CN107878483A - A kind of 100% low-floor tramcar body construction - Google Patents

A kind of 100% low-floor tramcar body construction Download PDF

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Publication number
CN107878483A
CN107878483A CN201711066988.1A CN201711066988A CN107878483A CN 107878483 A CN107878483 A CN 107878483A CN 201711066988 A CN201711066988 A CN 201711066988A CN 107878483 A CN107878483 A CN 107878483A
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roof
welded
car body
end wall
beams
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CN107878483B (en
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赵子豪
王万静
林鹏
王晓军
展旭和
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CRRC Qingdao Sifang Co Ltd
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CRRC Qingdao Sifang Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • B61D17/04Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

本发明涉及一种100%低地板有轨电车车体结构,为不锈钢车体,包括车顶、侧墙、端墙、底架、上铰接安装座和下铰接安装座,车顶由车顶骨架、车顶板及车顶外罩板组成,车顶板固定在车顶骨架上,车顶外罩板安装在车顶板的两侧,端墙由两侧的端墙立柱及中间的端墙板组成,端墙立柱的顶部和底部分别与车顶和底架焊接连接,端墙板焊接在两个端墙立柱之间,侧墙由外罩板、侧墙板及侧墙骨架组成,侧墙板固定在侧墙骨架上,外罩板固定在侧墙板上,车顶与端墙之间及车顶与侧墙之间均通过若干个加强筋焊接连接,在加强筋上设置有减重孔。本发明车体的整体结构简单,而且在提高车体整体结构强度和刚度性能的同时,也大幅减轻了车体的重量,满足了车辆轻量化要求。

The invention relates to a 100% low-floor tram car body structure, which is a stainless steel car body, including a roof, a side wall, an end wall, an underframe, an upper hinged mounting seat and a lower hinged mounting seat, and the roof is composed of a roof frame , roof panel and roof outer cover panel, the roof panel is fixed on the roof frame, the roof outer cover panel is installed on both sides of the roof panel, and the end wall is composed of end wall columns on both sides and an end wall panel in the middle , the top and bottom of the end wall columns are welded to the roof and the chassis respectively, the end wall panels are welded between the two end wall columns, the side walls are composed of outer cover panels, side wall panels and side wall skeletons, and the side wall panels are fixed On the side wall frame, the outer cover board is fixed on the side wall board, and the roof and the end wall and between the roof and the side wall are welded and connected by several reinforcing ribs, and weight-reducing holes are arranged on the reinforcing ribs. The overall structure of the vehicle body of the invention is simple, and while improving the overall structural strength and rigidity of the vehicle body, it also greatly reduces the weight of the vehicle body, thereby meeting the requirements for light weight of the vehicle.

Description

一种100%低地板有轨电车车体结构A 100% low-floor tram body structure

技术领域technical field

本发明属于轨道交通技术领域,特别涉及一种100%低地板有轨电车车体结构。The invention belongs to the technical field of rail transit, in particular to a 100% low-floor tram car body structure.

背景技术Background technique

100%低地板有轨电车是现代城市轨道交通的重要工具之一,以其方便旅客乘坐,编组多样、运行灵活、与现有公交站台及路面资源共享等特点深受各城市欢迎。车体是100%低地板有轨车辆的重要部件,是车辆的主要承载结构,其强度、刚度、重量等结构性能的优劣对车辆运行性能有着较大的影响。因此,设计一种结构简单、强度好、刚度大、重量轻的车体结构是具有重要意义的。100% low-floor tram is one of the important tools of modern urban rail transit. It is popular among cities for its convenience for passengers, diverse marshalling, flexible operation, and sharing of existing bus stops and road resources. The car body is an important part of a 100% low-floor rail vehicle, and is the main load-carrying structure of the vehicle. The strength, stiffness, weight and other structural properties of the car body have a greater impact on the running performance of the vehicle. Therefore, it is of great significance to design a car body structure with simple structure, good strength, high rigidity and light weight.

发明内容Contents of the invention

本发明主要目的在于解决上述问题,提供一种整体结构简单,强度好、刚度大,且可满足车辆轻量化更高要求的100%低地板有轨电车车体结构。The main purpose of the present invention is to solve the above problems and provide a 100% low-floor tram car body structure with simple overall structure, good strength and high rigidity, which can meet the higher requirements of lightweight vehicles.

为实现上述目的,本发明的技术方案是:For realizing the above object, technical scheme of the present invention is:

一种100%低地板有轨电车车体结构,为不锈钢车体,包括车顶、侧墙、端墙、底架、上铰接安装座和下铰接安装座,所述车顶由车顶骨架、车顶板及车顶外罩板组成,所述车顶板固定在车顶骨架上,所述车顶外罩板安装在车顶板的两侧,所述端墙由两侧的端墙立柱及中间的端墙板组成,所述端墙立柱的顶部和底部分别与车顶和底架焊接连接,所述端墙板焊接在两个端墙立柱之间,所述侧墙由外罩板、侧墙板及侧墙骨架组成,所述侧墙板固定在侧墙骨架上,所述外罩板固定在侧墙板上,所述车顶与端墙之间及车顶与侧墙之间均通过若干个加强筋焊接连接,在所述加强筋上设置有减重孔。A 100% low-floor tram car body structure, which is a stainless steel car body, including a roof, side walls, end walls, underframe, upper hinged mounts and lower hinged mounts, the roof consists of a roof frame, The roof panel is composed of a roof panel and a roof outer cover panel. The roof panel is fixed on the roof frame. The roof outer cover panel is installed on both sides of the roof panel. Composed of end wall panels, the top and bottom of the end wall columns are welded to the roof and the underframe respectively, the end wall panels are welded between the two end wall columns, and the side walls are composed of outer cover panels, side walls panels and side wall frames, the side wall panels are fixed on the side wall frames, the outer cover panels are fixed on the side wall panels, a number of A reinforcing rib is welded and connected, and a lightening hole is arranged on the reinforcing rib.

进一步,所述端墙立柱和端墙板均由不锈钢板折弯而成。Further, the end wall columns and end wall panels are bent from stainless steel plates.

进一步,所述端墙立柱包括横截面为L形的主体,在L形主体的两侧边均具有向内折弯的L形折边,在L形的主体上设置有若干个条状加强筋。Further, the end wall column includes a main body with an L-shaped cross section, L-shaped flanges bent inward on both sides of the L-shaped main body, and several strip-shaped reinforcing ribs are arranged on the L-shaped main body .

进一步,在所述端墙立柱上从上至下平行焊接有多个加强筋板,在所述加强筋板上设置有减重孔。Further, a plurality of reinforcing rib plates are welded in parallel from top to bottom on the column of the end wall, and weight-reducing holes are arranged on the reinforcing rib plates.

进一步,在所述侧墙骨架的窗角处均通过加强板焊接连接,所述加强板与侧墙骨架之间通过塞焊工艺固定连接。Further, the window corners of the side wall frame are welded and connected by reinforcement plates, and the reinforcement plates are fixedly connected to the side wall frame by a plug welding process.

进一步,所述车顶外罩板通过若干个支架与车顶骨架固定连接,所述支架为L形,在所述车顶外罩板的内表面上设置有至少一条沿车体长度方向延伸的第一滑槽,在所述车顶骨架上对应所述支架设置有第二滑槽,所述支架的两侧边分别通过螺栓固定连接在第一滑槽和第二滑槽上。Further, the roof outer cover panel is fixedly connected to the roof frame through several brackets, the brackets are L-shaped, and at least one first first extending along the length direction of the vehicle body is arranged on the inner surface of the roof outer cover panel. A chute, a second chute is provided on the roof frame corresponding to the bracket, and the two sides of the bracket are respectively fixedly connected to the first chute and the second chute by bolts.

进一步,所述车顶骨架由两侧的车顶边梁及位于车顶边梁中间的车顶横梁和车顶纵梁拼接焊接而成,在两个车顶边梁之间通过螺栓安装有多个用于固定车顶设备的安装梁,所述加强筋对应设置在车顶横梁和车顶纵梁的端部。Further, the roof frame is spliced and welded by the roof side beams on both sides, the roof cross beam and the roof longitudinal beam located in the middle of the roof side beams, and multiple bolts are installed between the two roof side beams. A mounting beam for fixing the roof equipment, and the reinforcing ribs are correspondingly arranged at the ends of the roof cross beam and the roof longitudinal beam.

进一步,所述上铰接安装座由水平板及垂直板焊接而成,在所述水平板和垂直板之间焊接多个垂向的加强筋板,所述水平板焊接固定在所述车顶骨架上。Further, the upper hinge mounting base is welded by a horizontal plate and a vertical plate, and a plurality of vertical rib plates are welded between the horizontal plate and the vertical plate, and the horizontal plate is welded and fixed on the roof frame superior.

进一步,所述底架包括前后两端的端梁、两侧的底架边梁、两个纵梁及两组盖板组成,所述端梁的两侧焊接固定在两侧的底架边梁上,两个所述纵梁平行设置在两个底架边梁之间,所述纵梁的两端分别焊接固定在前后两端的端梁上,两组所述盖板组成分别焊接固定在对应侧的所述纵梁和底架边梁上,在两个所述端梁上分别焊接下铰接安装座。Further, the underframe includes end beams at the front and rear ends, underframe side beams on both sides, two longitudinal beams and two sets of cover plates, and the two sides of the end beams are welded and fixed on the underframe side beams on both sides , the two longitudinal beams are arranged in parallel between the two underframe side beams, the two ends of the longitudinal beams are respectively welded and fixed on the end beams at the front and rear ends, and the two sets of cover plates are respectively welded and fixed on the corresponding sides On the longitudinal beams and the side beams of the underframe, the lower hinge mounting seats are respectively welded on the two end beams.

进一步,所述盖板组成由不锈钢板折弯而成。Further, the cover plate is made of bent stainless steel plate.

进一步,所述纵梁的断面为“Ⅱ”形,由上板、下板和两个侧板拼接焊接而成。Further, the section of the longitudinal beam is "II" shape, and is formed by splicing and welding the upper plate, the lower plate and two side plates.

进一步,所述纵梁沿车体长度方向整体呈中间部分向上弯曲的“几”字形结构。Further, the longitudinal girder is in the shape of a "several" shape in which the middle part is bent upward along the length direction of the vehicle body.

进一步,所述端梁的中间设置有C形开口,所述下铰接安装座的端部嵌入安装在所述C形开口内焊接连接。Further, a C-shaped opening is provided in the middle of the end beam, and the end of the lower hinge mounting base is embedded and installed in the C-shaped opening for welding connection.

进一步,所述下铰接安装座为分体的结构,由前安装座和后安装座对接焊接组成,在所述前安装座和后安装座之间焊接有多个侧立板,在所述后安装座上设置有安装孔。Further, the lower hinged mounting base is a split structure, which is composed of butt welding of the front mounting base and the rear mounting base, and a plurality of side vertical plates are welded between the front mounting base and the rear mounting base. Mounting holes are arranged on the mounting base.

进一步,所述盖板组成包括盖板纵梁组成及用于安装座椅的第一盖板和第二盖板,所述第一盖板沿车体长度方向对称设置两个,所述第二盖板安装在两个第一盖板的中间,所述盖板纵梁组成与侧墙固定连接,所述第一盖板、第二盖板的侧部焊接固定在盖板纵梁组成上。Further, the cover plate composition includes a cover plate longitudinal beam composition and a first cover plate and a second cover plate for installing seats, two of the first cover plates are arranged symmetrically along the length direction of the vehicle body, and the second cover plate The cover plate is installed in the middle of the two first cover plates, the longitudinal beam composition of the cover plate is fixedly connected with the side wall, and the side parts of the first cover plate and the second cover plate are welded and fixed on the longitudinal beam composition of the cover plate.

综上所述,本发明提供的一种100%低地板有轨电车车体结构,车体的主体由不锈钢材料焊接而成,通过对车体结构的合理设计,不但使车体的整体结构简单,而且在提高车体整体结构强度和刚度性能的同时,也大幅减轻了车体的重量,满足了车辆轻量化的更高要求。In summary, the present invention provides a 100% low-floor tram car body structure, the main body of the car body is welded by stainless steel materials, and the rational design of the car body structure not only makes the overall structure of the car body simple , and while improving the overall structural strength and rigidity of the car body, it also greatly reduces the weight of the car body, meeting the higher requirements for lightweight vehicles.

附图说明Description of drawings

图1是本发明车体结构图;Fig. 1 is a car body structure diagram of the present invention;

图2是本发明车体结构倒置后的结构图;Fig. 2 is the structural diagram after the car body structure of the present invention is inverted;

图3是本发明端墙立体结构图;Fig. 3 is a three-dimensional structure diagram of the end wall of the present invention;

图4是图1的Ⅰ局部放大图;Fig. 4 is a partial enlarged view of I of Fig. 1;

图5是图1的Ⅱ局部放大图;Fig. 5 is a partial enlarged view of II of Fig. 1;

图6是本发明车体底架的结构图;Fig. 6 is a structural diagram of the vehicle body underframe of the present invention;

图7是本发明端梁局部结构图;Fig. 7 is a partial structural diagram of the end beam of the present invention;

图8是本发明纵梁结构图;Fig. 8 is a structural diagram of the longitudinal beam of the present invention;

图9是本发明下铰接安装座结构图。Fig. 9 is a structural view of the lower hinge mounting seat of the present invention.

如图1至图9所示,车顶1,侧墙2,端墙3,底架4,上铰接安装座5,下铰接安装座6,车顶骨架7,车顶板8,车顶外罩板10,车顶边梁11,车顶横梁12,车顶纵梁13,安装梁14,支架15,第一滑槽16,第二滑槽17,端墙立柱18,主体18a,折边18b,端墙板19,风挡安装座20,平板20a,折边20b,外罩板21,侧墙立柱22,加强板24,窗横梁23,加强筋25,减重孔26,端梁27,底架边梁28,纵梁29,盖板组成30,第一小横梁31,第二小横梁32,第三小横梁33,第四小横梁34,减振器安装座35,C形开口36,前安装座37,后安装座38,侧立板39,安装孔40,盖板纵梁组成41,第一盖板42,第二盖板43,第一立梁44,第二立梁45,第三立梁46,补强板47,补强梁48,横向减振器安装座49,牵引拉杆安装座50,横向止挡安装座51,第三滑槽52,加强筋板53,条状加强筋54,减重孔55。As shown in Figures 1 to 9, the roof 1, the side wall 2, the end wall 3, the underframe 4, the upper hinge mounting seat 5, the lower hinge mounting seat 6, the roof frame 7, the roof panel 8, and the roof cover Panel 10, roof side rail 11, roof cross member 12, roof rail 13, mounting beam 14, bracket 15, first runner 16, second runner 17, end wall pillar 18, main body 18a, flange 18b , end wall panel 19, windshield mounting seat 20, flat panel 20a, hem 20b, outer cover panel 21, side wall column 22, reinforcement panel 24, window beam 23, reinforcement rib 25, lightening hole 26, end beam 27, chassis Side beam 28, longitudinal beam 29, cover plate composition 30, first small beam 31, second small beam 32, third small beam 33, fourth small beam 34, shock absorber mount 35, C-shaped opening 36, front Mounting seat 37, rear mounting seat 38, side vertical plate 39, mounting hole 40, cover plate stringer composition 41, first cover plate 42, second cover plate 43, first vertical beam 44, second vertical beam 45, the first vertical beam Three vertical beams 46, reinforcement plates 47, reinforcement beams 48, transverse shock absorber mounts 49, traction rod mounts 50, lateral stop mounts 51, third chute 52, rib plates 53, strip ribs 54, lightening hole 55.

具体实施方式Detailed ways

下面结合附图与具体实施方式对本发明作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

如图1和图2所示,本发明提供的一种100%低地板有轨电车车体结构,为不锈钢车体,包括车顶1、侧墙2、端墙3、底架4。在车顶1焊接有上铰接安装座5,在底架4上焊接有下铰接安装座6。为了保证车体的结构强度和刚度要求,车体的主体部分,车顶1、侧墙2、端墙3和底架4采用不锈钢材料焊接而成,而局部的上铰接安装座5和下铰接安装座6则采用碳钢材料焊接而成,以加强局部结构的结构强度,提高上铰接安装座5和下铰接安装座6的牵引性能。As shown in Figures 1 and 2, a 100% low-floor tram body structure provided by the present invention is a stainless steel body, including a roof 1, side walls 2, end walls 3, and an underframe 4. The upper hinged mount 5 is welded on the roof 1, and the lower hinged mount 6 is welded on the underframe 4. In order to ensure the structural strength and rigidity requirements of the car body, the main part of the car body, the roof 1, the side wall 2, the end wall 3 and the underframe 4 are welded by stainless steel materials, and the local upper hinge mounting seat 5 and the lower hinge The mounting base 6 is welded with carbon steel material to strengthen the structural strength of the local structure and improve the traction performance of the upper hinged mounting base 5 and the lower hinged mounting base 6 .

其中,车顶1由车顶骨架7、车顶板8及车顶外罩板10组成,车顶板8焊接固定在车顶骨架7上,车顶外罩板10安装在车顶板8的两侧,车顶外罩板10用于遮挡安装在车顶上方的设备。Wherein, the roof 1 is composed of a roof frame 7, a roof panel 8 and a roof outer cover panel 10, the roof panel 8 is welded and fixed on the roof frame 7, and the roof outer cover panel 10 is installed on both sides of the roof panel 8 , the roof cover panel 10 is used to shield equipment installed above the roof.

车顶骨架7整体由不锈钢材料制成,由两侧的车顶边梁11及位于车顶边梁11中间的车顶横梁12和车顶纵梁13拼接焊接而成,车顶边梁11、车顶横梁12和车顶纵梁13有连接处均是通过L形、T形和十字形的加强连接件焊接连接,用于提高连接处的连接强度,同时降低连接处的应力水平。在两个车顶边梁11之间通过螺栓安装有多个用于固定车顶设备(如受电弓等)的安装梁14,安装梁14沿车体横向设置。在车顶边梁11上焊接有多个第三滑槽52,安装梁14的端部通过螺栓固定在第三滑槽52上。为保证车顶的结构强度和刚度,同时减轻重量,车顶边梁11、车顶横梁12、车顶纵梁13及安装梁14均采用不锈钢“口”形梁。The roof frame 7 is made of stainless steel as a whole, and is spliced and welded by the roof side beams 11 on both sides, the roof cross beam 12 and the roof longitudinal beam 13 located in the middle of the roof side beams 11, and the roof side beams 11, The joints of the roof beam 12 and the roof rail 13 are all welded by L-shaped, T-shaped and cross-shaped reinforcing connectors, which are used to improve the joint strength of the joints and reduce the stress level of the joints. A plurality of mounting beams 14 for fixing roof equipment (such as a pantograph, etc.) are installed between the two roof side beams 11 through bolts, and the mounting beams 14 are arranged laterally along the vehicle body. A plurality of third sliding grooves 52 are welded on the roof side beam 11 , and the ends of the mounting beam 14 are fixed on the third sliding grooves 52 by bolts. In order to ensure the structural strength and rigidity of the roof, while reducing the weight, the roof side beams 11, the roof beams 12, the roof longitudinal beams 13 and the mounting beams 14 all adopt stainless steel "mouth" beams.

车顶外罩板10采用强度和刚度性能优良且重量较轻的玻璃钢材料,车顶外罩板10沿车体的长度方向延伸。如图5所示,车顶外罩板10通过若干个支架15与车顶骨架7固定连接,支架15整体为L形结构,由不锈钢板折弯而成,支架15的横断面也同样为L形。在车顶外罩板10的内表面上设置有至少一条沿车体长度方向延伸的第一滑槽16,本实施例中,设置有上下两条第一滑槽16,第一滑槽16与车顶外罩板10一体由玻璃钢制成,在车顶骨架7的车顶边梁11上对应每个支架15设置有第二滑槽17,对应每个支架15设置并排的两个第二滑槽17,第二滑槽17焊接在车顶边梁11上。支架15垂直的侧边通过两个螺栓固定连接在两个第一滑槽16上,支架15水平的侧边通过两个螺栓固定连接在两个第二滑槽17上,用以保证支架15与第一滑槽16和第二滑槽17之间的连接强度。The roof outer cover panel 10 is made of fiberglass material with excellent strength and rigidity and light weight, and the roof outer cover panel 10 extends along the length direction of the vehicle body. As shown in Figure 5, the roof outer cover plate 10 is fixedly connected to the roof frame 7 through several brackets 15, the bracket 15 is an L-shaped structure as a whole, and is formed by bending a stainless steel plate, and the cross-section of the bracket 15 is also L-shaped. . On the inner surface of the roof cover plate 10, at least one first chute 16 extending along the length direction of the car body is provided. The roof cover plate 10 is integrally made of glass fiber reinforced plastics. On the roof side beam 11 of the roof frame 7, a second chute 17 is arranged corresponding to each bracket 15, and two second chute 17 are arranged side by side corresponding to each bracket 15. , the second chute 17 is welded on the roof rail 11 . The vertical side of support 15 is fixedly connected on two first chute 16 by two bolts, and the horizontal side of support 15 is fixedly connected on two second chute 17 by two bolts, in order to guarantee support 15 and The connection strength between the first chute 16 and the second chute 17 .

如图1所示,端墙3由两侧的端墙立柱18及端墙板19焊接而成,端墙立柱18的顶部和底部分别与车顶骨架7和底架4焊接连接,端墙板19焊接在两个端墙立柱18之间,端墙立柱18及端墙板19围成两节车厢之间的通过区域。该端墙3结构分成端墙立柱18和端墙板19两个部分,在安装时,可以将端墙板19与车顶板8焊接后再与端墙立柱18焊接连接,有利于简化端墙3的生产工艺。As shown in Figure 1, the end wall 3 is welded by the end wall columns 18 and end wall panels 19 on both sides. 19 is welded between the two end wall columns 18, and the end wall column 18 and the end wall plate 19 encircle the passing area between the two compartments. The structure of the end wall 3 is divided into two parts: the end wall column 18 and the end wall panel 19. During installation, the end wall panel 19 can be welded to the roof panel 8 and then welded to the end wall column 18, which is conducive to simplifying the end wall. 3 production process.

本实施例中,端墙立柱18和端墙板19均由不锈钢板折弯而成,在保证结构强度和刚度的前提下,可大幅减轻端墙3的总重量。如图3所示,端墙立柱18包括横截面为L形的主体18a,在L形主体18a的两侧边均具有向内折弯的L形折边18b,在L形主体18a上从上至下平行设置有若干个沿水平方向延伸的条状加强筋54,条状加强筋54与端墙立柱18一体冲压成型的,用于在满足轻量化要求的同时,大幅加强端墙立柱18的结构强度和刚度。本实施例中,在端墙立柱18上从上至下平行设置有多个加强筋板53,加强筋板53焊接在端墙立柱18上,在加强筋板53上还设置有减重孔,在保证端墙立柱18结构强度的同时可以减重端墙3的总重量。In this embodiment, the end wall columns 18 and the end wall panels 19 are made of bent stainless steel plates, which can greatly reduce the total weight of the end wall 3 under the premise of ensuring the structural strength and rigidity. As shown in Figure 3, the end wall column 18 includes a main body 18a with an L-shaped cross section, and L-shaped flanges 18b that are bent inward on both sides of the L-shaped main body 18a. There are several strip-shaped reinforcing ribs 54 extending in the horizontal direction parallel to the bottom. The strip-shaped reinforcing ribs 54 and the end wall columns 18 are integrally stamped and formed, and are used to greatly strengthen the end wall columns 18 while meeting the lightweight requirements. Structural strength and stiffness. In this embodiment, a plurality of stiffeners 53 are arranged in parallel on the end wall column 18 from top to bottom, the stiffeners 53 are welded on the end wall column 18, and weight-reducing holes are also arranged on the stiffeners 53, The total weight of the end wall 3 can be reduced while ensuring the structural strength of the end wall column 18 .

在端墙立柱18的底部还向车体中心方向伸出风挡安装座20,用于安装风挡,风挡安装座20也由不锈钢板折弯形成,由一平板20a及L形的折边20b构成,平板20a的侧边与端墙立柱18焊接连接。端墙板19的主体为一平板,在其四周具有折边,折边分别与两侧的端墙立柱18、车顶板8焊接连接,端墙板19底部的折边为L形,以增加其结构强度。At the bottom of the end wall column 18, a windshield mounting seat 20 is extended toward the center of the car body for installing the windshield. The windshield mounting seat 20 is also formed by bending a stainless steel plate, and is composed of a flat plate 20a and an L-shaped hem 20b. The side of the plate 20a is welded to the end wall column 18 . The main body of the end wall panel 19 is a flat plate with flanges around it. The flanges are welded to the end wall columns 18 and the roof panels 8 on both sides respectively. The flanges at the bottom of the end wall panel 19 are L-shaped to increase its structural strength.

如图1和图2所示,侧墙2由外罩板21、侧墙板(图中未示出)及侧墙骨架组成。侧墙板固定在侧墙骨架上,外罩板21采用玻璃钢板,通过胶粘结的方式固定在侧墙板上。As shown in Fig. 1 and Fig. 2, the side wall 2 is composed of an outer cover board 21, a side wall board (not shown in the figure) and a side wall skeleton. The side wall panel is fixed on the side wall skeleton, and the outer cover plate 21 adopts glass steel plate, and is fixed on the side wall panel by glue bonding.

如图4所示,侧墙骨架包括三根侧墙立柱22,在侧墙上开有车窗,车窗的上方和下方设置有窗横梁23,窗横梁23与三根侧墙立柱22固定连接。本实施例中,侧墙骨架的窗角处,特别是侧墙立柱22与窗横梁23的连接处均通过加强板24焊接连接,加强板24根据安装位置的需要可为L形或T形,在每个连接的接缝处都设置有加强板24,加强板24与侧墙立柱22和窗横梁23之间均通过塞焊工艺固定连接,这种结构不但能够降低窗角处的最高应力水平,还使得侧墙满足强度设计要求。As shown in FIG. 4 , the side wall frame includes three side wall columns 22 , and windows are formed on the side walls, and window beams 23 are arranged above and below the windows. In this embodiment, the window corners of the side wall frame, especially the connection between the side wall column 22 and the window beam 23 are all welded and connected by the reinforcement plate 24, and the reinforcement plate 24 can be L-shaped or T-shaped according to the needs of the installation position. A reinforcement plate 24 is provided at each connection joint, and the reinforcement plate 24 is fixedly connected to the side wall column 22 and the window beam 23 through a plug welding process. This structure can not only reduce the highest stress level at the window corner , also makes the side wall meet the strength design requirements.

如图2所示,为了提高车体的整体结构强度和刚度,本实施例中,车顶1与端墙3之间及车顶1与侧墙2之间均通过若干个加强筋25焊接连接。加强筋25呈三角形结构,并沿垂直方向设置,在加强筋25上设置有减重孔26,以减轻车体总重量。加强筋25对应设置在车顶横梁12和车顶纵梁13的端部,即在每个车顶横梁12和车顶纵梁13的端部都设置有一个加强筋25,加强筋25同时与车顶板8、车顶骨架7、端墙板19或侧墙板通过焊接固定连接。在每个加强筋25上的减重孔26,在起到减重作用的同时,还可以为车顶的设备提供布线的空间,既能保证整个车体强度、刚度和布线空间要求,又能实现车体结构的轻量化目的。车体结构具有强度好、刚度大、结构简单。As shown in Figure 2, in order to improve the overall structural strength and rigidity of the car body, in this embodiment, between the roof 1 and the end wall 3 and between the roof 1 and the side wall 2 are welded and connected by several reinforcing ribs 25 . The reinforcing ribs 25 are in a triangular structure and are arranged vertically. The reinforcing ribs 25 are provided with lightening holes 26 to reduce the total weight of the vehicle body. The reinforcing rib 25 is correspondingly arranged on the ends of the roof beam 12 and the roof rail 13, that is, a reinforcing rib 25 is arranged at the end of each roof beam 12 and the roof rail 13, and the reinforcing rib 25 is connected with the roof rail 13 at the same time. The roof panel 8, the roof frame 7, the end wall panel 19 or the side wall panel are fixedly connected by welding. The weight-reducing hole 26 on each rib 25 can also provide wiring space for the equipment on the roof while playing a role in reducing weight, which can not only ensure the strength, rigidity and wiring space requirements of the whole car body, but also meet the requirements of the wiring space. Realize the lightweight purpose of the car body structure. The car body structure has good strength, high rigidity and simple structure.

上铰接安装座5由水平板5a及垂直板5b焊接而成,在述水平板5a和垂直板5b之间焊接多个垂向的加强筋板5c,水平板5a焊接固定在车顶骨架7上。The upper hinge mounting seat 5 is welded by a horizontal plate 5a and a vertical plate 5b, and a plurality of vertical rib plates 5c are welded between the horizontal plate 5a and the vertical plate 5b, and the horizontal plate 5a is welded and fixed on the roof frame 7 .

该车体安装于转向架的上方,为了在保证底架整体结构强度和刚度的前提下,降低底架的总重量,满足车辆轻量化的要求,本实施例中,底架4整体采用不锈钢材料焊接而成。The car body is installed above the bogie. In order to reduce the total weight of the underframe under the premise of ensuring the overall structural strength and rigidity of the underframe and meet the requirements of lightweight vehicles, in this embodiment, the underframe 4 is made of stainless steel as a whole. Welded.

如图2和图6所示,底架4包括前后两端的端梁27、位于车体横向两侧的底架边梁28、安装在两个底架边梁28中间的两个纵梁29及两组盖板组成30。端梁27的两侧焊接固定在两侧的底架边梁28上,为了提高底架的传力性能,本实施例中,在底架4中设置两个纵梁29,两个纵梁29的前事两端分别焊接固定在前后两端的端梁27上。两组盖板组成30分别焊接固定在对应侧的纵梁29、底架边梁28上,两个纵梁29之间为车厢过道地板,与相邻车厢的地板平齐。端梁27、两个底架边梁28、两个纵梁29及两组盖板组成30以车体纵向(指车体长度方向)中心线为中心对称设置。转向架区域的底架4的部分采用了模块化设计,可以与其它中间车的相应区域实现结构互换,简化了生产工艺、提高了维修的通用性。As shown in Figures 2 and 6, the underframe 4 includes end beams 27 at the front and rear ends, underframe side beams 28 positioned at the lateral sides of the vehicle body, two longitudinal beams 29 installed in the middle of the two underframe side beams 28 and Two sets of cover plates make up 30. Both sides of the end beam 27 are welded and fixed on the underframe side beams 28 on both sides. In order to improve the force transmission performance of the underframe, in this embodiment, two longitudinal beams 29 are set in the underframe 4, and the two longitudinal beams 29 The two ends of the front matter are respectively welded and fixed on the end beams 27 at the front and rear ends. Two groups of cover plates form 30 and are respectively welded and fixed on the longitudinal beams 29 and the underframe side beams 28 of the corresponding sides. Between the two longitudinal beams 29 is the compartment aisle floor, which is flush with the floor of the adjacent compartment. An end beam 27, two underframe side beams 28, two longitudinal beams 29 and two sets of cover plates form 30 and are arranged symmetrically around the center line of the vehicle body longitudinal direction (referring to the length direction of the vehicle body). The part of the chassis 4 in the bogie area adopts a modular design, which can realize structural interchange with the corresponding areas of other intermediate vehicles, which simplifies the production process and improves the versatility of maintenance.

如图2、图6和图8所示,本实施例中,纵梁29沿车体长度方向整体呈中间部分向上弯曲的“几”字形结构,以满足下部转向架的空间要求。为了提高纵梁29的结构强度和传力性能,纵梁29的断面优选采用“Ⅱ”形,由上板29a、下板29b和两个侧板29c拼接焊接而成。上板29a、下板29b和两个侧板29c的端部分别与前后两个端梁27焊接连接,且优选,上板29a和下板29b在两端部分别呈向外扩的“八”字形结构,用以增加纵梁29与端梁27之间的焊接面积,提高纵梁29的连接强度,进一步提高传力性能。As shown in Fig. 2, Fig. 6 and Fig. 8, in this embodiment, the longitudinal beam 29 is in the shape of a "ji" with the middle part bent upward along the length direction of the car body, so as to meet the space requirement of the lower bogie. In order to improve the structural strength and force transmission performance of the longitudinal beam 29, the cross section of the longitudinal beam 29 is preferably "II" shape, which is formed by splicing and welding the upper plate 29a, the lower plate 29b and two side plates 29c. The ends of the upper plate 29a, the lower plate 29b, and the two side plates 29c are respectively welded to the front and rear end beams 27, and preferably, the upper plate 29a and the lower plate 29b are in the shape of an outwardly expanded "eight" at both ends. The font structure is used to increase the welding area between the longitudinal beam 29 and the end beam 27, improve the connection strength of the longitudinal beam 29, and further improve the force transmission performance.

底架边梁28包括前后两个部分,两个部分的边梁结构相同,均采用不锈钢型材结构,其中间具有型材空腔,断面为倒L形,用以提高底架边梁28的结构强度和刚度,减少焊接应力。The side beam 28 of the chassis includes two parts, the front and the rear. The side beams of the two parts have the same structure, both of which are made of stainless steel profiles. and stiffness to reduce welding stress.

在两个纵梁29之间及纵梁29与底架边梁28之间分别设置多个小横梁,以进一步增加底架4的整体结构强度和刚度。在纵梁29与同侧的前方的底架边梁28之间焊接连接一个第一小横梁31,在纵梁29与同侧的后方的底架边梁28之间也焊接连接一个第二小横梁32,在两个纵梁29之间焊接有四个小横梁,位于前端和后端的第三小横梁33的两侧分别焊接在两侧的纵梁29的侧表面上,位于中间的两个第四小横梁34焊接在两侧的纵梁29的下表面上,在第四小横梁34上设置有滑槽,在滑槽上通过螺栓连接有减振器安装座35,第四小横梁34焊接固定在纵梁29的下表面上同时也可抵消纵梁29中间向上弯曲形成的高度差,使得两个纵梁29之间的地板平齐。第一小横梁31、第二小横梁32、第三小横梁33均采用不锈钢折弯结构,断面为U形或Z形。第四小横梁34由两个L形不锈钢板及中间的连接板拼焊而成,以进一步提高第四小横梁34的结构强度和刚度。第四小横梁34与纵梁29连接处还可以焊接加强筋板以进一步增加连接强度。Between the two longitudinal beams 29 and between the longitudinal beams 29 and the side beams 28 of the underframe, a plurality of small beams are respectively arranged to further increase the overall structural strength and rigidity of the underframe 4 . A first small crossbeam 31 is welded and connected between the longitudinal beam 29 and the chassis side beam 28 at the front of the same side, and a second small beam 31 is also welded between the longitudinal beam 29 and the rear chassis side beam 28 at the same side. Crossbeam 32, four small crossbeams are welded between two longitudinal beams 29, the both sides that are positioned at the 3rd small crossbeam 33 of front end and rear end are respectively welded on the side surface of longitudinal beam 29 on both sides, are positioned at middle two The fourth small beam 34 is welded on the lower surface of the longitudinal beam 29 on both sides, a chute is provided on the fourth small beam 34, and a shock absorber mounting seat 35 is connected on the chute by bolts, the fourth small beam 34 Welding and fixing on the lower surface of the longitudinal beams 29 can also offset the height difference formed by the upward bending in the middle of the longitudinal beams 29, so that the floor between the two longitudinal beams 29 is even. The first small beam 31 , the second small beam 32 , and the third small beam 33 are all made of stainless steel bending structure, and the section is U-shaped or Z-shaped. The fourth small beam 34 is tailor-welded from two L-shaped stainless steel plates and a connecting plate in the middle, so as to further improve the structural strength and rigidity of the fourth small beam 34 . The connection between the fourth small beam 34 and the longitudinal beam 29 can also be welded with stiffeners to further increase the connection strength.

如图2和图7所示,本实施例中,端梁27优选采用口形梁,由上、下两个U形折弯件对接焊接而成,以提高端梁27的结构强度及传力性能,同时增加与下铰接安装座6之间的连接强度。As shown in Figure 2 and Figure 7, in this embodiment, the end beam 27 is preferably a mouth-shaped beam, which is formed by butt welding of two U-shaped bending parts on the upper and lower sides, so as to improve the structural strength and force transmission performance of the end beam 27 , while increasing the connection strength with the lower hinged mount 6.

在端梁27的中间设置有一个C形开口36,下铰接安装座6的前端部嵌入安装在C形开口36内并连接,C形开口36与下铰接安装座6的边缘接触配合,采用周圈焊接实现连接。下铰接安装座6整体呈梯形,与C形开口36连接的端部宽度大于另一端的端部宽度,用以增加下铰接安装座6与端梁27之间的焊接面积,增加连接强度。A C-shaped opening 36 is arranged in the middle of the end beam 27, and the front end of the lower hinged mounting base 6 is embedded and installed in the C-shaped opening 36 and connected, and the C-shaped opening 36 is in contact with the edge of the lower hinged mounting base 6. Circle welding to achieve the connection. The lower hinged mounting base 6 has a trapezoidal shape as a whole, and the width of the end connected to the C-shaped opening 36 is greater than that of the other end, so as to increase the welding area between the lower hinged mounting base 6 and the end beam 27 and increase the connection strength.

如图7和图9所示,为了方便下铰接安装座6的组装,下铰接安装座6采用分体的结构,由前安装座37和后安装座38对接焊接组成,在前安装座37和后安装座38之间焊接有两个侧立板39,在后安装座38上设置有用于安装铰接装置的安装孔40。在下铰接安装座6的中间具有上下贯通的开口,在减轻重量的同时,方便安装铰接装置,两个侧立板39分设在开口的两侧。As shown in Figures 7 and 9, in order to facilitate the assembly of the lower hinged mounting base 6, the lower hinged mounting base 6 adopts a split structure, which is formed by butt welding of the front mounting base 37 and the rear mounting base 38. Two side vertical plates 39 are welded between the rear mounts 38, and the rear mounts 38 are provided with mounting holes 40 for installing hinge devices. In the middle of the lower hinge mounting base 6 there is an opening through up and down, which facilitates the installation of the hinge device while reducing the weight. Two side vertical plates 39 are respectively arranged on both sides of the opening.

前安装座37在焊接后整体为“工”字形,“工”字形的最前端的水平边和垂直边与端梁27的C形开口36的边缘周圈焊接连接。为了方便下铰接安装座6的组装,前安装座37由上下两个“T”形结构件对接焊接而成,后安装座38的垂向断面大致为U形,前安装座37和后安装座38在对接的位置处均设置有焊接坡口。The front mount 37 is in the shape of an "I" after welding, and the front-end horizontal and vertical edges of the "I" are welded to the edge circumference of the C-shaped opening 36 of the end beam 27. In order to facilitate the assembly of the lower hinged mounting base 6, the front mounting base 37 is formed by butt welding of two "T" shaped structural parts up and down, and the vertical section of the rear mounting base 38 is roughly U-shaped. The front mounting base 37 and the rear mounting base 38 are provided with welding grooves at the butt joint positions.

本实施例中,下铰接安装座6采用碳钢材料制成,以提高下铰接安装座6的整体结构强度和刚度。前安装座37的两个“T”形结构件及后安装座38分别采用碳钢铸造而成,保证强度和提高力传递性能。该下铰接安装座6工艺简单,具有很好的刚度和强度,满足了承载要求和安装空间要求。In this embodiment, the lower hinged mounting base 6 is made of carbon steel to improve the overall structural strength and rigidity of the lower hinged mounting base 6 . The two "T"-shaped structural members of the front mounting seat 37 and the rear mounting seat 38 are respectively cast from carbon steel to ensure strength and improve force transmission performance. The lower hinged mounting seat 6 is simple in process, has good rigidity and strength, and satisfies the requirements of load bearing and installation space.

如图2和图6所示,盖板组成30是为了给转向架组成提供合适的工作空间,同时为其上部的座椅安装提供足够的强度和刚度。每组盖板组成30结构相同,均包括盖板纵梁组成41及用于安装座椅的第一盖板42和第二盖板43。第一盖板42沿车体长度方向对称设置两个,第一盖板42上安装横向座椅,第二盖板43安装在两个第一盖板42的中间,第二盖板43高于第一盖板42安装,第二盖板43上安装纵向座椅。盖板纵梁组成41用于将底架与车体侧墙骨架连接起来,第一盖板42、第二盖板43的侧部焊接固定在盖板纵梁组成41上。As shown in Fig. 2 and Fig. 6, the purpose of the cover plate assembly 30 is to provide a suitable working space for the bogie assembly, and at the same time provide sufficient strength and rigidity for the seat installation on its upper part. Each set of cover plate components 30 has the same structure, including a cover plate longitudinal beam component 41 and a first cover plate 42 and a second cover plate 43 for installing seats. The first cover plate 42 is provided with two symmetrically along the length direction of the car body, and the transverse seat is installed on the first cover plate 42, and the second cover plate 43 is installed in the middle of the two first cover plates 42, and the second cover plate 43 is higher than The first cover plate 42 is installed, and the longitudinal seat is installed on the second cover plate 43 . The cover plate longitudinal beam composition 41 is used to connect the underframe and the vehicle body side wall skeleton, and the side parts of the first cover plate 42 and the second cover plate 43 are welded and fixed on the cover plate longitudinal beam composition 41 .

盖板纵梁组成41由盖板上纵梁(图中未示出)和盖板下纵梁41a组成,盖板上纵梁和盖板下纵梁41a平行设置,在盖板上纵梁和盖板下纵梁41a之间设置有多个第一立梁44,盖板下纵梁41a的前后两端分别通过第二立梁45与底架边梁28焊接连接。Cover plate stringer composition 41 is made up of cover plate stringer (not shown in the figure) and cover plate lower stringer 41a, and cover plate stringer and cover plate lower stringer 41a are arranged in parallel, on cover plate stringer and A plurality of first vertical beams 44 are arranged between the lower longitudinal beams 41a of the cover plate, and the front and rear ends of the lower longitudinal beams 41a of the cover plate are respectively welded to the side beams 28 of the underframe through the second vertical beams 45 .

盖板上纵梁和盖板下纵梁29a由不锈钢板折弯形成,盖板上纵梁的断面为倒L形,盖板下纵梁29a的断面为U形。第一立梁44的断面为U形。在减轻重量的同时,可以提高盖板纵梁组成41的结构强度和刚度。The longitudinal beam on the cover plate and the lower longitudinal beam 29a on the cover plate are formed by bending stainless steel plates. The cross section of the first vertical beam 44 is U-shaped. While reducing the weight, the structural strength and rigidity of the panel stringer composition 41 can be increased.

第一盖板42由上盖板42a、第一端板、第二端板42b、侧板42c组成,第一端板、第二端板42b相对应设置在上盖板42a的前后两端,上盖板42a、第一端板、第二端板42b、侧板42c由不锈钢板折弯形成,上盖板42a整体呈台阶状,以配合下方的转向架各部件的安装。侧板42c的底部焊接固定在纵梁29的上板29a上,侧板42c的前后两端各焊接有第三立梁46,第三立梁46的底部也焊接在纵梁29的上板29a上。第一端板的另一侧边与第二立梁45焊接连接,上盖板42a的侧边焊接连接在盖板下纵梁29a上,满足座椅承载要求。The first cover plate 42 is made up of an upper cover plate 42a, a first end plate, a second end plate 42b, and a side plate 42c. The first end plate and the second end plate 42b are correspondingly arranged at the front and rear ends of the upper cover plate 42a, The upper cover plate 42a, the first end plate, the second end plate 42b, and the side plate 42c are formed by bending stainless steel plates, and the upper cover plate 42a is generally stepped to match the installation of the bogie components below. The bottom of the side plate 42c is welded and fixed on the upper plate 29a of the longitudinal beam 29, the front and rear ends of the side plate 42c are respectively welded with a third vertical beam 46, and the bottom of the third vertical beam 46 is also welded on the upper plate 29a of the longitudinal beam 29 superior. The other side of the first end plate is welded to the second vertical beam 45, and the side of the upper cover plate 42a is welded to the lower longitudinal beam 29a of the cover plate to meet the load-bearing requirements of the seat.

第二盖板43由盖板43a、前、后的端板43b、侧板43c及底板43d组成,盖板43a、前、后的端板43b、侧板43c、底板43d由不锈钢板折弯形成。前、后的端板43b的底部与第一盖板42的上盖板42a焊接连接,前、后的端板43b的一侧与第一立梁44焊接连接,前、后的端板43b的另一侧与上盖板42a之间还焊接有补强板47。盖板43a的一侧与第一立梁44和盖板上纵梁焊接连接。侧板43c为T形,与上盖板42a、第二端板42b焊接连接。底板43d与第二端板42b和纵梁29焊接连接,底板43d与过道地板平齐。在盖板43a的上表面上还设置有由横梁和纵梁组成的呈网状的补强梁48,提高了第二盖板43的垂向刚度,满足座椅承载要求。The second cover plate 43 is made up of cover plate 43a, front and rear end plate 43b, side plate 43c and bottom plate 43d, and cover plate 43a, front and rear end plate 43b, side plate 43c, bottom plate 43d are formed by bending stainless steel plate . The bottoms of the front and rear end plates 43b are welded to the upper cover plate 42a of the first cover plate 42, one side of the front and rear end plates 43b is welded to the first vertical beam 44, and the front and rear end plates 43b A reinforcing plate 47 is also welded between the other side and the upper cover plate 42a. One side of the cover plate 43a is welded to the first vertical beam 44 and the longitudinal beam on the cover plate. The side plate 43c is T-shaped and welded to the upper cover plate 42a and the second end plate 42b. The bottom plate 43d is welded to the second end plate 42b and the longitudinal beam 29, and the bottom plate 43d is flush with the aisle floor. On the upper surface of the cover plate 43a, there is also a network-shaped reinforcing beam 48 composed of cross beams and longitudinal beams, which increases the vertical stiffness of the second cover plate 43 and meets the load-bearing requirements of the seat.

在纵梁29的朝向车体纵向中心线的一侧设置有横向止挡安装座51,在相对的一侧设置有横向减振器安装座49,在其下表面上设置有牵引拉杆安装座50。On one side of the longitudinal beam 29 facing the longitudinal center line of the vehicle body, a transverse stop mounting seat 51 is provided, a transverse shock absorber mounting seat 49 is provided on the opposite side, and a traction rod mounting seat 50 is provided on its lower surface. .

本发明的底架结构整体采用高强度不锈钢材料,结构为薄板折弯件,不仅保证了转向架的安装空间,满足乘客的乘坐姿势的空间需求,还重量轻、强度高、刚度大、传力性能好的优点。该底架结构能够保证车体区域所有地板高度均不高于350mm,通过性强。The underframe structure of the present invention is made of high-strength stainless steel material as a whole, and the structure is a thin plate bending part, which not only ensures the installation space of the bogie, meets the space requirements of the passenger's riding posture, but also has light weight, high strength, high rigidity, and force transmission. The advantages of good performance. The underframe structure can ensure that the height of all floors in the car body area is not higher than 350mm, and the trafficability is strong.

如上所述,结合附图所给出的方案内容,可以衍生出类似的技术方案。但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。As mentioned above, a similar technical solution can be derived in combination with the content of the solution given in the accompanying drawings. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still within the scope of the technical solutions of the present invention.

Claims (15)

1.一种100%低地板有轨电车车体结构,为不锈钢车体,包括车顶、侧墙、端墙、底架、上铰接安装座和下铰接安装座,其特征在于:所述车顶由车顶骨架、车顶板及车顶外罩板组成,所述车顶板固定在车顶骨架上,所述车顶外罩板安装在车顶板的两侧,所述端墙由两侧的端墙立柱及中间的端墙板组成,所述端墙立柱的顶部和底部分别与车顶和底架焊接连接,所述端墙板焊接在两个端墙立柱之间,所述侧墙由外罩板、侧墙板及侧墙骨架组成,所述侧墙板固定在侧墙骨架上,所述外罩板固定在侧墙板上,所述车顶与端墙之间及车顶与侧墙之间均通过若干个加强筋焊接连接,在所述加强筋上设置有减重孔。1. A 100% low-floor tram car body structure is a stainless steel car body, including a roof, side walls, end walls, underframe, upper hinged mounts and lower hinged mounts, characterized in that: the car The roof is composed of a roof frame, a roof panel and a roof cover panel, the roof panel is fixed on the roof frame, the roof cover panel is installed on both sides of the roof panel, and the end wall is composed of The end wall column and the middle end wall plate are composed, the top and bottom of the end wall column are respectively welded and connected with the roof and the chassis, the end wall plate is welded between the two end wall columns, and the side wall It is composed of outer cover board, side wall board and side wall frame. The side wall board is fixed on the side wall frame. The outer cover board is fixed on the side wall board. The walls are welded and connected by several reinforcing ribs, and weight-reducing holes are arranged on the reinforcing ribs. 2.根据权利要求1所述的一种100%低地板有轨电车车体结构,其特征在于:所述端墙立柱和端墙板均由不锈钢板折弯而成。2. A 100% low-floor tram car body structure according to claim 1, characterized in that: the end wall columns and end wall panels are made of bent stainless steel plates. 3.根据权利要求2所述的一种100%低地板有轨电车车体结构,其特征在于:所述端墙立柱包括横截面为L形的主体,在L形主体的两侧边均具有向内折弯的L形折边,在L形的主体上设置有若干个条状加强筋。3. A 100% low-floor tram car body structure according to claim 2, characterized in that: the end wall column comprises a main body with an L-shaped cross section, and both sides of the L-shaped main body have The inwardly bent L-shaped flange is provided with several strip-shaped reinforcing ribs on the L-shaped main body. 4.根据权利要求3所述的一种100%低地板有轨电车车体结构,其特征在于:在所述端墙立柱上从上至下平行焊接有多个加强筋板,在所述加强筋板上设置有减重孔。4. A 100% low-floor tram car body structure according to claim 3, characterized in that: a plurality of stiffener plates are welded in parallel from top to bottom on the end wall column, Lightening holes are arranged on the reinforcement plate. 5.根据权利要求1所述的一种100%低地板有轨电车车体结构,其特征在于:在所述侧墙骨架的窗角处均通过加强板焊接连接,所述加强板与侧墙骨架之间通过塞焊工艺固定连接。5. A 100% low-floor tram car body structure according to claim 1, characterized in that: the window corners of the side wall frame are welded and connected by reinforcing plates, and the reinforcing plates are connected to the side walls The skeletons are fixedly connected by plug welding process. 6.根据权利要求1所述的一种100%低地板有轨电车车体结构,其特征在于:所述车顶外罩板通过若干个支架与车顶骨架固定连接,所述支架为L形,在所述车顶外罩板的内表面上设置有至少一条沿车体长度方向延伸的第一滑槽,在所述车顶骨架上对应所述支架设置有第二滑槽,所述支架的两侧边分别通过螺栓固定连接在第一滑槽和第二滑槽上。6. A 100% low-floor tram car body structure according to claim 1, characterized in that: the roof outer cover plate is fixedly connected to the roof frame through several brackets, the brackets are L-shaped, At least one first chute extending along the length direction of the vehicle body is provided on the inner surface of the roof outer cover panel, and a second chute is provided on the roof frame corresponding to the bracket. The side edges are fixedly connected to the first slide groove and the second slide groove respectively by bolts. 7.根据权利要求1所述的一种100%低地板有轨电车车体结构,其特征在于:所述车顶骨架由两侧的车顶边梁及位于车顶边梁中间的车顶横梁和车顶纵梁拼接焊接而成,在两个车顶边梁之间通过螺栓安装有多个用于固定车顶设备的安装梁,所述加强筋对应设置在车顶横梁和车顶纵梁的端部。7. A 100% low-floor tram car body structure according to claim 1, characterized in that: said roof frame consists of roof side beams on both sides and a roof cross beam located in the middle of the roof side beams It is spliced and welded with the roof rails, and a plurality of installation beams for fixing the roof equipment are installed between the two roof rails through bolts, and the reinforcing ribs are correspondingly arranged on the roof rails and roof rails the end of. 8.根据权利要求1所述的一种100%低地板有轨电车车体结构,其特征在于:所述上铰接安装座由水平板及垂直板焊接而成,在所述水平板和垂直板之间焊接多个垂向的加强筋板,所述水平板焊接固定在所述车顶骨架上。8. A 100% low-floor tram car body structure according to claim 1, characterized in that: said upper hinged mounting seat is welded by horizontal plates and vertical plates, between said horizontal plates and vertical plates A plurality of vertical stiffener plates are welded between, and the horizontal plate is welded and fixed on the roof frame. 9.根据权利要求1所述的一种100%低地板有轨电车车体结构,其特征在于:所述底架包括前后两端的端梁、两侧的底架边梁、两个纵梁及两组盖板组成,所述端梁的两侧焊接固定在两侧的底架边梁上,两个所述纵梁平行设置在两个底架边梁之间,所述纵梁的两端分别焊接固定在前后两端的端梁上,两组所述盖板组成分别焊接固定在对应侧的所述纵梁和底架边梁上,在两个所述端梁上分别焊接下铰接安装座。9. A 100% low-floor tram car body structure according to claim 1, characterized in that: the underframe includes end beams at the front and rear ends, underframe side beams on both sides, two longitudinal beams and It consists of two sets of cover plates, the two sides of the end beam are welded and fixed on the side beams of the chassis on both sides, the two longitudinal beams are arranged in parallel between the two side beams of the chassis, and the two ends of the longitudinal beam Welded and fixed on the end beams at the front and rear ends respectively, the two sets of cover plates are respectively welded and fixed on the longitudinal beams and the side beams of the underframe on the corresponding sides, and the lower hinged mounting seats are respectively welded on the two end beams . 10.根据权利要求9所述的一种100%低地板有轨电车车体结构,其特征在于:所述盖板组成由不锈钢板折弯而成。10. A 100% low-floor tram car body structure according to claim 9, characterized in that: the cover plate is made of bent stainless steel plate. 11.根据权利要求9所述的一种100%低地板有轨电车车体结构,其特征在于:所述纵梁的断面为“Ⅱ”形,由上板、下板和两个侧板拼接焊接而成。11. A 100% low-floor tram car body structure according to claim 9, characterized in that: the section of the longitudinal beam is "II" shape, and is spliced by an upper plate, a lower plate and two side plates Welded. 12.根据权利要求9所述的一种100%低地板有轨电车车体结构,其特征在于:所述纵梁沿车体长度方向整体呈中间部分向上弯曲的“几”字形结构。12. A 100% low-floor tram car body structure according to claim 9, characterized in that the longitudinal girders along the length direction of the car body are generally in the shape of a "several" with the middle part bent upwards. 13.根据权利要求9所述的一种100%低地板有轨电车车体结构,其特征在于:所述端梁的中间设置有C形开口,所述下铰接安装座的端部嵌入安装在所述C形开口内焊接连接。13. A 100% low-floor tram car body structure according to claim 9, characterized in that: a C-shaped opening is arranged in the middle of the end beam, and the end of the lower hinged mounting base is embedded and mounted on The C-shaped opening is internally welded for connection. 14.根据权利要求13所述的一种100%低地板有轨电车车体结构,其特征在于:所述下铰接安装座为分体的结构,由前安装座和后安装座对接焊接组成,在所述前安装座和后安装座之间焊接有多个侧立板,在所述后安装座上设置有安装孔。14. A 100% low-floor tram car body structure according to claim 13, characterized in that: the lower hinged mounting seat is a split structure composed of a front mounting seat and a rear mounting seat butt welded, A plurality of side vertical plates are welded between the front mounting seat and the rear mounting seat, and mounting holes are arranged on the rear mounting seat. 15.根据权利要求9所述的一种100%低地板有轨电车车体结构,其特征在于:所述盖板组成包括盖板纵梁组成及用于安装座椅的第一盖板和第二盖板,所述第一盖板沿车体长度方向对称设置两个,所述第二盖板安装在两个第一盖板的中间,所述盖板纵梁组成与侧墙固定连接,所述第一盖板、第二盖板的侧部焊接固定在盖板纵梁组成上。15. A 100% low-floor tram car body structure according to claim 9, characterized in that: the cover plate composition includes a cover plate stringer composition and a first cover plate and a second cover plate for installing seats Two cover plates, two first cover plates are arranged symmetrically along the length direction of the car body, the second cover plate is installed in the middle of the two first cover plates, and the longitudinal beams of the cover plates are fixedly connected to the side walls, The side parts of the first cover plate and the second cover plate are welded and fixed on the cover plate stringer composition.
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Cited By (10)

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CN109263670A (en) * 2018-11-16 2019-01-25 中车株洲电力机车有限公司 A kind of low-floor rail vehicle top cover and low-floor rail vehicle
CN110667628A (en) * 2019-10-28 2020-01-10 中铁轨道交通装备有限公司 Car body chassis and have its tram
CN110773896A (en) * 2019-11-12 2020-02-11 河北京车轨道交通车辆装备有限公司 Method for controlling deformation of 100% low-floor modern tramcar aluminum alloy body
CN110789549A (en) * 2019-11-13 2020-02-14 中铁轨道交通装备有限公司 End wall structure and tramcar with same
US11130506B2 (en) * 2018-09-06 2021-09-28 Crrc Qingdao Sifang Co., Ltd. Rail vehicle
CN115123322A (en) * 2022-08-16 2022-09-30 中车唐山机车车辆有限公司 Low-floor train, modular wheel cover and processing technology thereof
CN115416704A (en) * 2022-08-02 2022-12-02 中车唐山机车车辆有限公司 A low-floor tram car and vehicle
CN115871725A (en) * 2023-02-22 2023-03-31 中车唐山机车车辆有限公司 Low-floor tram wheel box shroud plate mounting structure
CN118701125A (en) * 2024-07-29 2024-09-27 中车青岛四方机车车辆股份有限公司 Vehicle body structure and vehicle

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CN108791338A (en) * 2018-05-23 2018-11-13 中车唐山机车车辆有限公司 rail vehicle
CN108791338B (en) * 2018-05-23 2020-01-10 中车唐山机车车辆有限公司 Rail vehicle
US11130506B2 (en) * 2018-09-06 2021-09-28 Crrc Qingdao Sifang Co., Ltd. Rail vehicle
CN109263670A (en) * 2018-11-16 2019-01-25 中车株洲电力机车有限公司 A kind of low-floor rail vehicle top cover and low-floor rail vehicle
CN109263670B (en) * 2018-11-16 2021-02-05 中车株洲电力机车有限公司 Low-floor rail vehicle roof and low-floor rail vehicle
CN110667628B (en) * 2019-10-28 2020-09-18 中铁高新工业股份有限公司 Car body chassis and have its tram
CN110667628A (en) * 2019-10-28 2020-01-10 中铁轨道交通装备有限公司 Car body chassis and have its tram
CN110773896A (en) * 2019-11-12 2020-02-11 河北京车轨道交通车辆装备有限公司 Method for controlling deformation of 100% low-floor modern tramcar aluminum alloy body
CN110789549A (en) * 2019-11-13 2020-02-14 中铁轨道交通装备有限公司 End wall structure and tramcar with same
CN115416704A (en) * 2022-08-02 2022-12-02 中车唐山机车车辆有限公司 A low-floor tram car and vehicle
CN115416704B (en) * 2022-08-02 2025-03-21 中车唐山机车车辆有限公司 A low-floor tram carriage and vehicle
CN115123322A (en) * 2022-08-16 2022-09-30 中车唐山机车车辆有限公司 Low-floor train, modular wheel cover and processing technology thereof
CN115871725A (en) * 2023-02-22 2023-03-31 中车唐山机车车辆有限公司 Low-floor tram wheel box shroud plate mounting structure
CN118701125A (en) * 2024-07-29 2024-09-27 中车青岛四方机车车辆股份有限公司 Vehicle body structure and vehicle

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