CN107930340A - Temperature swing adsorption system and method for testing adsorption and desorption of volatile organic compounds - Google Patents

Temperature swing adsorption system and method for testing adsorption and desorption of volatile organic compounds Download PDF

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CN107930340A
CN107930340A CN201711227499.XA CN201711227499A CN107930340A CN 107930340 A CN107930340 A CN 107930340A CN 201711227499 A CN201711227499 A CN 201711227499A CN 107930340 A CN107930340 A CN 107930340A
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desorption
organic matter
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王磊
李洁
欧阳李科
陈耀壮
乔莎
赵英
雷菊梅
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Southwest Research and Desigin Institute of Chemical Industry
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0462Temperature swing adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0454Controlling adsorption
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N7/00Analysing materials by measuring the pressure or volume of a gas or vapour
    • G01N7/02Analysing materials by measuring the pressure or volume of a gas or vapour by absorption, adsorption, or combustion of components and measurement of the change in pressure or volume of the remainder
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N7/00Analysing materials by measuring the pressure or volume of a gas or vapour
    • G01N7/14Analysing materials by measuring the pressure or volume of a gas or vapour by allowing the material to emit a gas or vapour, e.g. water vapour, and measuring a pressure or volume difference
    • G01N7/16Analysing materials by measuring the pressure or volume of a gas or vapour by allowing the material to emit a gas or vapour, e.g. water vapour, and measuring a pressure or volume difference by heating the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/102Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/106Silica or silicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s

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Abstract

The invention provides a temperature swing adsorption system and a temperature swing adsorption method for testing the adsorption quantity and desorption quantity of volatile organic compounds, and belongs to the technical field of temperature swing adsorption. The system comprises a raw material steel cylinder, a filter, a pressure reducing valve, a flowmeter I, a raw material volatilization tank, an adsorption tower, an analysis device, a desorption gas electric heater, an emptying unit and a purification unit; a valve I is arranged between the pressure reducing valve and the flowmeter I, a valve II is arranged between the raw material volatilization pot and the adsorption tower, a valve III and a back pressure valve I are arranged between the adsorption tower and the analysis device and between the adsorption tower and the emptying unit, and a valve IV and a back pressure valve II are arranged between the adsorption tower and the analysis device and between the adsorption tower and the purification unit; the raw material volatilization pot is also communicated with a back pressure valve I, and the middle of the raw material volatilization pot is provided with a valve V; a valve VI and a flow meter II are arranged between the desorption gas electric heater and the pressure reducing valve, and a valve VII is arranged between the desorption gas electric heater and the top of the adsorption tower. The system and the method can realize the measurement of the adsorption quantity and the desorption quantity of the volatile organic compounds, and provide a basis for the screening and the performance evaluation of the adsorbent.

Description

测试挥发性有机物吸附量与解吸量的变温吸附系统及方法Temperature swing adsorption system and method for testing adsorption and desorption of volatile organic compounds

技术领域technical field

本发明属于变温吸附技术领域,具体为一种测试挥发性有机物吸附量与解吸量的变温吸附系统及方法。The invention belongs to the technical field of temperature swing adsorption, in particular to a temperature swing adsorption system and method for testing the adsorption and desorption amounts of volatile organic compounds.

背景技术Background technique

变温吸附是最早实现工业化的循环吸附工艺,具有工艺简单、投资小、操作简单、维护量小等优点,在工业上用途十分广泛,如气体干燥、原料气净化、废气中脱除或回收低浓度溶剂以及应用于环保中的废气废液处理等。随着变温吸附技术的提高和许多新型吸附剂的开发,变温吸附的应用越来越广,而且随着人们对环保要求越来越高,目前困扰人类的许多污染物可以通过变温吸附法得到妥善的处理,变温吸附有望在环保得到更广泛的应用,特别是针对低浓度的挥发性有机物的脱除。Temperature swing adsorption is the earliest industrialized cyclic adsorption process. It has the advantages of simple process, small investment, simple operation, and low maintenance. It is widely used in industry, such as gas drying, raw material gas purification, removal of waste gas or recovery of low concentration Solvents and waste gas and liquid treatment used in environmental protection, etc. With the improvement of temperature swing adsorption technology and the development of many new adsorbents, the application of temperature swing adsorption is becoming more and more extensive, and as people's requirements for environmental protection are getting higher and higher, many pollutants that currently plague humans can be properly removed by temperature swing adsorption. The treatment of temperature swing adsorption is expected to be more widely used in environmental protection, especially for the removal of low-concentration volatile organic compounds.

发明内容Contents of the invention

本发明的目的在于提供一种测试挥发性有机物吸附与解吸的变温吸附装置及方法,通过本发明装置和方法可以实现不同吸附剂在不同条件下对挥发性有机物的吸附量及解吸量的测试和计算,从而为工程化生产提供基础数据,同时还可以达到测试和筛选吸附剂的目的。The purpose of the present invention is to provide a temperature swing adsorption device and method for testing the adsorption and desorption of volatile organic compounds. Through the device and method of the present invention, the test and analysis of the adsorption capacity and desorption capacity of different adsorbents to volatile organic compounds under different conditions can be realized. calculation, so as to provide basic data for engineering production, and also achieve the purpose of testing and screening adsorbents.

本发明目的通过以下技术方案来实现:The object of the invention is achieved through the following technical solutions:

测试挥发性有机物吸附量与解吸量的变温吸附系统,所述系统包括依次连通的原料钢瓶,过滤器,减压阀,流量计Ⅰ,原料挥发罐,吸附塔,分析装置,所述系统还包括与减压阀和吸附塔塔顶连通的解吸气电加热器以及分别与吸附塔塔顶和塔底连通的排空单元和净化单元;A temperature swing adsorption system for testing the adsorption and desorption of volatile organic compounds. The system includes a raw material cylinder connected in sequence, a filter, a pressure reducing valve, a flow meter I, a raw material volatilization tank, an adsorption tower, and an analysis device. The system also includes A desorption gas electric heater connected to the pressure reducing valve and the top of the adsorption tower, and an emptying unit and a purification unit connected to the top and bottom of the adsorption tower respectively;

所述减压阀与流量计Ⅰ之间设置有阀Ⅰ,所述原料挥发罐与吸附塔之间设置有阀Ⅱ,所述吸附塔与分析装置及排空单元之间设置有阀Ⅲ和背压阀Ⅰ,所述吸附塔与分析装置及净化单元之间设置有阀Ⅳ和背压阀Ⅱ;A valve I is set between the pressure reducing valve and the flow meter I, a valve II is set between the raw material volatilization tank and the adsorption tower, and a valve III and a back valve are set between the adsorption tower and the analysis device and the emptying unit. Pressure valve I, valve IV and back pressure valve II are set between the adsorption tower, the analysis device and the purification unit;

所述原料挥发罐还与背压阀Ⅰ连通且中间设置有阀Ⅴ;The raw material volatilization tank is also communicated with the back pressure valve I and a valve V is arranged in the middle;

所述解吸气电加热器与减压阀之间设置有阀Ⅵ及流量计Ⅱ,所述解吸气电加热器与吸附塔塔顶之间设置有阀Ⅶ;A valve VI and a flow meter II are set between the desorption gas-electric heater and the pressure reducing valve, and a valve VII is set between the desorption gas-electric heater and the top of the adsorption tower;

所述净化单元还与排空单元连通。The purification unit is also in communication with the evacuation unit.

本发明吸附系统中,原料钢瓶为整个装置提供气源,原料钢瓶中的气体可以是空气、氮气、氩气、二氧化碳等气体。过滤器主要是为了保护减压阀和流量计,将原料钢瓶气体中的粉尘等颗粒物除去,减压阀将前面原料钢瓶过来的高压气体减压至测试所需的试验压力。原料挥发罐用来储存待测试的有机物,有机物在原料挥发罐中通过流量计Ⅰ过来的气流将有机物带入到后面的吸附塔。分析装置主要用来分析测试吸附和解吸尾气中有机物的浓度,解吸气电加热器将流量计Ⅱ中过来的气体加热到解吸所需的温度。净化单元将解吸尾气中高浓度的有机物除去,以免对环境造成影响,排空单元将吸附尾气和净化后的解吸尾气排放至指定的通风处。In the adsorption system of the present invention, the raw steel cylinder provides the gas source for the whole device, and the gas in the raw steel cylinder can be air, nitrogen, argon, carbon dioxide and other gases. The main purpose of the filter is to protect the pressure reducing valve and the flow meter, and to remove dust and other particles in the gas of the raw material cylinder. The pressure reducing valve decompresses the high-pressure gas from the previous raw material cylinder to the test pressure required for the test. The raw material volatilization tank is used to store the organic matter to be tested, and the organic matter in the raw material volatilization tank passes through the flow meter I to bring the organic matter into the adsorption tower behind. The analysis device is mainly used to analyze and test the concentration of organic matter in the adsorption and desorption tail gas. The desorption gas electric heater heats the gas coming from the flowmeter II to the temperature required for desorption. The purification unit removes the high-concentration organic matter in the desorption tail gas to avoid impact on the environment, and the emptying unit discharges the adsorption tail gas and the purified desorption tail gas to a designated ventilation place.

作为本发明所述测试挥发性有机物吸附量及解吸量的变温吸附系统的一个具体实施例,所述系统还包括设置在原料挥发罐和阀Ⅱ、阀Ⅴ之间并与其连通的原料气稀释缓冲罐,原料气稀释缓冲罐还与减压阀连通且中间设置有阀Ⅷ和流量计Ⅲ。当原料挥发罐过来的有机物浓度较高时,可以通过调节流量计Ⅲ控制进气量到原料气稀释缓冲罐来稀释有机物至要求的浓度。As a specific embodiment of the temperature swing adsorption system for testing the adsorption and desorption of volatile organic compounds in the present invention, the system also includes a raw material gas dilution buffer arranged between the raw material volatilization tank and valve II and valve V tank, the raw material gas dilution buffer tank is also connected with the pressure reducing valve, and a valve VIII and a flow meter III are arranged in the middle. When the concentration of organic matter coming from the raw material volatilization tank is high, the organic matter can be diluted to the required concentration by adjusting the flow meter III to control the intake amount to the raw material gas dilution buffer tank.

作为本发明所述测试挥发性有机物吸附量及解吸量的变温吸附系统的一个具体实施例,所述流量计Ⅰ,流量计Ⅱ和流量计Ⅲ为带有控制功能的质量流量计。As a specific embodiment of the temperature swing adsorption system for testing the adsorption and desorption of volatile organic compounds in the present invention, the flowmeter I, flowmeter II and flowmeter III are mass flowmeters with control functions.

作为本发明所述测试挥发性有机物吸附量及解吸量的变温吸附系统的一个具体实施例,所述原料挥发罐内设置有盘管,盘管与循环控温单元连通,循环控温单元的介质为水或乙二醇,通过循环控温单元可以使原料挥发罐内的温度控制在-10~100℃。As a specific embodiment of the temperature swing adsorption system for testing the adsorption and desorption of volatile organic compounds in the present invention, a coil is arranged in the raw material volatilization tank, and the coil is connected with the circulation temperature control unit, and the medium of the circulation temperature control unit is It is water or ethylene glycol, and the temperature in the raw material volatilization tank can be controlled at -10-100°C through the circulation temperature control unit.

作为本发明所述测试挥发性有机物吸附量及解吸量的变温吸附系统的一个具体实施例,所述背压阀Ⅰ和背压阀Ⅱ可以控制系统的吸附压力和解吸压力在0~5MPa;所述吸附塔外面设有保温加热套,可以控制吸附塔的温度≤300℃。通过对吸附塔温度的控制可以测试不同温度下的吸附剂对有机物的吸附量。As a specific embodiment of the temperature swing adsorption system for testing the adsorption and desorption of volatile organic compounds in the present invention, the back pressure valve I and the back pressure valve II can control the adsorption pressure and desorption pressure of the system at 0-5 MPa; The outside of the adsorption tower is equipped with a thermal insulation and heating jacket, which can control the temperature of the adsorption tower to ≤300°C. By controlling the temperature of the adsorption tower, the adsorption capacity of the adsorbents at different temperatures to organic matter can be tested.

作为本发明所述测试挥发性有机物吸附量及解吸量的变温吸附系统的一个具体实施例,所述阀Ⅰ,阀Ⅴ,阀Ⅵ,阀Ⅷ为球阀,所述阀Ⅱ,阀Ⅲ,阀Ⅳ,阀Ⅶ为高温截止阀,所述背压阀Ⅱ为耐高温背压阀,背压阀Ⅰ为普通背压阀;且背压阀Ⅰ和背压阀Ⅱ的压力根据实际测试需要设定。As a specific embodiment of the temperature swing adsorption system for testing the adsorption and desorption of volatile organic compounds in the present invention, the valves I, V, VI, and VIII are ball valves, and the valves II, III, and IV are ball valves. , valve VII is a high temperature stop valve, the back pressure valve II is a high temperature resistant back pressure valve, and the back pressure valve I is an ordinary back pressure valve; and the pressure of the back pressure valve I and the back pressure valve II is set according to the actual test needs.

利用所述的系统测试挥发性有机物吸附量及解吸量的方法,包括以下步骤:Utilize the method for testing volatile organic compound adsorption capacity and desorption capacity of described system, comprise the following steps:

1)在原料挥发罐内装入挥发性有机物,并在吸附塔内装入吸附剂。1) Load volatile organic compounds into the raw material volatilization tank, and load adsorbent into the adsorption tower.

2)开启循环控温单元,控制原料挥发罐内温度使挥发性有机物挥发,打开原料气钢瓶,原料气经过滤器过滤后进入减压阀。2) Turn on the cycle temperature control unit, control the temperature in the raw material volatilization tank to volatilize volatile organic compounds, open the raw material gas cylinder, and the raw material gas enters the pressure reducing valve after being filtered by the filter.

3)开启阀Ⅰ、阀Ⅷ、阀Ⅴ,并设定背压阀Ⅰ的背压压力,原料气进入原料挥发罐内带走挥发的有机物并进入原料气稀释缓冲罐内进行稀释,然后进入分析装置对原料气中有机物的浓度进行测定,此时,调节流量计Ⅰ、流量计Ⅲ使原料气中有机物的浓度C1达到要求,并将流量计Ⅰ和流量计Ⅲ记录为V1和V33) Open valve Ⅰ, valve Ⅷ and valve Ⅴ, and set the back pressure of back pressure valve Ⅰ. The raw material gas enters the raw material volatilization tank to take away the volatilized organic matter, enters the raw material gas dilution buffer tank for dilution, and then enters the analysis The device measures the concentration of organic matter in the raw material gas. At this time, adjust the flow meter I and flow meter III to make the concentration C1 of organic matter in the raw material gas meet the requirements, and record the flow meter I and flow meter III as V 1 and V 3 .

4)当原料气中有机物含量稳定后关闭阀Ⅴ,打开阀Ⅱ、阀Ⅲ,吸附塔内吸附剂开始吸附有机物,并通过分析装置分析从吸附塔塔顶出来的尾气中有机物的浓度,同时通过排空系统将尾气放空,当尾气中有机物含量达到穿透浓度时,关闭阀Ⅰ、阀Ⅷ、阀Ⅱ、阀Ⅲ和流量计Ⅰ、流量计Ⅲ,关闭循环控温单元,根据流量计Ⅰ的流量V1、流量计Ⅲ的流量V2、原料气中有机物的浓度C1、吸附时间t1、以及催化剂的装填质量来计算吸附剂对有机物的穿透吸附量。4) When the content of organic matter in the feed gas is stable, close valve V, open valve II and valve III, the adsorbent in the adsorption tower starts to adsorb organic matter, and analyze the concentration of organic matter in the tail gas from the top of the adsorption tower through the analysis device, and at the same time pass Evacuate the exhaust system to vent the tail gas. When the content of organic matter in the tail gas reaches the breakthrough concentration, close the valves I, VIII, II, III, flow meter I, and flow meter III, and close the circulation temperature control unit. Flow rate V 1 , flow rate V 2 of flow meter III, concentration C 1 of organic matter in the feed gas, adsorption time t 1 , and the loading mass of the catalyst are used to calculate the penetration adsorption amount of organic matter by the adsorbent.

可以通过控制原料气的流量、浓度、背压阀Ⅰ的背压压力、吸附塔外的控温温度以及改变吸附剂装填量来研究吸附剂在不同压力、空速、温度、浓度下对挥发性有机物的吸附量。By controlling the flow rate and concentration of the feed gas, the back pressure of the back pressure valve I, the temperature control temperature outside the adsorption tower and changing the loading amount of the adsorbent to study the volatility of the adsorbent at different pressures, space velocities, temperatures and concentrations. adsorption of organic matter.

5)吸附完成后,打开阀Ⅵ和流量计Ⅱ,通过流量计Ⅱ控制需要的解吸气流量并记为V3,开启解吸气电加热器对解吸气温度进行控制,然后打开阀Ⅶ、阀Ⅳ,设定背压阀Ⅱ的背压压力,通过分析装置分析解吸尾气中有机物的浓度C2,同时解吸尾气进入净化单元净化处理后排空,当解吸尾气中有机物含量降低到要求的解吸浓度时关闭阀Ⅵ、阀Ⅶ、阀Ⅳ,关闭解吸气电加热器和流量计Ⅱ,同时关闭原料气钢瓶,根据流量计Ⅱ的流量V3、解吸时间t2和解吸尾气浓度C2以及吸附剂装填质量计算吸附剂对有机物的解吸量。5) After the adsorption is completed, open the valve VI and flow meter II, control the required desorption gas flow through the flow meter II and record it as V 3 , turn on the desorption gas electric heater to control the temperature of the desorption gas, and then open the valve VII , Valve IV, set the back pressure of back pressure valve II, analyze the concentration C 2 of organic matter in the desorption tail gas through the analysis device, and at the same time, the desorption tail gas enters the purification unit for purification and then is emptied. When the content of organic matter in the desorption tail gas is reduced to the required When the concentration is desorbed , close valve VI, valve VII, and valve IV, close the desorption gas electric heater and flow meter II , and close the raw gas cylinder at the same time. And the mass of the adsorbent is used to calculate the desorption amount of the adsorbent to the organic matter.

可以通过设定不同的解吸气流量、解吸气温度以及背压阀Ⅱ的背压压力研究吸附剂吸附有机物后在不同温度、空速、压力下的解吸量。By setting different desorption gas flow rate, desorption gas temperature and back pressure of back pressure valve II, the desorption amount of adsorbent after adsorbing organic matter can be studied at different temperatures, space velocities and pressures.

作为本发明所述的测试挥发性有机物吸附量及解吸量的方法的一个具体实施例,所述穿透吸附量的计算公式为:As a specific embodiment of the method for testing the adsorption capacity and desorption capacity of volatile organic compounds described in the present invention, the formula for calculating the breakthrough adsorption capacity is:

式(1)中,q为穿透吸附量,ml/g;C1为吸附前原料气中有机物的浓度,PPm;t1为吸附时间,h;V1为流量计Ⅰ的数值,ml/h;V2为流量计Ⅲ的数值,ml/h;m为装填吸附剂的质量,g。In the formula (1), q is the breakthrough adsorption amount, ml/g; C1 is the concentration of organic matter in the raw material gas before adsorption, PPm; t1 is the adsorption time, h; V1 is the value of the flow meter I, ml/h ; V 2 is the value of the flow meter III, ml/h; m is the mass of the loaded adsorbent, g.

穿透吸附量为吸附剂开始吸附到穿透尾气中有机物浓度达到原料气中尾气浓度的5%这个过程中吸附剂吸附的有机物,利用式(1)计算得到的单位质量吸附剂的吸附量稍大,但误差很小,精确的算法应该为:The breakthrough adsorption capacity is the organic matter adsorbed by the adsorbent during the process when the adsorbent starts to adsorb the organic matter in the exhaust gas when the concentration of the organic matter reaches 5% of the tail gas concentration in the feed gas. The adsorption capacity per unit mass of the adsorbent calculated by formula (1) is slightly Large, but the error is very small, the precise algorithm should be:

其中的t0为尾气中开始有有机物出现的时间,C穿为开始尾气中开始有有机物出现到穿透时过程中尾气有机物的浓度。V为系统死空间的体积,C为系统死空间中有机物的浓度。由于尾气中开始有有机物出现时到有机物穿透吸附剂这个时间比较短,而且这个过程中C穿的浓度也比较多低,因此可以忽略不计,系统死空间V相对于吸附流量V1+V2也很小,C也比较小,因此此项也可以忽略不计。发明人通过优化得到式(1)来计算吸附剂的穿透吸附量,将误差控制在5%可接受范围内,简化吸附量计算公式,降低吸附量的计算难度,节约计算时间。Among them, t 0 is the time when organic matter begins to appear in the exhaust gas, and C is the concentration of organic matter in the exhaust gas during the process from the beginning of organic matter in the exhaust gas to the time of breakthrough. V is the volume of the dead space of the system, and C is the concentration of organic matter in the dead space of the system. Since the time from the beginning of organic matter in the tail gas to the time when the organic matter penetrates the adsorbent is relatively short, and the concentration of C in this process is relatively low, it can be ignored. The dead space V of the system is relative to the adsorption flow rate V 1 +V 2 is also very small, and C space is also relatively small, so this item can also be ignored. The inventor calculated the breakthrough adsorption capacity of the adsorbent by optimizing the obtained formula (1), controlled the error within an acceptable range of 5%, simplified the calculation formula of the adsorption capacity, reduced the difficulty of calculating the adsorption capacity, and saved calculation time.

作为本发明所述的测试挥发性有机物吸附量及解吸量的方法的一个具体实施例,所述解吸量的计算公式为:As a specific embodiment of the method for testing the adsorption capacity and desorption capacity of volatile organic compounds described in the present invention, the calculation formula of the desorption capacity is:

式(2)中,Q为解吸量,ml/g;V3为流量计Ⅱ的读数,ml/h;t2为解吸时间,h;C2为解吸尾气中有机物浓度,PPm;m为装填吸附剂的质量,g。In formula (2), Q is the desorption amount, ml/g; V 3 is the reading of flowmeter II, ml/h; t 2 is the desorption time, h; C 2 is the concentration of organic matter in the desorption tail gas, PPm; The mass of the adsorbent, g.

本发明解吸量为解吸流量乘解吸浓度对解吸时间的积分再除以吸附剂的质量,得到单位质量吸附剂的解吸量,利用公式(2)计算得到的解吸量精准度很高。The desorption amount of the present invention is the integral of the desorption flow rate multiplied by the desorption concentration to the desorption time and then divided by the mass of the adsorbent to obtain the desorption amount per unit mass of the adsorbent. The desorption amount calculated by formula (2) is highly accurate.

作为本发明所述的测试挥发性有机物吸附量及解吸量的方法的一个具体实施例,所述穿透浓度为当尾气中有机物含量为原料气中有机物含量的5%即为穿透浓度。As a specific embodiment of the method for testing the adsorption and desorption of volatile organic compounds in the present invention, the breakthrough concentration is when the organic content in the exhaust gas is 5% of the organic content in the feed gas.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明变温吸附系统结构简单,操作方便,适用性广,可以用于各种挥发性有机物的吸附量与解吸量的测定和研究,实现在不同温度、空速、浓度、压力下不同吸附剂对挥发性有机物的吸附量及解吸量的测定,同时为挥发性有机物吸附剂的筛选和性能评价提供依据,为变温吸附的工程设计提供基础数据。The temperature swing adsorption system of the present invention has simple structure, convenient operation and wide applicability, and can be used for the measurement and research of the adsorption capacity and desorption capacity of various volatile organic compounds, and realizes different adsorbent pairs under different temperatures, space velocities, concentrations and pressures. The determination of the adsorption capacity and desorption capacity of volatile organic compounds provides the basis for the screening and performance evaluation of volatile organic compound adsorbents, and provides basic data for the engineering design of temperature swing adsorption.

附图说明Description of drawings

图1为本发明测试挥发性有机物吸附量与解吸量的变温吸附系统的结构示意图。Fig. 1 is a schematic structural diagram of a temperature swing adsorption system for testing the adsorption and desorption of volatile organic compounds according to the present invention.

附图标记:1-原料气钢瓶,2-过滤器,3-减压阀,4-阀Ⅰ,5-流量计Ⅰ,6-循环温度控制单元,7-原料挥发罐,8-阀Ⅷ,9-流量计Ⅲ,10-原料气稀释缓冲罐,11-阀Ⅴ、12-阀Ⅵ,13-流量计Ⅱ,14-解吸气电加热器,15-阀Ⅶ、16-阀Ⅱ,17-吸附塔,18-阀Ⅲ,19-背压阀Ⅰ,20-阀Ⅳ,21-背压阀Ⅱ,22-分析装置,23-排空单元,24-净化单元。Reference signs: 1-raw material gas cylinder, 2-filter, 3-pressure reducing valve, 4-valve Ⅰ, 5-flow meter Ⅰ, 6-cycle temperature control unit, 7-raw material volatilization tank, 8-valve Ⅷ, 9-flow meter Ⅲ, 10-feed gas dilution buffer tank, 11-valve Ⅴ, 12-valve Ⅵ, 13-flow meter Ⅱ, 14-desorption gas electric heater, 15-valve Ⅶ, 16-valve Ⅱ, 17 - adsorption tower, 18 - valve III, 19 - back pressure valve I, 20 - valve IV, 21 - back pressure valve II, 22 - analysis device, 23 - emptying unit, 24 - purification unit.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

实施例1Example 1

本实施例采用本发明变温吸附系统以活性炭为吸附剂测试空气中低浓度甲苯的吸附与解吸,测试系统如图1所示,具体操作过程如下:In this embodiment, the temperature swing adsorption system of the present invention is used to test the adsorption and desorption of low-concentration toluene in the air with activated carbon as the adsorbent. The test system is shown in Figure 1, and the specific operation process is as follows:

1、在原料挥发罐7中装入300ml甲苯,在吸附塔17中装入10g活性炭,控制吸附塔的温度为30℃。1. Load 300ml of toluene into the raw material volatilization tank 7, load 10g of gac into the adsorption tower 17, and control the temperature of the adsorption tower to be 30°C.

2、开启循环控温系统6,以水为控温介质,控制原料挥发罐7的温度在10℃,打开原料气钢瓶1,空气经过滤器2过滤后进入减压阀3,将减压阀3的出口压力控制在0.3MPa。2. Turn on the cycle temperature control system 6, use water as the temperature control medium, control the temperature of the raw material volatilization tank 7 at 10°C, open the raw material gas cylinder 1, the air will enter the pressure reducing valve 3 after being filtered by the filter 2, and the pressure reducing valve 3 will The outlet pressure is controlled at 0.3MPa.

3、开启阀Ⅰ4、阀Ⅷ8、阀Ⅴ11,设定背压阀Ⅰ19的背压压力为绝压100kPa,然后设定流量计Ⅰ5,流量计Ⅲ9,通过分析装置22分析原料气中甲苯的浓度,通过调节流量计Ⅰ5、流量计Ⅲ9控制原料气中甲苯浓度在50PPm左右。当原料气中甲苯浓度C1稳定在50PPm时,流量计Ⅰ5的值V1为0.8L/h,流量计Ⅲ9的值V2为120L/h。3. Open valve I4, valve VIII8, and valve V11, set the back pressure of back pressure valve I19 to be an absolute pressure of 100kPa, then set flowmeter I5 and flowmeter III9, and analyze the concentration of toluene in the feed gas through analysis device 22, Control the concentration of toluene in the feed gas to about 50PPm by adjusting flowmeter I5 and flowmeter III9. When the toluene concentration C1 in the feed gas is stable at 50PPm, the value V1 of the flow meter I5 is 0.8L/h, and the value V2 of the flow meter III9 is 120L/h.

4、原料气甲苯含量稳定后关闭阀Ⅴ11,打开阀Ⅱ16、阀Ⅲ18,吸附塔17内活性炭开始吸附甲苯,并通过分析装置22分析从吸附塔塔顶出来的尾气中甲苯的浓度,同时通过排空单元23将尾气放空,当尾气中甲苯含量为2.5PPm时即为穿透。穿透吸附时间t1为4.2h,穿透后关闭阀Ⅰ4、阀Ⅷ8、阀Ⅱ16、阀Ⅲ18和流量计Ⅰ5、流量计Ⅲ9,关闭循环控温单元6。4. After the toluene content of the raw material gas is stable, close the valve V11, open the valves II16 and III18, the activated carbon in the adsorption tower 17 starts to adsorb toluene, and analyze the concentration of toluene in the tail gas from the top of the adsorption tower through the analysis device 22, and at the same time through the exhaust The empty unit 23 vents the tail gas, and when the toluene content in the tail gas is 2.5PPm, it is breakthrough. The breakthrough adsorption time t1 is 4.2h. After breakthrough, close valve I4, valve VIII8, valve II16, valve III18, flowmeter I5, flowmeter III9, and close the circulation temperature control unit 6.

将流量计Ⅰ5的流量V1、流量计Ⅲ9的流量V2、原料气中有机物的浓度C1、吸附时间t1、以及活性炭的装填质量带入穿透吸附量计算公式(式1)中计算活性炭对甲苯的穿透吸附量为2.54ml/g。The flow rate V 1 of the flow meter I5, the flow rate V 2 of the flow meter III 9, the concentration C 1 of organic matter in the feed gas, the adsorption time t 1 , and the mass of the activated carbon are brought into the breakthrough adsorption calculation formula (Equation 1) for calculation The breakthrough adsorption capacity of activated carbon to toluene is 2.54ml/g.

5、吸附完成后,打开阀Ⅵ12和流量计Ⅱ13,通过流量计Ⅱ13控制解吸气(从减压阀过来的空气)流量V3为15L/h,开启解吸气电加热器14,控制解吸气温度为150℃,然后打开阀Ⅶ15、阀Ⅳ20,设定背压阀Ⅱ21的背压压力100kPa,通过分析装置分析解吸尾气中甲苯浓度C2,解吸气进入净化单元24净化处理后排空,当解吸尾气中甲苯含量降低到所需浓度100PPm时关闭阀Ⅵ12、阀Ⅶ15、阀Ⅳ20,关闭解吸气电加热器14和流量计Ⅱ13,同时关闭前面原料气钢瓶1气源。5. After the adsorption is completed, open the valve Ⅵ12 and the flowmeter Ⅱ13, control the desorption gas (air coming from the decompression valve) flow rate V3 to 15L/h through the flowmeter Ⅱ13, turn on the desorption gas electric heater 14, and control the desorption gas flow rate V3 to 15L/h. The suction temperature is 150°C, then open the valve VII15 and IV20, set the back pressure of the back pressure valve II21 to 100kPa, analyze the toluene concentration C2 in the desorption tail gas through the analysis device, and the desorption gas enters the purification unit 24 for purification treatment and is discharged Empty, when the toluene content in the desorption tail gas drops to the required concentration of 100PPm, close valve VI12, valve VII15, valve IV20, close the desorption gas electric heater 14 and flow meter II13, and close the gas source of the front raw material gas cylinder 1 at the same time.

解吸尾气温度及浓度与时间的关系见下表1,将流量计Ⅱ的流量V3、解吸时间t2和解吸尾气浓度C2以及活性炭装填质量代入解吸量计算公式(式2)中计算活性炭对甲苯的解吸量为1.94ml/g。The relationship between the desorption tail gas temperature and concentration and time is shown in Table 1 below. Substitute the flow rate V 3 of the flow meter II, the desorption time t 2 , the desorption tail gas concentration C 2 and the mass of activated carbon into the desorption calculation formula (Formula 2) to calculate the desorption capacity. The desorption amount of toluene was 1.94ml/g.

表1实施例1解吸尾气温度及浓度与时间的关系The relationship between table 1 embodiment 1 desorption tail gas temperature and concentration and time

实施例2Example 2

本实施例采用本发明变温吸附系统以活性炭纤维为吸附剂测试常压下空气中低浓度丁醇的吸附与解吸,测试系统如图1所示,具体操作过程如下:In this embodiment, the temperature swing adsorption system of the present invention is used as the adsorbent to test the adsorption and desorption of low-concentration butanol in the air under normal pressure. The test system is shown in Figure 1, and the specific operation process is as follows:

1、在原料挥发罐7中装入350ml丁醇,在吸附塔17中装入2g活性炭纤维。吸附塔的温度控制为30℃。1. Load 350ml butanol in the raw material volatilization tank 7, and load 2g activated carbon fibers in the adsorption tower 17. The temperature of the adsorption tower is controlled at 30°C.

2、开启循环控温单元6,以水为控温介质,控制原料挥发罐7的温度在20℃,打开原料气钢瓶1,空气经过滤器2过滤后进入减压阀3,将减压阀3的出口压力控制在0.3MPa。2. Open the cycle temperature control unit 6, use water as the temperature control medium, control the temperature of the raw material volatilization tank 7 at 20°C, open the raw material gas cylinder 1, the air will enter the pressure reducing valve 3 after being filtered by the filter 2, and the pressure reducing valve 3 The outlet pressure is controlled at 0.3MPa.

3、开启阀Ⅰ4、阀Ⅷ8、阀Ⅴ11,设置背压阀Ⅰ19的背压压力为绝压100kPa,然后设定流量计Ⅰ5,流量计Ⅲ9,通过分析装置22分析原料气中丁醇的浓度,通过调节流量计Ⅰ5、流量计Ⅲ9控制原料气中丁醇浓度在60PPm左右。当原料气中丁醇的浓度C1稳定在61PPm时,流量计Ⅰ5的值V1为1.1L/h,流量计Ⅲ9的值V2为230L/h。3. Open valve I4, valve VIII8, and valve V11, set the back pressure of back pressure valve I19 as an absolute pressure of 100kPa, then set flowmeter I5, flowmeter III9, and analyze the concentration of butanol in the raw material gas through analysis device 22, Control the concentration of butanol in the feed gas at about 60PPm by adjusting flowmeter I5 and flowmeter III9. When the concentration C1 of butanol in the feed gas is stable at 61PPm, the value V1 of the flowmeter I5 is 1.1L/h, and the value V2 of the flowmeter III9 is 230L/h.

4、原料气丁醇含量稳定后关闭阀Ⅴ11,打开阀Ⅱ16、阀Ⅲ18,吸附塔17内活性炭纤维开始吸附丁醇,并通过分析装置22分析从吸附塔17塔顶出来的尾气中丁醇的含量,同时通过排空单元23将尾气放空,当尾气中丁醇含量为3PPm时即为穿透。穿透吸附时间t1为29.4h,穿透后关闭阀Ⅰ4、阀Ⅷ8、阀Ⅱ16、阀Ⅲ11和流量计Ⅰ5、流量计Ⅲ9,关闭循环控温单元6。4. After the butanol content in the raw material gas is stable, close the valve V11, open the valves II16 and III18, the activated carbon fibers in the adsorption tower 17 start to adsorb butanol, and analyze the butanol content in the tail gas from the top of the adsorption tower 17 through the analysis device 22. At the same time, the tail gas is emptied through the emptying unit 23. When the butanol content in the tail gas is 3PPm, it is breakthrough. The breakthrough adsorption time t1 is 29.4h. After breakthrough, close valve I4, valve VIII8, valve II16, valve III11, flowmeter I5, flowmeter III9, and close the circulation temperature control unit 6.

将流量计Ⅰ5的流量V1、流量计Ⅲ9的流量V2、原料气中有机物的浓度C1、吸附时间t1、以及活性炭纤维的装填质量带入穿透吸附量计算公式(式1)中计算活性炭纤维对丁醇的穿透吸附量为207.2ml/g。The flow rate V 1 of the flow meter I5, the flow rate V 2 of the flow meter III 9, the concentration C 1 of organic matter in the feed gas, the adsorption time t 1 , and the loading mass of the activated carbon fiber are brought into the formula for calculating the breakthrough adsorption capacity (Formula 1) The calculated breakthrough adsorption capacity of activated carbon fiber to butanol is 207.2ml/g.

5、吸附完成后,将原料气钢瓶1更换为氮气的钢瓶,打开阀Ⅵ12和流量计Ⅱ13,通过流量计Ⅱ13控制需要的解吸气(从减压阀过来的氮气)流量V3为20L/h,开启解吸气电加热器14,控制解吸气温度为140℃,然后打开阀Ⅶ15、阀Ⅳ20,设置背压阀Ⅱ21的背压压力绝压100kPa,通过分析装置22分析解吸尾气中丁醇的浓度C2,解吸气进入解吸气净化单元24净化处理后排空,当解吸尾气中丁醇含量降低到实验所需浓度1000PPm时关闭阀Ⅵ12、阀Ⅶ15、阀Ⅳ20,关闭解吸气电加热器14和流量计Ⅱ13,同时关闭前面钢瓶气源。5. After the adsorption is completed, replace the raw material gas cylinder 1 with a nitrogen cylinder, open the valve Ⅵ12 and the flowmeter Ⅱ13, and control the flow rate V 3 of the desorption gas (nitrogen from the pressure reducing valve) required by the flowmeter Ⅱ13 to 20L/ h, turn on the desorption gas electric heater 14, control the temperature of the desorption gas to 140°C, then open the valve VII15 and valve IV20, set the back pressure of the back pressure valve II21 to an absolute pressure of 100kPa, and analyze the middle part of the desorption tail gas through the analysis device 22 Alcohol concentration C 2 , the desorption gas enters the desorption gas purification unit 24 for purification and then is emptied. When the butanol content in the desorption tail gas decreases to the required concentration of 1000PPm in the experiment, close valve VI12, valve VII15, and valve IV20 to close the desorption Gas-electric heater 14 and flow meter II 13, while closing the front cylinder gas source.

解吸尾气温度及浓度与时间的关系见下表2,将流量计Ⅱ的流量V3、解吸时间t2和解吸尾气浓度C2以及活性炭纤维装填质量代入解吸量计算公式(式2)中计算活性炭纤维对丁醇的解吸量为186.5ml/g。The relationship between the desorption tail gas temperature and concentration and time is shown in Table 2 below. Substitute the flow rate V 3 of the flow meter II, the desorption time t 2 , the desorption tail gas concentration C 2 and the filling mass of activated carbon fibers into the desorption calculation formula (Formula 2) to calculate activated carbon The desorption amount of butanol to the fiber was 186.5ml/g.

表2实施例2解吸尾气温度及浓度与时间的关系The relation of table 2 embodiment 2 desorption tail gas temperature and concentration and time

实施例3Example 3

本实施例采用本发明变温吸附系统以活性炭纤维为吸附剂测试常压下空气中250PPm丁醇的吸附与解吸,测试系统如图1所示,具体操作过程如下:The present embodiment adopts the temperature swing adsorption system of the present invention and uses activated carbon fiber as an adsorbent to test the adsorption and desorption of 250PPm butanol in the air under normal pressure. The test system is shown in Figure 1, and the specific operation process is as follows:

1、在原料挥发罐7中装入400ml丁醇,在吸附塔17中装入2g活性炭纤维。吸附塔的温度为30℃。1. Load 400ml butanol in the raw material volatilization tank 7, and load 2g activated carbon fibers in the adsorption tower 17. The temperature of the adsorption tower is 30°C.

2、开启循环控温单元6,以水为控温介质,控制原料挥发罐7的温度在20℃,打开原料气钢瓶1,空气经过滤器2过滤后进入减压阀3,将减压阀3的出口压力控制在0.3MPa。2. Open the cycle temperature control unit 6, use water as the temperature control medium, control the temperature of the raw material volatilization tank 7 at 20°C, open the raw material gas cylinder 1, the air will enter the pressure reducing valve 3 after being filtered by the filter 2, and the pressure reducing valve 3 The outlet pressure is controlled at 0.3MPa.

3、开启阀Ⅰ4、阀Ⅷ8、阀Ⅴ11,设置背压阀Ⅰ19的背压压力为绝压100kPa,然后设定流量计Ⅰ5,流量计Ⅲ9,通过分析装置22分析原料气中丁醇的含量,通过调节流量计Ⅰ5、流量计Ⅲ9控制原料气丁醇浓度在250PPm左右。当分析原料气中丁醇的浓度C1稳定在249.5PPm时,流量计Ⅰ5的值V1为4.1L/h,流量计Ⅲ9的值V2为230L/h。3. Open valve I4, valve VIII8, and valve V11, set the back pressure of back pressure valve I19 as absolute pressure 100kPa, then set flowmeter I5, flowmeter III9, and analyze the content of butanol in the feed gas through analysis device 22, Control the concentration of butanol in the feed gas at about 250PPm by adjusting flowmeter I5 and flowmeter III9. When the concentration C1 of butanol in the raw material gas is analyzed and stabilized at 249.5PPm, the value V1 of the flowmeter I5 is 4.1L/h, and the value V2 of the flowmeter III9 is 230L/h.

4、原料气丁醇含量稳定后关闭阀Ⅴ11,打开阀Ⅱ16、阀Ⅲ18,吸附塔17内活性炭纤维开始吸附丁醇,并通过分析装置22分析从吸附塔塔顶出来的尾气中丁醇的浓度,同时通过排空单元23将尾气放空,当尾气中丁醇含量为12PPm时即为穿透。穿透吸附时间t1为7.5h,穿透后关闭阀Ⅰ4、阀Ⅷ8、阀Ⅱ16、阀Ⅲ18和流量计Ⅰ5、流量计Ⅲ9,关闭循环控温单元6。4. After the butanol content of the raw material gas is stable, close the valve V11, open the valves II16 and III18, the activated carbon fibers in the adsorption tower 17 start to adsorb butanol, and analyze the concentration of butanol in the tail gas from the top of the adsorption tower through the analysis device 22 , and exhaust the tail gas through the emptying unit 23 at the same time, when the butanol content in the tail gas is 12PPm, it is breakthrough. The breakthrough adsorption time t1 is 7.5h. After breakthrough, close valve I4, valve VIII8, valve II16, valve III18, flowmeter I5, flowmeter III9, and close the circulation temperature control unit 6.

将流量计Ⅰ5的流量V1、流量计Ⅲ9的流量V2、原料气中有机物的浓度C1、吸附时间t1、以及活性炭纤维的装填质量带入穿透吸附量计算公式(式1)中计算活性炭纤维对250PPm丁醇的穿透吸附量为219.03ml/g。The flow rate V 1 of the flow meter I5, the flow rate V 2 of the flow meter III 9, the concentration C 1 of organic matter in the feed gas, the adsorption time t 1 , and the loading mass of the activated carbon fiber are brought into the formula for calculating the breakthrough adsorption capacity (Formula 1) Calculate the penetration adsorption capacity of activated carbon fiber to 250PPm butanol to be 219.03ml/g.

5、吸附完成后,将原料气钢瓶1更换为氮气的钢瓶,打开阀Ⅵ12和流量计Ⅱ13,通过流量计Ⅱ13控制需要的解吸气(从减压阀过来的氮气)流量V3为22L/h,开启解吸气电加热器14,控制解吸气温度为160℃,然后打开阀Ⅶ15、阀Ⅳ20,设置背压阀Ⅱ21的背压压力为绝压100kPa,通过分析装置22分析解吸尾气中丁醇的浓度C2,解吸气进入解吸气净化单元24净化处理后排空,当解吸尾气中丁醇含量降低到实验所需浓度1000PPm时关闭阀Ⅵ12、阀Ⅶ15、阀Ⅳ20,关闭解吸气电加热器14和流量计Ⅱ13,同时关闭前面钢瓶气源。5. After the adsorption is completed, replace the raw material gas cylinder 1 with a nitrogen cylinder, open the valve Ⅵ12 and the flowmeter Ⅱ13, and control the required desorption gas (nitrogen from the pressure reducing valve) flow rate V 3 to 22L/ h, turn on the desorption gas electric heater 14, control the temperature of the desorption gas to 160°C, then open the valve VII15 and valve IV20, set the back pressure of the back pressure valve II21 to an absolute pressure of 100kPa, and analyze the desorption tail gas through the analysis device 22 The concentration of butanol is C 2 , and the desorption gas enters the desorption gas purification unit 24 for purification and then is emptied. When the butanol content in the desorption tail gas is reduced to the required concentration of 1000PPm in the experiment, close valve VI12, valve VII15, and valve IV20, and close the desorption gas. Inhale electric heater 14 and flowmeter II 13, and close the gas source of the front cylinder at the same time.

解吸尾气温度及浓度与时间的关系见下表3,将流量计Ⅱ的流量V3、解吸时间t2和解吸尾气浓度C2以及活性炭纤维装填质量代入解吸量计算公式(式2)中计算活性炭纤维对250PPm丁醇的解吸量为193.58ml/g。The relationship between the desorption tail gas temperature and concentration and time is shown in Table 3 below. Substitute the flow V 3 of the flow meter II, the desorption time t 2 , the desorption tail gas concentration C 2 and the mass of activated carbon fiber into the desorption calculation formula (Formula 2) to calculate the activated carbon The desorption capacity of the fiber to 250PPm butanol is 193.58ml/g.

表3实施例3解吸尾气温度及浓度与时间的关系Table 3 embodiment 3 desorption tail gas temperature and the relationship between concentration and time

时间(min)time (min) 解吸尾气温度(℃)Desorption tail gas temperature (°C) 解吸尾气中的丁醇的浓度(PPm)Concentration of butanol in desorption tail gas (PPm) 22 29.129.1 4949 88 36.536.5 6565 1111 52.252.2 668668 1414 68.568.5 1482214822 1818 93.593.5 1596015960 22twenty two 117.4117.4 2007220072 2525 132132 2022320223 2929 145.8145.8 2139521395 3333 153.2153.2 98389838 3939 157.2157.2 68836883 4444 159.3159.3 44764476 4747 160160 32753275 5151 160.3160.3 24962496 5454 159.8159.8 19841984 5858 159.8159.8 16141614 6262 159.8159.8 13381338 6666 159.8159.8 10891089 7070 159.8159.8 888888

实施例4Example 4

本实施例采用本发明变温吸附系统以活性炭纤维为吸附剂测试常压下空气中低浓度乙酸乙酯的吸附与解吸,测试系统如图1所示,具体操作过程如下:In this embodiment, the temperature swing adsorption system of the present invention is used to test the adsorption and desorption of low-concentration ethyl acetate in the air under normal pressure with activated carbon fiber as the adsorbent. The test system is shown in Figure 1, and the specific operation process is as follows:

1、在原料挥发罐7中装入380ml乙酸乙酯,在吸附塔17中装入2g活性炭纤维。控制吸附塔的温度为25℃。1. Load 380ml ethyl acetate in the raw material volatilization tank 7, and load 2g activated carbon fiber in the adsorption tower 17. Control the temperature of the adsorption tower to be 25°C.

2、开启循环控温单元6,以水为控温介质,控制原料挥发罐7的温度在10℃,打开原料气钢瓶1,空气经过滤器2过滤后进入减压阀3,将减压阀3的出口压力控制在0.3MPa。2. Turn on the cycle temperature control unit 6, use water as the temperature control medium, control the temperature of the raw material volatilization tank 7 at 10°C, open the raw material gas cylinder 1, the air will enter the pressure reducing valve 3 after being filtered by the filter 2, and the pressure reducing valve 3 The outlet pressure is controlled at 0.3MPa.

3、开启阀Ⅰ4、阀Ⅷ8、阀Ⅴ11,设置背压阀Ⅰ19的背压压力为绝压100kPa,然后设定流量计Ⅰ5,流量计Ⅲ9,通过分析装置22分析原料气中乙酸乙酯的含量,通过调节流量计Ⅰ5、流量计Ⅲ9控制原料气乙酸乙酯含量在60PPm左右。当原料气中乙酸乙酯的浓度C1稳定在59PPm时,流量计Ⅰ5的值V2为0.8L/h,流量计Ⅲ9的值V2为308L/h。3. Open valve Ⅰ4, valve Ⅷ8, and valve Ⅴ11, set the back pressure of back pressure valve Ⅰ19 to absolute pressure 100kPa, then set flowmeter Ⅰ5 and flowmeter Ⅲ9, and analyze the content of ethyl acetate in the feed gas through analysis device 22 , by adjusting the flow meter I5 and flow meter III9 to control the ethyl acetate content of the raw material gas at about 60PPm. When the concentration C1 of ethyl acetate in the feed gas is stable at 59PPm , the value V2 of flowmeter I5 is 0.8L/h, and the value V2 of flowmeter III9 is 308L/h.

4、原料气乙酸乙酯含量稳定后关闭阀Ⅴ11,打开阀Ⅱ16、阀Ⅲ18,吸附塔17内活性炭纤维开始吸附乙酸乙酯,并通过分析装置22分析从吸附塔塔顶出来的尾气中乙酸乙酯的浓度,同时通过排空单元23将尾气放空,当尾气中乙酸乙酯含量为3PPm时即为穿透。穿透吸附时间t1为4.8h,穿透后关闭阀Ⅰ4、阀Ⅷ8、阀Ⅱ16、阀Ⅲ18和流量计Ⅰ5、流量计Ⅲ9,关闭循环控温单元6。4. After the content of ethyl acetate in raw material gas is stable, close valve Ⅴ11, open valve Ⅱ16 and valve Ⅲ18, the activated carbon fiber in the adsorption tower 17 starts to adsorb ethyl acetate, and analyze the ethyl acetate in the tail gas from the top of the adsorption tower through analysis device 22 At the same time, the tail gas is emptied through the emptying unit 23. When the content of ethyl acetate in the tail gas is 3PPm, it is breakthrough. The breakthrough adsorption time t1 is 4.8h. After breakthrough, close valve I4, valve VIII8, valve II16, valve III18, flowmeter I5, flowmeter III9, and close the circulation temperature control unit 6.

将流量计Ⅰ5的流量V1、流量计Ⅲ9的流量V2、原料气中有机物的浓度C1、吸附时间t1、以及活性炭纤维的装填质量带入穿透吸附量计算公式(式1)中计算活性炭纤维对乙酸乙酯的穿透吸附量为43.7ml/g。The flow rate V 1 of the flow meter I5, the flow rate V 2 of the flow meter III 9, the concentration C 1 of organic matter in the feed gas, the adsorption time t 1 , and the loading mass of the activated carbon fiber are brought into the formula for calculating the breakthrough adsorption capacity (Formula 1) Calculate the penetration adsorption capacity of activated carbon fiber to ethyl acetate to be 43.7ml/g.

5、吸附完成后,打开阀Ⅵ12和流量计Ⅱ13,通过流量计Ⅱ13控制需要的解吸气(从减压阀过来的空气)流量V3为28.9L/h,开启解吸气电加热器14,控制解吸气温度为100℃,然后打开阀Ⅶ15、阀Ⅳ20,设置背压阀Ⅱ21的背压压力为绝压100kPa,通过分析装置22分析解吸尾气乙酸乙酯的浓度C2,解吸气进入解吸气净化单元24净化处理后排空,当解吸尾气中乙酸乙酯含量降低到实验所需浓度500PPm时关闭阀Ⅵ、阀Ⅶ、阀Ⅳ,关闭解吸气电加热器和流量计Ⅱ,同时关闭前面钢瓶气源。5. After the adsorption is completed, open the valve Ⅵ12 and the flow meter Ⅱ13, control the required desorption gas (air from the pressure reducing valve) flow V 3 to 28.9L/h through the flow meter Ⅱ13, and turn on the desorption gas electric heater 14 , control the temperature of the stripping gas to 100°C, then open valve VII15 and valve IV20, set the back pressure of the back pressure valve II21 to an absolute pressure of 100kPa, analyze the concentration C2 of ethyl acetate in the stripping tail gas through the analysis device 22 , and analyze the concentration C2 of the stripping gas After entering the desorption gas purification unit 24 for purification treatment, it is emptied. When the content of ethyl acetate in the desorption tail gas is reduced to the required concentration of 500PPm in the experiment, close valve VI, valve VII, and valve IV, and close the desorption gas electric heater and flow meter II. , and at the same time close the gas source of the front cylinder.

解吸尾气温度及浓度与时间的关系见下表4,将流量计Ⅱ的流量V3、解吸时间t2和解吸尾气浓度C2以及活性炭纤维装填质量代入解吸量计算公式(式2)中计算活性炭纤维对乙酸乙酯的解吸量为39.6ml/g。The relationship between the desorption tail gas temperature and concentration and time is shown in Table 4 below. Substitute the flow V 3 of the flow meter II, the desorption time t 2 , the desorption tail gas concentration C 2 and the mass of activated carbon fiber into the desorption calculation formula (Formula 2) to calculate the activated carbon. The desorption capacity of the fiber to ethyl acetate was 39.6 ml/g.

表4实施例4解吸尾气温度及浓度与时间的关系The relationship between table 4 embodiment 4 desorption tail gas temperature and concentration and time

时间(min)time (min) 解吸尾气温度(℃)Desorption tail gas temperature (°C) 解吸尾气中乙酸乙酯的浓度(PPm)Concentration of ethyl acetate in desorption tail gas (PPm) 11 22.222.2 4343 33 23.223.2 8080 66 29.629.6 286286 1010 40.540.5 11801180 1414 58.158.1 25992599 1818 72.572.5 42034203 21twenty one 81.981.9 50625062 2525 89.589.5 47344734 2929 95.395.3 39143914 3434 99.399.3 29582958 3939 99.999.9 21942194 4242 100100 17831783 4646 99.799.7 15071507 5858 99.899.8 876876 6363 99.899.8 762762 6969 99.899.8 668668 7373 99.899.8 600600 8383 99.899.8 528528 8989 99.899.8 489489

实施例5Example 5

本实施例采用本发明变温吸附系统以分子筛为吸附剂测试常压下空气中低浓度苯的吸附与解吸,测试系统如图1所示,具体操作过程如下:In this embodiment, the temperature swing adsorption system of the present invention is used to test the adsorption and desorption of low-concentration benzene in the air under normal pressure with molecular sieve as the adsorbent. The test system is shown in Figure 1, and the specific operation process is as follows:

1、在原料挥发罐7中装入400ml苯,在吸附塔17中装入4g分子筛。控制吸附塔温度为30℃。1. Load 400ml benzene in the raw material volatilization tank 7, and load 4g molecular sieve in the adsorption tower 17. Control the temperature of the adsorption tower to be 30°C.

2、开启循环控温单元6,以乙二醇为控温介质,控制原料挥发罐7的温度在5℃,打开原料气钢瓶1,空气经过滤器2过滤后进入减压阀3,将减压阀3的出口压力控制在0.3MPa。2. Turn on the cycle temperature control unit 6, use ethylene glycol as the temperature control medium, control the temperature of the raw material volatilization tank 7 at 5°C, open the raw material gas cylinder 1, and the air will enter the pressure reducing valve 3 after being filtered by the filter 2, and the pressure will be reduced The outlet pressure of valve 3 is controlled at 0.3MPa.

3、开启阀Ⅰ4、阀Ⅷ8、阀Ⅴ11,设定背压阀Ⅰ19的背压压力为绝压100kPa,然后设定流量计Ⅰ5,流量计Ⅲ9,通过分析装置22分析原料气中苯的含量,通过调节流量计Ⅰ5、流量计Ⅲ9控制原料气中苯的含量在65PPm左右。当原料气中苯的浓度C1稳定在64PPm时,流量计Ⅰ5的值V1为0.8L/h,流量计Ⅲ9的值V2为92L/h。3. Open valve I4, valve VIII8, and valve V11, set the back pressure of back pressure valve I19 to be an absolute pressure of 100kPa, then set flowmeter I5 and flowmeter III9, and analyze the content of benzene in the raw material gas through analysis device 22, Control the content of benzene in the feed gas to about 65PPm by adjusting flowmeter I5 and flowmeter III9. When the concentration C 1 of benzene in the feed gas is stable at 64PPm, the value V 1 of the flow meter I5 is 0.8L/h, and the value V 2 of the flow meter III 9 is 92L/h.

4、原料气苯含量稳定后关闭阀Ⅴ11,打开阀Ⅱ16、阀Ⅲ18,吸附塔17内分子筛开始吸附苯,并通过分析装置22分析从吸附塔塔顶出来的尾气中苯的含量,同时通过排空单元23将尾气放空,当尾气中苯含量为3PPm时即为穿透。穿透吸附时间t1为2.5h,穿透后关闭阀Ⅰ4、阀Ⅷ8、阀Ⅱ16、阀Ⅲ18和流量计Ⅰ5、流量计Ⅲ9,关闭循环控温单元6。4. After the benzene content of raw material gas is stable, close valve V11, open valve II16 and valve III18, the molecular sieve in the adsorption tower 17 starts to adsorb benzene, and analyze the benzene content in the tail gas from the top of the adsorption tower through the analysis device 22. The empty unit 23 vents the tail gas, and when the benzene content in the tail gas is 3PPm, it is breakthrough. The breakthrough adsorption time t1 is 2.5h. After breakthrough, close valve I4, valve VIII8, valve II16, valve III18, flowmeter I5, flowmeter III9, and close the circulation temperature control unit 6.

将流量计Ⅰ5的流量V1、流量计Ⅲ9的流量V2、原料气中有机物的浓度C1、吸附时间t1、以及分子筛的装填质量带入穿透吸附量计算公式(式1)中计算分子筛对乙苯的穿透吸附量为3.7ml/g。The flow rate V 1 of flow meter I5, the flow rate V 2 of flow meter III 9, the concentration C 1 of organic matter in the feed gas, the adsorption time t 1 , and the filling mass of molecular sieves are brought into the breakthrough adsorption calculation formula (Equation 1) for calculation The breakthrough adsorption capacity of molecular sieve to ethylbenzene is 3.7ml/g.

5、吸附完成后,打开阀Ⅵ12和流量计Ⅱ13,通过流量计Ⅱ13控制解吸气(从减压阀过来的空气)流量V3为15L/h,开启解吸气电加热器14,控制解吸气温度为100℃,然后打开阀Ⅶ15、阀Ⅳ20,设置背压阀Ⅱ21的背压压力为绝压100kPa,通过分析装置22分析解吸尾气苯的浓度C2,解吸气进入解吸气净化单元24净化处理后排空,当解吸尾气中苯含量降低到实验所需浓度200PPm时关闭阀Ⅵ12、阀Ⅶ15、阀Ⅳ20,关闭解吸气电加热器14和流量计Ⅱ13,同时关闭前面钢瓶气源。5. After the adsorption is completed, open the valve Ⅵ12 and the flowmeter Ⅱ13, control the desorption gas (air coming from the decompression valve) flow rate V3 to 15L/h through the flowmeter Ⅱ13, turn on the desorption gas electric heater 14, and control the desorption gas flow rate V3 to 15L/h. The suction temperature is 100°C, then open the valve VII15 and IV20, set the back pressure of the back pressure valve II21 to an absolute pressure of 100kPa, analyze the concentration C 2 of the desorbed tail gas through the analysis device 22, and the desorbed gas enters the desorbed gas for purification After unit 24 is purified and emptied, when the benzene content in the desorption tail gas is reduced to the required concentration of 200PPm for the experiment, close valve VI12, valve VII15, and valve IV20, close the desorption gas electric heater 14 and flow meter II13, and close the front cylinder gas at the same time. source.

解吸尾气温度及浓度与时间的关系见下表5,将流量计Ⅱ的流量V3、解吸时间t2和解吸尾气浓度C2以及分子筛装填质量代入解吸量计算公式(式2)中计算分子筛对苯的解吸量为3.3ml/g。The relationship between the desorption tail gas temperature and concentration and time is shown in Table 5 below. Substitute the flow rate V 3 of the flow meter II, the desorption time t 2 , the desorption tail gas concentration C 2 and the molecular sieve filling mass into the desorption calculation formula (Formula 2) to calculate the molecular sieve pair The desorption amount of benzene was 3.3 ml/g.

表5实施例5解吸尾气温度及浓度与时间的关系The relationship between table 5 embodiment 5 desorption tail gas temperature and concentration and time

时间(min)time (min) 解吸尾气温度(℃)Desorption tail gas temperature (°C) 解吸尾气中苯的浓度(PPm)Benzene concentration in desorption tail gas (PPm) 11 22.722.7 2929 44 22.822.8 74.774.7 1010 27.627.6 9090 1212 3535 165165 1818 58.758.7 981981 21twenty one 69.269.2 18281828 23twenty three 77.677.6 22932293 2727 86.686.6 45494549 3131 93.793.7 53945394 3535 9898 46104610 4040 100.2100.2 28032803 4444 100.1100.1 17901790 4747 100.1100.1 12451245 5151 99.999.9 845845 5656 99.999.9 582582 6161 99.999.9 440440 6565 99.999.9 352352 7474 99.999.9 242242 8080 99.999.9 198198

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

1. test the temperature swing adsorption system of volatile organic matter adsorbance and desorption quantity, it is characterised in that the system comprises according to The raw material steel cylinder of secondary connection, filter, pressure reducing valve, flow meter I, volatility of raw material tank, adsorption tower, analytical equipment, the system is also Including with pressure reducing valve and the stripping gas electric heater that connect of absorption column overhead and respectively with adsorbing column overhead and bottom of towe connects Empty unit and clean unit;
Valve I is provided between the pressure reducing valve and flow meter I, valve II, institute are provided between the volatility of raw material tank and adsorption tower State and valve III and counterbalance valve I are provided between adsorption tower and analytical equipment and emptying unit, the adsorption tower is with analytical equipment and only Valve IV and counterbalance valve II are provided between change unit;
The volatility of raw material tank is also connected with counterbalance valve I and centre is provided with valve V;
Valve VI and flow meter II are provided between the stripping gas electric heater and pressure reducing valve, the stripping gas electric heater is with inhaling Valve VII is provided between attached column overhead;
The clean unit is also connected with emptying unit.
2. the temperature swing adsorption system of test volatile organic matter adsorbance and desorption quantity as claimed in claim 1, it is characterised in that It is former the system also includes the unstripped gas dilution buffer tank for being arranged between volatility of raw material tank and valve II, valve V and communicating therewith Material gas dilution buffer tank is also connected with pressure reducing valve and centre is provided with valve VIII and flowmeter III.
3. the temperature swing adsorption system of test volatile organic matter adsorbance and desorption quantity as claimed in claim 1, it is characterised in that The flow meter I, flow meter II and flowmeter III are the mass flowmenter with control function.
4. the temperature swing adsorption system of test volatile organic matter adsorbance and desorption quantity as claimed in claim 1, it is characterised in that Coil pipe is provided with the volatility of raw material tank, coil pipe is connected with loop temperature-control unit, and the medium of loop temperature-control unit is water or second Glycol, can make the temperature control in volatility of raw material tank at -10~100 DEG C by loop temperature-control unit.
5. the temperature swing adsorption system of test volatile organic matter adsorbance and desorption quantity as claimed in claim 1, it is characterised in that The counterbalance valve I and counterbalance valve II can be with the adsorptive pressures and desorption pressures of control system in 0~5MPa;Outside the adsorption tower Equipped with heat-preserving heating jacket, temperature≤300 DEG C of adsorption tower can be controlled.
6. the temperature swing adsorption system of test volatile organic matter adsorbance and desorption quantity as claimed in claim 2, it is characterised in that The valve I, valve V, valve VI, valve VIII are ball valve, the valve II, valve III, valve IV, and valve VII is high temperature break valve, the counterbalance valve II For high temperature resistant counterbalance valve.
7. claim 1 to 6 any one of them system testing volatile organic matter adsorbance and the method for desorption quantity are utilized, its It is characterized in that, comprises the following steps:
1) load volatile organic matter in volatility of raw material tank, and load adsorbent in adsorption tower;
2) ON cycle control temperature unit, controls temperature in volatility of raw material tank volatile organic matter is volatilized, opens raw material gas cylinder, Unstripped gas enters pressure reducing valve after being filtered;
3) opening valve I, valve VIII, valve V, and I back-pressure of counterbalance valve is set, unstripped gas, which enters in volatility of raw material tank, takes away volatilization Organic matter and enter unstripped gas dilution buffer tank in be diluted, subsequently into analytical equipment in unstripped gas organic matter it is dense Degree is measured, and at this time, adjusting flow meter I, flowmeter III make the concentration C of organic matter in unstripped gas1Reach requirement, and by flow Meter I and flowmeter III are recorded as V1And V3
4) valve V is closed after content of organics is stablized in unstripped gas, opens valve II, valve III, adsorbent starts to adsorb in adsorption tower Organic matter, and be by the concentration of analytical equipment analysis organic matter from the tail gas that absorption column overhead comes out, while by emptying Tail gas is vented by system, when content of organics reaches breakthrough concentration in tail gas, closes valve I, valve VIII, valve II, valve III and flowmeter Ith, flowmeter III, closes loop temperature-control unit, according to the flow V of flow meter I1, flowmeter III flow V2, it is organic in unstripped gas The concentration C of thing1, adsorption time t1And the filling quality of catalyst penetrates adsorbance to calculate adsorbent to organic matter.
5) after the completion of adsorbing, valve VI and flow meter II are opened, the desorption throughput needed by flow meter II control is simultaneously denoted as V3, Open stripping gas electric heater to be controlled stripping gas temperature, then open valve VII, valve IV, set the back pressure pressure of counterbalance valve II Power, the concentration C of organic matter in desorption tail gas is analyzed by analytical equipment2, while desorb tail gas and enter clean unit purified treatment After empty, when desorbing content of organics in tail gas and being reduced to the desorption concentration of requirement close valve VI, valve VII, valve IV, close solution Air-breathing electric heater and flow meter II, simultaneously close off raw material gas cylinder, according to the flow V of flow meter II3, desorption time t2Conciliate Inhale tail gas concentration C2And adsorbent filling Mass Calculation adsorbent is to the desorption quantity of organic matter.
8. test volatile organic matter adsorbance and the method for desorption quantity as claimed in claim 7, it is characterised in that described to wear The calculation formula of adsorbance is thoroughly:
<mrow> <mi>q</mi> <mo>=</mo> <mfrac> <mrow> <msub> <mi>C</mi> <mn>1</mn> </msub> <mo>*</mo> <msub> <mi>t</mi> <mn>1</mn> </msub> <mo>*</mo> <mrow> <mo>(</mo> <msub> <mi>V</mi> <mn>1</mn> </msub> <mo>+</mo> <msub> <mi>V</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> </mrow> <mi>m</mi> </mfrac> <mo>-</mo> <mo>-</mo> <mo>-</mo> <mrow> <mo>(</mo> <mn>1</mn> <mo>)</mo> </mrow> </mrow>
In formula (1), q is to penetrate adsorbance, ml/g;C1For the concentration of organic matter in unstripped gas before absorption, PPm;t1During to adsorb Between, h;V1For the numerical value of flow meter I, ml/h;V2For the numerical value of flowmeter III, ml/h;M be filling adsorbent quality, g.
9. test volatile organic matter adsorbance and the method for desorption quantity as claimed in claim 7, it is characterised in that the solution The calculation formula of pipette is:
<mrow> <mi>Q</mi> <mo>=</mo> <mfrac> <mrow> <msub> <mi>V</mi> <mn>3</mn> </msub> <msubsup> <mo>&amp;Integral;</mo> <mn>0</mn> <msub> <mi>t</mi> <mn>2</mn> </msub> </msubsup> <msub> <mi>C</mi> <mn>2</mn> </msub> <mi>d</mi> <mi>t</mi> </mrow> <mi>m</mi> </mfrac> <mo>-</mo> <mo>-</mo> <mo>-</mo> <mrow> <mo>(</mo> <mn>2</mn> <mo>)</mo> </mrow> </mrow>
In formula (2), Q is desorption quantity, ml/g;V3For the numerical value of flow meter II, ml/h;t2For desorption time, h;C2To desorb tail gas Middle organic concentration, PPm;M be filling adsorbent quality, g.
10. test volatile organic matter adsorbance and the method for desorption quantity as claimed in claim 7, it is characterised in that described Breakthrough concentration be when in tail gas content of organics be content of organics in unstripped gas 5% be breakthrough concentration.
CN201711227499.XA 2017-11-29 2017-11-29 Temperature swing adsorption system and method for testing adsorption and desorption of volatile organic compounds Pending CN107930340A (en)

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CN109060591A (en) * 2018-07-12 2018-12-21 天津大学 A kind of evaluating apparatus and evaluation method for escaping gas performance of the adsorbent
CN108918717A (en) * 2018-07-25 2018-11-30 上海兰宝环保科技有限公司 A kind of performance of the adsorbent test device
CN110940752A (en) * 2019-12-17 2020-03-31 陕西延长石油(集团)有限责任公司 A kind of multi-component low-carbon hydrocarbon adsorption and desorption evaluation device and method
CN114432737A (en) * 2020-11-06 2022-05-06 苏州费斯特工业设备有限公司 Chemical production multi-tower adsorption accumulated error elimination method and system and storage medium
CN114432737B (en) * 2020-11-06 2023-09-19 苏州费斯特工业设备有限公司 Method, system and storage medium for eliminating accumulated errors of multi-tower adsorption in chemical production
CN113418825A (en) * 2021-06-24 2021-09-21 中国核动力研究设计院 Carbon dioxide eliminating agent eliminating performance test system and test method
CN115144296A (en) * 2022-01-07 2022-10-04 上海交通大学 Multi-mode adsorption performance test system
CN115144296B (en) * 2022-01-07 2025-04-01 上海交通大学 Multimodal adsorption performance testing system
CN114487172A (en) * 2022-01-10 2022-05-13 四川亚联高科技股份有限公司 A gas adsorbent dynamic test device
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