signal type, and is converted into a digital signal by the signal converter 120, so that the wireless transmission device 130 can perform wireless transmission.
The vibration signal acquisition device of the on-load tap-changer is sequentially connected by adopting the vibration sensor 110, the signal converter 120 and the wireless transmission device 130, the signal converter 120 converts the vibration signal acquired by the vibration sensor 110 into a digital signal, and the wireless transmission device 130 wirelessly transmits the digital signal to the signal analysis device; through wireless transmission, the wireless sensor is not limited by communication cables, no cable is required to be laid on site for collection, and the wireless sensor is convenient to use and particularly suitable for being used under the conditions of multi-sampling point requirements and severe application environments.
In one embodiment, the vibration sensor 110 is a piezoelectric acceleration sensor. The piezoelectric acceleration sensor has high sensitivity and good acquisition effect. Specifically, in the present embodiment, a piezoelectric acceleration sensor of the LC0151T type incorporating a micro-amplifier may be employed.
In one embodiment, referring to fig. 2, the signal converter 120 includes a signal adjustment circuit 121 and an analog-to-digital converter 122, the signal adjustment circuit 121 is connected to the vibration sensor 110 and the analog-to-digital converter 122, and the analog-to-digital converter 122 is connected to the wireless transmission device 130.
The signal adjustment circuit 121 pre-processes the vibration signal output from the vibration sensor 110 and outputs the pre-processed signal to the analog-to-digital converter 122, and the analog-to-digital converter 122 performs analog-to-digital conversion on the pre-processed signal to obtain a digital signal.
The preprocessing may include filtering, amplifying, voltage regulating, etc. By connecting the vibration sensor 110 and the analog-to-digital converter 122 with the signal adjustment circuit 121, the vibration signal is preprocessed before analog-to-digital conversion, and the vibration signal is improved.
In one embodiment, with continued reference to fig. 2, the signal conditioning circuit 121 includes a PGA (programmable gain amplifier) 1211 and a differential voltage conditioning circuit 1212, the PGA 1211 being connected to the vibration sensor 110 and the differential voltage conditioning circuit 1212, the differential voltage conditioning circuit 1212 being connected to the analog-to-digital converter 122.
The PGA 1211 performs filtering amplification processing on the vibration signal output from the vibration sensor 110, and outputs the filtered and amplified signal to the differential voltage adjustment circuit 1212, and the differential voltage adjustment circuit 1212 performs voltage adjustment on the filtered and amplified signal and differentially outputs the voltage-adjusted signal to the analog-to-digital converter 122. Wherein the differential output is a signal that converts a single-ended input signal into a double-ended differential output signal.
Since the reference voltage of the output signal of the PGA 1211 is typically 0V (volt), and the voltage amplitude of the input signal of the post-stage analog-to-digital converter 122 is typically in the range of 0-5V, the reference voltage needs to be adjusted. Specifically, the reference voltage of the differential voltage adjustment circuit 1212 may be set to 2.5V so that the signal output to the analog-to-digital converter 122 fluctuates up and down within the range of the input signal voltage amplitude. Since the PGA 1211 may be controlled using ARM (processor) programming, the use of keys and switches may be reduced by using the PGA 1211.
The PGA 1211 may be composed of an electronic switching chip, an operational amplifier, and a resistive element, and the gain of the operational amplifier is controlled by controlling the electronic switching chip to be turned on or off. Specifically, to meet the requirements of the actual operating voltage, the input signal voltage range, the gain-bandwidth product, the slew rate, the common-mode rejection ratio, etc., the operational amplifier may employ a TLE2072 chip.
Specifically, the differential voltage adjustment circuit 1212 may include a voltage adjustment circuit and a differential circuit, the voltage adjustment circuit connecting the PGA 1211 and the differential circuit for voltage adjustment; the differential circuit is connected to the analog-to-digital converter 122 for differential output.
In one embodiment, with continued reference to FIG. 2, the signal conditioning circuit 121 further includes a sensor interface circuit 1213, and the PGA 1211 is coupled to the vibration sensor 110 via the sensor interface circuit 1213.
The sensor interface circuit 1213 is used to connect to multiple types of vibration sensors. By arranging the sensor interface circuit 1213, the access of different types of vibration sensors can be realized, and the vibration sensor is suitable for different vibration signal acquisition occasions.
In one embodiment, analog-to-digital converter 122 is an A/D conversion chip. The traditional device for collecting the vibration signals generally directly adopts the A/D conversion function of a processor, realizes the A/D conversion of 10 bits and 12 bits, has lower sampling resolution and larger sampling error, and increases the difficulty of subsequent signal processing. By adopting an independent A/D conversion chip, the purpose of high-precision signal sampling can be achieved.
Specifically, in the embodiment, an a/D conversion chip of AK5385B type is adopted, so that the sampling precision and resolution are higher, and high-precision acquisition of vibration signals is realized.
In one embodiment, the wireless transmission device 130 includes a processor 131 and a wireless transmission module 132, the processor 131 being coupled to the signal converter 120 and the wireless transmission module 132, the wireless transmission module 132 being coupled in wireless communication with the signal analysis device. The processor 131 controls wireless transmission of the wireless transmission module 132, which is convenient to use.
Specifically, the processor 131 may be provided with a URAT (Universal Asynchronous Receiver/Transmitter universal asynchronous receiver Transmitter) serial port, which may implement expansion of external functions.
The wireless transmission module 132 may be a WIFI module. The WIFI module is fast in connection response, stable in performance, low in power consumption, small in size and light in weight, so that the size of the vibration signal acquisition device of the on-load tap-changer can be reduced, and the acquisition efficiency is improved.
In one embodiment, the processor 131 includes an ARM chip with an SDIO (Secure Digital Input and Output secure digital input output) interface, the wireless transmission module 132 is an SDIO-WIFI module, and the ARM chip is connected to the SDIO-WIFI module through the SDIO interface.
The SDIO-WIFI module is an embedded module which accords with the WIFI wireless network standard and is based on an SDIO interface, and the transmission rate is high and the price is low. Through adopting ARM chip to connect SDIO-WIFI module through SDIO interface, can improve vibration signal's collection efficiency, and reduce cost. In this embodiment, the ARM chip may be a chip of STM32F103VCT6 type based on Cortex-M3 kernel.
In one embodiment, an on-load tap-changer vibration signal analysis system is provided, which comprises a signal analysis device and the on-load tap-changer vibration signal acquisition device, wherein the wireless transmission device 130 is connected with the signal analysis device in a wireless communication manner.
After the signal analysis device receives the digital signal wirelessly transmitted by the wireless transmission device 130, the digital signal can be subjected to feature extraction to obtain operation state information, so that a worker can analyze the operation state of the on-load tap-changer according to the operation state information. In particular, the signal analysis device may also display and store digital signals and/or operating state information.
According to the vibration signal analysis system of the on-load tap-changer, through wireless communication between the signal analysis equipment and the vibration signal acquisition device of the on-load tap-changer, the acquisition and transmission of vibration signals are not limited by communication cables, cables are not required to be laid on the acquisition site, the use is convenient, and the vibration signal analysis system is particularly suitable for being applied to multi-sampling point requirements and severe application environments.
Specifically, as shown in fig. 3, the signal analysis device may be a computer.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (9)

1.一种有载分接开关振动信号采集装置,其特征在于,包括振动传感器、信号转换器和无线传输设备,所述振动传感器、所述信号转换器和所述无线传输设备依次连接,且所述无线传输设备用于无线通信连接信号分析设备;所述信号转换器包括信号调整电路和模数转换器,所述信号调整电路包括PGA和差分电压调整电路,所述PGA连接所述振动传感器和所述差分电压调整电路,所述差分电压调整电路连接所述模数转换器,所述模数转换器连接所述无线传输设备;1. A vibration signal acquisition device for an on-load tap changer, characterized in that it comprises a vibration sensor, a signal converter and a wireless transmission device, wherein the vibration sensor, the signal converter and the wireless transmission device are connected in sequence, and the wireless transmission device is used for wireless communication to connect a signal analysis device; the signal converter comprises a signal adjustment circuit and an analog-to-digital converter, the signal adjustment circuit comprises a PGA and a differential voltage adjustment circuit, the PGA is connected to the vibration sensor and the differential voltage adjustment circuit, the differential voltage adjustment circuit is connected to the analog-to-digital converter, and the analog-to-digital converter is connected to the wireless transmission device; 所述振动传感器采集有载分接开关的振动信号并传输至所述PGA,所述PGA对所述振动传感器输出的振动信号进行滤波放大处理,并输出滤波放大后的信号至所述差分电压调整电路,所述差分电压调整电路对滤波放大后的信号进行电压调整,并差分输出电压调整后的信号至所述模数转换器,所述模数转换器对预处理后的模拟信号进行模数转换得到数字信号,并通过所述无线传输设备将所述数字信号无线传输至信号分析设备;The vibration sensor collects the vibration signal of the on-load tap changer and transmits it to the PGA, the PGA performs filtering and amplification processing on the vibration signal output by the vibration sensor, and outputs the filtered and amplified signal to the differential voltage adjustment circuit, the differential voltage adjustment circuit performs voltage adjustment on the filtered and amplified signal, and differentially outputs the voltage-adjusted signal to the analog-to-digital converter, the analog-to-digital converter performs analog-to-digital conversion on the pre-processed analog signal to obtain a digital signal, and wirelessly transmits the digital signal to the signal analysis device through the wireless transmission device; 其中,差分输出是将单端输入的信号转换为双端差分输出的信号。The differential output is a signal that converts a single-ended input signal into a double-ended differential output signal. 2.根据权利要求1所述的有载分接开关振动信号采集装置,其特征在于,所述振动传感器为压电式加速度传感器。2. The on-load tap changer vibration signal acquisition device according to claim 1, characterized in that the vibration sensor is a piezoelectric acceleration sensor. 3.根据权利要求1所述的有载分接开关振动信号采集装置,其特征在于,所述差分电压调整电路包括电压调整电路和差分电路,所述电压调整电路连接所述PGA和所述差分电路,用于进行电压调整,所述差分电路连接模数转换器,用于差分输出。3. The on-load tap changer vibration signal acquisition device according to claim 1, characterized in that the differential voltage adjustment circuit comprises a voltage adjustment circuit and a differential circuit, the voltage adjustment circuit is connected to the PGA and the differential circuit for voltage adjustment, and the differential circuit is connected to an analog-to-digital converter for differential output. 4.根据权利要求1所述的有载分接开关振动信号采集装置,其特征在于,所述PGA包括电子开关芯片、运算放大器和阻容器件,通过控制所述电子开关芯片的闭合、断开实现对所述运算放大器增益的控制。4. The on-load tap changer vibration signal acquisition device according to claim 1, characterized in that the PGA comprises an electronic switch chip, an operational amplifier and a resistor and capacitor device, and the gain of the operational amplifier is controlled by controlling the closing and opening of the electronic switch chip. 5.根据权利要求1所述的有载分接开关振动信号采集装置,其特征在于,所述信号调整电路还包括传感器接口电路,所述PGA通过所述传感器接口电路连接所述振动传感器。5 . The on-load tap changer vibration signal acquisition device according to claim 1 , wherein the signal adjustment circuit further comprises a sensor interface circuit, and the PGA is connected to the vibration sensor via the sensor interface circuit. 6.根据权利要求1所述的有载分接开关振动信号采集装置,其特征在于,所述模数转换器为A/D转换芯片。6 . The on-load tap changer vibration signal acquisition device according to claim 1 , wherein the analog-to-digital converter is an A/D conversion chip. 7.根据权利要求1所述的有载分接开关振动信号采集装置,其特征在于,所述无线传输设备包括处理器和无线传输模块,所述处理器连接所述信号转换器和所述无线传输模块,所述无线传输模块无线通信连接所述信号分析设备。7. The on-load tap changer vibration signal acquisition device according to claim 1, characterized in that the wireless transmission device comprises a processor and a wireless transmission module, the processor is connected to the signal converter and the wireless transmission module, and the wireless transmission module is wirelessly connected to the signal analysis device. 8.根据权利要求7所述的有载分接开关振动信号采集装置,其特征在于,所述处理器包括带有SDIO接口的ARM芯片,所述无线传输模块为SDIO-WIFI模块,所述ARM芯片通过所述SDIO接口连接所述SDIO-WIFI模块。8. The on-load tap changer vibration signal acquisition device according to claim 7, characterized in that the processor comprises an ARM chip with an SDIO interface, the wireless transmission module is an SDIO-WIFI module, and the ARM chip is connected to the SDIO-WIFI module via the SDIO interface. 9.一种有载分接开关振动信号分析系统,其特征在于,包括信号分析设备和权利要求1-8任一项所述的有载分接开关振动信号采集装置,所述无线传输设备无线通信连接所述信号分析设备。9. An on-load tap changer vibration signal analysis system, characterized in that it comprises a signal analysis device and the on-load tap changer vibration signal acquisition device according to any one of claims 1 to 8, wherein the wireless transmission device is wirelessly connected to the signal analysis device.
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