CN107867431A - A kind of ceramic tile quickly goes up brick device - Google Patents

Abstract

The invention discloses a kind of ceramic tile quickly to go up brick device.It has conveying coil holder；The input port position of the corresponding conveying coil holder is provided with brick turning component；The corresponding brick turning component is provided with and laterally moves tile assembly, and the tile assembly that laterally moves is provided with brick folding walking component；The corresponding both sides for laterally moving tile assembly are respectively equipped with one and send tile assembly；It is described to send tile assembly to send tile assembly for crawler type, and the tile assembly that laterally moves is provided with two brick foldings walking components.The serial action of upper brick is changed into concurrent activity, greatly improves the upper brick speed of Ceramic Tiles automatic packaging line, meet the demand that more large-tonnage kiln and polish line are packed automatically by the present invention by using said structure.And what is set pushes away brick frame mechanism, human hand can be further saved, liberates labour.

Description

A kind of ceramic tile fast bricking device

technical field

The invention belongs to the technical field of ceramic tile production equipment, and in particular relates to a quick tile loading device capable of increasing the tile loading speed of ceramic tiles.

Background technique

At present, the process after the polishing line of ceramic manufacturers is: classify the tiles according to certain grades, color numbers and other parameters and place them on the corresponding brick racks, and then go to the automatic packaging line for packaging and stacking. However, with the increasingly cruel competition in the ceramic industry, manufacturers have to increase the output of kilns and polishing lines to reduce costs. Take the 600-brick polishing line as an example: in the past, 30-40 bricks were passed per minute, but now 50 pieces/minute High-speed production lines abound. The speed of the existing automatic packaging lines on the market is generally not higher than 32 pieces/min, that is, 8 packs/min. Such a speed requires two or even three packaging lines to meet the requirements of a polishing line, resulting in the cost of site, labor and maintenance. Need to multiply. Therefore, the ceramic industry urgently needs a faster automatic packaging line to replace the existing finished products. After field verification, the brick loading device of the existing automatic packaging line has many actions and a long cycle, and most of the actions are serial actions, which is one of the important factors affecting the speed of the automatic packaging line. As shown in Figure 1, there is an existing brick loading device, which has a conveying wire rack 1; a brick turning assembly 2 is provided corresponding to the input port position of the conveying wire rack 1; The brick assembly 3, the brick moving assembly 4 is provided on the horizontal brick moving assembly 3; a mobile trolley-type brick feeding assembly 51 is respectively provided on both sides of the horizontal brick moving assembly. Its action steps are as follows:

Step 1: The electric forklift puts bricks on the brick feeding trolleys on the two mobile trolley-type brick feeding assemblies. The quantity is a full brick rack 7, and the bricks are placed vertically and obliquely;

Step 2: Driven by the reducer of the mobile trolley type brick feeding assembly, one of the brick feeding trolleys sends the brick frame to the brick clamping position until the tiles are completely pressed on the brick clamping walking device;

Step 3: The brick clamping cylinder of the brick clamping walking component extends out to clamp the brick pile on the brick frame (800 bricks: 3 pieces or 600 bricks: 4 pieces), then the lifting cylinder retracts to raise the brick pile, and finally sends the bricks The trolley moves back slightly to achieve the purpose of breaking away from the pile of bricks;

Step 4: Under the traction of the horizontal brick moving component, the brick clamping walking component moves from the brick clamping position to the brick placing position, then the lifting cylinder descends, the brick clamping cylinder is released, and the brick pile is placed on the turning component smoothly;

Step 5: The brick clamping walking component returns to the brick clamping position, while the brick pressing cylinder and brick turning cylinder of the turning component extend out at the same time, and the tiles are turned over to the conveyor line rack;

Step 6: When the tiles stacked on the brick rack are completely emptied, the brick clamping walking assembly runs to the other side and repeats step 2=5. The brick rack on this side is returned to the original position by the brick feeding mechanism, and a new brick rack is manually replaced.

According to the actual measurement, it takes 15 seconds to complete the above-mentioned whole process, and two packs of bricks are loaded each time, that is, 8 packs per minute, which becomes the bottleneck of the packaging speed of the whole line.

Contents of the invention

The object of the present invention is to provide a quick tile loading device to solve the disadvantages of the prior art.

To achieve the above object, the present invention adopts the following technical solutions:

A quick tile loading device for ceramic tiles, which has a conveying wire rack; a brick turning assembly is provided corresponding to the input port of the conveying wire rack; a horizontal brick moving assembly is provided corresponding to the brick turning assembly, and a There is a brick clamping walking component; corresponding to the two sides of the horizontal brick moving component, there is a brick feeding component respectively; the brick feeding component is a crawler type brick feeding component, and the horizontal brick moving component is provided with two clamping bricks walking components.

Preferably, each crawler-type brick feeding assembly is mainly composed of a crawler conveyor frame and a cycloidal pinwheel reducer installed on the crawler conveyor frame, a chain coupling, a crawler belt, a main transmission shaft, a slave transmission shaft, a driving It consists of sprocket, driven sprocket and several supporting wheels.

Preferably, a brick pushing frame mechanism is provided inside the brick clamping position corresponding to each crawler-type brick feeding assembly.

Preferably, the brick pushing frame mechanism includes: a cylinder support, arranged on the inner side of one of the crawler-type brick feeding components; a cylinder of the brick pushing frame, set on the cylinder support; the left and right sides of the rack cylinder; and a push rod, the middle part of which is connected to the piston rod of the push brick rack cylinder, and the two sides of the push rod are respectively provided with a guide which can be slidably inserted into the guide tube. pole.

By adopting the above-mentioned structure, the present invention changes serial actions into parallel actions, greatly improves the brick loading speed of the ceramic tile automatic packaging line, and meets the automatic packaging requirements of kilns and polishing lines with larger output. Moreover, the brick pushing mechanism set up can further save manpower and liberate labor force.

Description of drawings

Fig. 1 is a front structural schematic diagram of an existing brick loading device.

Fig. 2 is a schematic view of the right view of Fig. 1 .

Fig. 3 is a schematic diagram of the front view structure of the present invention.

FIG. 4 is a schematic view of the right view of FIG. 3 .

FIG. 5 is a top view structural diagram of FIG. 3 .

Fig. 6 is a schematic structural view of the crawler-type brick feeding assembly of the present invention.

Fig. 7 is a structural schematic diagram of the brick pushing rack structure of the present invention.

In the picture:

1—conveyor line frame; 2—brick turning component; 3—transverse brick moving component; 4—brick clamping walking component; 51—moving trolley type brick feeding component; 52—crawler type brick feeding component; 521—crawler conveyor frame; 522—cycloid reducer; 523—chain coupling; 524—crawler; 525—main drive shaft; 526—slave drive shaft; 527—drive sprocket; 528—driven sprocket; 529—support wheel; 6—brick pushing mechanism; 61—cylinder support; 62—brick pushing cylinder; 63—guiding pipe; 64—push rod; 65—guiding rod; 7—brick frame.

The present invention will now be described in further detail in conjunction with the accompanying drawings and embodiments.

Detailed ways

As shown in Fig. 3 to Fig. 7, a kind of fast tile loading device for ceramic tiles according to the present invention is a structural improvement made on the basis of the structure of the tile loading device shown in Fig. , a horizontal brick moving assembly 3, a brick clamping walking assembly 4 and two brick sending assemblies. Wherein, the conveying line rack 1, the flipping assembly 2, the horizontal brick moving assembly 3 and the brick clamping walking assembly 4 adopt existing traditional mechanisms. In addition, a brick clamping walking component 4 is added to the horizontal brick moving component 3, while the brick feeding component adopts a crawler-type brick feeding component 52, and a brick pushing frame mechanism is provided on the inside of the brick clamping position of each crawler-type brick feeding component 6.

The above-mentioned crawler-type brick feeding assembly 52 is mainly composed of a crawler conveyor frame 521, a cycloidal pinwheel reducer 522 installed on the crawler conveyor frame, a chain coupling 523, a crawler belt 524, a main transmission shaft 525, and a slave transmission shaft 526. , driving sprocket 527, driven sprocket 528 and some supporting rollers 529 are formed. Among them, the main parts of the crawler conveyor mechanism of the crawler conveyor frame, the supporting and guiding crawler chains, are connected with each part. The cycloidal pin wheel reducer uses two-stage cycloidal pin deceleration to provide power for the crawler conveyor mechanism, and the shaft end is connected with the chain coupling. The chain coupling connects the cycloidal pinwheel reducer and the main transmission shaft, which can adjust the center and relieve the impact force. The crawler track is composed of double row roller chains and supporting plates, which can drive the brick frame to move and support the brick frame. The shaft end of the main transmission shaft connects both sides of the chain coupling to drive the main transmission sprocket, and transmits the power of the reducer to the main transmission sprocket. The supporting roller is at the bottom of the crawler, which plays the role of supporting the long crawler, and prevents the crawler from scraping the ground due to its own weight sagging. The slave transmission shaft is installed on the crawler conveyor frame through the belt seat bearing, and the two driven sprockets are supported by deep groove ball bearings. The two drive sprockets are installed on the main transmission shaft, and the power of the reducer is transmitted from the main transmission shaft to the track through the drive of the flat key. Both driven sprockets are mounted on the driven shaft and driven by the track chain.

Above-mentioned push brick frame mechanism 6 mainly is made up of cylinder support 61, push brick frame cylinder 62, two guide tubes 63 and a push rod 64. The cylinder support is arranged on the inner side of one of the crawler-type brick delivery assemblies. The front and rear ends of the brick pusher cylinder are respectively arranged on the cylinder support, and the piston rod end is connected with the middle part of the push rod through a fish-eye joint. Normally, the cylinder is in contraction state. When the empty brick frame is transported to the designated position by the crawler belt, the cylinder stretches out, the push rod pushes the brick frame away from the track, and then the cylinder resets to wait for the next action. Two guide tubes are erected on the cylinder supports on the left and right sides of the brick pusher cylinder, and guide the telescopic action of the push rod. The middle part of the push rod is connected with the piston rod end of the brick rack cylinder, and the both sides of the push rod are respectively provided with a guide rod 65 which can be slidably inserted in the guide tube.

Action steps of the present invention are as follows:

Step 1: The electric forklift puts bricks on each crawler-type brick delivery assembly, the quantity is two full brick racks 7, and the bricks are placed vertically and obliquely;

Step 2: Driven by the reducer, the right crawler-type brick delivery component sends the brick frame to the brick clamping position until the tiles are completely pressed on the right brick clamping walking component, while the left crawler-type brick delivery component sends the brick frame to the Near the position where the brick is clamped, make advance preparations for the upper brick;

Step 3: The brick clamping cylinder of the right brick clamping walking component extends out to clamp the brick stack (800 bricks: 3 pieces or 600 bricks: 4 pieces), and then the lifting cylinder retracts to raise the brick stack, while the right crawler feeds the bricks The reducer of the component is reversed, and the brick frame is slightly retreated to achieve the purpose of separating the brick pile from the brick pile;

Step 4: Under the traction of the horizontal brick moving component, the left and right two brick clamping walking components move to the left at the same time, the lifting cylinder of the right brick clamping walking component is lowered, the brick clamping cylinder is released, and the brick stack is placed on the brick turning component smoothly ;At the same time, the brick clamping cylinder of the left brick clamping walking component descends, waiting for brick clamping;

Step 5: The left crawler-type brick feeding component sends the brick frame to the brick clamping position until the tiles are completely pressed on the left brick clamping walking component, and the brick clamping cylinder of the left brick clamping walking component stretches out to clamp the brick stack, and then lifts The cylinder is retracted to raise the brick stack, while the reducer of the left crawler-type brick feeding component is reversed, and the brick frame is slightly retreated, so that the brick stack is separated from the brick pile; at the same time, the brick pressing cylinder and brick turning cylinder of the brick turning component Stretch out at the same time, turn the tiles onto the conveyor rack;

Step 6: Under the traction of the horizontal brick moving component, the two brick clamping walking components move to the right at the same time, the lifting cylinder of the left brick clamping walking component descends, the brick clamping cylinder is released, and the brick stack is placed on the brick turning mechanism stably; At the same time, the brick clamping cylinder of the right brick clamping walking component descends, waiting for brick clamping;

Step 7: Repeat steps 3 to 6 until the bricks are empty and the brick pushing mechanism on the corresponding side moves to automatically push the empty brick rack away from the brick feeding device.

According to calculations, the period for realizing the above actions is 10 seconds, and can be completed 6 times per minute, that is, the packing speed is 12 packs/minute, which is 1.5 times that of the existing brick loading device, which has actually improved the performance of the ceramic tile automatic packaging line. The speed of brick loading meets the needs of automatic packing of kilns and polishing lines with larger output. Moreover, when the traditional brick loading device replaces a new brick rack, it is necessary to manually wait for the tiles on the brick rack to be emptied, then manually remove the brick rack, and finally use a forklift to fork the brick rack full of bricks on the brick feeding trolley. And the present invention can place the full brick rack of backup at any time, and can push out new brick rack automatically. There is sufficient preparation time for the whole process, and the manpower in the brick laying link can be reduced by half after testing, which further liberates the labor force.

Claims (4)

1. A quick tile loading device for ceramic tiles, which has a conveying wire rack; a brick turning assembly is provided corresponding to the input port of the conveying wire rack; a horizontal brick moving assembly is provided corresponding to the brick turning assembly, and the horizontal brick moving There is a brick-carrying assembly on the top; a brick feeding assembly is respectively provided on both sides of the horizontal brick moving assembly; it is characterized in that the brick feeding assembly is a crawler-type brick feeding assembly, and the horizontal brick moving assembly There are two brick-clamping walking components. 2. A quick tile loading device according to claim 1, characterized in that each crawler-type brick feeding assembly is mainly decelerated by a crawler conveyor frame and a cycloidal pin wheel mounted on the crawler conveyor frame Machine, chain coupling, track, main drive shaft, slave drive shaft, drive sprocket, driven sprocket and several supporting wheels. 3. A quick tile loading device according to claim 1 or 2, characterized in that a brick pusher mechanism is provided inside the brick clamping position corresponding to each crawler-type brick feeding assembly. 4. A quick tile loading device for ceramic tiles according to claim 2, characterized in that the brick pushing mechanism comprises: The cylinder support is arranged on the inner side of one of the crawler-type brick feeding components; The brick pusher cylinder is arranged on the cylinder support; Two guide pipes are erected on the left and right sides of the brick pusher cylinder; and A push rod, the middle part of the push rod is connected with the piston rod of the brick pusher cylinder, and a guide rod slidably inserted in the guide tube is respectively provided on both sides of the push rod.