CN107934675A - A kind of elastic self-adjustable power department cable fast winding equipment - Google Patents

A kind of elastic self-adjustable power department cable fast winding equipment Download PDF

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Publication number
CN107934675A
CN107934675A CN201711178336.7A CN201711178336A CN107934675A CN 107934675 A CN107934675 A CN 107934675A CN 201711178336 A CN201711178336 A CN 201711178336A CN 107934675 A CN107934675 A CN 107934675A
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China
Prior art keywords
pulley
fixed
support frame
disk
cable
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CN201711178336.7A
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Chinese (zh)
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吴新宁
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Luanchuan Power Supply Co of State Grid Henan Electric Power Co Ltd
State Grid Corp of China SGCC
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Luanchuan Power Supply Co of State Grid Henan Electric Power Co Ltd
State Grid Corp of China SGCC
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Priority to CN201711178336.7A priority Critical patent/CN107934675A/en
Publication of CN107934675A publication Critical patent/CN107934675A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • B65H59/18Driven rotary elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/10Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
    • B65H54/12Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers on flanged bobbins or spools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

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  • Unwinding Of Filamentary Materials (AREA)

Abstract

本发明公开了一种松紧自调式电力部门用线缆快速卷绕设备,包括水平工作台,滑轮支撑架的顶部架体左侧位置固定设置有一号定滑轮,滑轮支撑架的顶部架体右侧位置固定设置有二号定滑轮,滑轮支撑架的架体顶板中心位置处呈竖直状态穿设有一个升降调节杆,支撑复位盘与滑轮支撑架之间以升降调节杆为圆芯轴、每隔度的角度均匀布置有六组复位弹簧,旋转转盘的盘体底侧面中心位置处通过轴承座一体固定设置有快速旋转轴。本发明圆周边上设置的滚动小球能始终保持运行过程中稳定性,为后续的卷绕操作提供基础,解决了传统卷绕过程中出现了松动脱落现象,整个卷绕工作更为流畅顺利。

The invention discloses an elastic self-adjusting cable fast winding device for electric power sector, which comprises a horizontal workbench, a fixed pulley is fixedly arranged on the left side of the top frame body of the pulley support frame, and a fixed pulley is fixed on the right side of the top frame body of the pulley support frame. The position is fixed with No. 2 fixed pulley, and the center position of the frame top plate of the pulley support frame is in a vertical state. Six sets of return springs are evenly arranged at the angle of the interval, and a fast rotating shaft is fixed at the center of the bottom side of the rotating turntable through the bearing seat. The rolling balls provided on the circumference of the invention can always maintain stability during operation, provide a basis for subsequent winding operations, solve the loosening and falling off phenomenon in the traditional winding process, and make the entire winding work smoother.

Description

一种松紧自调式电力部门用线缆快速卷绕设备An elastic self-adjusting fast cable winding equipment for electric power sector

技术领域technical field

本发明涉及电力设备相关技术领域,具体是一种松紧自调式电力部门用线缆快速卷绕设备。The invention relates to the related technical field of electric power equipment, in particular to an elastic self-adjusting fast cable winding device for electric power departments.

背景技术Background technique

电力电缆是用于传输和分配电能的电缆,电力电缆常用于城市地下电网、发电站引出线路、工矿企业内部供电及过江海水下输电线。在电力线路中,电缆所占比重正逐渐增加。电力电缆是在电力系统的主干线路中用以传输和分配大功率电能的电缆产品,包括1-500KV以及以上各种电压等级,各种绝缘的电力电缆。Power cables are cables used to transmit and distribute electric energy. Power cables are often used in urban underground power grids, outgoing lines of power stations, internal power supply of industrial and mining enterprises, and underwater transmission lines across rivers and seas. In power lines, the proportion of cables is gradually increasing. Power cables are cable products used to transmit and distribute high-power electric energy in the main line of the power system, including 1-500KV and above various voltage levels and various insulated power cables.

成品电缆线制造的末端工艺是把电缆线缠绕在线盘上,有些电缆母线直径粗,重量较大,线盘也较大,实际操作中,把线盘移到相应的位置,一名员工人工转动线盘,另一名员工手工引导电缆线使其在线盘上分布均匀,此种操作方式同时存在弊端:一是电缆线在线盘上分布不均,二是劳动成本高,劳动强度也大;一些采用机器卷取的卷取设备在卷绕过程中很容易出现松动脱落的现象,导致卷绕工作受限,需要进行问题的解决。The final process of manufacturing the finished cable is to wind the cable on the reel. Some cable busbars have thicker diameters, heavier weights, and larger reels. In actual operation, the reels are moved to the corresponding position, and an employee turns them manually. On the reel, another employee manually guides the cables to make them evenly distributed on the reel. This operation method has disadvantages at the same time: first, the distribution of cables on the reel is uneven, and second, the labor cost is high and the labor intensity is also high; The coiling equipment that adopts machine coiling is prone to loosening and falling off during the coiling process, which leads to limited coiling work and needs to be solved.

发明内容Contents of the invention

为了解决现有技术中存在的问题,本发明的目的是提供一种松紧自调式电力部门用线缆快速卷绕设备。In order to solve the problems existing in the prior art, the purpose of the present invention is to provide a kind of elastic self-adjusting fast winding equipment for electric cables.

为了实现上述发明目的,本发明采用如下所述的技术方案:In order to realize the above-mentioned purpose of the invention, the present invention adopts the technical scheme as follows:

一种松紧自调式电力部门用线缆快速卷绕设备,包括水平工作台,所述水平工作台的台面左侧位置处固定设置有滑轮支撑架,所述滑轮支撑架的架体设置为矩形空心框架结构,所述滑轮支撑架的顶部架体左侧位置固定设置有一号定滑轮,所述滑轮支撑架的顶部架体右侧位置固定设置有二号定滑轮,所述滑轮支撑架的架体顶板中心位置处呈竖直状态穿设有一个升降调节杆,所述升降调节杆的杆体底端安装有一个导向动滑轮,所述升降调节杆的杆体顶端固定设置有一个支撑复位盘,所述支撑复位盘与滑轮支撑架之间以升降调节杆为圆芯轴、每隔度的角度均匀布置有六组复位弹簧,所述复位弹簧的弹簧顶端固定设置在支撑复位盘的盘体下表面上,所述复位弹簧的弹簧底端固定设置在滑轮支撑架的架体上板面上,所述水平工作台的台面右侧位置处设置有线缆卷绕筒,所述线缆卷绕筒的筒体圆周壁底部位置处还设置有定位卡点,所述线缆卷绕筒的筒体底端面固定设置在旋转转盘的上表面中心位置处,所述旋转转盘适配安装在水平工作台右侧开设的圆盘凹腔槽的槽体中,所述旋转转盘的外侧边与圆盘凹腔槽内槽侧边之间通过滚动小球相互滚动设置,所述旋转转盘的盘体底侧面中心位置处通过轴承座一体固定设置有快速旋转轴。An elastic self-adjusting fast cable winding equipment for electric power sector, comprising a horizontal workbench, a pulley support frame is fixedly arranged on the left side of the table top of the horizontal workbench, and the frame body of the pulley support frame is set as a rectangular hollow Frame structure, the top frame body left side of the pulley support frame is fixedly provided with a No. 1 fixed pulley, the top frame body right side of the pulley support frame is fixedly provided with a No. 2 fixed pulley, and the frame body of the pulley support frame The center position of the top plate is vertically provided with a lifting adjustment rod, the bottom end of the rod body of the lifting adjustment rod is equipped with a guide movable pulley, and the top of the rod body of the lifting adjustment rod is fixedly provided with a support reset plate, and the support Between the reset plate and the pulley support frame, the lifting adjustment rod is used as a circular mandrel, and six sets of return springs are evenly arranged at every angle. The spring tops of the return springs are fixed on the lower surface of the plate supporting the reset plate The spring bottom end of the return spring is fixedly arranged on the upper surface of the frame body of the pulley support frame, and a cable winding drum is arranged at the right side of the table top of the horizontal workbench, and the drum of the cable winding drum There is also a positioning card point at the bottom of the circumferential wall of the body, and the bottom end surface of the cable winding drum is fixed at the center of the upper surface of the rotating turntable, and the rotating turntable is adapted to be installed on the right side of the horizontal workbench In the groove body of the disc cavity groove, the outer side of the rotating turntable and the side of the inner groove of the disc cavity are arranged by rolling balls, and the center of the bottom side of the rotating turntable The position is integrally fixed with a fast rotating shaft through the bearing seat.

进一步的,所述支撑复位盘的盘体下表面圆周圈上一体延伸有侧挡凸沿。Further, side blocking flanges are integrally extended on the circumference of the lower surface of the disk supporting the resetting disk.

进一步的,所述支撑复位盘的盘体截面设置为圆形。Further, the cross-section of the disk supporting the resetting disk is set to be circular.

进一步的,待卷取电缆从左到右依次穿过一号定滑轮的上切面、导向动滑轮的下切面、二号定滑轮的上切面后其端头固定在定位卡点上。Further, after the cable to be coiled passes through the upper section of the No. 1 fixed pulley, the lower section of the guide movable pulley, and the upper section of the No. 2 fixed pulley from left to right, its end is fixed on the positioning card point.

进一步的,所述快速旋转轴的底端轴体外壁上通过防滑传送皮带连接至减速电机的输出端轴上,所述减速电机与驱动电机相连接。Further, the outer wall of the bottom end of the fast rotating shaft is connected to the output end shaft of the reduction motor through a non-slip transmission belt, and the reduction motor is connected to the driving motor.

由于采用上述技术方案,本发明具有以下优越性:Owing to adopting above-mentioned technical scheme, the present invention has the following advantages:

本发明通过对传统线缆卷绕设备的结构进行改进,通过增设的快速旋转轴、旋转转盘和圆盘凹腔槽,在实际进行线缆卷取的过程中,动作状态的防滑传送皮带能够通过快速旋转轴带动其上的旋转转盘进行快速转动,圆周边上设置的滚动小球能始终保持运行过程中稳定性,为后续的卷绕操作提供基础,并且在卷绕过程中,电缆线体有拉动收紧力的存在,会根据不同线缆的力度要求进行导向动滑轮的向上顶起,向上移动后的升降调节杆会直接的推动顶端的支撑复位盘向上移动,进而直接拉动若干个复位弹簧产生物理变形,由于复位弹簧的两端固定,从而给支撑复位盘施加一个弹性力的作用,驱使着导向动滑轮向下始终对线缆施加一个下压力,从而能够始终维持线缆能够在一个张紧的状态,很好的解决了传统卷绕过程中出现了松动脱落现象,整个卷绕工作更为流畅顺利,满足更高的实际应用要求。The present invention improves the structure of the traditional cable winding equipment, and through the addition of a fast rotating shaft, a rotating turntable and a disc concave groove, in the actual process of cable winding, the non-slip transmission belt in the action state can pass through the The fast rotating shaft drives the rotating turntable on it to rotate rapidly, and the rolling balls set on the periphery of the circle can always maintain stability during operation, providing a basis for subsequent winding operations, and during the winding process, the cable body has The existence of pulling and tightening force will lift up the guide pulley according to the strength requirements of different cables. After the upward movement, the lifting adjustment rod will directly push the supporting return plate at the top to move upward, and then directly pull several return springs to generate Physical deformation, because the two ends of the return spring are fixed, thus exerting an elastic force on the support return plate, driving the guide pulley to always exert a downward force on the cable, so that the cable can always be maintained in a tensioned position. state, which solves the loosening and falling off phenomenon in the traditional winding process, and the whole winding work is smoother and smoother, meeting higher practical application requirements.

附图说明Description of drawings

图1为一种松紧自调式电力部门用线缆快速卷绕设备的结构示意图。Fig. 1 is a structural schematic diagram of an elastic self-adjusting fast cable winding device for electric power sector.

图2为一种松紧自调式电力部门用线缆快速卷绕设备中六组复位弹簧的位置结构示意图。Fig. 2 is a schematic diagram of the positions and structures of six groups of return springs in an elastic self-adjusting fast cable winding device for electric power sector.

图3为一种松紧自调式电力部门用线缆快速卷绕设备中A处的放大结构示意图。Fig. 3 is a schematic diagram showing an enlarged structure at point A of an elastic self-adjusting fast cable winding device for electric power sector.

图中:1、水平工作台;2、壳体;3、滑轮支撑架;4、一号定滑轮;5、导向动滑轮;6、二号定滑轮;7、升降调节杆;8、支撑复位盘;9、复位弹簧;10、圆盘凹腔槽;11、旋转转盘;12、线缆卷绕筒;13、滚动小球;14、快速旋转轴;15、防滑传送皮带;16、减速电机。In the figure: 1. Horizontal workbench; 2. Shell; 3. Pulley support frame; 4. No. 1 fixed pulley; 5. Guide movable pulley; 6. No. 2 fixed pulley; ;9, return spring; 10, disc cavity groove; 11, rotating turntable; 12, cable winding drum; 13, rolling ball; 14, fast rotating shaft;

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

请参阅图1-3,本发明实施例中,一种松紧自调式电力部门用线缆快速卷绕设备,包括水平工作台1,所述水平工作台1的台面左侧位置处固定设置有滑轮支撑架3,所述滑轮支撑架3的架体设置为矩形空心框架结构,所述滑轮支撑架3的顶部架体左侧位置固定设置有一号定滑轮4,所述滑轮支撑架3的顶部架体右侧位置固定设置有二号定滑轮6,所述滑轮支撑架3的架体顶板中心位置处呈竖直状态穿设有一个升降调节杆7,所述升降调节杆7的杆体底端安装有一个导向动滑轮5,所述升降调节杆7的杆体顶端固定设置有一个支撑复位盘8,所述支撑复位盘8的盘体截面设置为圆形,所述支撑复位盘8的盘体下表面圆周圈上一体延伸有侧挡凸沿,所述支撑复位盘8与滑轮支撑架3之间以升降调节杆7为圆芯轴、每隔45度的角度均匀布置有六组复位弹簧9,所述复位弹簧9的弹簧顶端固定设置在支撑复位盘8的盘体下表面上,所述复位弹簧9的弹簧底端固定设置在滑轮支撑架3的架体上板面上,所述水平工作台1的台面右侧位置处设置有线缆卷绕筒12,所述线缆卷绕筒12的筒体圆周壁底部位置处还设置有定位卡点,待卷取电缆从左到右依次穿过一号定滑轮4的上切面、导向动滑轮5的下切面、二号定滑轮6的上切面后其端头固定在定位卡点上。Please refer to Figs. 1-3, in the embodiment of the present invention, an elastic self-adjusting fast cable winding device for electric power sector, including a horizontal workbench 1, a pulley is fixedly arranged on the left side of the table top of the horizontal workbench 1 Support frame 3, the frame body of described pulley support frame 3 is set to rectangular hollow frame structure, the top frame body left side position of described pulley support frame 3 is fixedly provided with No. 1 fixed pulley 4, the top frame of described pulley support frame 3 The position on the right side of the body is fixedly provided with a No. 2 fixed pulley 6, and the center position of the frame top plate of the pulley support frame 3 is in a vertical state and is provided with a lifting adjustment rod 7, and the bottom end of the rod body of the lifting adjustment rod 7 is installed There is a guide movable pulley 5, and the top of the rod body of the lifting adjustment rod 7 is fixedly provided with a support reset disc 8, the disc body section of the support reset disc 8 is set to a circle, and the disc body lower surface of the support reset disc 8 There is a side block convex edge extending integrally on the circumference circle, and between the support reset plate 8 and the pulley support frame 3, the lifting adjustment rod 7 is used as a circular mandrel, and six groups of return springs 9 are evenly arranged at an angle of 45 degrees. The spring top of the back-moving spring 9 is fixedly arranged on the lower surface of the disc body supporting the reset disk 8, and the spring bottom end of the back-moving spring 9 is fixedly arranged on the frame upper surface of the pulley support frame 3, and the horizontal workbench 1 is provided with a cable winding drum 12 at the right side of the table top, and a positioning card point is also provided at the bottom of the cylinder wall of the cable winding drum 12, and the cables to be wound up pass through from left to right in turn. After the upper section of the No. 1 fixed pulley 4, the lower section of the guide movable pulley 5, and the upper section of the second fixed pulley 6, its ends are fixed on the positioning card point.

所述线缆卷绕筒12的筒体底端面固定设置在旋转转盘11的上表面中心位置处,所述旋转转盘11适配安装在水平工作台1右侧开设的圆盘凹腔槽10的槽体中,所述旋转转盘11的外侧边与圆盘凹腔槽10内槽侧边之间通过滚动小球13相互滚动设置,所述旋转转盘11的盘体底侧面中心位置处通过轴承座一体固定设置有快速旋转轴14,所述快速旋转轴14的底端轴体外壁上通过防滑传送皮带15连接至减速电机16的输出端轴上,所述减速电机16与驱动电机17相连接。The bottom end surface of the cable winding drum 12 is fixedly arranged at the center position of the upper surface of the rotating turntable 11, and the rotating turntable 11 is adapted to be installed in the disc cavity groove 10 opened on the right side of the horizontal workbench 1. In the tank body, the outer side of the rotating turntable 11 and the side of the inner groove of the disc cavity 10 are mutually rolled by rolling balls 13, and the center position of the bottom side of the rotating turntable 11 is passed by a bearing The seat is integrally fixed with a fast rotating shaft 14, the outer wall of the bottom end of the fast rotating shaft 14 is connected to the output end shaft of the reduction motor 16 through a non-slip transmission belt 15, and the reduction motor 16 is connected with the drive motor 17 .

这样,通过对传统线缆卷绕设备的结构进行改进,通过增设的快速旋转轴14、旋转转盘11和圆盘凹腔槽10,在实际进行线缆卷取的过程中,动作状态的防滑传送皮带15能够通过快速旋转轴14带动其上的旋转转盘11进行快速转动,圆周边上设置的滚动小球13能始终保持运行过程中稳定性,为后续的卷绕操作提供基础,并且在卷绕过程中,电缆线体有拉动收紧力的存在,会根据不同线缆的力度要求进行导向动滑轮5的向上顶起,向上移动后的升降调节杆7会直接的推动顶端的支撑复位盘8向上移动,进而直接拉动若干个复位弹簧9产生物理变形,由于复位弹簧9的两端固定,从而给支撑复位盘8施加一个弹性力的作用,驱使着导向动滑轮5向下始终对线缆施加一个下压力,从而能够始终维持线缆能够在一个张紧的状态,很好的解决了传统卷绕过程中出现了松动脱落现象,整个卷绕工作更为流畅顺利,满足更高的实际应用要求。In this way, by improving the structure of the traditional cable winding equipment, through the addition of the fast rotating shaft 14, the rotating turntable 11 and the disc concave groove 10, in the actual process of cable winding, the non-slip transmission of the action state The belt 15 can drive the rotating turntable 11 on it to rotate quickly through the fast rotating shaft 14, and the rolling balls 13 arranged on the circumference can always maintain stability during operation, providing a basis for subsequent winding operations, and during winding During the process, the cable body has a pulling and tightening force, and the guide pulley 5 will be lifted up according to the strength requirements of different cables. After the upward movement, the lifting adjustment rod 7 will directly push the support reset plate 8 at the top upward. Move, and then directly pull several return springs 9 to produce physical deformation. Since the two ends of the return springs 9 are fixed, an elastic force is applied to the support return plate 8, driving the guide pulley 5 downward and always exerting a downward force on the cable. Pressure, so that the cable can always be kept in a tensioned state, which solves the loosening and falling off phenomenon in the traditional winding process, and the whole winding work is smoother and smoother, meeting higher practical application requirements.

Claims (5)

1. a kind of elastic self-adjustable power department cable fast winding equipment, including horizontal table(1), it is characterised in that The horizontal table(1)Table top leftward position at be fixedly installed pulley support frame(3), the pulley support frame(3)'s Frame body is arranged to rectangle hollow frame structure, the pulley support frame(3)Roof racks leftward position be fixedly installed No.1 Fixed pulley(4), the pulley support frame(3)Roof racks right positions be fixedly installed No. two fixed pulleys(6), the pulley Supporting rack(3)Frame body roof center position in vertical state be equipped with a lifting regulating rod(7), the lifting regulating rod (7)Body of rod bottom one guiding movable pulley is installed(5), the lifting regulating rod(7)Body of rod top be fixedly installed one A support reseting disk(8), the support reseting disk(8)With pulley support frame(3)Between with lifting regulating rod(7)For round core axis, Every(45)The even angle of degree is disposed with six groups of resetting springs(9), the resetting spring(9)Spring top be fixed at Support reseting disk(8)Disk body lower surface on, the resetting spring(9)Spring bottom end be fixed at pulley support frame(3) Frame body upper face on, the horizontal table(1)Table top right positions at be provided with cable winch spool(12), the cable Winch spool(12)Cylinder circumferential wall bottom position be additionally provided with positioning stuck point, the cable winch spool(12)Cylinder bottom Face is fixed at rotary turnplate(11)Upper surface center position, the rotary turnplate(11)Adaptation is installed on horizontal operation Platform(1)The disk cavity groove that right side opens up(1)In 0 groove body, the rotary turnplate(11)Outer side edges and disk cavity groove(1) By rolling bead between 0 inside groove side(13)Mutually roll and set, the rotary turnplate(11)Disk body bottom side centre bit The place of putting integrally is fixedly installed quick rotation axis by bearing block(14).
A kind of 2. elastic self-adjustable power department cable fast winding equipment according to claim 1, it is characterised in that The support reseting disk(8)Disk body lower surface circumference circle on be integrally extended with side block convex edge.
A kind of 3. elastic self-adjustable power department cable fast winding equipment according to claim 1, it is characterised in that The support reseting disk(8)Disk body section be provided in round.
4. cable to be reeled from left to right sequentially passes through No.1 fixed pulley(4)Upper edge, be oriented to movable pulley(5)Lower section, No. two fixed pulleys(6)Upper edge after its termination be fixed on positioning stuck point on.
A kind of 5. elastic self-adjustable power department cable fast winding equipment according to claim 1, it is characterised in that The quick rotation axis(14)Bottom axis body outer wall on pass through anti-skidding feed belt(15)It is connected to decelerating motor(16)It is defeated On outlet axis, the decelerating motor(16)With driving motor(17)It is connected.
CN201711178336.7A 2017-11-23 2017-11-23 A kind of elastic self-adjustable power department cable fast winding equipment Pending CN107934675A (en)

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CN111348485A (en) * 2020-04-13 2020-06-30 蒋运臣 High-voltage cable tightness adjusting device for power engineering and implementation method thereof
CN111501157A (en) * 2020-03-29 2020-08-07 李新花 A textile pulling device
CN114044410A (en) * 2021-11-22 2022-02-15 国网山东省电力公司日照供电公司 Cable positioning device based on power distribution grid construction
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CN115524598B (en) * 2022-09-16 2025-10-03 国营芜湖机械厂 A cable shaft assembly and a flying probe detection device having the same

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