CN107882590A - A kind of concave-convex curved surface fills support reinforcement mechanism - Google Patents
A kind of concave-convex curved surface fills support reinforcement mechanism Download PDFInfo
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- CN107882590A CN107882590A CN201711076731.4A CN201711076731A CN107882590A CN 107882590 A CN107882590 A CN 107882590A CN 201711076731 A CN201711076731 A CN 201711076731A CN 107882590 A CN107882590 A CN 107882590A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
- E21F15/02—Supporting means, e.g. shuttering, for filling-up materials
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
- E21F15/06—Filling-up mechanically
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Abstract
本发明公开了一种凹凸曲面充填支架夯实机构,其中,包括支架底座、油缸、储缸体、夯实联动杆和凹凸夯实曲面板,所述凹凸夯实曲面板的外表面设置为凹凸弧形曲面,所述夯实联动杆设置为空壳结构,所述凹凸夯实曲面板与两根夯实联动杆焊接固定,所述夯实联动杆与储缸体连接,所述储缸体与支架底座活动相连,所述油缸设置于所述储缸体和夯实联动杆内部,并为凹凸夯实曲面板提供动力。本发明利用凹凸不平的夯实面,大大增加夯实机构与散体充填材料的接触与受力面积,使散体充填材料得到更加有效的夯实,在固体充填采煤领域具有广泛的现场实用性。The invention discloses a concave-convex curved surface filling bracket tamping mechanism, which includes a bracket base, an oil cylinder, a storage cylinder body, a tamping linkage rod and a concave-convex tamping curved panel. The tamping linkage rod is set as a hollow shell structure, the concave-convex tamping curved panel is welded and fixed to two tamping linkage rods, the tamping linkage rod is connected to the storage cylinder body, and the storage cylinder body is movably connected to the support base. The oil cylinder is arranged inside the storage cylinder body and the tamping linkage rod, and provides power for the concave-convex tamping curved panel. The invention utilizes the uneven tamping surface to greatly increase the contact and force-bearing area between the tamping mechanism and the bulk filling material, so that the bulk filling material can be more effectively tamped, and has wide field practicability in the field of solid filling coal mining.
Description
技术领域technical field
本发明涉及煤矿充填开采技术领域,特别是涉及固体充填开采中充填支架的凹凸曲面夯实机构。The invention relates to the technical field of coal mine filling and mining, in particular to a concave-convex surface tamping mechanism of a filling support in solid filling mining.
背景技术Background technique
随着“三下”压煤开采需求的日益增加,固体充填采煤技术被广泛应用至具有面临建筑物下开采、水体下开采、铁路下开采等技术难题的矿区。充填支架作为固体充填采煤技术中的关键设备,其夯实机构的夯实效果直接决定着采空区充填的质量和效果。目前夯实机构的夯实面均为平面,其与散体充填材料的接触也仅为平面接触,这种平面充填夯实机构对固体充填堆积体的水平夯实效果较好,但不能保证垂直方向的夯实效果,而采空区充填接顶是提高充填质量和效率的关键,因此,如何增加夯实机构对散体充填材料的夯实接顶效果已成为亟需解决的一大难题。With the increasing demand for "three under" coal mining, solid filling coal mining technology has been widely applied to mining areas that face technical difficulties such as mining under buildings, mining under water bodies, and mining under railways. As the key equipment in the solid filling coal mining technology, the filling support is directly determined by the tamping effect of its tamping mechanism to the quality and effect of gob filling. At present, the tamping surface of the tamping mechanism is flat, and its contact with the bulk filling material is only planar contact. This kind of flat filling tamping mechanism has a better effect on the horizontal tamping of solid filling accumulations, but it cannot guarantee the vertical tamping effect. , and goaf filling and roofing is the key to improving filling quality and efficiency. Therefore, how to increase the effect of the compacting mechanism on the compacting and roofing of bulk filling materials has become a major problem that needs to be solved urgently.
发明内容Contents of the invention
本发明提供一种凹凸曲面充填支架夯实机构,旨在进一步增强夯实机构对散体充填材料的夯实效果。The invention provides a tamping mechanism for a concave-convex curved surface filling support, which aims to further enhance the tamping effect of the tamping mechanism on bulk filling materials.
为了实现上述目的,本发明技术方案如下:In order to achieve the above object, the technical scheme of the present invention is as follows:
一种凹凸曲面充填支架夯实机构,其中,包括支架底座、油缸、储缸体、夯实联动杆和凹凸夯实曲面板,所述凹凸夯实曲面板的外表面设置为凹凸弧形曲面,所述夯实联动杆设置为空壳结构,所述凹凸夯实曲面板与两根夯实联动杆焊接固定,所述夯实联动杆与储缸体连接,所述储缸体与支架底座活动相连,所述油缸设置于所述储缸体和夯实联动杆内部,并为凹凸夯实曲面板提供动力。A concave-convex curved surface filling support tamping mechanism, which includes a support base, an oil cylinder, a storage cylinder body, a tamping linkage rod and a concave-convex tamping curved panel, the outer surface of the concave-convex tamping curved panel is set as a concave-convex arc surface, and the tamping linkage The rod is set as a hollow shell structure, the concave-convex tamping curved panel is welded and fixed to two tamping linkage rods, the tamping linkage rod is connected to the storage cylinder body, the storage cylinder body is movably connected to the support base, and the oil cylinder is set on the The storage cylinder body and the interior of the tamping linkage rod provide power for the concave-convex tamping curved panel.
所述的凹凸曲面充填支架夯实机构,其中,所述储缸体端部设置有加强套。In the above-mentioned concave-convex curved surface filling support tamping mechanism, a reinforcing sleeve is provided at the end of the storage cylinder.
所述的凹凸曲面充填支架夯实机构,其中,所述储缸体上部设置有档矸板。The concave-convex curved surface filling support tamping mechanism, wherein, the upper part of the storage cylinder is provided with a gangue board.
所述的凹凸曲面充填支架夯实机构,其中,所述加强套环套于储缸体表面。In the above-mentioned concave-convex curved surface filling support tamping mechanism, wherein, the reinforcing collar is sleeved on the surface of the cylinder body.
所述的凹凸曲面充填支架夯实机构,其中,所述档矸板倾斜固定于储缸体上表面。In the above-mentioned concave-convex curved surface filling support tamping mechanism, the gangue plate is obliquely fixed on the upper surface of the cylinder body.
所述的凹凸曲面充填支架夯实机构,其中,所述凹凸夯实曲面板与夯实联动杆垂直相连。The concave-convex curved surface filling support tamping mechanism, wherein, the concave-convex tamping curved plate is vertically connected to the tamping linkage rod.
有益效果:本发明提供一种凹凸曲面充填支架夯实机构,利用凹凸不平的夯实面,大大增加了夯实机构与散体充填材料的接触与受力面积,夯实机构的夯实力使散体充填材料与顶底板围岩充分挤压,可以实现更加有效的夯实散体充填材料,凹凸弧形曲面充填支架夯实机构能够增加夯实机构对散体充填材料的夯实效果,其安全可靠、适应性强,具有广泛的现场实用性。Beneficial effects: the present invention provides a tamping mechanism for a concave-convex curved surface filling support, which greatly increases the contact and stress area between the tamping mechanism and the bulk filling material by using the uneven tamping surface, and the tamping force of the tamping mechanism makes the bulk filling material and The surrounding rock of the roof and floor is fully extruded to achieve more effective compaction of bulk filling materials. The compacting mechanism of the concave-convex curved surface filling support can increase the compaction effect of the compacting mechanism on bulk filling materials. It is safe, reliable, and adaptable. It has a wide range of on-site usability.
附图说明Description of drawings
图1是凹凸弧形曲面充填支架夯实机构的结构示意图;Fig. 1 is a structural schematic diagram of a compacting mechanism for a concave-convex curved surface filling support;
图2是凹凸弧形曲面充填支架夯实机构的局部俯视图;Fig. 2 is a partial top view of the tamping mechanism of the concave-convex curved surface filling bracket;
1-支架底座;2-档矸板;3-加强套;4-夯实联动杆;5-凹凸夯实曲面板;6-油缸;7-储缸体。1-Bracket base; 2-Garbage board; 3-Reinforcing sleeve; 4-Tamping linkage rod; 5-Concave-convex tamping curved panel; 6-Oil cylinder;
具体实施方式:Detailed ways:
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
结合图1和图2所示,一种凹凸曲面充填支架夯实机构,其中,包括支架底座1、油缸6、储缸体7、夯实联动杆4和凹凸夯实曲面板5,所述凹凸夯实曲面板5的外表面设置为凹凸弧形曲面(本发明中的凹凸弧形曲面是对不平整表面的概述,现有技术中凹凸夯实曲面板表面均为平面),所述夯实联动杆4设置为空壳结构,所述凹凸夯实曲面板5与两根夯实联动杆4焊接固定,所述夯实联动杆4与储缸体7连接,所述储缸体7与支架底座1活动相连,所述油缸6设置于所述储缸体7和夯实联动杆4内部,并为凹凸夯实曲面板5提供动力。本发明的工作原理为:利用凹凸弧形夯实曲面,大大增加了夯实机构对散体充填材料的夯实效果,尤其是垂直接顶的夯实效果。凹凸夯实曲面板中部的凸面部分可将夯实力分解为水平方向和垂直方向,与常规的平面夯实机构比较,不仅可以使充填散体得到水平方向的夯实,同时还可得到垂直方向的夯实,而垂直接顶夯实是固体充填的关键难题。与凹凸夯实曲面板中部凸面对应的上下凹凸弧形曲面是用于收敛中间凸面导致的散体颗粒向外扩散的效应,同时还进一步增强该夯实机构的水平和垂直方向的夯实效率,起到汇聚散体颗粒、增强夯实效果的作用。因此,本发明的一种凹凸曲面充填夯实机构,与平面充填夯实机构比较,不仅能有效解决固体充填中的充填体接顶难题,而且还能大大提高夯实效率。As shown in Figure 1 and Figure 2, a concave-convex curved surface filling support tamping mechanism, which includes a bracket base 1, an oil cylinder 6, a storage cylinder body 7, a tamping linkage rod 4 and a concave-convex tamping curved panel 5, the concave-convex tamping curved panel The outer surface of 5 is set as a concave-convex arc-shaped curved surface (concave-convex arc-shaped curved surface in the present invention is an overview of the uneven surface, and the surface of the concave-convex tamped curved panel in the prior art is a plane), and the tamping linkage rod 4 is set to empty Shell structure, the concave-convex tamping curved panel 5 is welded and fixed to two tamping linkage rods 4, the tamping linkage rod 4 is connected to the storage cylinder body 7, the storage cylinder body 7 is movably connected to the support base 1, and the oil cylinder 6 It is arranged inside the storage cylinder body 7 and the tamping linkage rod 4, and provides power for the concave-convex tamping curved plate 5. The working principle of the present invention is as follows: the concave-convex arc is used to tamp the curved surface, which greatly increases the tamping effect of the tamping mechanism on the bulk filling material, especially the tamping effect of the vertical connection to the top. The convex part in the middle of the concave-convex tamping curved panel can decompose the tamping force into horizontal direction and vertical direction. Compared with the conventional plane tamping mechanism, it can not only tamp the filling bulk in the horizontal direction, but also in the vertical direction. Vertical compaction to the roof is a key problem in solid filling. The upper and lower concave-convex arc-shaped surfaces corresponding to the convex surface in the middle of the concave-convex tamping surface are used to converge the scattered particles caused by the convex surface in the middle, and at the same time further enhance the tamping efficiency of the tamping mechanism in the horizontal and vertical directions. Scattered particles, enhance the effect of compaction. Therefore, compared with the planar filling and compacting mechanism, the concave-convex curved surface filling and compacting mechanism of the present invention can not only effectively solve the problem of filling body connecting to the top in solid filling, but also greatly improve the compacting efficiency.
作为本发明优选技术方案,所述储缸体7端部设置有加强套3,加强套3的设置可以有效减轻夯实过程中夯实联动杆4对储缸体7的磨损。As a preferred technical solution of the present invention, the end of the storage cylinder body 7 is provided with a reinforcement sleeve 3, which can effectively reduce the abrasion of the storage cylinder body 7 by the tamping linkage rod 4 during the tamping process.
作为本发明优选技术方案,所述储缸体7上部设置有档矸板2,档矸板2的设置可以防止充填过程中散体充填材料进入支架底座1。As a preferred technical solution of the present invention, the upper part of the storage cylinder body 7 is provided with a gangue board 2, which can prevent bulk filling materials from entering the bracket base 1 during the filling process.
作为本发明优选技术方案,所述加强套环3套于储缸体7表面。As a preferred technical solution of the present invention, the reinforcing collar 3 is set on the surface of the cylinder body 7 .
作为本发明优选技术方案,所述档矸板2倾斜固定于储缸体7上表面。As a preferred technical solution of the present invention, the gangue plate 2 is obliquely fixed on the upper surface of the cylinder body 7 .
实际应用中,所述凹凸夯实曲面板与夯实联动杆垂直相连。In practical application, the concave-convex tamping curved panel is vertically connected with the tamping linkage rod.
本发明提供一种凹凸曲面充填支架夯实机构,利用凹凸不平的夯实面,大大增加了夯实机构与散体充填材料的接触与受力面积,夯实机构的夯实力使散体充填材料与顶底板围岩充分挤压,可以实现更加有效的夯实散体充填材料,凹凸弧形曲面充填支架夯实机构能够增加夯实机构对散体充填材料的夯实效果,其安全可靠、适应性强,具有广泛的现场实用性。The invention provides a tamping mechanism for a concave-convex curved surface filling support. The uneven tamping surface greatly increases the contact and stress area between the tamping mechanism and the bulk filling material. The tamping force of the tamping mechanism makes the bulk filling material and the top and bottom plates The rock is fully squeezed, which can realize more effective compaction of bulk filling materials. The tamping mechanism of the concave-convex curved surface filling support can increase the compaction effect of the tamping mechanism on the bulk filling materials. It is safe, reliable, adaptable, and has a wide range of on-site practical applications. sex.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN109026090A (en) * | 2018-08-24 | 2018-12-18 | 江苏省交通技师学院 | A kind of concave-convex curved surface filling bracket reinforcement mechanism |
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CN201810325U (en) * | 2010-10-14 | 2011-04-27 | 郑州四维机电设备制造有限公司 | Solid filling end bracket |
CN102094664A (en) * | 2011-01-27 | 2011-06-15 | 中国矿业大学 | Hydraulic bracket for end of comprehensive mechanized filling coal face |
CN205062795U (en) * | 2015-10-16 | 2016-03-02 | 中交第一公路工程局有限公司 | Slope tamping unit |
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CN201007216Y (en) * | 2007-02-06 | 2008-01-16 | 中国矿业大学 | Fill mining hydraulic support |
CN201606088U (en) * | 2009-12-24 | 2010-10-13 | 郑州四维机电设备制造有限公司 | Tamping mechanism for filling support |
CN201810325U (en) * | 2010-10-14 | 2011-04-27 | 郑州四维机电设备制造有限公司 | Solid filling end bracket |
CN102094664A (en) * | 2011-01-27 | 2011-06-15 | 中国矿业大学 | Hydraulic bracket for end of comprehensive mechanized filling coal face |
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Application publication date: 20180406 |