CN107867627A - Stator core stone tongs - Google Patents
Stator core stone tongs Download PDFInfo
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- CN107867627A CN107867627A CN201711360199.9A CN201711360199A CN107867627A CN 107867627 A CN107867627 A CN 107867627A CN 201711360199 A CN201711360199 A CN 201711360199A CN 107867627 A CN107867627 A CN 107867627A
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- 239000004575 stone Substances 0.000 title abstract 4
- 210000000078 claw Anatomy 0.000 claims description 31
- 238000000034 method Methods 0.000 abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000725 suspension Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
- B66C1/44—Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
Description
技术领域technical field
本发明属于机械技术领域,涉及一种吊装夹具,特别是一种定子铁芯吊装夹具。The invention belongs to the technical field of machinery, and relates to a hoisting fixture, in particular to a stator iron core hoisting fixture.
背景技术Background technique
目前在电机生产企业对中、大型电机定子搬运、压装和组装过程,一般采用绳子捆绑定子外圆,通过起吊设备吊起,将定子铁芯搬运放置到需要的地方,在起吊搬运定子时由于物件不平衡,铁芯倾斜、重心不稳、时常需要人工手扶定子,如不注意容易出现物件下滑,砸脚伤人现象,该方法比较繁琐,工作劳动强度大,我们设计一个简易可行、安全可靠的电机定子起吊、搬运装置。At present, in the process of transporting, pressing and assembling the stators of medium and large motors in motor manufacturers, ropes are generally used to bind the outer circle of the stators, and the stator cores are lifted by lifting equipment to move and place the stator cores where they are needed. When lifting and transporting the stators due to The object is unbalanced, the iron core is inclined, the center of gravity is unstable, and it is often necessary to manually hold the stator. If you do not pay attention, it is easy to cause the object to slide down and hurt people. This method is cumbersome and labor-intensive. We design a simple, feasible, safe Reliable motor stator lifting and handling device.
如中国专利文献公开的一种发电机定子吊装专用结构(申请号:201320866721.1),包括一个吊钩、一根主梁、两根扁担梁、四组支撑梁、四根吊挂梁和四套液压提升装置;四组支撑梁分别安装在行车主梁的小车轨道上,每组支撑梁上各安装有一根吊挂梁,四套液压提升装置分别通过销轴连接安装在四根吊挂梁下端;每两套液压提升装置下方通过钢绞线、下锚头吊架和销轴各吊装有一根扁担梁,两根扁担梁之间安装有一根主梁,吊钩安装在主梁的下表面中部。但该发电机定子吊装专用结构对定子铁芯的要求高且结构较为复杂。For example, a generator stator hoisting special structure disclosed in Chinese patent literature (application number: 201320866721.1), including a hook, a main beam, two pole beams, four sets of support beams, four suspension beams and four sets of hydraulic pressure Lifting device; four sets of supporting beams are respectively installed on the trolley rails of the main beam of the vehicle, and each set of supporting beams is equipped with a hanging beam, and four sets of hydraulic lifting devices are respectively installed at the lower ends of the four hanging beams through pin connections; Below every two sets of hydraulic lifting devices, a pole beam is hoisted through the steel strand, the lower anchor hanger and the bearing pin. A main beam is installed between the two pole beams, and the hook is installed in the middle of the lower surface of the main beam. However, the special structure for hoisting the generator stator has high requirements on the stator core and the structure is relatively complicated.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种使用方便且结构较为简单的定子铁芯吊装夹具。The object of the present invention is to solve the above-mentioned problems in the existing technology, and propose a stator core lifting fixture that is easy to use and relatively simple in structure.
本发明的目的可通过下列技术方案来实现:定子铁芯吊装夹具,包括呈龙门状的起吊架,所述的起吊架包括横梁,所述的横梁的两端的下侧垂直设有支撑杆,其特征在于,所述的支撑杆的内侧设由吊爪块,所述的吊装块的截面呈弧形,至少其中一个所述的支撑杆的下端轴向固连有水平设置的丝杆套,所述的丝杆套内螺纹连接有丝杆,所述的吊爪块与对应所述的丝杆相连。The purpose of the present invention can be achieved through the following technical solutions: the stator core hoisting fixture includes a gantry-shaped lifting frame, the lifting frame includes a beam, and the lower sides of the two ends of the beam are vertically provided with support rods, which It is characterized in that the inner side of the support rod is provided with a lifting claw block, the section of the lifting block is arc-shaped, at least one of the lower ends of the support rod is axially fixed with a horizontal screw sleeve, so The screw sleeve is internally threaded with a screw, and the hanging claw block is connected with the corresponding screw.
工作时,移动起吊架使定子铁芯位于两个吊爪块之间,通过转动丝杆套使丝杆带动吊爪块平移使两个吊爪块贴靠在定子铁芯的外侧壁并夹持定子铁芯,通过起吊架的上升以及移动,带动定子铁芯的搬运,具有使用方便且结构较为简单的优点。When working, move the lifting frame so that the stator core is located between the two hanging claw blocks, and by turning the screw sleeve, the screw drives the hanging claw block to move in translation so that the two hanging claw blocks are attached to the outer wall of the stator core and clamped The stator core is driven by the lifting and moving of the lifting frame to carry the stator core, which has the advantages of convenient use and relatively simple structure.
在上述的定子铁芯吊装夹具中,两个所述的支撑杆的下端均轴向固连有水平设置的丝杆套,所述的丝杆套均螺纹连接有丝杆,两个所述的丝杆的内端均连接有对称设置的吊爪块。通过转动丝杆套带动丝杠的轴向移动实现吊爪块的平移,具有结构简单且使用较为方便的优点。In the above stator core hoisting jig, the lower ends of the two support rods are axially fixed with horizontal screw sleeves, and the screw sleeves are screwed with screw rods. The inner ends of the screw rods are connected with symmetrically arranged hanging claw blocks. The axial movement of the lead screw is driven by rotating the lead screw sleeve to realize the translation of the hanging claw block, which has the advantages of simple structure and relatively convenient use.
在上述的定子铁芯吊装夹具中,所述的支撑杆的下端固连有水平设置的支撑套,所述的丝杆套插设于所述的支撑套内。丝杆套插设于所述的支撑套内,对丝杆套具有较好的定位效果。In the above jig for hoisting the stator core, the lower end of the support rod is fixedly connected with a horizontal support sleeve, and the screw sleeve is inserted into the support sleeve. The screw sleeve is inserted into the support sleeve, which has a good positioning effect on the screw sleeve.
在上述的定子铁芯吊装夹具中,所述的丝杆套的一端的外侧壁设有环形凸体,所述的环形凸体抵靠在所述的支撑套的内端面上,所述的丝杆套的另一端固连有同轴设置的手柄套,所述的手柄套的内端面抵靠在所述的支撑套的外端面上。采用上述设置,使丝杆套轴向固连在支撑套上,具有定位效果较好且结构较为简单的优点。In the above stator core hoisting jig, the outer wall of one end of the screw sleeve is provided with an annular protrusion, and the annular protrusion abuts against the inner end surface of the support sleeve, and the wire The other end of the rod sleeve is fixedly connected with a coaxial handle sleeve, and the inner end surface of the handle sleeve is against the outer end surface of the support sleeve. With the above arrangement, the screw sleeve is axially fixedly connected to the support sleeve, which has the advantages of better positioning effect and relatively simple structure.
在上述的定子铁芯吊装夹具中,所述的吊爪块的内侧壁固连有一侧截面呈弧形的橡胶垫,所述的橡胶垫铺设在所述的吊爪块的内侧壁。通过设置橡胶垫,增加了摩擦力,同时对定子铁芯起到一定的保护效果。In the above fixture for hoisting the stator core, a rubber pad with an arc-shaped side section is fixedly connected to the inner wall of the hanging claw block, and the rubber pad is laid on the inner wall of the hanging claw block. By setting the rubber pad, the frictional force is increased, and at the same time, the stator core is protected to a certain extent.
在上述的定子铁芯吊装夹具中,所述的橡胶垫通过沉头螺钉与所述的吊爪块相固连。橡胶垫通过沉头螺钉与吊爪块相固连,具有连接效果较好的优点。In the above fixture for hoisting the stator core, the rubber pad is fixedly connected to the hanging claw block through countersunk screws. The rubber pad is fixedly connected to the hanging claw block through the countersunk head screw, which has the advantage of better connection effect.
在上述的定子铁芯吊装夹具中,所述的丝杆的螺纹为T形螺纹。丝杆的螺纹为T形螺纹,使丝杆具有自锁功能,确保吊装过程中不松动,具有使用安全可靠的优点。In the above fixture for hoisting the stator core, the thread of the screw rod is a T-shaped thread. The thread of the screw rod is T-shaped thread, so that the screw rod has a self-locking function to ensure that it will not loosen during the hoisting process, and has the advantages of safe and reliable use.
在上述的定子铁芯吊装夹具中,所述的横梁包括中空的横梁一以及横梁二且所述的横梁二的一端插入到横梁一的腔体内,且所述的横梁一与横梁二上均设有一排相对应的连接孔,所述的连接孔内穿设有定位销,所述的定位销穿过横梁一与横梁二对应的连接孔。横梁二的一端插入到横梁一的腔体内,通过定位销插入到对应的连接孔内,实现横梁一与横梁二相固定,由于横梁一与横梁二均设置一排连接孔,便于调节横梁一相对横梁二的位置,保证了起吊架宽度适宜,减少了丝杆的伸出长度和受力,提高了使用寿命。In the above stator core hoisting jig, the beam includes hollow beam 1 and beam 2, and one end of beam 2 is inserted into the cavity of beam 1, and beam 1 and beam 2 are provided with There is a row of corresponding connecting holes, and positioning pins are pierced in the connecting holes, and the positioning pins pass through the connecting holes corresponding to the first beam and the second beam. One end of the beam 2 is inserted into the cavity of the beam 1, and inserted into the corresponding connecting hole through the positioning pin to realize the fixing of the beam 1 and the beam 2. Since the beam 1 and the beam 2 are provided with a row of connecting holes, it is convenient to adjust the relative position of the beam 1. The position of the second beam ensures that the width of the hoisting frame is suitable, reduces the protruding length and stress of the screw rod, and improves the service life.
在上述的定子铁芯吊装夹具中,所述的横梁的上端两侧均设有吊环。横梁的上端两侧均设有吊环,使起吊架受力较为平衡,使起吊架能够平稳的起吊。In the above fixture for hoisting the stator core, lifting rings are provided on both sides of the upper end of the beam. Both sides of the upper end of the beam are provided with suspension rings, so that the force of the lifting frame is relatively balanced, so that the lifting frame can be hoisted smoothly.
在上述的定子铁芯吊装夹具中,所述的横梁的截面呈矩形。横梁的截面呈矩形,具有强度较高且不易变形的优点。In the above jig for hoisting the stator core, the cross-section of the beam is rectangular. The cross-section of the beam is rectangular, which has the advantages of high strength and not easy to deform.
与现有技术相比,本定子铁芯吊装夹具具有以下优点:Compared with the prior art, the stator core hoisting fixture has the following advantages:
1、通过转动丝杆套使丝杆带动吊爪块平移使两个吊爪块贴靠在定子铁芯的外侧壁并夹持定子铁芯,通过起吊架的上升以及移动,带动定子铁芯的搬运,具有使用方便且结构较为简单的优点;1. By turning the screw sleeve, the screw drives the lifting claw block to move in translation so that the two hanging claw blocks are attached to the outer wall of the stator core and clamp the stator core. Through the lifting and moving of the lifting frame, the stator core is driven Handling, with the advantages of convenient use and relatively simple structure;
2、通过转动丝杆套带动丝杠的轴向移动实现吊爪块的平移,具有结构简单且使用较为方便的优点;2. The axial movement of the screw is driven by rotating the screw sleeve to realize the translation of the lifting claw block, which has the advantages of simple structure and convenient use;
3、通过设置橡胶垫,增加了摩擦力,同时对定子铁芯起到一定的保护效果;3. By setting the rubber pad, the friction force is increased, and at the same time, it has a certain protective effect on the stator core;
4、由于横梁一与横梁二均设置一排连接孔,便于调节横梁一相对横梁二的位置,保证了起吊架宽度适宜,减少了丝杆的伸出长度和受力,提高了使用寿命。4. Since the first beam and the second beam are provided with a row of connection holes, it is convenient to adjust the position of the first beam relative to the second beam, which ensures the appropriate width of the lifting frame, reduces the extension length and stress of the screw rod, and improves the service life.
附图说明Description of drawings
图1是本定子铁芯吊装夹具的工作示意图。Fig. 1 is a working diagram of the stator core hoisting jig.
图2是图1的A局部放大示意图。FIG. 2 is a partially enlarged schematic diagram of A in FIG. 1 .
图中,1、起吊架;2、横梁;2a、横梁一;2b、横梁二;3、支撑杆;4、吊爪块;5、丝杆套;5a、环形凸体;6、丝杆;7、支撑套;8、手柄套;9、橡胶垫;10、定位销;11、吊环;12、定子铁芯。In the figure, 1. lifting frame; 2. beam; 2a, beam one; 2b, beam two; 3. support rod; 4. hanging claw block; 5. screw sleeve; 7. Support sleeve; 8. Handle cover; 9. Rubber pad; 10. Locating pin; 11. Lifting ring; 12. Stator core.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1和2所示,定子铁芯吊装夹具,包括呈龙门状的起吊架1,起吊架1包括横梁2,横梁2的截面呈矩形且横梁2的上端两侧均设有吊环11。横梁2的两端的下侧垂直设有支撑杆3,支撑杆3的下端固连有水平设置的支撑套7,支撑套7内均插设有丝杆套5,丝杆套5内螺纹连接有丝杆6,丝杆6的螺纹为T形螺纹,使丝杆6具有自锁功能,确保吊装过程中不松动,具有使用安全可靠的优点。丝杆6的内端均轴向固连有吊爪块4,吊装块的截面呈弧形,两个丝杆6的内端均连接有对称设置的吊爪块4。As shown in Figures 1 and 2, the stator core hoisting jig includes a gantry-shaped lifting frame 1, the lifting frame 1 includes a beam 2, the cross-section of the beam 2 is rectangular and both sides of the upper end of the beam 2 are provided with lifting rings 11. The lower sides of the two ends of the crossbeam 2 are vertically provided with a support rod 3, and the lower end of the support rod 3 is fixedly connected with a support sleeve 7 arranged horizontally. Screw mandrel 6, the screw thread of screw mandrel 6 is T-shaped thread, makes screw mandrel 6 have self-locking function, guarantees not to loosen in hoisting process, has the advantage of safe and reliable use. The inner ends of the screw mandrels 6 are axially fixedly connected with the hanging claw blocks 4, the cross section of the lifting block is arc-shaped, and the inner ends of the two screw mandrels 6 are connected with the hanging claw blocks 4 arranged symmetrically.
吊爪块4的内侧壁固连有一侧截面呈弧形的橡胶垫9,橡胶垫9铺设在吊爪块4的内侧壁且橡胶垫9通过沉头螺钉与所述的吊爪块4相固连。The inner side wall of the hanging claw block 4 is fixedly connected with a rubber pad 9 with an arc-shaped cross-section. The rubber pad 9 is laid on the inner side wall of the hanging claw block 4 and the rubber pad 9 is fixed to the hanging claw block 4 through countersunk screws. even.
丝杆套5的一端的外侧壁设有环形凸体5a,环形凸体5a抵靠在支撑套7的内端面上,丝杆套5的另一端固连有同轴设置的手柄套8,手柄套8的内端面抵靠在支撑套7的外端面上,使丝杆套5轴向固连在支撑套7上,具有定位效果较好且结构较为简单的优点。The outer wall of one end of the screw sleeve 5 is provided with an annular convex body 5a, and the annular convex body 5a abuts against the inner end surface of the support sleeve 7, and the other end of the screw sleeve 5 is fixedly connected with a coaxially arranged handle sleeve 8, the handle The inner end surface of the sleeve 8 abuts against the outer end surface of the support sleeve 7, so that the screw sleeve 5 is axially fixed on the support sleeve 7, which has the advantages of good positioning effect and relatively simple structure.
横梁2包括中空的横梁一2a以及横梁二2b,横梁二2b的一端插入到横梁一2a的腔体内,且横梁一2a与横梁二2b上均设有一排相对应的连接孔,连接孔内穿设有定位销10,定位销10穿过横梁一2a与横梁二2b对应的连接孔。Beam 2 includes hollow beam one 2a and beam two 2b, one end of beam two 2b is inserted into the cavity of beam one 2a, and beam one 2a and beam two 2b are provided with a row of corresponding connecting holes, and the connecting holes penetrate A positioning pin 10 is provided, and the positioning pin 10 passes through the connecting hole corresponding to the first beam 2a and the second beam 2b.
工作时,移动起吊架1使定子铁芯12位于两个吊爪块4之间,通过转动丝杆套5使丝杆6带动吊爪块4平移使两个吊爪块4贴靠在定子铁芯12的外侧壁并夹持定子铁芯12。根据需要,转动丝杆套5,使定子铁芯处于竖直位置或水平位置,通过起吊架1的上升以及移动,带动定子铁芯12的搬运,具有使用方便且结构较为简单的优点。通过转动丝杆套5带动丝杠的轴向移动实现吊爪块4的平移,具有结构简单且使用较为方便的优点。通过设置橡胶垫9,增加了摩擦力,同时对定子铁芯12起到一定的保护效果。横梁2的上端两侧均设有吊环11,使起吊架1受力较为平衡,使起吊架1能够平稳的起吊。When working, move the lifting frame 1 so that the stator core 12 is located between the two hanging claw blocks 4, and rotate the screw rod sleeve 5 to make the screw rod 6 drive the hanging claw block 4 to move in translation so that the two hanging claw blocks 4 are attached to the stator iron The outer wall of the core 12 clamps the stator core 12 . According to needs, turn the screw mandrel sleeve 5 to make the stator core be in a vertical position or a horizontal position, and the lifting and moving of the lifting frame 1 will drive the transportation of the stator core 12, which has the advantages of convenient use and relatively simple structure. The translational movement of the hanging claw block 4 is realized by rotating the screw sleeve 5 to drive the axial movement of the screw, which has the advantages of simple structure and relatively convenient use. By setting the rubber pad 9, the friction force is increased, and at the same time, the stator core 12 has a certain protective effect. Both sides of the upper end of the crossbeam 2 are provided with suspension rings 11, so that the stress on the lifting frame 1 is relatively balanced, so that the lifting frame 1 can be hoisted smoothly.
横梁二2b的一端插入到横梁一2a的腔体内,通过定位销10插入到对应的连接孔内,实现横梁一2a与横梁二2b相固定,由于横梁一2a与横梁二2b均设置一排连接孔,便于调节横梁一2a相对横梁二2b的位置,保证了起吊架1宽度适宜,减少了丝杆6的伸出长度和受力,提高了使用寿命。One end of beam two 2b is inserted into the cavity of beam one 2a, and inserted into the corresponding connection hole through positioning pin 10, so that beam one 2a and beam two 2b are fixed, since beam one 2a and beam two 2b are provided with a row of connections The hole is convenient for adjusting the position of crossbeam one 2a relative to crossbeam two 2b, which ensures that the width of the lifting frame 1 is suitable, reduces the protruding length and stress of the screw mandrel 6, and improves the service life.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了起吊架1、横梁2、横梁一2a、横梁二2b、支撑杆3、吊爪块4、丝杆套5、环形凸体5a、丝杆6、支撑套7、手柄套8、橡胶垫9、定位销10、吊环11、定子铁芯12等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this paper uses more lifting frame 1, beam 2, beam one 2a, beam two 2b, support rod 3, hanging claw block 4, screw sleeve 5, annular convex body 5a, screw rod 6, support sleeve 7, handle Cover 8, rubber pad 9, positioning pin 10, lifting ring 11, stator core 12 and other terms, but the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
Claims (10)
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Application publication date: 20180403 |