CN107869009B - Full-automatic taping machine - Google Patents
Full-automatic taping machine Download PDFInfo
- Publication number
- CN107869009B CN107869009B CN201711070290.7A CN201711070290A CN107869009B CN 107869009 B CN107869009 B CN 107869009B CN 201711070290 A CN201711070290 A CN 201711070290A CN 107869009 B CN107869009 B CN 107869009B
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- cloth
- guide
- sewing machine
- plate
- deflection
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B25/00—Sewing units consisting of combinations of several sewing machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B33/00—Devices incorporated in sewing machines for supplying or removing the work
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
- D05B35/062—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding with hem-turning
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/32—Measuring
Abstract
The invention discloses a full-automatic edge covering machine which is used for carrying out edge covering treatment on two sides of cloth; the full-automatic taping machine comprises a frame, a cloth feeding mechanism, a cloth discharging mechanism and a sewing assembly, wherein the cloth feeding mechanism is provided with a deflection deviation rectifying mechanism for controlling the deflection angle of the cloth; the sewing assembly is provided with a forward sewing machine, a reverse sewing machine, a middle guide mechanism, an offset correction mechanism for performing translation adjustment on the cloth in the direction perpendicular to the cloth conveying direction and a rear cloth guide mechanism for guiding the cloth and conveying an edge covering strip, the forward sewing machine and the reverse sewing machine are respectively arranged on two sides of the middle guide mechanism, the middle guide mechanism is used for ensuring that the cloth is always in a flat state and the height of the cloth is consistent with the height of a seam on the forward sewing machine and the reverse sewing machine, and the cloth enters the seam of the forward sewing machine and the reverse sewing machine after passing through the offset correction mechanism and the rear cloth guide mechanism in sequence after coming out from the middle guide mechanism.
Description
Technical Field
The invention relates to the field of sewing equipment, in particular to a full-automatic edge covering machine which is used for carrying out edge covering treatment on two sides of a carpet with convex grains on the surface and has the characteristics of high automation degree, high edge covering quality and high efficiency.
Background
The carpet needs to be edged, so that various manufacturers make a continuous effort to perform high-efficiency and high-quality edging on the carpet, and based on the fact that the carpet needs to be edged, the research and development team of the applicant has made many years of intensive research and development to generate the scheme.
Disclosure of Invention
The invention mainly aims to provide a full-automatic taping machine which has the characteristics of high automation degree, high taping quality and high efficiency.
In order to achieve the above purpose, the solution of the invention is:
a full-automatic edge covering machine is used for carrying out edge covering treatment on two sides of cloth, and a groove part extending along the cloth conveying direction is formed in the surface of the cloth;
the full-automatic taping machine comprises a rack, a cloth feeding mechanism, a cloth discharging mechanism and a sewing assembly positioned between the cloth feeding mechanism and the cloth discharging mechanism, wherein the cloth feeding mechanism is provided with a deflection correcting mechanism for controlling the deflection angle of the cloth;
the sewing assembly is provided with a forward sewing machine, a reverse sewing machine, a middle guide mechanism, an offset correction mechanism for performing translation adjustment on the cloth in the direction perpendicular to the cloth conveying direction and a rear cloth guide mechanism for guiding the cloth and conveying an edge covering strip, the forward sewing machine and the reverse sewing machine are respectively arranged on two sides of the middle guide mechanism, the middle guide mechanism is used for ensuring that the cloth is always in a flat state and the height of the cloth is consistent with the height of a seam on the forward sewing machine and the reverse sewing machine, and the cloth enters the seam of the forward sewing machine and the reverse sewing machine after passing through the offset correction mechanism and the rear cloth guide mechanism in sequence after coming out from the middle guide mechanism.
Furthermore, a plurality of convex particles in a matrix array are formed on the surface of the cloth, and the groove part is formed by gaps between the adjacent convex particles.
Further, it still is formed with the passageway that supplies people to walk between cloth feeding mechanism and the sewing subassembly, cloth feeding mechanism has last cloth roller and lower cloth roller of feeding, the beat mechanism of rectifying has beat frame, beat cylinder, first roller, second roller and the third roller of rectifying, the beat frame of rectifying has fixed continuous first end plate, second end plate and the pole of rectifying, first roller, second roller and the third of rectifying are rotatable to be set up on first end plate and the second end plate of rectifying, rectify pole top rotatable coupling in the frame, the output lever rotatable coupling of beat cylinder is in rectifying pole middle part position in order to drive the swing of whole beat frame of rectifying, the cloth is after the beat mechanism of rectifying walk around last cloth roller in proper order and feed down behind the cloth roller from passageway bottom defeated to the sewing subassembly.
The deviation rectifying mechanism is provided with a fixing frame, a first detecting head, a second detecting head, a sliding block, a connecting frame, an upper deviation rectifying plate, a lower deviation rectifying plate and a driving assembly for driving the sliding block to move in a translation mode, the fixing frame is fixed on the rack, a sliding rail is further formed on the fixing frame, the first detecting head and the second detecting head are located on one side of the sliding rail, the sliding block can be located on the sliding rail in a sliding mode and moves between one side and the other side of the sliding rail, the connecting frame is fixed on the sliding block, the upper deviation rectifying plate and the lower deviation rectifying plate are connected to the connecting frame, the upper deviation rectifying plate and the lower deviation rectifying plate are respectively embedded into grooves of the cloth from the upper side and the lower side of the cloth to change the relative positions of the cloth and seam openings of the forward sewing machine and the reverse sewing machine, the first detecting head and the second detecting head are arranged in the front and back direction of the cloth conveying direction, and the relative position relationships between the edge of the cloth and the centers of the first detecting head and the second detecting head are fed back to the controller to the driving assembly to move.
Furthermore, the lower deviation-correcting plate is provided with a lower transverse plate fixed at the lower part of the connecting frame and a lower vertical plate fixed at the free end of the lower transverse plate, and the upper part of the lower vertical plate is embedded into the groove part of the cloth; the connecting frame is further fixedly provided with a rail extending along the up-down direction, the upper deviation correcting plate is provided with an upper transverse plate and an upper vertical plate fixed on the outer side of the upper transverse plate, a sliding frame is further formed on the upper transverse plate close to the connecting frame, and the sliding frame is adjustable in position and fixedly connected with the rail.
Further, middle guide mechanism has a plurality of guide parts of group that set up side by side, and every guide part of group all has first guide end plate and the second guide end plate that extends along cloth direction of delivery, be provided with a plurality of rotation gyro wheel between first guide end plate and the second guide end plate, every rotation gyro wheel both sides are rotatable coupling respectively on first guide end plate and second guide end plate, and the height at every rotation gyro wheel top all equals and all is higher than the height of first guide end plate and second guide end plate.
Further, the rear cloth guide mechanism is provided with a cloth guide base, an upper guide knife, a lower guide knife, a guide pillar and a wrapping cylinder, wherein the upper guide knife and the lower guide knife are respectively embedded into the groove part of the cloth from the upper side and the lower side, the wrapping cylinder is adjustably fixed on the guide pillar and used for conveying a wrapping fabric, the guide pillar is fixed on the cloth guide base, and the cloth guide base, the wrapping cylinder, the upper guide knife and the lower guide knife are in synchronous movement.
After the structure is adopted, the cloth to be subjected to edge covering treatment is fed by the cloth feeding mechanism, the whole cloth is ensured not to have a feeding inclination angle under the action of the deflection correcting mechanism on the cloth feeding mechanism, and then the whole cloth is translated in the left and right directions under the action of the deflection correcting mechanism, so that the best sewing position can be reached when the cloth enters the forward sewing machine and the reverse sewing machine, and the quality of a product is ensured.
Then, the invention is provided with the forward sewing machine and the reverse sewing machine at the same time, thereby realizing the edge sealing of two side edges of the cloth at one time, ensuring the fruit victory of the deviation rectifying mechanism by utilizing the rear cloth guiding mechanism, ensuring the whole automatic process to be carried out orderly by leading the edge covering strips to carry out synchronous conveying, realizing the full-automatic edge covering and enriching the product types of the edge covering machine.
Drawings
Fig. 1 is a schematic perspective view of a full-automatic taping machine according to the present invention.
FIG. 2 is a schematic view of the sewing assembly of the present invention.
FIG. 3 is an enlarged view of a portion of the sewing assembly of the present invention.
Fig. 4 is a schematic structural view of the intermediate guide mechanism according to the present invention.
FIG. 5 is a schematic structural diagram of an offset correction mechanism according to the present invention.
Fig. 6 is a schematic structural view of a rear cloth guide mechanism according to the present invention.
FIG. 7 is a schematic structural diagram of the deflection correcting mechanism of the present invention.
In the figure:
a full-automatic taping machine-100; a frame-1; a cloth feeding mechanism-2;
an upper cloth feeding roller-21; a lower cloth feeding roller-22; a deflection deviation rectifying mechanism-23;
a deflection deviation rectifying frame-231; a first deviation rectifying end plate-2311; a second deviation rectifying end plate-2312;
a deviation rectifying rod-2313; a deflection cylinder-232; a first deviation rectifying roller-233;
a second deviation rectification roller-234; a third deviation rectifying roller-235; a cloth discharging mechanism-3;
a forward sewing machine-4; a reverse sewing machine-5; a middle guide mechanism-6;
a first guide end plate-61; a second guide end plate-62; rotating a roller-63;
an offset correction mechanism-7; a fixed mount-71; a slide rail-711;
a first detector head-72; a second detection head-73; a slider-74;
connecting frame-75; a track-751; an upper deviation correcting plate-76;
an upper cross plate-761; an upper riser-762; a carriage-763;
a lower deviation correcting plate-77; a lower transverse plate-771; a lower vertical plate-772;
a rear cloth guide mechanism-8; a cloth guide base-81; an upper guide knife-82;
a lower guide knife-83; a guide post-84; a wrapping cylinder-85; a passageway-9.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by the specific embodiment.
As shown in fig. 1 to 6, the present invention relates to a full-automatic taping machine 100 for taping both sides of a fabric, wherein a groove extending along a fabric conveying direction is formed on a surface of the fabric, and the groove mainly provides an acting point for a deviation rectifying mechanism 7 and a rear fabric guide mechanism 8 according to the present invention, so that the deviation rectifying mechanism 7 and the rear fabric guide mechanism 8 can change a position of the fabric. The invention is not limited to the groove formed by the gaps between the convex particles, and other structures such as the groove directly formed on the cloth can be adopted.
As shown in fig. 1, the full-automatic taping machine 100 includes a frame 1, a cloth feeding mechanism 2, a cloth discharging mechanism 3, and a sewing assembly located between the cloth feeding mechanism 2 and the cloth discharging mechanism 3, wherein a deflection correcting mechanism 23 for controlling a cloth deflection angle is arranged at the cloth feeding mechanism 2. In this embodiment, the cloth discharging mechanism 3 is provided with a driving motor, and the driving motor is a main power for driving the whole cloth to be continuously conveyed.
As shown in fig. 1 to 3, the sewing assembly comprises a forward sewing machine 4, a reverse sewing machine 5, a middle guide mechanism 6, an offset correction mechanism 7 for performing translation adjustment on the cloth in a direction perpendicular to the cloth conveying direction, and a rear cloth guide mechanism 8 for guiding the cloth and conveying an edge wrapping strip, wherein the forward sewing machine 4 and the reverse sewing machine 5 are respectively arranged on two sides of the middle guide mechanism 6, the middle guide mechanism 6 is used for ensuring that the cloth is always in a flat state and the height of the cloth is consistent with the height of the seam on the forward sewing machine 4 and the reverse sewing machine 5, and the cloth enters the seam of the forward sewing machine 4 and the seam of the reverse sewing machine 5 after passing through the offset correction mechanism 7 and the rear cloth guide mechanism 8 in sequence after coming out from the advancing mechanism.
In this way, according to the full-automatic edge covering machine 100 of the present invention, the cloth to be edge-covered is fed by the cloth feeding mechanism 2, and the whole cloth is ensured not to have a feeding inclination angle under the action of the deflection correction mechanism 23 on the cloth feeding mechanism 2, and then the whole cloth is translated in the left-right direction under the action of the deflection correction mechanism 7, so that the best sewing position can be achieved when the cloth enters the forward sewing machine 4 and the reverse sewing machine 5, and the product quality is ensured.
Then, the invention is provided with the forward sewing machine 4 and the reverse sewing machine 5 at the same time, thereby sealing the two side edges of the cloth at one time, and the rear cloth guide mechanism 8 is utilized to ensure that the offset deviation correcting mechanism 7 wins fruits, and the whole automation process can be orderly carried out by synchronously conveying the edge covering strips, thereby realizing full-automatic edge covering and enriching the product types of the edge covering machine.
As shown in fig. 1, a passageway 9 for people to walk is formed between the cloth feeding mechanism 2 and the sewing assembly, and the distance between a maintenance worker and the sewing assembly is reduced by using the passageway 9, so that the maintenance worker can maintain and maintain more conveniently.
In order to set the aisle, the cloth feeding mechanism 2 is designed in a matching manner, the cloth feeding mechanism 2 has an upper cloth feeding roller 21 and a lower cloth feeding roller 22, as shown in fig. 7, the deflection correction mechanism 23 has a deflection correction frame 231, a deflection cylinder 232, a first deflection correction roller 233, a second deflection correction roller 234 and a third deflection correction roller 235, the deflection correction frame 231 has a first deflection correction end plate 2311, a second deflection correction end plate 2312 and a deflection correction rod 2313 which are fixedly connected, the first deflection correction roller 233, the second deflection correction roller 234 and the third deflection correction roller 235 are rotatably arranged on the first deflection correction end plate 2311 and the second deflection correction end plate 2312, the top of the deflection correction rod 2313 is rotatably connected to the frame 1, an output rod of the deflection cylinder 232 is rotatably connected to the middle position of the deflection correction rod 2313 to drive the whole deflection correction frame 231 to swing, and the cloth sequentially bypasses the upper cloth feeding roller 21 and the lower cloth feeding roller 22 through the deflection correction mechanism 23 and then goes to the sewing assembly from the bottom. Thus, the cloth passes through the first deviation rectifying roller 233, the second deviation rectifying roller 234 and the third deviation rectifying roller 235 in sequence when entering, passes through the upper cloth feeding roller 21 after coming out of the third deviation rectifying roller 235, passes through the lower cloth feeding roller 22 from top to bottom, and is supplied to the sewing assembly from the lower part of the passageway.
In the structure, the output rod of the deflection cylinder 232 is used for stretching and retracting to change the angular position of the deflection correcting frame 231, and then the positions of the whole cloth relative to the first correcting roller 233, the second correcting roller 234 and the third correcting roller 235 are changed, the deflection correcting cylinder receives a control signal of a controller to act, the controller receives information of a sensor, and the sensor senses the positions of the cloth relative to the first correcting roller 233, the second correcting roller 234 and the third correcting roller 235 to obtain a correction signal.
As shown in fig. 3 and 5, the deviation correcting mechanism 7 has a fixed frame 71, a first detecting head 72, a second detecting head 73, a sliding block 74, a connecting frame 75, an upper deviation correcting plate 76, a lower deviation correcting plate 77, and a driving assembly for driving the sliding block 74 to translate.
The fixing frame 71 is fixed on the frame 1, a sliding rail 711 is further formed on the fixing frame 71, the first detection head 72 and the second detection head 73 are located on one side of the sliding rail, the sliding block 74 can be slidably located on the sliding rail and can move between one side and the other side of the sliding rail, the connecting frame 75 is fixed on the sliding block 74, the upper deviation correcting plate 76 and the lower deviation correcting plate 77 are both connected to the connecting frame 75, and the upper deviation correcting plate 76 and the lower deviation correcting plate 77 are respectively embedded into the groove of the cloth from the upper side and the lower side of the cloth to change the relative positions of the cloth and the seam of the forward sewing machine 4 and the reverse sewing machine 5.
The first detection head 72 and the second detection head 73 are arranged in the front and back direction along the cloth conveying direction, the first detection head 72 and the second detection head 73 detect the relative position relation between the edge of the cloth and the centers of the first detection head 72 and the second detection head 73, feed the position relation back to the controller, and control the driving assembly to move by the controller. Under the control of the controller, the edge of the cloth is finally matched with the central connecting line of the first detecting head 72 and the second detecting head 73.
As shown in FIG. 5, in order to realize the height adjustment between the upper deviation correcting plate 76 and the lower deviation correcting plate 77, the fabric can be adapted to fabrics with different thicknesses. The lower deviation correcting plate 77 is provided with a lower transverse plate 771 fixed at the lower position of the connecting frame 75 and a lower vertical plate 772 fixed at the free end of the lower transverse plate 771, and the upper position of the lower vertical plate 772 is embedded into the groove part of the cloth; the connecting frame 75 is further fixed with a rail 751 extending in the up-down direction, the upper deviation correcting plate 76 is provided with an upper transverse plate 761 and an upper vertical plate 762 fixed on the outer side of the upper transverse plate 761, the upper transverse plate 761 is close to the connecting frame 75 and is further provided with a sliding frame 763, and the sliding frame is connected with the rail in an adjustable and fixed manner.
As shown in fig. 4, as an embodiment of the present invention relating to the intermediate guide mechanism 6, the intermediate guide mechanism 6 has a plurality of sets of guide portions arranged side by side, each set of guide portions has a first guide end plate 61 and a second guide end plate 62 extending along the cloth conveying direction, a plurality of rotating rollers 63 are arranged between the first guide end plate 61 and the second guide end plate 62, both sides of each rotating roller 63 are rotatably connected to the first guide end plate 61 and the second guide end plate 62, and the top of each rotating roller 63 has the same height and is higher than the height of the first guide end plate 61 and the height of the second guide end plate 62.
As shown in fig. 6, as an embodiment of the present invention relating to the rear cloth guide mechanism 8, the rear cloth guide mechanism 8 has a cloth guide base 81, an upper guide blade 82, a lower guide blade 83, a guide post 84, and a hemming barrel 85, the upper guide blade 82 and the lower guide blade 83 are respectively inserted into a groove portion of the cloth from upper and lower sides, the hemming barrel 85 is adjustably fixed to the guide post 84 and transports a hemming material, the guide post 84 is fixed to the cloth guide base 81, and the cloth guide base 81, the hemming barrel 85, the upper guide blade 82, and the lower guide blade 83 are moved in synchronization with each other.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (4)
1. A full-automatic edge covering machine is used for carrying out edge covering treatment on two sides of cloth, and a groove part extending along the cloth conveying direction is formed in the surface of the cloth; the full-automatic taping machine is characterized by comprising a rack, a cloth feeding mechanism, a cloth discharging mechanism and a sewing assembly positioned between the cloth feeding mechanism and the cloth discharging mechanism, wherein the cloth feeding mechanism is provided with a deflection correcting mechanism for controlling the deflection angle of the cloth; the sewing assembly is provided with a forward sewing machine, a reverse sewing machine, a middle guide mechanism, an offset correction mechanism and a rear cloth guide mechanism, the offset correction mechanism is used for performing translation adjustment on cloth in a direction perpendicular to the cloth conveying direction, the rear cloth guide mechanism is used for guiding the cloth and conveying an edge covering strip, the forward sewing machine and the reverse sewing machine are respectively arranged on two sides of the middle guide mechanism, the middle guide mechanism is used for ensuring that the cloth is always in a flat state and enabling the height of the cloth to be consistent with the height of sewing openings of the forward sewing machine and the reverse sewing machine, and the cloth enters the sewing openings of the forward sewing machine and the reverse sewing machine after passing through the offset correction mechanism and the rear cloth guide mechanism in sequence after coming out of the cloth feeding mechanism;
the surface of the cloth is provided with a plurality of convex particles in a matrix array, and the groove part is formed by gaps between adjacent convex particles;
a passageway for people to walk is further formed between the cloth feeding mechanism and the sewing assembly, the cloth feeding mechanism is provided with an upper cloth feeding roller and a lower cloth feeding roller, the deflection correcting mechanism is provided with a deflection correcting frame, a deflection cylinder, a first deflection correcting roller, a second deflection correcting roller and a third deflection correcting roller, the deflection correcting frame is provided with a first deflection correcting end plate, a second deflection correcting end plate and a deflection correcting rod which are fixedly connected, the first deflection correcting roller, the second deflection correcting roller and the third deflection correcting roller are rotatably arranged on the first deflection correcting end plate and the second deflection correcting end plate, the top of the deflection correcting rod is rotatably connected to the rack, an output rod of the deflection cylinder is rotatably connected to the middle of the deflection correcting rod to drive the whole deflection correcting frame to swing, and cloth is conveyed to the sewing assembly from the bottom of the passageway after sequentially bypassing the upper cloth feeding roller and the lower cloth feeding roller through the deflection correcting mechanism;
the deviation rectifying mechanism is provided with a fixing frame, a first detecting head, a second detecting head, a sliding block, a connecting frame, an upper rectifying plate, a lower rectifying plate and a driving assembly for driving the sliding block to move horizontally, the fixing frame is fixed on the rack, a sliding rail is further formed on the fixing frame, the first detecting head and the second detecting head are located on one side of the sliding rail, the sliding block can be slidably located on the sliding rail and move between one side and the other side of the sliding rail, the connecting frame is fixed on the sliding block, the upper rectifying plate and the lower rectifying plate are connected onto the connecting frame, the upper rectifying plate and the lower rectifying plate are respectively embedded into grooves of cloth from the upper side and the lower side of the cloth to change the relative positions of the cloth and seams of the forward sewing machine and the reverse sewing machine, the first detecting head and the second detecting head are arranged in the front and back direction of the cloth conveying direction, the first detecting head and the second detecting head detect the relative position relationship between the edges of the cloth and the first detecting head and the second detecting head center, and feed the position relationship back to the controller to the driving assembly to generate movement under the control of the driving assembly by the controller.
2. The full-automatic taping machine according to claim 1, wherein the lower deviation correcting plate has a lower cross plate fixed at a lower position of the connecting frame and a lower vertical plate fixed at a free end of the lower cross plate, and an upper position of the lower vertical plate is embedded in the groove of the cloth; the connecting frame is further fixedly provided with a rail extending along the up-down direction, the upper deviation correcting plate is provided with an upper transverse plate and an upper vertical plate fixed on the outer side of the upper transverse plate, a sliding frame is further formed on the upper transverse plate close to the connecting frame, and the sliding frame is adjustable in position and fixedly connected with the rail.
3. The full automatic hemming machine according to claim 1 wherein the intermediate guide mechanism has a plurality of sets of guides arranged side by side, each set of guides having a first guide end plate and a second guide end plate extending in the cloth conveying direction, a plurality of rotating rollers being provided between the first guide end plate and the second guide end plate, both sides of each rotating roller being rotatably connected to the first guide end plate and the second guide end plate, respectively, and the top of each rotating roller being equal in height and higher than the first guide end plate and the second guide end plate.
4. The full automatic taping machine of claim 1, wherein the rear taping mechanism has a taping base, an upper guide knife, a lower guide knife, a guide post, and a taping cylinder, the upper guide knife and the lower guide knife are inserted into the groove of the cloth from upper and lower sides, respectively, the taping cylinder is adjustably fixed to the guide post for conveying the taping cloth, the guide post is fixed to the taping base, and the taping base, the taping cylinder, the upper guide knife, and the lower guide knife are moved in synchronization.
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