CN107874280B - An inner tooth drum material processing device with adjustable tooth spacing - Google Patents

An inner tooth drum material processing device with adjustable tooth spacing Download PDF

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CN107874280B
CN107874280B CN201711251252.1A CN201711251252A CN107874280B CN 107874280 B CN107874280 B CN 107874280B CN 201711251252 A CN201711251252 A CN 201711251252A CN 107874280 B CN107874280 B CN 107874280B
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drum
roller
teeth
central shaft
nut
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CN107874280A (en
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朱龙泉
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Tongxiang Yizhi Jianneng Information Technology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • A23N5/08Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts

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Abstract

一种齿间距可调的内齿滚筒物料处理装置,包括处理腔、排杂室、落杂收集装置,处理滚筒为笼式滚筒;所述处理滚筒包括中心轴以及分布在中心轴外围的若干条滚筒条,滚筒齿通过连接部套设在滚筒条上,连接部的圆环部套设在处理滚筒的中心轴上,还包括螺母紧固装置,中心轴的整体表面上均开设有螺纹,旋转螺母对可以中心轴上进行较大范围的移动,进而可以使套设在中心轴上的连接部圆环得以在任意位置进行定位和紧固,可以任意调节滚筒齿之间的轴向间距,实现无级调节,使得加工机器的可加工物料范围大大增大,提高机器利用率,降低生产成本。

Figure 201711251252

An inner-toothed drum material processing device with adjustable tooth spacing, comprising a treatment cavity, a trash removal chamber, and a trash collection device, and the treatment drum is a cage drum; the treatment drum includes a central shaft and a plurality of strips distributed around the central shaft The roller bar, the roller teeth are sleeved on the roller bar through the connecting part, the annular part of the connecting part is sleeved on the central shaft of the processing roller, and also includes a nut tightening device. The nut pair can move in a large range on the central shaft, so that the connecting ring set on the central shaft can be positioned and tightened at any position, and the axial distance between the drum teeth can be adjusted arbitrarily to achieve The stepless adjustment greatly increases the range of materials that can be processed by the processing machine, improves the utilization rate of the machine, and reduces the production cost.

Figure 201711251252

Description

一种齿间距可调的内齿滚筒物料处理装置An inner tooth drum material processing device with adjustable tooth spacing

技术领域technical field

本申请涉及一种物料处理装置,尤其涉及一种滚筒齿在内部的齿间距可调的内齿滚筒物料处理装置。The present application relates to a material processing device, in particular to a material processing device for an inner-toothed drum with adjustable inner tooth spacing of the drum teeth.

背景技术Background technique

干果或者坚果需要在把覆盖在果核外部的果肉以及果皮去除后才可以进行后续的加工和处理,传统的除去果肉、果皮的方法一般为工人手工剥离或者采用堆沤的方式进行处理。人工剥离工作效率低下,而且在剥离的过程中锋利的剥离刀具有可能会造成工人受伤;堆沤的方式效率有所提高,但是其占地面积较大,而且多采用的是自然或者人工加速的方法是果肉果皮腐烂、脱落,在腐烂过程中会产生大量的有害物质或者有害气体,对于周边环境会造成不利影响,甚至会污染到环境和操作人员的身体健康。Dried fruits or nuts can be processed and processed only after the pulp and peel covering the outside of the core are removed. The traditional method of removing the pulp and peel is generally manual peeling by workers or processing by composting. The efficiency of manual stripping is low, and the sharp stripping knives may cause injuries to workers during the stripping process; the efficiency of the composting method has been improved, but it covers a large area, and most of them use natural or artificial acceleration. The method is that the pulp and peel rot and fall off. During the rot, a large amount of harmful substances or harmful gases will be produced, which will cause adverse effects on the surrounding environment, and even pollute the environment and the health of operators.

随着科技的进步,机械除去果肉果皮的装置逐渐在市场上出现,这些机械装置大多是采用机械外力强力破碎位于外部的果肉以及果皮,将其粉碎或者小块化,再进行后续的处理,比如高压水冲洗等。应用较多的是采用处理滚筒的形式对这些鲜果进行处理,在处理滚筒上设置有滚筒条以及滚筒齿,处理滚筒上设置有驱动中心轴,在外界动力的驱动下使得处理滚筒旋转,处理滚筒上的滚筒条以及滚筒齿处理挤压位于机箱内壁和处理滚筒之间的鲜果,将其挤压、撕扯,把果肉和果皮脱下,留下果核。With the advancement of science and technology, devices for mechanically removing pulp and peel have gradually appeared in the market. Most of these mechanical devices use mechanical external force to crush the pulp and peel located on the outside, smash or small pieces, and then carry out follow-up processing, such as High pressure water flushing, etc. The most widely used method is to process these fresh fruits in the form of processing rollers. The processing rollers are provided with roller strips and roller teeth, and the processing rollers are provided with a driving center shaft. The roller bars and roller teeth on the top handle and squeeze the fresh fruit located between the inner wall of the cabinet and the processing roller, squeeze and tear it, take off the pulp and peel, and leave the fruit core.

现有技术中的机械处理装置中的处理滚筒中的滚筒齿之间的尺寸一般是不可调整的,每一个处理滚筒都具有其特定的间距尺寸,而这一尺寸只能适用于处理某一个特定的鲜果物料类型。但是,不同季节、不同时期需要处理的鲜果种类会有所不同,而且不同种类的鲜果受力情况也不相同,比如,巴旦杏的果肉硬度就小于青皮核桃的果肉的硬度,如果采用处理青皮核桃的处理滚筒来处理巴旦杏,较大的处理外力会损伤巴旦杏的果核,进而导致其品级的下降。如果需要使用这一处理青皮核桃的机械来处理巴旦杏,那么就需要购置更换新的处理滚筒,但是,如果处理的时期过去了,这些新购置的滚筒就闲置了。通过研究发现,处理滚筒的处理外力与处理滚筒上设置的滚筒齿的轴向齿间距有直接关系,如果想要调节处理滚筒的处理外力,就需要对其滚筒齿的轴向间距进行调节,而且现有技术中不同处理外力滚筒之间的区别也主要在于滚筒齿的轴向间距。但是现有技术中的处理滚筒上的滚筒齿都是直接固结在处理滚筒表面的,不同处理力度的滚筒具有不同的间距,不可调整,需要一个处理力度就需要购买一个新的滚筒,造成极大的浪费,而且对于鲜果加工企业来说也极大的增加了生产成本,因此,亟需开发一种带有可调滚筒齿轴向间距的处理滚筒的去果肉果皮装置。The size between the drum teeth in the treatment drum in the prior art mechanical treatment device is generally not adjustable, and each treatment drum has its specific spacing size, and this size can only be used to process a specific one. type of fresh fruit material. However, the types of fresh fruits that need to be processed in different seasons and periods will be different, and the stress conditions of different types of fresh fruits are also different. For example, the hardness of the pulp of almonds is smaller than that of green walnuts. The processing drum is used to process almonds, and the large processing force will damage the cores of almonds, which will lead to the decline of their grades. If this machine for processing green walnuts is required to process almonds, then new processing drums will need to be purchased, but if the processing period has passed, these newly purchased drums will be idle. Through research, it is found that the processing external force of the processing drum is directly related to the axial tooth spacing of the drum teeth set on the processing drum. If you want to adjust the processing external force of the processing drum, you need to adjust the axial spacing of the drum teeth, and The difference between different rollers dealing with external force in the prior art also mainly lies in the axial spacing of the roller teeth. However, the drum teeth on the treatment drum in the prior art are directly fixed on the surface of the treatment drum, and the drums with different treatment strengths have different spacings, which cannot be adjusted. It is a huge waste, and it also greatly increases the production cost for fresh fruit processing enterprises. Therefore, it is urgent to develop a pulping and peeling device with a processing drum with an adjustable drum tooth axial spacing.

发明内容SUMMARY OF THE INVENTION

针对背景技术中提出的问题,本发明提供一种新型的去果肉果皮装置,其可以调节处理滚筒上滚筒齿之间的轴向间距,进而调整处理滚筒的处理力度,可以适应多种不同软硬的鲜果的去果肉果皮加工,不需要频繁更换处理滚筒,节约成本,提高生产效率。In view of the problems raised in the background art, the present invention provides a novel de-pulping and peeling device, which can adjust the axial spacing between the drum teeth on the treatment drum, and then adjust the treatment strength of the treatment drum, and can adapt to a variety of different hardness and softness The de-pulping and peeling processing of fresh fruits does not require frequent replacement of processing drums, which saves costs and improves production efficiency.

为实现上述技术效果,本发明的技术方案如下:For realizing above-mentioned technical effect, technical scheme of the present invention is as follows:

一种齿间距可调的内齿滚筒物料处理装置,包括处理腔、排杂室、落杂收集装置,处理腔、排杂室、落杂收集装置均设置在机架上且均与相应的动力装置和传动机构相连接;处理腔设置在排杂室上部,排杂室设置在落杂收集装置的上部;排杂室内设置有排杂搅拌轴,排杂搅拌轴上设置有搅拌杆,排杂室的底部设置有落杂口,落杂口下部设置有落杂收集装置;处理腔上部设置有进料口,处理腔内设置有处理滚筒;所述处理滚筒为笼式滚筒,该笼式滚筒内壁上设置有一搅拌筋,搅拌筋沿着笼式滚筒的内壁呈螺旋线设置;所述处理滚筒包括中心轴以及分布在中心轴外围的若干条滚筒条,处理滚筒的两端分别设置有左、右侧板,左、右侧板上均分别设置有若干用于安装滚筒条的安装孔,左侧板上的安装孔与右侧板上的安装孔一一对应;左、右侧板上的中心位置处设置有用于中心轴穿过的中心孔,中心轴穿过左、右侧板上的中心处并伸出左右侧板的外侧;每个滚筒条的一端安装在左侧板上的安装孔中,另一端安装在右侧板上的安装孔中,滚筒条在左、右侧板的固定下与中心轴平行;还包括若干个滚筒齿,所述滚筒齿均套设在滚筒条上并可沿着滚筒条在其上移动;每个滚筒齿的底部均固接有连接部,该连接部的头部固接有圆环,所述圆环套在中心轴上并可在中心轴上移动;所述中心轴整体表面上开设有螺纹;在中心轴上还设置有若干个与连接部一一对应的旋转螺母对,每一个旋转螺母对中均包括左螺母和右螺母,左螺母位于连接部头部圆环的左侧,右螺母位于连接部头部圆环的右侧,左螺母与右螺母中螺纹的旋向相反。An inner tooth drum material processing device with adjustable tooth spacing, including a processing cavity, a miscellaneous discharge chamber, and a miscellaneous collection device. The device is connected with the transmission mechanism; the processing chamber is arranged on the upper part of the trash removal chamber, and the trash removal chamber is arranged on the upper part of the trash collection device; the trash removal chamber is provided with a mixing shaft for removing impurities, and a stirring rod is arranged on the mixing shaft for removing impurities. The bottom of the chamber is provided with a trash port, and the lower portion of the trash port is provided with a trash collection device; the upper part of the treatment chamber is provided with a feed port, and a treatment drum is arranged in the treatment chamber; the treatment drum is a cage drum, and the cage drum A stirring rib is arranged on the inner wall, and the stirring rib is arranged in a spiral line along the inner wall of the cage drum; the processing drum includes a central axis and several roller strips distributed on the periphery of the central axis, and the two ends of the processing drum are respectively provided with left, The right side plate, the left and right side plates are respectively provided with a number of installation holes for installing the roller strips, the installation holes on the left side plate correspond to the installation holes on the right side plate one by one; There is a central hole for the central shaft to pass through at the central position, and the central shaft passes through the center of the left and right side panels and extends out of the left and right side panels; one end of each roller strip is installed on the left panel In the hole, the other end is installed in the installation hole on the right side plate, and the roller strip is parallel to the central axis under the fixing of the left and right side plates; it also includes a number of roller teeth, and the roller teeth are all sleeved on the roller strip. and can move along the roller strip; the bottom of each roller tooth is fixed with a connecting part, and the head of the connecting part is fixed with a circular ring, which is sleeved on the central axis and can be fixed on the central axis The whole surface of the central shaft is provided with threads; a number of pairs of rotating nuts corresponding to the connecting parts are also arranged on the central shaft, and each rotating nut pair includes a left nut and a right nut in the center, and the left nut It is located on the left side of the head ring of the connection part, the right nut is located on the right side of the head ring of the connection part, and the threads in the left nut and the right nut have opposite directions of rotation.

优选的,所述连接部与位于连接部头部的圆环以及滚筒齿为一体成型,它们的材质均为铸铁。Preferably, the connecting portion is integrally formed with the ring located at the head of the connecting portion and the drum teeth, and their materials are all cast iron.

优选的,所述滚筒齿的底部设置有螺孔,所述连接部相对于头部的一端设置有螺纹杆,所述连接部通过螺纹杆固接在滚筒齿底部的螺孔中。Preferably, the bottom of the drum teeth is provided with screw holes, and one end of the connecting portion opposite to the head is provided with a threaded rod, and the connecting portion is fixed in the screw holes at the bottom of the drum teeth through the threaded rod.

优选的,所述动力装置包括变频电机、带轮、皮带、电机带轮、传动链轮、链条、动力输入链轮。Preferably, the power device includes a frequency conversion motor, a pulley, a belt, a motor pulley, a transmission sprocket, a chain, and a power input sprocket.

优选的,所述滚筒齿同时穿套在相邻的两个滚筒条上。Preferably, the roller teeth are simultaneously sleeved on two adjacent roller bars.

本发明的有益效果The beneficial effects of the present invention

在原有处理装置的基础上设置可以调节处理滚筒上滚筒齿之间的轴向间距,进而调整处理滚筒的处理力度,可以适应多种不同软硬的鲜果的去果肉果皮加工,不需要频繁更换处理滚筒,节约成本,提高生产效率。在生产使用过程中,将该处理滚筒安装在处理机器上对物料进行处理。针对不同的处理物料,需要不同的滚筒齿间距:需要较大处理力度的物料适合较为紧密的滚筒齿间距,需要较小处理力度的物料适合较为稀疏的滚筒齿间距。当需要调整滚筒齿间距时,只需要将处理滚筒从机器上卸下,移去处理滚筒的左右侧板,拧松位于中心轴上的旋转螺母对,推动连接部的套在中心轴上的圆环沿着中心轴移动,进而使得连接部带动滚筒齿套在滚筒条上移动,从而调节滚筒齿在处理滚筒轴向上的间距,当调整到合适的间距时,依次旋紧每一个滚筒齿的连接部所对应的旋转螺母对,借助其中的左右螺母将连接部圆环紧紧地紧固在中心轴上,进而固定连接部以及滚筒齿并确定滚筒齿之间在处理滚筒轴向上的间距。再依次调节好其他的各个滚筒齿之间的间距,将左右侧板安装到位,即完成处理滚筒的组装和调整,再次装机即可进行生产。由于在中心轴的整体表面上均开设有螺纹,旋转螺母对可以中心轴上进行较大范围的移动,进而可以使套设在中心轴上的连接部圆环得以在任意位置进行定位和紧固,即,可以任意调节滚筒齿之间的处理滚筒轴向间距,实现滚筒齿轴向间距的无级调节,使得加工机器的可加工物料范围大大增大,提高机器利用率,降低生产成本。On the basis of the original treatment device, the axial spacing between the drum teeth on the treatment drum can be adjusted, and then the treatment strength of the treatment drum can be adjusted, which can adapt to the de-pulping and peeling of a variety of different soft and hard fresh fruits, and does not need to be replaced frequently. Roller, save cost and improve production efficiency. In the process of production and use, the processing drum is installed on the processing machine to process the materials. For different processing materials, different drum tooth spacings are required: materials that require greater processing power are suitable for relatively tight drum teeth spacing, and materials that require less processing power are suitable for relatively sparse drum teeth spacing. When it is necessary to adjust the tooth spacing of the drum, it is only necessary to remove the treatment drum from the machine, remove the left and right side plates of the treatment drum, loosen the rotating nut pair located on the central shaft, and push the circle of the connecting part on the central shaft. The ring moves along the central axis, so that the connecting part drives the roller tooth sleeve to move on the roller bar, so as to adjust the distance between the roller teeth in the axial direction of the processing roller. For the pair of rotating nuts corresponding to the connecting part, the left and right nuts are used to tightly fasten the connecting part ring on the central shaft, and then the connecting part and the drum teeth are fixed and the distance between the drum teeth in the axial direction of the processing drum is determined. . Then adjust the spacing between the teeth of other drums in turn, install the left and right side plates in place, that is, complete the assembly and adjustment of the treatment drum, and then install the machine again to start production. Since the entire surface of the central shaft is provided with threads, the rotating nut pair can move in a large range on the central shaft, so that the connecting ring set on the central shaft can be positioned and tightened at any position. That is, the axial spacing of the processing drums between the drum teeth can be adjusted arbitrarily to realize the stepless adjustment of the axial spacing of the drum teeth, which greatly increases the range of materials that can be processed by the processing machine, improves the utilization rate of the machine, and reduces the production cost.

附图说明Description of drawings

图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;

图2为处理滚筒的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of processing drum;

图3为处理滚筒横截面示意图;Figure 3 is a schematic cross-sectional view of a processing drum;

附图说明:1:处理腔,2:处理滚筒,3:中心轴,4:滚筒条,5:左侧板,6:右侧板,7:滚筒齿,8:连接部,9:圆环,11:排杂室,12:落杂收集装置,13:机架,14:排杂搅拌轴,15:搅拌筋。Description of drawings: 1: treatment chamber, 2: treatment drum, 3: central shaft, 4: drum bar, 5: left side plate, 6: right side plate, 7: drum teeth, 8: connecting part, 9: circular ring , 11: Miscellaneous discharge chamber, 12: Miscellaneous collection device, 13: Frame, 14: Miscellaneous discharge stirring shaft, 15: Stirring rib.

具体实施方式Detailed ways

以下结合具体实施例及附图对本发明进行详细说明。The present invention will be described in detail below with reference to specific embodiments and accompanying drawings.

如图1-3所示,一种齿间距可调的内齿滚筒物料处理装置,包括处理腔1、排杂室11、落杂收集装置12,处理腔1、排杂室11、落杂收集装置12均设置在机架13上且均与相应的动力装置和传动机构相连接;处理腔1设置在排杂室11上部,排杂室11设置在落杂收集装置12的上部;排杂室11内设置有排杂搅拌轴14,排杂搅拌轴14上设置有搅拌杆,排杂室11的底部设置有落杂口,落杂口下部设置有落杂收集装置12;处理腔1上部设置有进料口,处理腔1内设置有处理滚筒2;所述处理滚筒2为笼式滚筒,该笼式滚筒内壁上设置有一搅拌筋15,搅拌筋15沿着笼式滚筒的内壁呈螺旋线设置;所述处理滚筒2包括中心轴3以及分布在中心轴3外围的若干条滚筒条4,处理滚筒2的两端分别设置有左、右侧板,左、右侧板上均分别设置有若干用于安装滚筒条4的安装孔,左侧板5上的安装孔与右侧板6上的安装孔一一对应;左、右侧板上的中心位置处设置有用于中心轴3穿过的中心孔,中心轴3穿过左、右侧板上的中心处并伸出左右侧板的外侧;每个滚筒条4的一端安装在左侧板5上的安装孔中,另一端安装在右侧板6上的安装孔中,滚筒条4在左、右侧板的固定下与中心轴3平行;还包括若干个滚筒齿7,所述滚筒齿7均套设在滚筒条4上并可沿着滚筒条4在其上移动;每个滚筒齿7的底部均固接有连接部8,该连接部8的头部固接有圆环9,所述圆环9套在中心轴3上并可在中心轴3上移动;所述中心轴3整体表面上开设有螺纹;在中心轴3上还设置有若干个与连接部8一一对应的旋转螺母对,每一个旋转螺母对中均包括左螺母和右螺母,左螺母位于连接部头部圆环的左侧,右螺母位于连接部头部圆环的右侧,左螺母与右螺母中螺纹的旋向相反。As shown in Figure 1-3, an inner tooth drum material processing device with adjustable tooth spacing includes a processing chamber 1, a dust removal chamber 11, a dust collection device 12, a processing chamber 1, a dust removal chamber 11, and a dust collection device. The devices 12 are all arranged on the frame 13 and are connected with the corresponding power devices and transmission mechanisms; the processing chamber 1 is arranged on the upper part of the trash removal chamber 11, and the trash removal chamber 11 is arranged on the upper part of the trash collection device 12; the trash removal chamber 11 is provided with a stirring shaft 14 for removing impurities, a stirring rod is arranged on the stirring shaft 14 for discharging impurities, a dust-removing port is provided at the bottom of the dust-removing chamber 11, and a dust-collecting device 12 is arranged at the lower part of the dust-removing port; the upper part of the processing chamber 1 is provided with There is a feeding port, and a treatment drum 2 is arranged in the treatment chamber 1; the treatment drum 2 is a cage drum, and a stirring rib 15 is arranged on the inner wall of the cage drum, and the stirring rib 15 is a spiral along the inner wall of the cage drum. The processing roller 2 includes a central axis 3 and several roller strips 4 distributed on the periphery of the central axis 3. The two ends of the processing roller 2 are respectively provided with left and right side plates, and the left and right side plates are respectively provided with A number of mounting holes for installing the roller strip 4, the mounting holes on the left side plate 5 correspond to the mounting holes on the right side plate 6 one-to-one; the center hole of the left and right side plates, the central axis 3 passes through the center of the left and right side plates and extends out of the left and right side plates; one end of each roller strip 4 is installed in the installation hole on the left side plate 5, and the other end is installed in the In the installation hole on the right side plate 6, the roller bar 4 is parallel to the central axis 3 under the fixing of the left and right side plates; it also includes a number of roller teeth 7, and the roller teeth 7 are all sleeved on the roller bar 4 and It can move along the roller bar 4; the bottom of each roller tooth 7 is fixed with a connecting part 8, and the head of the connecting part 8 is fixed with a circular ring 9, and the circular ring 9 is sleeved on the central shaft 3 can move on the central shaft 3; the entire surface of the central shaft 3 is provided with threads; on the central shaft 3, there are also several pairs of rotating nuts corresponding to the connecting parts 8 one-to-one, and each rotating nut is centered Both include a left nut and a right nut, the left nut is located on the left side of the head ring of the connecting part, the right nut is located on the right side of the head ring of the connecting part, and the threads in the left nut and the right nut have opposite directions of rotation.

为了保证滚筒齿和中心轴的稳固连接,所述连接部与位于连接部头部的圆环以及滚筒齿为一体成型,它们的材质均为铸铁;所述滚筒齿同时穿套在相邻的两个滚筒条上。In order to ensure the stable connection between the drum teeth and the central shaft, the connecting part is integrally formed with the ring at the head of the connecting part and the drum teeth, and their materials are cast iron; the drum teeth are simultaneously sleeved on the adjacent two on a roller strip.

为了便于更换损坏的滚筒齿,所述滚筒齿的底部设置有螺孔,所述连接部相对于头部的一端设置有螺纹杆,所述连接部通过螺纹杆固接在滚筒齿底部的螺孔中。In order to facilitate the replacement of damaged drum teeth, the bottom of the drum teeth is provided with screw holes, and one end of the connecting portion opposite to the head is provided with a threaded rod, and the connecting portion is fixed to the screw holes at the bottom of the drum teeth through the threaded rod middle.

根据需要,所述动力装置包括变频电机、带轮、皮带、电机带轮、传动链轮、链条、动力输入链轮。According to requirements, the power device includes a frequency conversion motor, a pulley, a belt, a motor pulley, a transmission sprocket, a chain, and a power input sprocket.

在使用过程中,将该处理滚筒安装在处理机器上对物料进行处理。针对不同的处理物料,需要不同的滚筒齿间距:需要较大处理力度的物料适合较为紧密的滚筒齿间距,需要较小处理力度的物料适合较为稀疏的滚筒齿间距。当需要调整滚筒齿间距时,只需要将处理滚筒从机器上卸下,移去处理滚筒的左右侧板,拧松位于中心轴上的旋转螺母对,推动连接部的套在中心轴上的圆环沿着中心轴移动,进而使得连接部带动滚筒齿套在滚筒条上移动,从而调节滚筒齿在处理滚筒轴向上的间距,当调整到合适的间距时,依次旋紧每一个滚筒齿的连接部所对应的旋转螺母对,借助其中的左右螺母将连接部圆环紧紧地紧固在中心轴上,进而固定连接部以及滚筒齿并确定滚筒齿之间在处理滚筒轴向上的间距。再依次调节好其他的各个滚筒齿之间的间距,将左右侧板安装到位,即完成处理滚筒的组装和调整,再次装机即可进行生产。由于在中心轴的整体表面上均开设有螺纹,旋转螺母对可以中心轴上进行较大范围的移动,进而可以使套设在中心轴上的连接部圆环得以在任意位置进行定位和紧固,即,可以任意调节滚筒齿之间的处理滚筒轴向间距,实现滚筒齿轴向间距的无级调节,使得加工机器的可加工物料范围大大增大,提高机器利用率,降低生产成本。During use, the processing drum is installed on the processing machine to process the material. For different processing materials, different drum tooth spacings are required: materials that require greater processing power are suitable for relatively tight drum teeth spacing, and materials that require less processing power are suitable for relatively sparse drum teeth spacing. When it is necessary to adjust the tooth spacing of the drum, it is only necessary to remove the treatment drum from the machine, remove the left and right side plates of the treatment drum, loosen the rotating nut pair located on the central shaft, and push the circle of the connecting part on the central shaft. The ring moves along the central axis, so that the connecting part drives the roller tooth sleeve to move on the roller bar, so as to adjust the distance between the roller teeth in the axial direction of the processing roller. For the pair of rotating nuts corresponding to the connecting part, the left and right nuts are used to tightly fasten the connecting part ring on the central shaft, and then the connecting part and the drum teeth are fixed and the distance between the drum teeth in the axial direction of the processing drum is determined. . Then adjust the spacing between the teeth of other drums in turn, install the left and right side plates in place, that is, complete the assembly and adjustment of the treatment drum, and then install the machine again to start production. Since the entire surface of the central shaft is provided with threads, the rotating nut pair can move in a large range on the central shaft, so that the connecting ring set on the central shaft can be positioned and tightened at any position. That is, the axial spacing of the processing drums between the drum teeth can be adjusted arbitrarily to realize the stepless adjustment of the axial spacing of the drum teeth, so that the range of materials that can be processed by the processing machine is greatly increased, the machine utilization rate is improved, and the production cost is reduced.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.

Claims (5)

1.一种齿间距可调的内齿滚筒物料处理装置,包括处理腔、排杂室、落杂收集装置,处理腔、排杂室、落杂收集装置均设置在机架上且均与相应的动力装置和传动机构相连接;处理腔设置在排杂室上部,排杂室设置在落杂收集装置的上部;排杂室内设置有排杂搅拌轴,排杂搅拌轴上设置有搅拌杆,排杂室的底部设置有落杂口,落杂口下部设置有落杂收集装置;处理腔上部设置有进料口,处理腔内设置有处理滚筒;其特征在于,所述处理滚筒为笼式滚筒,该笼式滚筒内壁上设置有一搅拌筋,搅拌筋沿着笼式滚筒的内壁呈螺旋线设置;所述处理滚筒包括中心轴以及分布在中心轴外围的若干条滚筒条,处理滚筒的两端分别设置有左、右侧板,左、右侧板上均分别设置有若干用于安装滚筒条的安装孔,左侧板上的安装孔与右侧板上的安装孔一一对应;左、右侧板上的中心位置处设置有用于中心轴穿过的中心孔,中心轴穿过左、右侧板上的中心处并伸出左右侧板的外侧;每个滚筒条的一端安装在左侧板上的安装孔中,另一端安装在右侧板上的安装孔中,滚筒条在左、右侧板的固定下与中心轴平行;还包括若干个滚筒齿,所述滚筒齿均套设在滚筒条上并可沿着滚筒条在其上移动;每个滚筒齿的底部均固接有连接部,该连接部的头部固接有圆环,所述圆环套在中心轴上并可在中心轴上移动;所述中心轴整体表面上开设有螺纹;在中心轴上还设置有若干个与连接部一一对应的旋转螺母对,每一个旋转螺母对中均包括左螺母和右螺母,左螺母位于连接部头部圆环的左侧,右螺母位于连接部头部圆环的右侧,左螺母与右螺母中螺纹的旋向相反。1. An inner tooth drum material processing device with adjustable tooth spacing, including a processing cavity, a miscellaneous discharge chamber, and a miscellaneous collection device. The power device is connected with the transmission mechanism; the processing chamber is arranged on the upper part of the trash removal chamber, and the trash removal chamber is arranged on the upper part of the trash collection device; The bottom of the trash discharge chamber is provided with a trash port, and the lower portion of the trash port is provided with a trash collection device; the upper portion of the treatment chamber is provided with a feed port, and a treatment drum is arranged in the treatment chamber; it is characterized in that the treatment drum is a cage type. Drum, a stirring rib is arranged on the inner wall of the cage drum, and the stirring rib is arranged in a spiral line along the inner wall of the cage drum; The left and right side plates are respectively provided with the left and right side plates, and the left and right side plates are respectively provided with a number of installation holes for installing the roller strips, and the installation holes on the left plate correspond to the installation holes on the right , The center of the right side plate is provided with a center hole for the central axis to pass through, and the center axis passes through the center of the left and right side plates and extends out of the left and right side plates; one end of each roller strip is installed on the In the installation hole on the left side plate, the other end is installed in the installation hole on the right side plate, and the roller strip is parallel to the central axis under the fixing of the left and right side plates; it also includes a number of roller teeth, all of which are It is sleeved on the roller bar and can move along the roller bar; the bottom of each roller tooth is fixed with a connecting part, the head of the connecting part is fixed with a ring, and the ring is sleeved on the central axis and can move on the central shaft; the whole surface of the central shaft is provided with threads; the central shaft is also provided with a number of rotating nut pairs corresponding to the connecting parts one-to-one, and each rotating nut pair includes a left nut in the middle And the right nut, the left nut is located on the left side of the head ring of the connection part, the right nut is located on the right side of the head ring of the connection part, and the threads in the left nut and the right nut are rotated in opposite directions. 2.根据权利要求1所述的齿间距可调的内齿滚筒物料处理装置,其特征在于,所述连接部与位于连接部头部的圆环以及滚筒齿为一体成型,它们的材质均为铸铁。2 . The inner-toothed drum material processing device with adjustable tooth spacing according to claim 1 , wherein the connecting portion is integrally formed with the ring located at the head of the connecting portion and the drum teeth, and their materials are 2. 3 . cast iron. 3.根据权利要求1所述的齿间距可调的内齿滚筒物料处理装置,其特征在于,所述滚筒齿的底部设置有螺孔,所述连接部相对于头部的一端设置有螺纹杆,所述连接部通过螺纹杆固接在滚筒齿底部的螺孔中。3 . The inner tooth drum material processing device with adjustable tooth spacing according to claim 1 , wherein the bottom of the drum teeth is provided with a screw hole, and one end of the connecting part opposite to the head is provided with a threaded rod. 4 . , the connecting part is fixed in the screw hole at the bottom of the drum tooth through the threaded rod. 4.根据权利要求1所述的齿间距可调的内齿滚筒物料处理装置,其特征在于,所述动力装置包括变频电机、带轮、皮带、电机带轮、传动链轮、链条、动力输入链轮。4. The internal gear drum material processing device with adjustable tooth spacing according to claim 1, wherein the power device comprises a frequency conversion motor, a pulley, a belt, a motor pulley, a transmission sprocket, a chain, a power input sprocket. 5.根据权利要求1所述的齿间距可调的内齿滚筒物料处理装置,其特征在于,所述滚筒齿同时穿套在相邻的两个滚筒条上。5 . The inner gear drum material processing device with adjustable tooth spacing according to claim 1 , wherein the drum teeth are simultaneously sleeved on two adjacent drum bars. 6 .
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