CN107952619A - 一种空调压缩机用隔音材料的涂胶设备 - Google Patents

一种空调压缩机用隔音材料的涂胶设备 Download PDF

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CN107952619A
CN107952619A CN201810038365.1A CN201810038365A CN107952619A CN 107952619 A CN107952619 A CN 107952619A CN 201810038365 A CN201810038365 A CN 201810038365A CN 107952619 A CN107952619 A CN 107952619A
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rubber
glue
upper glue
compressor
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孙永辉
周得满
王抒平
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Zhenjiang Yongxin Environmental Protection Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • B05C1/0834Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0808Details thereof, e.g. surface characteristics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • B05C1/083Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets being passed between the coating roller and one or more backing rollers

Abstract

本发明公开了一种空调压缩机用隔音材料的涂胶设备,属于涂胶机技术领域。本发明包括机架,机架上设有涂胶机构,所述涂胶机构包括相互平行的设置的导向辊、压胶辊、上胶辊、带胶辊;还包括胶盆、胶皮输送辊轴、胶皮导向板。本发明实现了橡胶皮涂覆过程涂胶均匀、涂胶量可控和胶水从胶辊溢出再利用等功能。

Description

一种空调压缩机用隔音材料的涂胶设备
技术领域
[0001] 本发明涉及涂胶机技术领域,更具体地说,涉及一种空调压缩机用隔音材料涂胶 设备。
背景技术
[0002] 空调室外机的主要噪音来源于压缩机,目前,通常采用的空调室外消音技术主要 通过阻止声波传播的原理来实现消音。现有的空调室外机采用隔音棉,再压缩机缸体包裹 一圈隔首棉,再管路外围再包裹一'圈隔音棉,从而吸收压缩机向外辆射的各频率段声波能 量,以达到大幅度降低噪音的效果。市场上的隔音棉主要由两层物质组成,一层是橡胶皮, 另一层是毛毡。毛毡通过胶水粘合在橡胶皮上,然后再通过魔术贴包裹压缩机,实现消音功 能。在隔音棉的生产过程中,关键步骤是将橡胶皮上涂覆胶水使橡胶皮和毛毡充分粘合,涂 胶设备是实现此步骤的主要器械。
[0003] 现有的涂胶设备依靠三根胶辊对转来使胶水均匀覆盖在橡胶皮的表面,胶辊两端 有间隙,胶水容易从胶辊的两端溢出,造成胶水的浪费,并且溢出的胶水不容易处理。
[0004] 现有技术中,胶水大多从储胶桶内流下进而对涂覆工艺供胶,而现有的储胶桶在 胶辊的上方,并且只有一个出胶口,位于出胶口下方位置的橡胶皮上胶水较多,而位于胶辊 两端位置处的橡胶皮上胶水较少,存在涂胶不均匀的情况。
[0005] 现有技术中,胶辊中间部位大多设有凹槽,胶辊两端直径大于中间部分直径,胶辊 表面沿轴向和径向均设有多段高于胶辊表面的w型条纹,这种设计虽然能阻止胶水从胶辊 两端溢出,但存在胶水遗留在w型条纹,也会导致涂胶不均匀。
[0006] 终上所述,现有的涂胶设备存在以下问题: (1) 不能有效回收并且再利用橡胶皮涂覆工艺中产生的废胶; (2) 橡胶皮涂覆过程中涂胶不均匀 针对现有涂胶设备存在的问题,在现有涂胶机的基础上做出进一步改进,设计出一种 能够克服上诉问题的涂胶设备,是涂胶设备技术领域的一个具体而现实的技术问题。
发明内容
[0007] 本发明的一种空调压缩机用隔音材料涂胶设备,包括机架,机架上设有涂胶机构, 所述涂胶机构包括相互平行的设置的导向辊、压胶辊、上胶辊、带胶辊;导向辊与压胶辊直 径相同且紧挨,位于同一水平面;上胶辊位于压胶辊前方45度斜下方,上胶辊与压胶辊紧 挨;带胶辊位于上胶辊的正下方;所述导向辊、压胶辊、上胶辊、带胶辊与驱动电机连接。
[0008] 作为本发明更进一步改进,还包括胶盆、胶皮输送辊轴、胶皮导向板,所述胶盆位 于所述带胶辊下方。
[0009]作为本发明更进一步改进,所述胶皮输送辊轴位于所述机架上方,所述胶皮导向 板位于所述胶皮输送辊轴下方,所述胶皮导向板下端位于所述上胶辊和所述压胶辊中间缝 隙。
[0010]作为本发明更进一步改进,所述带胶辊的直径12-14厘米;所述上胶辊直径8-10厘 米;所述压胶辊和所述导向辊直径同为6厘米。
[0011]作为本发明更进一步改进,所述胶盆高度4-6厘米,可根据需要从所述机架上放进 和拿出,方便添加胶水和清洗胶盆。
[0012]作为本发明更进一步改进,所述带胶辊最下端位于所述胶盆最上端。
[0013]作为本发明更进一步改进,所述带胶辊、所述压胶辊、所述导向辊均为逆时针转 动,所述上胶辊为顺时针转动。
[0014] 作为本发明更进一步改进,所述带胶辊两端有调胶器。
[0015] 有益效果: 本发明中上胶辊顺时针转动,导向辊逆时针转动,胶皮在上胶辊和压胶辊中间挤压通 行,加大了胶水与橡胶皮的接触力度,提高了橡胶皮涂胶的牢固性; 本发明中带胶辊最下端位于胶盆最上端,带胶辊逆时针转动时从胶盆中匀速稳定的传 送胶水给顺时针转动的上胶辊,带胶辊和上胶辊相反方向转动,使得上胶辊胶水均匀分布, 从而提高橡胶皮涂胶的均匀性,提高隔音棉胶合的质量;同时,带胶辊在运作中滴落的胶水 滴回到胶盆中,避免了胶水的浪费,降低了成本; 本发明中转动调胶器,可以调节带胶辊与上胶辊之间的间距,从而有效准确控制上胶 量,保证了橡胶皮涂胶的质量,提高隔音材料胶合的质量。
附图说明
[0016] 图1本发明的一种空调压缩机用隔音材料涂胶设备的机构示意图 图2本发明中胶皮导向板与上胶辊、导向辊的俯视结构示意图 图3本发明中的涂胶机构侧面结构示意图 示意图中的符号说明:1、机架;2、胶皮导向板;3、胶皮输送辊轴;4压胶辊;5、导向辊;6、 上胶辊;7、带胶辊;8、胶盆;9、调胶器;10、驱动电机。
具体实施方式
[0017] 为进一步了解本发明的内容,结合附图和实施例对本发明详细描述。
[0018] 实施例1 如图1所示,本实施例的空调压缩机用隔音材料涂胶设备,包括机架1,机架1上设有涂 胶机构,所述涂胶机构包括相互平行的设置的导向辊5、压胶辊4、上胶辊6、带胶辊7;导向辊 5与压胶辊4直径相同且紧挨,位于同一水平面;上胶辊6位于压胶辊7前方45度斜下方,上胶 辊6与压胶辊4紧挨;带胶辊7位于上胶辊6的正下方;所述导向辊5、压胶辊4、上胶辊6、带胶 辊7与驱动电机10连接。
[0019] 如图1所示,在带胶辊7的两端设有调胶器9,转动调胶器9可以调节带胶辊7与上胶 辊6之间的间距,间距大,带给上胶辊6的胶水就多,间距小,带给上胶辊6的胶水就少,需要 涂胶的橡胶皮经过上胶辊6时,上胶辊6上胶水多,橡胶皮上涂的胶就厚,上胶辊6上胶水少, 橡胶皮上涂的胶就薄,控制上胶量确保橡胶皮上胶的质量。
[0020] 如图3所示,胶皮导向板2下端位于上胶辊6和压胶辊7中间缝隙。需要涂胶的橡胶 皮经过胶皮输送辊轴3自然掉落在胶皮导向板2上,胶皮导向板2将橡胶皮准确定位在上胶 衹压肷辊4乙同,叻1L塚肷反跑偏;通过压胶辊4逆时针转动和上胶辊6的 链:^ 水均匀牢固的涂在橡胶皮上,提高隔音材料胶合的质量。 将功,股
[0021]如图3所示,胶盆8位于带胶辊7下方,带胶辊7在转动过程中滴落的胶水落在(^分8 中,避免上胶过程中胶水的浪费。 m
[0022]如图1和3所不,带胶辊7通过逆时针转动,将胶盆8中的胶水均匀稳定的传送给顺 时针转动的上胶辊6,让上胶辊6表面均匀布满胶水。 R、
[0023]如图1和图3所示,胶盆8可根据需要从所述机架上放进和拿出,便于工作人员添加 胶水和每日清洗胶盆。
[0024]以上示意性的对本发明及其实施方式进行了描述,该描述没有局限性,幅图中所 示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技 术人员受其启示,在布脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案 相似的结构方式及实施例,均应属于本发明的保护范围。

Claims (6)

1. 一种空调压缩机用隔音材料涂胶设备,包括机架1,机架1上设有涂胶机构,所述涂胶 机构包括相互平行的设置的导向辊5、压胶辊4、上胶辊6、带胶辊7;所述导向辊5、压胶辊4、 上胶$B6、带胶辊7与驱动电机10连接;其特征在于: 向辊5与压胶辊4直径相同且紧挨,位于同一水平面;上胶辊6位于压胶辊7前方45度斜 下方,上胶辊6与压胶辊4紧挨;带胶辊7位于上胶辊6的正下方。
2. 根据权利要求1所述的一种空调压缩机用隔音材料涂胶设备,其特征在于:还包括胶 盆8、胶皮输送辊轴3、胶皮导向板2,所述胶盆8位于所述带胶辊下方。
3. 根据权利要求1所述的一种空调压缩机用隔音材料涂胶设备,其特征在于:在带胶辊 7的两端设有调胶器9,转动调胶器9可以调节带胶辊7与上胶辊6之间的间距,间距大,带给 上胶辊6的胶水就多,间距小,带给上胶辊6的胶水就少,需要涂胶的橡胶皮经过上胶辊6时, 上胶辊6上胶水多,橡胶皮上涂的胶就厚,上胶辊6上胶水少,橡胶皮上涂的胶就薄。
4. 根据权利要求1所述的一种空调压缩机用隔音材料涂胶设备,其特征在于:胶皮导向 板2下端位于上胶辊6和压胶辊7中间缝隙,需要涂胶的橡胶皮经过胶皮输送辊轴3自然掉落 在胶皮导向板2上,胶皮导向板2将橡胶皮准确定位在上胶辊6和压胶辊4之间,防止橡胶皮 跑偏;通过压胶辊4逆时针转动和上胶辊6的顺时针转动,胶水均匀牢固的涂在橡胶皮上。
5. 根据权利要求2所述的一种空调压缩机用隔音材料涂胶设备,其特征在于:胶盆8位 于带胶辊7下方,带胶辊7在转动过程中滴落的胶水落在胶盆8中。
6.根据权利要求2所述的一种空调压缩机用隔音材料涂胶设备,其特征在于:胶盆8可 根据需要从所述机架上放进和拿出。
CN201810038365.1A 2018-01-13 2018-01-13 一种空调压缩机用隔音材料的涂胶设备 Pending CN107952619A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108940719A (zh) * 2018-09-11 2018-12-07 安徽墙煌彩铝科技有限公司 一种钢板覆膜工艺的涂胶工序

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH672082A5 (zh) * 1988-07-16 1989-10-31 Guenther Alich
CN203355964U (zh) * 2013-06-26 2013-12-25 安徽国奥体育用品制造有限公司 一种涂胶机
CN203611535U (zh) * 2013-11-27 2014-05-28 曲靖宏程工贸有限公司 一种铝箔复合机的涂胶装置

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH672082A5 (zh) * 1988-07-16 1989-10-31 Guenther Alich
CN203355964U (zh) * 2013-06-26 2013-12-25 安徽国奥体育用品制造有限公司 一种涂胶机
CN203611535U (zh) * 2013-11-27 2014-05-28 曲靖宏程工贸有限公司 一种铝箔复合机的涂胶装置

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108940719A (zh) * 2018-09-11 2018-12-07 安徽墙煌彩铝科技有限公司 一种钢板覆膜工艺的涂胶工序

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