CN107941117A - Fastener ensures the micro linear change measuring device of load test - Google Patents
Fastener ensures the micro linear change measuring device of load test Download PDFInfo
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- CN107941117A CN107941117A CN201711166829.9A CN201711166829A CN107941117A CN 107941117 A CN107941117 A CN 107941117A CN 201711166829 A CN201711166829 A CN 201711166829A CN 107941117 A CN107941117 A CN 107941117A
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- 238000012360 testing method Methods 0.000 title claims abstract description 29
- 238000005259 measurement Methods 0.000 claims abstract description 34
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 8
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 238000007689 inspection Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
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- 230000009897 systematic effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/06—Special adaptations of indicating or recording means
- G01N3/062—Special adaptations of indicating or recording means with mechanical indicating or recording means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/0605—Mechanical indicating, recording or sensing means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/067—Parameter measured for estimating the property
- G01N2203/0682—Spatial dimension, e.g. length, area, angle
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Abstract
Description
技术领域technical field
本发明涉及长度计量设备技术领域,具体的说是一种紧固件保证载荷试验微量线性变化测量装置。The invention relates to the technical field of length measuring equipment, in particular to a device for measuring trace linear changes in proof load tests of fasteners.
背景技术Background technique
GB/T3098.1-2010《紧固件机械性能螺栓、螺钉和螺柱》中条款9.6“紧固件保证载荷试验”规定:通过实施规定的保证载荷试验,加载15s,测量紧固件由保证载荷试验产生的永久性伸长。评定的标准:紧固件永久性的伸长小于等于12.5μm。Clause 9.6 "Proof Load Test for Fasteners" in GB/T3098.1-2010 "Mechanical Properties of Fasteners Bolts, Screws and Studs" stipulates that by implementing the specified proof load test and loading for 15s, the fasteners are measured by the guarantee Permanent elongation resulting from a load test. Evaluation criteria: The permanent elongation of the fastener is less than or equal to 12.5 μm.
目前常采用的测量紧固件长度的游标卡尺精度不够(测量精度:0.01mm),螺旋测微器测量长度范围有限,测量的基准面要求高。此外,要尽可能减小测量装置中的人员、位置等系统误差。因紧固件规格多、长度范围宽、重量不一,对于如何确保测量过程中试验的精确度和稳定性显得尤为重要。At present, the vernier caliper commonly used to measure the length of fasteners is not accurate enough (measurement accuracy: 0.01mm), the measuring length range of the screw micrometer is limited, and the requirements for the reference plane of the measurement are high. In addition, systematic errors such as personnel and positions in the measuring device should be reduced as much as possible. Because fasteners have many specifications, a wide range of lengths, and different weights, it is particularly important to ensure the accuracy and stability of the test during the measurement process.
针对以上的问题,有必要在测量的工具以及测量系统加以考虑,需研制一种符合试验要求的装置,来保证紧固件在保证载荷试验中微量线性变化测量的准确性,并且保证在试验测量过程中操作简单,提高检测效率。In view of the above problems, it is necessary to consider the measurement tools and measurement system. It is necessary to develop a device that meets the test requirements to ensure the accuracy of the measurement of the slight linear change of the fastener in the guaranteed load test, and to ensure that the test measurement The operation is simple in the process, and the detection efficiency is improved.
发明内容Contents of the invention
本发明的目的是提供一种紧固件保证载荷试验微量线性变化测量装置,在保证试验要求的高精度同时,解决试验中紧固件的定位问题,减少测量系统误差对测量结果的影响。The purpose of the present invention is to provide a measuring device for the trace linear change of the fastener guarantee load test, which can solve the positioning problem of the fastener in the test while ensuring the high precision required by the test, and reduce the influence of the measurement system error on the measurement result.
为达到上述目的,本发明所采取的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种紧固件保证载荷试验微量线性变化测量装置,它包括安装在底座上的导轨支架,所述导轨支架包括滚珠丝杠和两个相互平行的导向杆,滚珠丝杠与导向杆之间安装有水平的工作平台,滚珠丝杠的顶端安装有手轮,工作平台的上表面中部设有弧形槽,千分表放置在弧形槽内,弧形槽的两侧对称设有贯穿工作平台的弹簧卡销,千分表的后面设有贯穿工作平台的测量杆安装孔,测量杆安装孔垂直下方的底座上设有与测量杆安装孔中心线相重合的竖直向上的顶针;工作平台的下表面设有可更换定位块,定位块的顶部设有与弹簧卡销安装孔相対置的定位孔,定位块的中部设有与测量杆安装孔相匹配的定位测量孔,定位测量孔的下方设有与待测紧固件的外径相适配的紧固件定位孔。A fastener proof load test micro-linear change measuring device, which includes a guide rail bracket installed on the base, the guide rail bracket includes a ball screw and two guide rods parallel to each other, the ball screw and the guide rod are installed There is a horizontal working platform, the top of the ball screw is installed with a hand wheel, the upper surface of the working platform is provided with an arc-shaped groove in the middle, the dial indicator is placed in the arc-shaped groove, and the two sides of the arc-shaped groove are symmetrically arranged through the working platform. The back of the dial indicator is provided with a measuring rod mounting hole that runs through the working platform, and the base directly below the measuring rod mounting hole is provided with a vertical upward thimble that coincides with the centerline of the measuring rod mounting hole; the working platform The lower surface of the positioning block is provided with a replaceable positioning block, and the top of the positioning block is provided with a positioning hole opposite to the installation hole of the spring bayonet. The middle part of the positioning block is provided with a positioning measurement hole matching the installation hole of the measuring rod. A fastener positioning hole adapted to the outer diameter of the fastener to be tested is provided below.
优选的,所述顶针、弹簧卡销的顶端均设有耐磨钢球。Preferably, wear-resistant steel balls are provided at the tops of the thimble and the spring bayonet.
优选的,所述千分表为杠杆千分表。Preferably, the dial gauge is a lever dial gauge.
本发明在使用时,在待测试紧固件两端的中心位置设置测量锥孔,将待测试紧固件的顶端旋入定位块的紧固件定位孔中,使待测试紧固件的顶部与紧固件定位孔的顶部完全接触,待测试紧固件的底部中心的测量锥孔与底座上的顶针顶部相接触;将千分表放置在工作平台上的弧形槽中,千分表的测量杆插入测量杆安装孔内,转动手轮,使千分表的测量杆逐渐插入定位块中心的定位测量孔中,当千分表的测量杆前端与待测试紧固件顶端的测量锥孔相接触时,通过千分表的度数即可获知待测试紧固件在保证载荷试验产生的永久性伸长长度。更换待测量紧固件时,只需轻抬千分表测量杆,向上轻顶弹簧卡销即可取出更换待测试紧固件。根据待测试紧固件的规格,更换不同规格的与待测试紧固件相适配的定位块,实现各类规格紧固件的测试。When the present invention is in use, a measuring tapered hole is set at the center of both ends of the fastener to be tested, and the top of the fastener to be tested is screwed into the fastener positioning hole of the positioning block, so that the top of the fastener to be tested is aligned with the The top of the fastener positioning hole is in full contact, and the measuring taper hole at the bottom center of the fastener to be tested is in contact with the top of the thimble on the base; place the dial indicator in the arc groove on the working platform, and the dial indicator Insert the measuring rod into the mounting hole of the measuring rod, turn the handwheel, so that the measuring rod of the dial gauge is gradually inserted into the positioning measuring hole in the center of the positioning block, when the front end of the measuring rod of the dial gauge and the measuring taper hole at the top of the fastener to be tested When in contact, the permanent elongation length of the fastener to be tested in the proof load test can be known through the degree of the dial indicator. When replacing the fastener to be measured, it is only necessary to lightly lift the measuring rod of the dial indicator, and lightly push the spring bayonet upward to take out and replace the fastener to be tested. According to the specifications of the fasteners to be tested, the positioning blocks of different specifications that are compatible with the fasteners to be tested are replaced to realize the testing of fasteners of various specifications.
本发明的有益效果为:The beneficial effects of the present invention are:
(1)本发明采用弹簧卡销、底部顶针三点定位的方式,对待测试紧固件进行定位,既能保证测量过程中待测件的稳定,又可确保测量锥孔在同一轴线上,所获得的测量数据准确度高,能够满足紧固件测试的要求;(1) The present invention adopts the three-point positioning method of the spring bayonet and the bottom thimble to locate the fastener to be tested, which can not only ensure the stability of the test piece during the measurement process, but also ensure that the measuring taper hole is on the same axis. The obtained measurement data has high accuracy and can meet the requirements of fastener testing;
(2)本发明通过滚珠丝杠、导向杆调整工作平台的高度,通过定位块装卡待测试紧固件,可以满足不同型号规格的紧固件的测量,其测量规格范围M6~M60,长度范围20mm~600mm,适用于大批量检测,提高了检测的效率,降低加工成本;(2) The present invention adjusts the height of the working platform through ball screws and guide rods, and clamps the fasteners to be tested through the positioning block, which can meet the measurement of fasteners of different models and specifications. The measurement specification range is M6~M60, and the length The range is 20mm~600mm, suitable for mass inspection, which improves the efficiency of inspection and reduces processing costs;
(3)本发明通过手轮调节工作平台的高度,以满足紧固件的测量距离,同时还能够进行测量距离的微调整;(3) The invention adjusts the height of the working platform through the handwheel to meet the measurement distance of fasteners, and at the same time, it can also perform fine adjustment of the measurement distance;
(4)本发明在工作台面设置弧形槽,保证了千分表的稳定,采用导向杆和滚珠丝杠构成平行滑动导轨,保证了作平台的平衡稳定,提高了测量数据的精度;(4) In the present invention, an arc-shaped groove is arranged on the working surface to ensure the stability of the dial indicator, and a guide rod and a ball screw are used to form a parallel sliding guide rail, which ensures the balance and stability of the working platform and improves the accuracy of the measurement data;
(5)本发明在定位顶针、弹簧卡销的顶端设置耐磨钢球,有效延长了本发明的使用寿命,降低了测试成本。(5) In the present invention, wear-resistant steel balls are arranged at the tops of the positioning thimbles and spring bayonet pins, which effectively prolongs the service life of the present invention and reduces the testing cost.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1中定位块的结构示意图;Fig. 2 is a structural representation of the positioning block in Fig. 1;
图中:1、手轮,2、滚珠丝杠,3、千分表,4、工作平台,5、导向杆,6、弹簧卡销,7、定位块,8、待测试紧固件,9、顶针,10、底座,11、测试杆安装孔,12、测量锥孔,13、定位孔,14、定位测量孔,15、紧固件定位孔。In the figure: 1. Hand wheel, 2. Ball screw, 3. Dial gauge, 4. Working platform, 5. Guide rod, 6. Spring detent, 7. Positioning block, 8. Fastener to be tested, 9 , thimble, 10, base, 11, test rod mounting hole, 12, measuring taper hole, 13, positioning hole, 14, positioning measuring hole, 15, fastener positioning hole.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1、图2所示的一种紧固件保证载荷试验微量线性变化测量装置,它包括安装在底座10上的导轨支架,导轨支架包括滚珠丝杠2和两个相互平行的导向杆5,滚珠丝杠2与导向杆5之间安装有水平的工作平台4,滚珠丝杠2的顶端安装有手轮1,工作平台4的上表面中部设有弧形槽,千分表3放置在弧形槽内,弧形槽的两侧对称设有贯穿工作平台4的弹簧卡销6,千分表3的后面设有贯穿工作平台4的测量杆安装孔11,测量杆安装孔11垂直下方的底座10上设有与测量杆安装孔11中心线相重合的竖直向上的顶针9;工作平台4的下表面设有可更换定位块7,定位块7的顶部设有与弹簧卡销安装孔6相対置的定位孔13,定位块7的中部设有与测量杆安装孔11相匹配的定位测量孔14,定位测量孔14的下方设有与待测紧固件的外径相适配的紧固件定位孔15。As shown in Fig. 1 and Fig. 2, a fastener proof load test micro-linear change measuring device includes a guide rail bracket installed on a base 10, and the guide rail bracket includes a ball screw 2 and two guide rods 5 parallel to each other , A horizontal working platform 4 is installed between the ball screw 2 and the guide rod 5, the top of the ball screw 2 is equipped with a hand wheel 1, the middle part of the upper surface of the working platform 4 is provided with an arc groove, and the dial indicator 3 is placed on the In the arc-shaped groove, the two sides of the arc-shaped groove are symmetrically provided with the spring bayonet pin 6 that runs through the working platform 4, and the rear of the dial gauge 3 is provided with a measuring rod mounting hole 11 that runs through the working platform 4, and the measuring rod mounting hole 11 is vertically below The base 10 is provided with a vertically upward thimble 9 that coincides with the center line of the measuring rod mounting hole 11; the lower surface of the working platform 4 is provided with a replaceable positioning block 7, and the top of the positioning block 7 is provided with a spring bayonet. The positioning hole 13 opposite to the hole 6, the middle part of the positioning block 7 is provided with a positioning measuring hole 14 that matches the measuring rod mounting hole 11, and the positioning measuring hole 14 is provided below the outer diameter of the fastener to be tested. The fastener positioning hole 15.
顶针9、弹簧卡销6的顶端均设有耐磨钢球。The tops of the thimble 9 and the spring bayonet pin 6 are all provided with wear-resistant steel balls.
千分表3为杠杆千分表。Dial gauge 3 is a lever dial gauge.
本发明在使用时,在待测试紧固件8两端的中心位置设置测量锥孔12,将待测试紧固件8的顶端旋入定位块7的紧固件定位孔15中,使待测试紧固件8的顶部与紧固件定位孔15的顶部完全接触,待测试紧固件8的底部中心的测量锥孔12与底座10上的顶针9顶部相接触;将千分表3放置在工作平台4上的弧形槽中,千分表3的测量杆插入测量杆安装孔11内,转动手轮1,使千分表3的测量杆逐渐插入定位块7中心的定位测量孔14中,当千分表3的测量杆前端与待测试紧固件8顶端的测量锥孔12相接触时,通过千分表3的度数即可获知待测试紧固件8在保证载荷试验产生的永久性伸长长度。更换待测量紧固件8时,只需轻抬千分表3测量杆,向上轻顶弹簧卡销即可取出更换待测试紧固件8。根据待测试紧固件8的规格,更换不同规格的与待测试紧固件8相适配的定位块7,实现各类规格紧固件8的测试。When the present invention is in use, a measuring tapered hole 12 is set at the center of both ends of the fastener to be tested 8, and the top of the fastener to be tested 8 is screwed into the fastener positioning hole 15 of the positioning block 7, so that the fastener to be tested The top of the fastener 8 is in full contact with the top of the fastener positioning hole 15, and the measuring taper hole 12 at the center of the bottom of the fastener 8 to be tested is in contact with the top of the thimble 9 on the base 10; the dial gauge 3 is placed on the working In the arc groove on the platform 4, the measuring rod of the dial indicator 3 is inserted into the measuring rod installation hole 11, and the handwheel 1 is turned, so that the measuring rod of the dial indicator 3 is gradually inserted into the positioning measuring hole 14 in the center of the positioning block 7, When the front end of the measuring rod of the dial gauge 3 is in contact with the measuring taper hole 12 at the top of the fastener 8 to be tested, the degree of the dial gauge 3 can be used to know the permanent force of the fastener 8 to be tested in the proof load test. Extended length. When replacing the fastener 8 to be measured, only need to lightly lift the measuring rod of the dial indicator 3, and lightly push the spring bayonet upward to take out and replace the fastener 8 to be tested. According to the specifications of the fasteners 8 to be tested, the positioning blocks 7 of different specifications matching the fasteners 8 to be tested are replaced to realize the testing of the fasteners 8 of various specifications.
本发明采用弹簧卡销、底部顶针三点定位的方式,对待测试紧固件进行定位,既能保证测量过程中待测件的稳定,又可确保测量锥孔在同一轴线上,所获得的测量数据准确度高,能够满足紧固件测试的要求;本发明通过滚珠丝杠、导向杆调整工作平台的高度,通过定位块装卡待测试紧固件,可以满足不同型号规格的紧固件的测量,其测量规格范围M6~M60,长度范围20mm~600mm,适用于大批量检测,提高了检测的效率,降低加工成本。The invention adopts the three-point positioning method of the spring bayonet and the bottom thimble to locate the fastener to be tested, which can not only ensure the stability of the test piece during the measurement process, but also ensure that the measuring taper hole is on the same axis, and the obtained measurement The data accuracy is high, which can meet the requirements of fastener testing; the invention adjusts the height of the working platform through the ball screw and the guide rod, and fixes the fastener to be tested through the positioning block, which can meet the requirements of fasteners of different models and specifications. Measurement, the measurement specification range is M6~M60, and the length range is 20mm~600mm, which is suitable for mass inspection, improves the efficiency of inspection, and reduces processing costs.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112556630A (en) * | 2020-11-23 | 2021-03-26 | 上海大学 | Intelligent high-precision measuring device for guaranteeing micro-deformation of load test by fastener |
| CN115266068A (en) * | 2022-08-11 | 2022-11-01 | 内蒙金属材料研究所 | High-precision fastener guarantee load measuring system and method |
| CN115307514A (en) * | 2022-06-24 | 2022-11-08 | 七丰精工科技股份有限公司 | Fastener elongation detector and detection method |
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| CN202522169U (en) * | 2012-05-02 | 2012-11-07 | 浙江省电力试验研究院 | Test measuring tool for transmission line iron tower and electric power fitting fastening bolts |
| CN203037192U (en) * | 2012-12-06 | 2013-07-03 | 天津市宇润德金属制品有限公司 | Device for measuring ellipticity of bearing pedestal |
| CN104034234A (en) * | 2014-06-20 | 2014-09-10 | 福建龙生机械有限公司 | Instrument for precisely measuring height of cylinder sleeve support shoulder |
| CN207472162U (en) * | 2017-11-21 | 2018-06-08 | 兰州兰石检测技术有限公司 | Fastener ensures the micro linear change measuring device of load test |
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| CN112556630A (en) * | 2020-11-23 | 2021-03-26 | 上海大学 | Intelligent high-precision measuring device for guaranteeing micro-deformation of load test by fastener |
| CN115307514A (en) * | 2022-06-24 | 2022-11-08 | 七丰精工科技股份有限公司 | Fastener elongation detector and detection method |
| CN115266068A (en) * | 2022-08-11 | 2022-11-01 | 内蒙金属材料研究所 | High-precision fastener guarantee load measuring system and method |
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Application publication date: 20180420 |