CN107956740A - A kind of impeller assembly and air purifier for air purifier - Google Patents

A kind of impeller assembly and air purifier for air purifier Download PDF

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Publication number
CN107956740A
CN107956740A CN201711227313.0A CN201711227313A CN107956740A CN 107956740 A CN107956740 A CN 107956740A CN 201711227313 A CN201711227313 A CN 201711227313A CN 107956740 A CN107956740 A CN 107956740A
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China
Prior art keywords
blade
impeller
air
boss
impeller assembly
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CN201711227313.0A
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Chinese (zh)
Inventor
倪祖根
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Kingclean Electric Co Ltd
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Kingclean Electric Co Ltd
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Publication of CN107956740A publication Critical patent/CN107956740A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/28Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
    • F04D29/281Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/28Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
    • F04D29/30Vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/662Balancing of rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/667Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by influencing the flow pattern, e.g. suppression of turbulence
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/668Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps damping or preventing mechanical vibrations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

The invention discloses a kind of impeller assembly for air purifier and with the impeller assembly air purifier, the impeller assembly is arranged at mounting ring and some blades above the impeller body including impeller body, the edge corresponding to the impeller body, the top surface of the impeller body has protruded upward boss, the blade is connected between the impeller body and the mounting ring and outwards centrifuges the distance between distribution, the air intake vent of two blades of arbitrary neighborhood less than the distance between air outlet around the boss periphery;It can effectively improve air quantity, and can guarantee that compared with low noise.

Description

一种用于空气净化器的叶轮组件及空气净化器An impeller assembly for an air cleaner and the air cleaner

技术领域technical field

本发明涉及空气净化装置技术领域,尤其涉及一种用于空气净化器的叶轮组件及空气净化器。The invention relates to the technical field of air purifiers, in particular to an impeller assembly for an air purifier and the air purifier.

背景技术Background technique

随着空气质量的恶化,越来越多的人开始注重空气质量对人体健康的影响。空气净化器又称空气清洁器、空气清新机、净化器,是指能够吸附、分解或转化各种空气污染物(一般包括PM2.5、粉尘、花粉、异味、甲醛之类的装修污染、细菌、过敏原等),用于提高空气清洁度的产品,其已被广泛应用于家庭、办公室等场所。With the deterioration of air quality, more and more people begin to pay attention to the impact of air quality on human health. Air purifiers, also known as air cleaners, air fresheners, and purifiers, refer to air pollutants that can absorb, decompose, or transform various air pollutants (generally including PM2.5, dust, pollen, odor, formaldehyde and other decoration pollution, bacteria , allergens, etc.), products used to improve air cleanliness, which have been widely used in homes, offices and other places.

现有的空气净化器,其动力源是风机,而风机的运行状况直接影响空气净化器的性能。随着对空气净化器要求的提高,在风机满足风量的前提下,对其噪音的要求越来越严格。传统的风机的叶轮采用前向式叶片和蜗壳来达到所需要的风压、风量,由于前向式叶片弯曲方向与气体的运动轨迹相反,气体被强行改变方向,造成风量损失,噪音增大。同时,因蜗壳的蜗舌常常为了阻止气体在蜗壳内循环流动需要挤压风,这在一定程度上也增加了噪音。另外,在蜗壳的作用下,蜗壳出风口处风速加大,直接冲击栅格导致噪音加大。The power source of the existing air purifier is a fan, and the operating condition of the fan directly affects the performance of the air purifier. With the improvement of the requirements for air purifiers, the requirements for the noise of the fan are becoming more and more stringent under the premise that the fan can meet the air volume. The impeller of the traditional fan adopts forward blades and volute to achieve the required wind pressure and air volume. Since the bending direction of the forward blades is opposite to the trajectory of the gas, the gas is forcibly changed, resulting in loss of air volume and increased noise. . At the same time, because the volute tongue of the volute often needs to squeeze the wind in order to prevent the gas from circulating in the volute, this also increases the noise to a certain extent. In addition, under the action of the volute, the wind speed at the air outlet of the volute increases, directly impacting on the grid, resulting in increased noise.

因此,如何提出一种既能提高风量、又能保证较低噪音的叶轮组件是亟需解决的问题。Therefore, how to propose an impeller assembly that can increase the air volume and ensure lower noise is an urgent problem to be solved.

发明内容Contents of the invention

本发明的目的在于提出一种用于空气净化器的叶轮组件及空气净化器,其能够有效提高风量、保证较低噪音。The object of the present invention is to provide an impeller assembly for an air cleaner and the air cleaner, which can effectively increase the air volume and ensure lower noise.

为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:

一种用于空气净化器的叶轮组件,所述叶轮组件包括叶轮本体、对应于所述叶轮本体的边缘设置于所述叶轮本体上方的安装环及若干叶片,所述叶轮本体的顶面向上凸伸有凸台,所述叶片连接于所述叶轮本体和所述安装环之间并围绕所述凸台外周向外离心分布,任意相邻两个所述叶片的入风口之间的距离小于出风口之间的距离。An impeller assembly for an air cleaner, the impeller assembly includes an impeller body, a mounting ring arranged above the impeller body corresponding to the edge of the impeller body, and several blades, the top surface of the impeller body is convex upward There is a boss, and the blades are connected between the impeller body and the mounting ring and are centrifugally distributed outward around the outer circumference of the boss, and the distance between the air inlets of any two adjacent blades is smaller than the air outlet. The distance between the vents.

其中,所述叶片包括叶片连接段和叶片本体,所述叶片连接段远离所述凸台并连接于所述安装环,所述叶片本体靠近所述凸台并连接于所述安装环。Wherein, the blade includes a blade connection section and a blade body, the blade connection section is away from the boss and connected to the installation ring, and the blade body is close to the boss and connected to the installation ring.

其中,所述叶片连接段与所述叶片本体以相反方向倾斜设置,所述叶片连接段与所述叶片本体的连接处形成一夹角。Wherein, the blade connection section and the blade body are arranged obliquely in opposite directions, and the connection between the blade connection section and the blade body forms an included angle.

其中,所述叶片本体呈弯弧状。Wherein, the blade body is curved.

其中,所述叶片本体的弯曲方向朝向所述凸台所在的一侧。Wherein, the bending direction of the blade body is toward the side where the boss is located.

一种空气净化器,包括所述叶轮组件。An air cleaner includes the impeller assembly.

本发明的有益效果为:The beneficial effects of the present invention are:

本发明的叶轮组件,通过取消蜗壳结构,从而在一定的空间限制下能够加大叶轮直径,增加风量,并使叶片连接于叶轮本体和安装环之间并围绕凸台外周向外离心分布,任意相邻两个叶片的入风口之间的距离小于出风口之间的距离,气流从凸台处流至叶片之间,由于入风口较小,出风口较大,在入风口受到挤压后流至出风口,在同等风量下增加出风面积,降低出风口的风速,进而达到降噪的目的。In the impeller assembly of the present invention, by canceling the volute structure, the diameter of the impeller can be enlarged, the air volume can be increased under certain space constraints, and the blades can be connected between the impeller body and the mounting ring and distributed centrifugally outward around the outer circumference of the boss. The distance between the air inlets of any two adjacent blades is smaller than the distance between the air outlets, and the airflow flows from the boss to the blades. Since the air inlets are smaller and the air outlets are larger, after the air inlets are squeezed Flow to the air outlet, increase the air outlet area under the same air volume, reduce the wind speed at the air outlet, and then achieve the purpose of noise reduction.

附图说明Description of drawings

图1是本发明的叶轮组件的正面结构示意图;Fig. 1 is the front structural representation of impeller assembly of the present invention;

图2是本发明的叶轮组件的立体结构示意图;Fig. 2 is a three-dimensional schematic diagram of the impeller assembly of the present invention;

图3是本发明的叶轮组件的气流流动方向示意图。Fig. 3 is a schematic diagram of the air flow direction of the impeller assembly of the present invention.

图中:5-叶轮组件;51-叶轮本体;52-安装环;53-叶片;531-叶片连接段;532-叶片本体;54-凸台;55-入风口;56-出风口。In the figure: 5-impeller assembly; 51-impeller body; 52-installation ring; 53-blade; 531-blade connecting section; 532-blade body; 54-boss; 55-air inlet; 56-air outlet.

具体实施方式Detailed ways

下面结合附图1-3并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings 1-3 and through specific embodiments.

本发明的空气净化器,包括位于中部的过滤装置及设置于过滤装置两端的风机,气流自外侧进入过滤装置内经过滤装置过滤后,向两侧进入风机,并由风机向外排出。The air purifier of the present invention includes a filter device located in the middle and fans arranged at both ends of the filter device. The air flow enters the filter device from the outside and is filtered by the filter device, then enters the fan on both sides, and is discharged from the fan.

如图1至3所示,应用于上述空气净化器的风机包括叶轮组件5,叶轮组件5包括叶轮本体51、对应于叶轮本体51的边缘设置于叶轮本体51上方的安装环52及若干叶片53。叶片53位于安装环52和叶轮本体51之间,叶轮本体51的顶面向上凸伸有凸台54,叶片53连接于叶轮本体51和安装环52之间并围绕凸台54外周向外离心分布,任意相邻两个叶片53的入风口55之间的距离小于出风口56之间的距离。在本实施例中,叶片53的靠近凸台54的一端与凸台54之间留有间距,两者不接触。As shown in Figures 1 to 3, the fan applied to the above-mentioned air cleaner includes an impeller assembly 5, and the impeller assembly 5 includes an impeller body 51, a mounting ring 52 and a plurality of blades 53 that are arranged on the top of the impeller body 51 corresponding to the edge of the impeller body 51 . The blades 53 are located between the mounting ring 52 and the impeller body 51. The top surface of the impeller body 51 protrudes upwards with a boss 54. The blades 53 are connected between the impeller body 51 and the mounting ring 52 and are centrifugally distributed around the outer circumference of the boss 54. , the distance between the air inlets 55 of any two adjacent blades 53 is smaller than the distance between the air outlets 56 . In this embodiment, there is a distance between the end of the vane 53 close to the boss 54 and the boss 54 , and the two do not contact.

进一步地,叶片53包括叶片连接段531和叶片本体532,叶片连接段531远离凸台54并连接于安装环52,叶片本体532靠近凸台54并连接于安装环52。在本实施例中,叶片连接段531与叶片本体532以相反方向倾斜设置,叶片连接段531与叶片本体532的连接处形成一夹角,也即叶片连接段531与叶片本体532形成√型结构。Further, the blade 53 includes a blade connection section 531 and a blade body 532 , the blade connection section 531 is away from the boss 54 and connected to the mounting ring 52 , and the blade body 532 is close to the boss 54 and connected to the installation ring 52 . In this embodiment, the blade connection section 531 and the blade body 532 are inclined in opposite directions, and the connection between the blade connection section 531 and the blade body 532 forms an included angle, that is, the blade connection section 531 and the blade body 532 form a √-shaped structure .

本发明的叶片本体532呈弯弧状,优选的,叶片本体532的弯曲方向朝向凸台54所在的一侧。The blade body 532 of the present invention is curved. Preferably, the bending direction of the blade body 532 faces the side where the boss 54 is located.

叶片连接段531也呈弯弧状,而叶片连接段531的弯曲方向与叶片本体532的弯曲方向相反,在本实施例中,叶片连接段531的弯折方向呈逆时针方向,叶片本体532的弯折方向呈顺时针方向。The blade connecting section 531 is also curved, and the bending direction of the blade connecting section 531 is opposite to the bending direction of the blade body 532. In this embodiment, the bending direction of the blade connecting section 531 is counterclockwise, and the bending direction of the blade body 532 The folding direction is clockwise.

特别地,叶片连接段531的厚度大于叶片本体532的厚度。In particular, the thickness of the blade connection section 531 is greater than the thickness of the blade body 532 .

基于上述结构,该叶片采用离心式,不同于轴流式,其弯曲方向与气体的运动轨迹相同,因而顺应气体的流动方向,且后向式叶片传给气流的绝对速度也比前向式小,气流与端盖相撞的速度也较小;相邻两个叶片本体之间的间距从内至外是逐渐扩大的,且扩大比较缓和,气流也较为通畅,因此,其能量损耗相对于前向式较低,进而在满足噪音的要求下提高空气净化器的出风量。Based on the above structure, the blade adopts the centrifugal type, which is different from the axial flow type. Its bending direction is the same as the trajectory of the gas, so it follows the flow direction of the gas, and the absolute speed of the backward blade to the airflow is also smaller than that of the forward type. , the speed at which the airflow collides with the end cover is also small; the distance between two adjacent blade bodies gradually expands from the inside to the outside, and the expansion is relatively gentle, and the airflow is relatively smooth. Therefore, its energy loss is relatively The orientation is lower, and the air output of the air purifier is increased while meeting the noise requirements.

在本实施例中,叶片的参数如下:叶轮直径100mm,叶片10,叶片高度35mm,相邻两个叶片形成的叶片槽道的入口处最小宽度为6.5mm,叶片槽道出口处最小宽度为13.2mm,叶片弧长36mm,叶片槽道入口直径53mm。In this embodiment, the parameters of the blades are as follows: impeller diameter 100mm, blade 10, blade height 35mm, the minimum width at the entrance of the blade channel formed by two adjacent blades is 6.5mm, and the minimum width at the outlet of the blade channel is 13.2 mm. mm, the arc length of the blade is 36mm, and the diameter of the inlet of the blade channel is 53mm.

采用此叶片形式,从而使得风机的结构取消蜗壳,在一定的空间限制下加大叶轮直径,增加风机风量,在同等风量下增加出风面积,达到降噪效果。With this blade form, the volute is eliminated in the structure of the fan, and the diameter of the impeller is increased under a certain space limitation, the air volume of the fan is increased, and the air outlet area is increased under the same air volume to achieve the effect of noise reduction.

另外,凸台54的底部设置有电机安装槽,电机安装槽中安装电机组件,电机组件4能够驱动叶轮组件5饶其沿中心轴线转动。优选的,凸台54为顶端呈锥形的圆柱状结构,包括底部圆柱段和顶部圆锥段,气流从圆锥段的锥面平顺过渡至叶片53之间,由入风口55流至出风口56后流出。In addition, the bottom of the boss 54 is provided with a motor installation groove, and a motor assembly is installed in the motor installation groove, and the motor assembly 4 can drive the impeller assembly 5 to rotate along the central axis. Preferably, the boss 54 is a cylindrical structure with a tapered top, including a bottom cylindrical section and a top conical section, the air flow smoothly transitions from the conical surface of the conical section to between the blades 53, and flows from the air inlet 55 to the air outlet 56 flow out.

现有技术中的凸台径向直径一般在30mm以上,在风机正常工作时,风机大部分风量直接冲击该径向方向的端面,从而导致部分风量损失,风机槽道入口处的分布的风量降低,导致风机效率降低;同时风机进风直接冲击该径向端面会导致风机进风口处乱流,导致风机效率降低且噪音增大。在本实施例中,圆锥段的顶部为半径7.5mm的半球面,圆锥段的底面直径为40mm,圆锥段与圆柱段的连接处为圆弧过渡,整个锥面顺滑过渡,保证走风顺畅;风机进风口逐渐扩大,圆锥段的最高点离风机进风口面积最小处距离6.6mm,避免圆锥段影响进风面积。这样设置后,能够有效降低凸台端面对风机进风的影响,增加叶片槽道入口风量,减少风机进风口处乱流,从而提高风机效率。The radial diameter of the boss in the prior art is generally more than 30mm. When the fan is working normally, most of the air volume of the fan directly impacts the end face in the radial direction, resulting in a loss of part of the air volume and a decrease in the distributed air volume at the entrance of the fan channel. , leading to a decrease in the efficiency of the fan; at the same time, the direct impact of the air intake of the fan on the radial end face will cause turbulent flow at the air inlet of the fan, resulting in a decrease in the efficiency of the fan and an increase in noise. In this embodiment, the top of the conical section is a hemispherical surface with a radius of 7.5mm, the diameter of the bottom surface of the conical section is 40mm, and the connection between the conical section and the cylindrical section is a circular arc transition, and the entire conical surface transitions smoothly to ensure smooth wind. ; The air inlet of the fan is gradually enlarged, and the distance between the highest point of the conical section and the smallest area of the air inlet of the fan is 6.6mm, so as to avoid the influence of the conical section on the air inlet area. After setting in this way, it can effectively reduce the influence of the end face of the boss on the air intake of the fan, increase the air volume at the inlet of the blade slot, reduce the turbulent flow at the air inlet of the fan, and thus improve the efficiency of the fan.

以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The above describes the technical principles of the present invention in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention, and cannot be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative efforts, and these modes will all fall within the protection scope of the present invention.

Claims (6)

1.一种用于空气净化器的叶轮组件(5),其特征在于,所述叶轮组件(5)包括叶轮本体(51)、对应于所述叶轮本体(51)的边缘设置于所述叶轮本体(51)上方的安装环(52)及若干叶片(53),所述叶轮本体(51)的顶面向上凸伸有凸台(54),所述叶片(53)连接于所述叶轮本体(51)和所述安装环(52)之间并围绕所述凸台(54)外周向外离心分布,任意相邻两个所述叶片(53)的入风口(55)之间的距离小于出风口(56)之间的距离。1. A kind of impeller assembly (5) for air cleaner, it is characterized in that, described impeller assembly (5) comprises impeller body (51), the edge corresponding to described impeller body (51) is arranged on described impeller The mounting ring (52) and several blades (53) above the body (51), the top surface of the impeller body (51) protrudes upwards with a boss (54), and the blades (53) are connected to the impeller body (51) and the mounting ring (52) and are centrifugally distributed outward around the outer circumference of the boss (54), and the distance between the air inlets (55) of any adjacent two blades (53) is less than The distance between the air outlets (56). 2.根据权利要求1所述的叶轮组件(5),其特征在于,所述叶片(53)包括叶片连接段(531)和叶片本体(532),所述叶片连接段(531)远离所述凸台(54)并连接于所述安装环(52),所述叶片本体(532)靠近所述凸台(54)并连接于所述安装环(52)。2. The impeller assembly (5) according to claim 1, characterized in that, the blade (53) comprises a blade connection section (531) and a blade body (532), and the blade connection section (531) is far away from the The boss (54) is connected to the installation ring (52), and the blade body (532) is close to the boss (54) and connected to the installation ring (52). 3.根据权利要求2所述的叶轮组件(5),其特征在于,所述叶片连接段(531)与所述叶片本体(532)以相反方向设置,所述叶片连接段(531)与所述叶片本体(532)的连接处形成一夹角。3. The impeller assembly (5) according to claim 2, characterized in that, the blade connection section (531) and the blade body (532) are arranged in opposite directions, and the blade connection section (531) and the blade body (532) are arranged in opposite directions. The junction of the blade body (532) forms an included angle. 4.根据权利要求2或3所述的叶轮组件(5),其特征在于,所述叶片本体(532)呈弯弧状。4. The impeller assembly (5) according to claim 2 or 3, characterized in that, the blade body (532) is curved. 5.根据权利要求4所述的叶轮组件(5),其特征在于,所述叶片本体(532)的弯曲方向朝向所述凸台(54)所在的一侧。5. The impeller assembly (5) according to Claim 4, characterized in that, the bending direction of the blade body (532) faces the side where the boss (54) is located. 6.一种空气净化器,其特征在于,包括权利要求1~5任一项所述叶轮组件(5)。6. An air cleaner, characterized in that it comprises the impeller assembly (5) according to any one of claims 1-5.
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