CN107881602B - Equipment for producing fibrofelt by waste clothes - Google Patents
Equipment for producing fibrofelt by waste clothes Download PDFInfo
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- CN107881602B CN107881602B CN201711342864.1A CN201711342864A CN107881602B CN 107881602 B CN107881602 B CN 107881602B CN 201711342864 A CN201711342864 A CN 201711342864A CN 107881602 B CN107881602 B CN 107881602B
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- box
- induced draft
- roller
- draft fan
- waste clothes
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G11/00—Disintegrating fibre-containing articles to obtain fibres for re-use
- D01G11/04—Opening rags to obtain fibres for re-use
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H17/00—Felting apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention provides equipment for producing fiber felt by waste clothes, which comprises: the device comprises a feeding device, a carding device, a forming device, a gum dipping device, a drying device and a winding device. The devices are connected in sequence, and the processes of opening, carding, forming, gum dipping, drying and rolling are completed in sequence to obtain a fiber felt, in particular to a fiber felt which can be used as a waterproof coiled material base. The equipment can use waste clothes as raw materials to manufacture the fibrofelt, particularly manufacture the waterproof coiled material base, can consume a large amount of waste clothes, change waste into valuable, and reduce the burden of environmental load. Waste clothes do not need to be classified, screened and disinfected, so that the resource utilization efficiency of the waste clothes is greatly improved.
Description
Technical Field
The invention relates to the field of fibrofelt production equipment, in particular to equipment for producing fibrofelt by utilizing waste clothes.
Background
Along with the improvement of the living standard of people, the consumption of textile products is continuously increased, the population of China exceeds 13 hundred million, and waste clothes are produced in thousands of tons every year. Diversity of laundry composition and high elimination frequency of laundry bringing great difficulty to the recycling of the waste clothes. A large amount of unrecoverable clothes bring great burden to the environment bearing capacity, and how to change waste into valuables is one of the hot spots of the current research.
At present, fluffy and non-strong fibers can be obtained by recycling waste clothes through primary processing, but the comfort and the diversity of clothes are continuously improved, the clothes fabric is converted into a mixed fiber fabric with various fibers from the past single raw material, the difficulty of fine classification is more and more high, and the cost of recycling the waste clothes is not easy to control. And the finished products which are not finely classified and processed can only be applied to low-end products such as engineering heat preservation quilts, agricultural heat preservation quilts, automobile cushions and the like. The recycling value of the waste clothes is not fully developed.
Disclosure of Invention
The invention aims to provide equipment for producing a fiber felt by using waste clothes, which takes recycled cotton processed and recycled by the waste clothes as a raw material, and carries out the procedures of opening, carding, forming, gum dipping, drying and winding so as to recycle the raw material, thereby obtaining the fiber felt with ageing resistance, good stability and long service life, in particular obtaining the fiber felt which can be used as a waterproof coiled material base.
The technical scheme of the invention is as follows:
the invention provides a device for producing fiber felt by waste clothes, which comprises: the device is characterized in that the carding device comprises a storage box and an opening and impurity removing mechanism, the storage box is provided with a trapezoidal upper cover, the trapezoidal upper cover is connected with an air outlet pipe of the feeding device, a return air inlet is formed in the upper part of the side face of the storage box, the return air inlet of the storage box is connected to a return air outlet of the feeding device through a return air pipe, the diameter of an air inlet of the trapezoidal upper cover is larger than that of the return air inlet, and an air inlet of a negative pressure air box of the forming device is isolated from an air outlet of an adjusting air box of the carding device by conveying mesh cloth.
Furthermore, loading attachment includes box, feed roller, conveyer belt, plucker roller and air-out pipe, and the air-out union coupling centrifugal fan of box.
Further, centrifugal draught fan includes motor, induced air wheel, induced air fan blade and pivot, the motor passes through the pivot and connects induced air wheel, induced air wheel is made by circular iron plate, and four induced air blades evenly weld on induced air wheel around induced air wheel center, and are adjacent contained angle is 90 degrees between the induced air blade.
Further, set up the swash plate that keeps out the wind in trapezoidal upper cover and storage case juncture, the swash plate that keeps out the wind inclines towards the direction of keeping away from the return air entry.
Furthermore, the forming device comprises a negative pressure air box, conveying screen cloth and an air suction fan, wherein four conveying shafts are arranged outside a shell of the negative pressure air box, and the conveying screen cloth is supported on the four conveying shafts.
Further, the conveying net cloth is nylon yarn cloth.
Furthermore, the impregnation device comprises an impregnation tank, a feeding roller, guide rollers and a discharging roller, wherein starch slurry is selected as an adhesive, and a plurality of groups of guide rollers are arranged at the bottom of the impregnation tank in a staggered mode, so that the fiber felt runs along an S-shaped route in the impregnation tank.
The equipment can use waste clothes as raw materials to manufacture the fibrofelt, particularly manufacture the waterproof coiled material base, can consume a large amount of waste clothes, change waste into valuable, and reduce the burden of environmental load. Waste clothes do not need to be classified, screened and disinfected, the resource utilization efficiency of the waste clothes is greatly improved, and the cloth utilization rate of the waste clothes can reach 95%. The prepared waterproof coiled material base can improve the asphalt oil absorption rate to 180 percent at most and can improve the waterproof performance of the waterproof coiled material.
Drawings
FIG. 1 is a schematic equipment view of an opening device of the present invention;
FIG. 2 is a schematic view of the apparatus of the carding machine of the present invention.
FIG. 3 is a schematic view of the apparatus of the molding apparatus of the present invention;
FIG. 4 is a schematic view of the apparatus of the present invention.
Detailed Description
The above and further features and advantages of the present invention are explained in more detail below with reference to examples.
The invention provides equipment for producing fibrofelt by using waste clothes, which comprises: the device comprises a feeding device 1, a carding device 2, a forming device 3, a gum dipping device 4, a drying device and a winding device. The devices are connected in sequence, and the processes of opening, carding, forming, gum dipping, drying and rolling are completed in sequence to obtain a fiber felt, in particular to a fiber felt which can be used as a waterproof coiled material base.
The feeding device comprises a box body, a feeding roller 11, a conveying belt 12, an opening roller 13 and an air outlet pipe 14. The box height is 1.4m, and the width is 1.4m, and the bottom half is equipped with the support frame, and 20cm is high in order to bear the box to the support frame, support frame upper portion is equipped with conveyer belt 12, conveyer belt 12 vertically runs through whole bottom half to drive the drive shaft messenger of one side by gear motor 15 conveyer belt 12 is at the uniform velocity operation, and the drive shaft and the driven shaft of conveyer belt both sides are equipped with the adjustment silk respectively, in order to adjust the rate of tension of conveyer belt and left and right sides position, the transmission speed of conveyer belt 12 keeps at 10cm/min.
One end of the box body is provided with a feeding hole, regenerated cotton processed and recycled by waste clothes is stacked on the conveyor belt 12 through the feeding hole, the top of the other end of the box body is provided with a discharging hole and is connected with the air outlet pipe 14, the discharging hole is as wide as the box body and is 55cm long, a baffle 18 is vertically and downwards arranged at the edge of the discharging hole and divides the box body into a feeding cavity and an opening cavity, the lower edge of the baffle 18 is 10cm away from the conveyor belt 12, and the baffle 18 preferably adopts a rubber plate.
The feeding device comprises two feeding rollers 11 in a feeding cavity and one opening roller 13 in an opening cavity. Two feed rollers 11 in the feed cavity are arranged vertically relatively, each feed roller 11 comprises a roller body and columnar teeth, the distance between the edge of the upper roller body and the edge of the lower roller body is equal to the distance between the edge of the lower roller body and the conveyor belt, and the distance is preferably 10cm. The lower feeding roller is driven by a speed reducing motor 15, the upper feeding roller and the lower feeding roller are driven by a chain, so that the two feeding rollers synchronously rotate, the rotating direction of the two feeding rollers is opposite to that of the conveying belt 12, and the rotating speed is kept at a constant rotating speed of 30-50r/min, so that the feeding amount of the feeding device in the operation process is constant. Regenerated cotton is firstly scattered through the feed roll tentatively and is passed through the opening roller again, can prevent that bold regenerated cotton from damaging the opening roller on the high-speed rotatory opening roller, and low-speed feed roller and high-speed opening roller divide into the two-stage, have improved loading attachment to the adaptability of different quality regenerated cotton.
The outer peripheral face of the feeding roller 11 roller body is radially and uniformly provided with a plurality of columnar teeth, in order to improve the strength of the columnar teeth, the columnar teeth penetrate through the roller body and are welded on the roller body, the columnar teeth are uniformly distributed, adjacent columnar teeth are staggered mutually and distributed at 90 degrees, preferably, 10 rows of the columnar teeth are arranged, and in order to prevent the roller body from being wound by longer regenerated cotton, the diameter of the roller body is as thick as possible on the premise of ensuring the feeding speed, and is preferably 17cm.
The opening cavity is internally provided with an opening roller 13, the opening roller 13 comprises a roller body and cylindrical teeth, the outer peripheral surface of the roller body is radially and uniformly provided with a plurality of cylindrical teeth, in order to improve the strength of the cylindrical teeth, the cylindrical teeth penetrate through and are welded on the roller body, the cylindrical teeth are uniformly distributed, adjacent cylindrical teeth are staggered with each other and are distributed with a difference of 90 degrees, preferably, 8 rows of 16 cylindrical teeth are arranged, the diameter of the roller body is 14cm, the lower edge of each cylindrical tooth is 15cm away from a conveying belt, the rotating direction of the opening roller is opposite to the rotating direction of the conveying belt, and the rotating speed of the opening roller is kept at a constant rotating speed of 1000-1400r/min, so that the regenerated cotton is scattered and uniformly distributed. The opening roller 13 and the conveyor belt 12 are driven by the same speed reducing motor.
The air-out pipe 14 of box connects draught fan 17, makes draught fan 17 with open the chamber UNICOM under the loading attachment running state, draught fan 17 is rotatory with constant rotational speed, makes open the intracavity and produce the negative pressure, will open the intracavity process open in the roller 13, beat the cotton suction air-out pipe 14 of regeneration after the uniformity. The side wall of the opening cavity is provided with a return air outlet which forms a closed loop of a wind path with the air outlet and the air outlet pipe, and a trapezoidal fan cover 19 is covered outside the return air outlet to prevent the return air from influencing the air suction opening effect of the opening cavity, so that the return air is blown to the bottom of the box body obliquely downwards along the inner side wall of the box body.
The induced draft fan 17 is a centrifugal fan, and comprises a motor, an induced draft wheel, an induced draft blade and a rotating shaft. The motor is connected with the induced draft wheel through a rotating shaft, the induced draft wheel is made of a circular iron plate, four induced draft blades are uniformly welded on the induced draft wheel around the center of the induced draft wheel, the included angle between every two adjacent induced draft blades is 90 degrees, compared with a spiral type blade, the welding contact area of the induced draft blades and the rotating disc is increased, the induced draft She Jiangdu can be improved, the induced draft blades are preferably made of spring steel plate materials, and the induced draft wheel has high strength and certain toughness. The rotating speed of the induced draft fan can be increased to 1200-1300r/min by the mode, the height of the induced draft fan blade is 10cm, and the service life of the induced draft fan blade and the working efficiency of the induced draft fan can be prolonged by the mode.
The air outlet pipe 17 of the feeding device is connected with the carding device 2, and the carding device 2 comprises a storage box 21, an opening and impurity removing mechanism and an adjusting air box 26. Storage case 21 connects go out tuber pipe 14, storage case 21 adopts the channel-section steel to make, storage case 21 inner chamber thickness is 12cm, storage case 21 sets up trapezoidal upper cover, trapezoidal upper cover is connected loading attachment's play tuber pipe 14, the even diffusion of material is do benefit to the trapezium structure. Storage case 21 side is equipped with the return air entry, loading attachment's return air export is received through the return air pipe to storage case 21's return air entry, forms the closed loop circuit of draught fan 17 from this, and the diameter ratio return air entry of trapezoidal upper cover air intake is big, and preferred diameter ratio is 4:3.
the preferred return air inlet is set to be one, and the sloping plate that keeps out the wind is set up in homonymy trapezoidal upper cover and storage case juncture simultaneously, the sloping plate that keeps out the wind inclines towards the direction of keeping away from the return air inlet to improve the material and be in flow path in the storage case makes the material evenly arrange as far as possible in storage case 21, preferredly keep out the wind the sloping plate welding trapezoidal upper cover with storage case upper wall juncture. The draught fan of the air outlet pipe always keeps constant-speed operation, so that the uniformity of materials in the material storage box 21 is always kept consistent.
A transparent window is arranged at the position of 2/3 of the height of the storage box 21, an optical device 22 is arranged, whether the storage amount of materials exceeds 2/3 of the volume of the storage box 21 or not is monitored, signals of the optical device 22 are transmitted to the automatic controller, the automatic controller monitors in real time and judges whether the materials need to be continuously fed or not according to the signals of the optical device 22, and then the operation or the stop of the feeding roller 11 and the conveying belt 12 in the feeding device is automatically controlled.
The lower part of the storage box 21 is provided with an opening and impurity removing mechanism, the opening and impurity removing mechanism comprises a feeding roller 23, a roller 24 and a licker-in 25 which are sequentially arranged at the downstream position of the storage box 21, the feeding roller 23 and the roller 24 synchronously rotate, the distance between two meshing shafts of the feeding roller 23 is larger than that between two meshing shafts of the roller 24, preferably, the material is firstly made into a fiber felt with the thickness of 5cm after passing through the feeding roller, and then is further extruded to the thickness of 0.5cm through Luo Lajin. Under the extrusion and rotary feeding actions of the feeding roller 23 and the roller 24, and under the mechanical centrifugal force action generated by the high-speed operation of the licker-in roller 25, high-density blocky impurities (such as broken metals, plastics and the like) are thrown out, the rotating speed of the licker-in roller 25 is 1400r/min, a baffle plate is arranged below the licker-in roller 25, the thrown-out blocky impurities are separated and collected by the baffle plate, and the materials after impurity removal are torn and opened under the action of the licker-in roller 25 to form flying-hair-shaped fiber batting.
The opening and impurity removing mechanism is connected with an inlet of an adjusting air box, the length of the adjusting air box is 30-50cm, the height of the adjusting air box is 20cm, fiber cotton wool passing through a licker-in 25 is thrown into the adjusting air box 26, an outlet of the adjusting air box 26 is connected with a negative pressure air box 31, negative pressure is formed in the adjusting air box 26, and the fiber cotton wool thrown into the adjusting air box is sucked to the outlet due to the negative pressure environment. The upper part of the adjusting air box 26 is provided with a longitudinally-penetrating air inlet 27, the width of the air inlet is 2cm, and the air inlet is used for manually finely adjusting the transverse thickness of the fiber cotton wool when the fiber cotton wool is uneven.
The forming device 3 comprises a negative pressure air box 31, a conveying mesh 32 and a suction fan 33. The air inlet of the negative pressure air box 31 is in butt joint with the air outlet of the adjusting air box 26, four conveying shafts 34 are arranged at the edge of a shell of the negative pressure air box 31, a speed reduction motor drives the conveying shafts 34 to rotate through chains, conveying mesh cloth 32 is supported on the four conveying shafts 34, the air outlet of the adjusting air box 26 is isolated from the air inlet of the negative pressure air box 31 through the conveying mesh cloth 32, the conveying mesh cloth 32 is preferably nylon wire cloth, the rotating speed of the conveying shafts 34 is controlled through the speed reduction motor, the moving speed of the conveying mesh cloth can be adjusted according to requirements, the forming thickness of a fiber mat is adjusted, and the slower the conveying mesh cloth moves, the thicker the fiber mat thickness is. The outer side of the contact surface of the regulating air box 26 and the negative pressure air box 31 is provided with a rubber baffle plate to prevent air leakage. An air suction fan 33 is connected to an opening on one side of the negative pressure air box 31, the preferred power of the air suction fan 33 is 15KW, and a rectifying plate is arranged inside the negative pressure air box to enable the negative pressure at each position of an air inlet of the negative pressure air box to be consistent as much as possible.
The dipping apparatus 4 includes a dipping tank 41, a feed roller 42, a guide roller 43, and a discharge roller 44. The bottom of the dipping pool 41 is connected with a support frame, the dipping pool is welded on the support frame, the front part and the rear part of the dipping pool 41 are respectively provided with a feed roller 42 and a discharge roller 44, the feed roller 42 is abutted against the conveying shaft 34 of the negative pressure air box 31, the fiber felt on the conveying mesh cloth 32 is conveyed into the dipping pool 41 through the feed roller 42, the bottom of the dipping pool 41 is alternately provided with a plurality of groups of guide rollers 43, so that the fiber felt runs an S-shaped route in the dipping pool, and the fiber felt is bent for a plurality of times and can be fully dipped by the adhesive in the dipping pool, and the dipping is more sufficient and uniform. A speed reduction motor is arranged on one side of the bottom of the gumming tank 41 and used for driving the discharge roller 44, the feed roller 42 is connected with the conveying shaft 34 of the negative pressure air box 31 through a chain, and the conveying screen cloth 32 of the negative pressure air box 31 and the roller group of the gumming device 4 synchronously run. Preferably, the adhesive is starch slurry, the starch content in the starch slurry is adjusted according to the type characteristics of the waste clothes, and the starch concentration is up to 30%. The discharge roller 44 is arranged at the rear part of the dipping tank, so that the fiber felt is compacted, meanwhile, redundant adhesive on the fiber felt is squeezed off, and the fiber felt passes through the discharge roller 44 and then is conveyed to a drying device.
And after gum dipping, the fiber felt enters the drying device to go through an S-shaped route, and the drying cylinder drives the fiber felt to move forward and heat and dry the two sides of the fiber felt at the same time.
And a winding device is received behind the drying device, and a winding cutting machine winds the fiber felt cloth and cuts and packages the fiber felt cloth into bundles according to requirements.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should be included in the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.
Claims (5)
1. An apparatus for producing fiber felt from waste clothes, comprising:
the carding device is characterized by comprising a storage box and an opening and impurity removing mechanism, wherein the storage box is provided with a trapezoidal upper cover, the trapezoidal upper cover is connected with an air outlet pipe of the loading device, a return air inlet is formed in the upper part of the side face of the storage box, the return air inlet of the storage box is connected to a return air outlet of the loading device through a return air pipe, the diameter of an air inlet of the trapezoidal upper cover is larger than that of the return air inlet, and an air inlet of a negative pressure air box of the molding device is isolated from an air outlet of an adjusting air box of the carding device by conveying mesh cloth; the feeding device comprises a box body, a feeding roller, a conveying belt, an opening roller and an air outlet pipe, wherein the air outlet pipe of the box body is connected with a centrifugal fan;
a wind shielding inclined plate is arranged at the junction of the trapezoidal upper cover and the material storage box, and the wind shielding inclined plate inclines towards the direction far away from the return air inlet;
a trapezoidal fan cover is covered outside the return air outlet;
the upper part of the adjusting air box is provided with an air inlet which penetrates through the adjusting air box longitudinally;
the impregnation device comprises an impregnation tank and guide rollers, wherein a plurality of groups of guide rollers are arranged at the bottom of the impregnation tank in a staggered mode, so that the fiber felt runs along an S-shaped route in the impregnation tank.
2. The equipment for producing the fibrofelt by the waste clothes according to the claim 1, wherein the centrifugal induced draft fan comprises a motor, an induced draft fan wheel, induced draft fan blades and a rotating shaft, the motor is connected with the induced draft fan wheel through the rotating shaft, the induced draft fan wheel is made of a circular iron plate, four induced draft fan blades are uniformly welded on the induced draft fan wheel around the center of the induced draft fan wheel, and an included angle between every two adjacent induced draft fan blades is 90 degrees.
3. The equipment for producing the fibrofelt by using the waste clothes as claimed in claim 1, wherein the forming device comprises a negative pressure air box, a conveying mesh cloth and an air suction fan, four conveying shafts are arranged outside a shell of the negative pressure air box, and the conveying mesh cloth is supported on the four conveying shafts.
4. The equipment for producing the fibrofelt by the waste clothes according to the claim 1, wherein the conveying mesh is nylon wire cloth.
5. The equipment for producing the fibrofelt by the waste clothes according to claim 1, wherein the impregnation device further comprises a feeding roller and a discharging roller, and the adhesive is starch slurry.
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CN201711342864.1A CN107881602B (en) | 2017-12-14 | 2017-12-14 | Equipment for producing fibrofelt by waste clothes |
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CN201711342864.1A CN107881602B (en) | 2017-12-14 | 2017-12-14 | Equipment for producing fibrofelt by waste clothes |
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Families Citing this family (3)
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CN112140206B (en) * | 2020-08-10 | 2022-09-02 | 闵芳 | Waste collecting equipment for tailoring |
CN117306162B (en) * | 2023-11-29 | 2024-04-12 | 山西佩佩服饰股份有限公司 | Wrinkle-removing and impurity-removing device for textile fabric surface processing |
CN117626550B (en) * | 2024-01-24 | 2024-05-03 | 海阳科技股份有限公司 | A gumming device for nylon cord fabric production |
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CN207713866U (en) * | 2017-12-14 | 2018-08-10 | 蠡县青山防水材料有限公司 | A kind of equipment that fibrofelt is produced with waste and old clothing |
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ITRM20110520A1 (en) * | 2011-10-04 | 2013-04-05 | Agenzia Naz Per Le Nuove Tecn Ologie L Ener | METHOD FOR THE REALIZATION OF RECYCLING CARBON FIBER YARNS. |
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CN1155598A (en) * | 1995-09-26 | 1997-07-30 | 巴斯福股份公司 | Preparation of recyclable fiber composites |
CN2307803Y (en) * | 1997-06-16 | 1999-02-17 | 李平 | Machine for weaving non-woven fibric using waste and old fibre |
CN102308039A (en) * | 2008-12-04 | 2012-01-04 | 埃曼8股份有限公司 | Nonwoven textile made from short fibers |
CN103147337A (en) * | 2013-03-18 | 2013-06-12 | 武汉纺织大学 | Method for preparing paper through waste textile fibers |
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CN105734826A (en) * | 2016-04-28 | 2016-07-06 | 常州市新创复合材料有限公司 | Production process for manufacturing carbon fiber felt sheets from carbon fiber waste materials |
CN206736499U (en) * | 2017-01-21 | 2017-12-12 | 侯林君 | A kind of making sheet equipment with the waste and old clothing regenerated fiber plate without glue making sheet technology |
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